Powers 450-e420 User Manual

The Powers Hydropanel II Series 450-4200 Shower System com­bines thermostatic water control with the convenience of modu­lar shrouding. Hydropanel II stainless steel shrouding provides a concealed shower system where in-wall piping does not exist or may not be practical. The Hydroguard 420 valve uses a self-actu­ated thermostatic motor to quickly sense any change in hot or cold supply water temperature or pressure and respond to main­tain the user-selected temperature. In the event of cold water fail­ure, the thermostatic motor virtually shuts off the flow of hot water. The unit also features a concealed handle rotation stop to guard against over adjustment of the handle.
The Series 450-4200 Hydropanel II comes complete with the stainless steel Hydropanel II Shrouding, Series 420 Hydroguard, in-line checkstops, piping, showerhead, end cap and mounting hardware. Some models feature a stainless steel soapdish. Some models feature an ADA compliant lever handle. An optional handshower comes preassembled with a full spray pushbutton handshower, 60” hose, 18” mounted glide-bar and connectors. The Hydroguard 420 valve is CSA approved, and the Series 450­4200 Hydropanel II carries a one-year limited warranty.
The following instructions serve as guide for installation, general maintenance and parts replacement for the Hydropanel II Series 450-4200. For detailed repair and maintenance instructions for the Hydroguard 420 valve, please refer to Form #TI420-1. For repair and maintenance of checkstops, see Form #129-028. For specification or installation of the Hydropanel II Optional Modular Shrouding for shower rooms, please refer to Forms #PS450SH or #TI450SH.
TECHNICAL INSTRUCTIONS
HYDROPANELTMII SHOWER SYSTEM
with Hydroguard 420 Thermostatic Valve
A Watts Industries Co.
DESCRIPTION
Hot and cold water enter respective ports in the valve and mix in a chamber containing a thermostatic motor. This liquid filled motor connects to the valve assembly, which includes a hot water seat and a shut off disc. With the adjustment handle in full clockwise (OFF) position, the shut-off disk closes the mixing chamber from the outlet, and the hot water disc seats to prevent crossflow.
Rotating the adjustment handle repositions the valve assembly to mix hot and cold supply water in proportions required to produce the user-selected temperature. The mixed water passes over the shut-off disc, to the showerhead. If the mixed water temperature differs from the handle setting (i.e., the hot or cold supply water temperature or pressure changes) the liquid filled bellows inside the thermostatic motor will contract or expand. This movement repositions the valve assembly to maintain the desired delivery temperature.
A handle rotation stop limits the movement of the control handle toward the full hot position. The Hydroguard 420 valve is factory set to deliver tempered water up to 115°F [46.1°C] with equal supply pressures, hot water temperature 140°F [60°C], cold water temperature 60°F [15.6°C].
OPERATION
Hydropanel: Brushed 18 Gauge 304 SS. Dimensions 3118H x
71⁄2”W x 61⁄2”D [791mm H x 191mm W x 165mm D].
Piping: 1/2 copper tubing. Showerhead: Fixed: Chrome plated brass, maximum flow 2.5
gpm @ 80 psi [.16 l/s @ 552 kPa]. Adjustable Swivel: Chrome plated brass, 30° angle of rotation, maximum flow 2.5 gpm @ 80 psi [.16 l/s @ 552 kPa].
Valve Assembly and Trim: Hydroguard 420 Thermostatic Mixing Valve. Three port, heavy cast bronze body with brass stem. Standard in line checkstops. Concealed handle rotation stop.Chrome plated zinc tri-handle, or ADA compliant lever handle.
Connections: 1/2 NPT inlets and outlet. Valve Operation: 6 gpm @ 45 psi differential [.38 l/s @ 310 kPa].
Maximum pressure 125 psig [862 kPa]. Maximum inlet tempera­ture 190°F [88°C].
Handshower: Full spray with pushbutton water control. Minimum flow 2.0 gpm @ 20 psi [.13 l/s @ 138 kPa]. Maximum flow 2.5 gpm @ 80 psi [.16 l/s @ 138 kPa]. 60 [1499mm] reinforced vinyl hose with 1/2 chrome finished supply connections. 18 [457mm] chrome finished brass glide bar, self-tensioned for easy height adjustment.
