Powermatic PF Series, PF-33, PF-31, PF-41, PF-43 Operating Instructions And Parts Manual

Operating Instructions and Parts Manual
4-Speed Stock Feeders
Models PF-31, PF-33, PF-41, PF-43
Powermatic
427 New Sanford Road LaVergne, Tennessee 37086 Part No. M-1790800 Ph.: 800-274-6848 Revision D1 11/2018 www.powermatic.com Copyright © 2014 Powermatic
Warranty and Service
Powermatic® warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.
Warranty Period The general warranty lasts for the time period specified in the literature included with your product or on the official Powermatic branded website.
Powermatic products carry a limited warranty which varies in duration based upon the product. (See chart
below)
Accessories carry a limited warranty of one year from the date of receipt.  Consumable items are defined as expendable parts or accessories expected to become inoperable within a
reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.
Who is Covered
This warranty covers only the initial purchaser of the product from the date of delivery.
What is Covered
This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair, alterations or lack of maintenance. Powermatic woodworking machinery is designed to be used with Wood. Use of these machines in the processing of metal, plastics, or other materials outside recommended guidelines may void the warranty. The exceptions are acrylics and other natural items that are made specifically for wood turning.
Warranty Limitations
Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.
How to Get Technical Support Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide proof of initial purchase when calling. If a product requires further inspection, the Technical Service representative will
explain and assist with any additional action needed. Powermatic has Authorized Service Centers located throughout the United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service Center Locator on the Powermatic website.
More Information
Powermatic is constantly adding new products. For complete, up-to-date product information, check with your local distributor or visit the Powermatic website.
How State Law Applies
This warranty gives you specific legal rights, subject to applicable state law.
Limitations on This Warranty
POWERMATIC LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
POWERMATIC SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
Powermatic sells through distributors only. The specifications listed in Powermatic printed materials and on the official Powermatic website are given as general information and are not binding. Powermatic reserves the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever.
Product Listing with Warranty Period
90 Days – Parts; Consumable items 1 Year – Motors, Machine Accessories 2 Year – Woodworking Machinery used for industrial or commercial purposes 5 Year – Woodworking Machinery
NOTE: Powermatic is a division of JPW Industries, Inc. References in this document to Powermatic also apply to JPW Industries, Inc., or any of its successors in interest to the Powermatic brand.
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Table of Contents
Warranty and Service .................................................................................................................................... 2
Table of Contents .......................................................................................................................................... 3
Warning ......................................................................................................................................................... 4
Introduction.................................................................................................................................................... 6
Description .................................................................................................................................................... 6
Specifications ................................................................................................................................................ 6
Features and Terminology ............................................................................................................................ 7
Unpacking ..................................................................................................................................................... 8
Contents of the Shipping Container .......................................................................................................... 8
Assembly ....................................................................................................................................................... 9
Grounding Instructions ................................................................................................................................ 11
Extension Cords ...................................................................................................................................... 12
Adjustments ................................................................................................................................................ 12
Basic Feeder Movements ........................................................................................................................ 12
Edgewise Stock Feeder Position ............................................................................................................. 12
Speed Selection ...................................................................................................................................... 12
Operating Controls ...................................................................................................................................... 13
Operation..................................................................................................................................................... 13
General Operating Instructions ............................................................................................................... 14
When Used with a Shaper ....................................................................................................................... 14
When Used with a Table Saw ................................................................................................................. 15
When Used with a Jointer ....................................................................................................................... 15
Roller Removal/Replacement .................................................................................................................. 16
Lubrication ............................................................................................................................................... 17
Replacement Parts ...................................................................................................................................... 18
PF-31/33 Feeder Body ............................................................................................................................ 19
Parts List: PF-31/33 Feeder Body ........................................................................................................... 20
PF-41/43 Feeder Body ............................................................................................................................ 22
Parts List: PF-41/43 Feeder Body ........................................................................................................... 23
Parts List: Motor Assembly for PF-31/33 and PF-41/43 .......................................................................... 25
Feeder Mounting Assembly for PF-31/33 and PF-41/43 ......................................................................... 26
Electrical Connections – 3 Phase only ........................................................................................................ 28
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Warning
1. Read and understand the entire owner’s manual before attempting assembly or operation.
2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with
all of these warnings may cause serious injury.
3. Replace the warning labels if they become obscured or removed.
4. This stock feeder is designed and intended for use by properly trained and experienced personnel
only. If you are not familiar with the proper and safe operation of a stock feeder, do not use until proper training and knowledge have been obtained.
