Powermatic PF-33, PF-41, PF-43, PF-31 User Manual

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Operating Instructions and Parts Manual

4-Speed Stock Feeders

Models PF-31, PF-33, PF-41, PF-43

Powermatic

Warranty and Service

Powermatic warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.

Warranty Period The general warranty lasts for the time period specified in the literature included with your product or on the official Powermatic branded website.

• Powermatic products carry a limited warranty which varies in duration based upon the product. (See chart below)

• Accessories carry a limited warranty of one year from the date of receipt.

• Consumable items are defined as expendable parts or accessories expected to become inoperable within a

reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.

Who is Covered

This warranty covers only the initial purchaser of the product from the date of delivery.

What is Co vered

This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair, alterations or lack of maintenance.

Warranty Limitations

Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.

How to Get Technical Support Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide pro of of initia l p u rch a s e whe n calling. If a product requires further inspection, the Technical Service representative will

explain and assist with any additional action needed. Powermatic has Authorized Service Centers located throughout the United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service Center Locator on the Powermatic website.

More Informa t io n

Powermatic is constantly adding new products. For complete, up-to-date product information, check with your local distributor or visit the Powermatic website.

How S tate Law Applies

This warranty gives you specific legal rights, subject to applicable state law.

Limitations on This Warranty

POWERMATIC LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.

POWERMATIC SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.

Powermatic sells through distributors only. The specifications listed in Powermatic printed materials and on the official Powermatic website are given as general information and are not binding. Powermatic reserves the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever.

Product Listing with Warranty Period

90 Days – Parts; Consumable items 1 Year – Motors, Machine Accessories 2 Year – Woodworking Machinery used for industrial or commercial purposes 5 Year – Woodworking Machinery

NOTE: Powermatic is a division of JPW Industries, Inc. References in this document to Powermatic also apply to JPW Industries, Inc., or any of its successors in interest to the Powermatic brand.

Warranty and Servic e .............................................................................................................................. 2

Table of Contents .................................................................................................................................... 3

Warning ................................................................................................................................................... 4

Introduction ............................................................................................................................................. 6

Desc ription ................................................................................................................... ........................... 6

Specifica tions ................................................................................................................ .......................... 6

Features and Terminology ....................................................................................................................... 7

Unpac king ............................................................................................................................................... 8

Contents of the Shipping Container ...................................................................................................... 8

Assembly ................................................................................................................................................ 9

Grounding Inst r uc tions ........................................................................................................................... 11 

Extension Cords................................................................................................................................. 12 

Adjustments .......................................................................................................................................... 12

Basic Feeder Mov em ents ................................................................................................................... 12 

Edgewise Stock Feeder P osi tion ........................................................................................................ 12

Speed Selecti on ................................................................................................................................. 12 

Operating Controls ................................................................................................................................ 13

Operation .............................................................................................................................................. 1 3

General Operating Instructions ........................................................................................................... 14

When Used with a Shaper .................................................................................................................. 14

When Used with a Table Saw............................................................................................................. 15 

When Used with a Jointer .................................................................................................................. 15

Roller Removal/Replacement ............................................................................................................. 16

Lubrication ......................................................................................................................................... 17

Replacement Parts ................................................................................................................................ 18

PF-31/33 Feeder Body ....................................................................................................................... 19

Parts List: PF- 31/33 Feeder Body....................................................................................................... 20

PF-41/43 Feeder Body ....................................................................................................................... 22

Parts List: PF- 41/43 Feeder Body....................................................................................................... 23

Parts List: Motor A ssembly for PF-31/33 and PF-41/43 ...................................................................... 25

Feeder Mounting Assembly for PF-31/33 and PF-41/43...................................................................... 26

Electri c al Connec tions – 3 Phase only ................................................................................................... 28



Warning

1. Read and understand the ent ire owner’s manual before att em pting assembly or operation.

2. Read and understand the warnings po sted on the m achine and i n thi s manual. Fail ure to comply wit h

all of these warnings m ay cause seriou s i njury.

3. Replace the warning labels if they become obscured or removed.

4. This stock feeder is designed and intended for use by properl y trained and experienced personnel

only. If you are not familiar with the proper and safe operation of a stock feeder, do not use until proper trai ning and k nowledge have been obtained.

5. Do not use thi s stock f eeder for other than its i ntended use. If used for other purposes, Powerm atic

disclaim s any real or i mplied warrant y and h olds itsel f harml ess from any injury t hat may r esult f rom that use.