SPECIFICATIONS
Hydropanel II Model 450-4202 with Swivel Showerhead and Soapdish (available with ADA compliant lever handle, Model 450-4212).
Hydropanel II Model 450-4204 with Handshower Assembly and Soapdish (available with ADA compliant lever handle Model 420-4214).
Form TI450-420
TI450-420 Page 2
Before installation of any Hydropanel II unit, rotate the stem (or handle if attached) of the valve to its full clockwise position (OFF).
POSITION THE HYDROPANEL II UNIT
(See Figures 1 and 2) Determine the horizontal position of the unit according to shower room layout, and mark the centerline. For multiple shower applications, the recommended minimum dis­tance between the centerline of two units is 36 inches [1914mm].
1. Determine the floor-to-showerhead height for the unit. Recommended heights are listed below:
Men - 77 [1956mm] Youth - 66 [1676mm] Women - 70 [1778mm] Youth - 60 [1524mm]
2. The preassembled copper tubing for supply water inlets are 6-5/8 [168mm] from the top of the shroud and 2-11/16 [68mm] left and right of the centerline. Adjust supply piping accordingly.
Install the Piping Assembly
The piping and Hydropanel II shrouding must be separated before mounting to wall. The valve trim and cover plate are in a separate plastic bag in the Hydropanel II shipping carton. For #450-4204 and #450-4205 Hydropanel II units, the hand-shower, hose and showerhead base come preassembled to the shroud­ing. Refer to Figure 4.
3. Detach the piping from the shrouding, by removing screw A above the showerhead. Slide piping out of the shrouding; the shower head remains attached to the shroud.
4. For mounting the piping assembly upper bracket (B), use the bracket as a template and drill two small holes in the wall at showerhead height.
5. For mounting the piping assembly lower bracket (C), drill two small holes in the wall that are 18-3/4 [476mm] below the upper bracket, and 11/16 [17mm] to the left and right of centerline.
6. Install any mounting anchors as detailed by the individual room specifications.
7. Secure upper piping bracket B with mounting screws (not included).
8. Secure lower piping bracket C with mounting screws (not included).
9. Connect the supply lines to the piping assembly.
Attach the Shrouding
Do Not remove the entire chrome plated end cap from the shrouding; it functions as an end cap and gasket for shroud extension. Part of the end cap can be broken out to provide verti­cal and horizontal piping clearance.
10.To remove scored section, hit it sharply with a hammer.
11.To connect the showerhead on the shroud to the water out­let pipe, slide the showerhead nipple on the inside of the shroud into the piping assembly. The End Cap will slide over the supply piping. Secure the shrouding with the screw at A.
Test the System
Before final assembly, test the Hydropanel II system.
12.Fit the handle onto the valve stem and turn clockwise to the shut off position.
13.Turn on water supply, and then rotate the valve handle coun­terclockwise. Water should come through the showerhead.
14.Now turn handle fully counterclockwise and measure the temperature of the outlet water. Wait until the temperature stabilizes for an accurate reading.
15.Turn off valve (fully clockwise) and check all connections (showerhead, pipe connections, valve bonnet) for leaks.
INSTALLATION
POWERS
HC
OFF
18"
[457]
10-5/8"
[270]
1-3/8"
[35]
POWERS
OFF
L
HC
POWERS
7-1/2" [191]
7-3/32"
[180]
11/16"
[18]
C for Hydropanel unit
FLOOR LINE
2-1/2"
[64]
4-3/4" [121]
6-1/2" [165]
7/16"
[11]
30"
[762]
5/8" [16]
6"
[154]
For Suggested
Showerhead
Height see
General
Installation
21-1/4"
[540]
6-5/8" [168]
2-3/4"
[70]
2-11/16"
[68]
1/2" Copper Inlets
Figure 1: Front dimensions, Hydropanel II Model 450-4202.
Figure 2: Side dimensions, Hydropanel II Model 450-4202.
Figure 3: Front dimensions, Hydropanel II Model 450-4204.
A
D'
D
END CAP
18-3/4"
[476]
11/16"
[17]
2-11/6"
[68]
C
B
HOT COLD
1-3/4"
[44]
2-1/4"
[57]
Figure 4.
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