5. Do not use this stock feeder for other than its intended use. If used for other purposes, Powermatic
disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use.
6. Always wear approved safety glasses/face shields while using this stock feeder. Everyday
eyeglasses only have impact resistant lenses; they are not safety glasses.
7. Before operating this stock feeder, remove tie, rings, watches and other jewelry, and roll sleeves up
past the elbows. Remove all loose clothing and confine long hair. Non-slip footwear or anti-skid floor strips are recommended. Do not wear gloves.
8. Wear ear protectors (plugs or muffs) during extended periods of operation.
9. Do not operate this machine while tired or under the influence of drugs, alcohol or any medication.
10. Make certain the switch is in the OFF position before connecting the machine to the power supply.
11. Make certain the machine is properly grounded.
12. Make all machine adjustments or maintenance with the machine unplugged from the power source.
13. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting
wrenches are removed from the machine before turning it on.
14. Keep safety guards in place at all times when the machine is in use. If removed for maintenance
purposes, use extreme caution and replace the guards immediately upon completion of maintenance.
15. Make sure the stock feeder is firmly secured to an auxiliary machine before use.
should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
17. Provide for adequate space surrounding work area and non-glare, overhead lighting.
18. Keep the floor around the machine clean and free of scrap material, oil and grease.
19. Keep visitors a safe distance from the work area. Keep children away.
20. Make your workshop child proof with padlocks, master switches or by removing starter keys.
21. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are
careless acts that can result in serious injury.
22. Maintain a balanced stance at all times so that you do not fall or lean against moving parts. Do not
overreach or use excessive force to perform any machine operation.
23. Use the right tool at the correct speed and feed rate. Do not force a tool or attachment to do a job for
which it was not designed. The right tool will do the job better and safer.
24. Use recommended accessories; improper accessories may be hazardous.
25. Maintain tools with care. Keep tools sharp and clean for the best and safest performance. Follow
instructions for lubricating and changing accessories.
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26. Disconnect from power both the stock feeder and the auxiliary machine before cleaning. Use a brush
or compressed air to remove chips or debris — do not use your hands.
27. Do not stand on the machine. Serious injury could occur if the machine tips over.
28. Never leave the feeder or auxiliary machine running unattended. Turn the power off and do not leave
the machine until it comes to a complete stop.
29. Remove loose items and unnecessary work pieces from the area before starting the machine.
WARNING: This product can expose you to chemicals including lead and cadmium which are known to the State of California to cause cancer and birth defects or other reproductive harm, and mercury which is known to the State of California to cause birth defects or other reproductive harm. For more information go to http://www.p65warnings.ca.gov.
WARNING: Drilling, sawing, sanding or machining wood products generates wood dust and other substances known to the State of California to cause cancer. Avoid inhaling dust generated from wood products or use a dust mask or other safeguards for personal protection.
Wood products emit chemicals known to the State of California to cause birth defects or other reproductive harm. For more information go to http://www.p65warnings.ca.gov/wood.
Familiarize yourself with the following safety notices used in this manual:
This means that if precautions are not heeded, it may result in minor injury and/or
possible machine damage.
This means that if precautions are not heeded, it may result in serious injury or possibly
even death.
- - SAVE THESE INSTRUCTIONS - -
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Introduction
This manual is provided by Powermatic covering the safe operation and maintenance procedures for the Model PF-31 (single phase), PF-33 (three phase), PF-41 (single phase) and PF-43 (three phase) Stock Feeders. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. This machine has been designed and constructed to provide consistent, long-term operation if used in accordance with instructions set forth in this manual. If there are any questions or comments, please contact either your local supplier or Powermatic. Powermatic can also be reached at our web site: www.powermatic.com.
Description
The PF-series Stock Feeders have a continuous-duty motor and lubricated gearbox that transmit power to the roller chain and sprockets to feed rollers, providing superior positive feeding for all types of materials. The support column is fully adjustable with universal joints, and heavy locking mechanisms secure the feeder in horizontal, vertical or angled positions.
Specifications
Model Number ...........................................................................PF-31, PF-33 .......................... PF-41, PF-43
Stock Number (1Ph, 115V) ............................................................ 1790807K ................................ 1790812K
Stock Number (3PH, 230V)............................................................ 1790800K ................................ 1790811K
Stock Number (3Ph, 460V) ............................................................ 1790810K ............................................ na
Height with handle (in.) ........................................................................ 29-1/2 ...................................... 29-1/2
Width (in.) ................................................................................................... 18 ...................................... 23-1/2
Length – with handle and arm fully extended (in.) ............................... 43-1/4 ...................................... 43-1/4
Column Diameter (in.) ............................................................................ 2-1/4 ........................................ 2-1/4
Feed Rollers (Dia. x W) (in.).......................................... 4-3/4 x 2-3/8 (Qty. 3) ............... 4-3/4 x 2-3/8 (Qty. 4)
Rotation .............................................................................. Forward/Reverse .................... Forward/Reverse
Number of Speeds ....................................................................................... 4 .............................................. 4
Range of Speeds (FPM) ............................................. 13, 26, 33, 66 (PF-33) ............ 13, 26, 33, 66 (PF-43)
13, 36, 43, 108 (PF-31) 13, 36, 43, 108 (PF-41)
Distance Between Wheels –Center to Center (in.) ...................... 5.07 – 5.90 .......................... 5.23 - 5.93 - 5
Swing (deg.) ............................................................................................. 360 .......................................... 360
Vertical Movement (in.) .......................................................................... 9-3/4 ........................................ 9-3/4
Horizontal Movement (in.) ..................................................................... 18.07 ....................................... 18.07
Maximum Height of Rollers Parallel to Tabletop (in.) ............................ 8-1/2 ........................................ 8-1/2
Rollers Vertical Suspension Travel, Approx. (in.) ................................... 9/16 ......................................... 9/16
Motor ................................................................................. TEFC, 1HP, 60Hz ................... TEFC, 1HP, 60Hz
Approximate Net Weight (lbs.) ................................................................. 134 .......................................... 150
Approximate Shipping Weight (lbs.) ......................................................... 143 .......................................... 158
The above specifications were current at the time this manual was published, but because of our policy of continuous improvement, Powermatic reserves the right to change specifications at any time and without prior notice, without incurring obligations.
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Features and Terminology
Figure 1
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Unpacking
Open both cartons and check for shipping damage. Report any damage immediately to your distributor and shipping agent. Do not discard any shipping material until the Stock Feeder is assembled and running properly.
Compare the contents of the cartons with the following parts list to make sure all parts are intact. Missing parts, if any, should be reported to your distributor. Read the instruction manual thoroughly for assembly, maintenance and safety instructions.
Contents of the Shipping Container
Carton #1:
1 Stock Feeder 1 Grease Gun (grease not included – follow
instructions on its packaging to fill) 1 Boring Template 1 Owner's Manual (not shown) 1 Warranty Card (not shown)
Carton #2:
1 Feeder Mounting Assembly 1 Handle 1 Over Arm 1 Over Arm Cone Assembly 4 Hex Cap Screws, M12x50 (not shown) 4 Spring Washers, M12 (not shown)
Read and understand the entire contents of this manual before attempting set-up
or operation! Failure to comply may cause serious injury.
Figure 2
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Assembly
Tools needed for assembly (not provided):
Electric drill center punch and hammer
10.5mm drill bit M12 x P1.75 tap 12mm, 14mm and 19mm wrenches 5mm hex wrench
Hardware needed for assembly: 4 M12 spring washers
4 M12 x P1.75 hex cap screws (length will
depend upon thickness of table)
Exposed metal areas of the stock feeder have been factory coated with a protectant. This should be removed with a soft cloth and a cleaner/degreaser. Do not use gasoline, acetone, lacquer thinner or other highly flammable substances for this purpose. Avoid getting solvents near plastic or rubber parts, and do not use an abrasive pad because it may scratch metal surfaces.
The stock feeder should be mounted securely to an auxiliary machine in a well-lighted area. Leave enough space around the work area for loading and off-loading stock and general maintenance.
The stock feeder and the
auxiliary machine to which you are mounting it should both be disconnected from power during installation.
Refer to pages 14 through 16 for help in placing the stock feeder on a shaper, table saw or jointer.
1. Rest the feeder mounting assembly on the table of the auxiliary machine to determine the mounting location. (Figure 3 shows it being mounted to a table saw). Keep in mind the length of the over arm, so that after it is connected to the feeder mounting assembly it will have enough adjustment for positioning the stock feeder where needed. Mark the table if needed to identify the position.
IMPORTANT: Locate the feeder mounting assembly so that you will not drill through ribs or supports beneath the table surface.
2. Remove the feeder mounting assembly from the table. Find the boring template that was provided with your stock feeder, and identify the centerline spacing for the holes in the column base for your particular model.
Figure 3
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