6. Always wear approved safety glasses/face shields while using this stock feeder. Everyday

eyeglasses only have impact resistant lenses; they ar e not safety glasses.

7. Bef ore operating thi s stock feeder, remove tie, rings, watches and other jewelry, and roll sl eeves up

past the elbows. Rem ove all loose cl othing and confi ne long hair. Non-sl ip foot wear or anti-ski d floor strips are recommended. Do not wear gloves.

8. Wear ear protector s (plugs or muffs) during extended periods of oper ation.

9. Some dust created by power sanding, sawing, grinding, drilling and other construction activities

contain chemi cals known to cause cancer , bir th defects or other r eproductiv e harm . Some exampl es of these chemic als are:

• Lead from lead based paint.

• Crystalli ne sil ic a from bricks, cement and other masonry pr oduc ts.

• Arsenic and chromium from chemically treated lumber.

Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area and work with approved safety equipment, such as face or dust masks that are specifically designed to filter out microscopic particles.

10. Do not operate this machine while ti r ed or under t he influence of drugs, alcohol or any medic ation.

11. Mak e c er tain the switch is in the OFF position before connecting the machine to the power supply.

12. Mak e c er tain the machine is properly grounded.

13. Mak e all machine adjustments or mai ntenance with the machine unplugged from the power source.

14. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting

wrenches are removed from the machine before turning i t on.

15. Keep safety guards in place at all times when the machine is in use. If removed for maintenance

purposes, use extreme caution and replace the guards immediately upon completion of maintenance.

16. Mak e sure t he stoc k feeder is firmly secured to an auxiliary m achi ne before use.

17. Check damaged parts. Before further use of the machine, a guard or other part that is damaged

should be carefully checked to determine that it will operate properly and perform its intended function. Chec k for alignment of moving par ts, binding of moving parts, breakage of parts, mounting and any other condi ti ons that m ay affect its operati on. A guard or ot her part that i s damaged should be properly repaired or replaced.

18. Pr ov ide for adequate space surrounding work area and non-glare, ov er head lighting.

19. Keep the floor around the machine cl ean and free of scrap material, oil and grease.

20. Keep v isitors a safe distance from the work area. Keep children away.

21. Mak e y our workshop chi ld proof with padlocks, m ast er switc hes or by r em oving starter keys.

22. Giv e your work undivi ded attention. Looki ng around, carryi ng on a conversati on and “horse-play” ar e

careless acts that can r esul t in serious injury.

23. M aintain a balanc ed stance at all t imes so that you d o not fall or lean against mov ing parts. Do not

overreach or use exc essive force to perform any machine operation.

24. Use the right tool at the correc t speed and f eed rat e. Do not force a t ool or att achment to do a job for

which it was not designed. T he ri ght tool will do the job better and saf er.

25. Use recommended accessories; improper accessories may be hazardous.

26. Maintain tools with care. Keep tools sharp and clean f or the best and saf est performance. Follow

instructions for lubricating and changing accessories.

27. Disconnect from power both the stoc k f eeder and t he auxi li ary m achine befor e cleani ng. Use a brush

or compressed air to remove chips or debris — do not use your hands.

28. Do not st and on the machine. Serious injury c ould oc c ur if the machine tips over.

29. Never leav e the feeder or auxi liar y machi ne running unatt ended. T urn t he power off and do not l eave

the machine until it comes to a complete stop.

30. Remove loose items and unnecessary work piec es from the area before starti ng the m ac hine.

Familiariz e you rself with the following safety notices used in this manual:

This means that if precautions are not heeded, it may result in mi nor i njur y and/or

possible machine damage.

This means that if precautions are not heeded, it may result in serious injury or possibly

even death.

- - SAVE THESE INSTRUCTIONS - -

Introduction

This manual is provi ded by Powermatic covering the saf e operation and maint enance procedures f or the Model PF- 31 (single phase), PF- 33 (three phase), P F-41 (single phase) an d PF-43 (three pha se) Stock Feeders. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. This machine has been designed and constructed to pr ovide years of troubl e free operation if used in accordance with i nstructions set f orth in this manual. If there are any questions or comments, please contact either your local supplier or Powermati c. P owermatic can also be reached at our web site: www.powermatic.com.

Description

The PF-seri es Stock Feeders hav e a continuous-duty motor and lubri cated gearbox that transmit power to the roller chain and sprockets to feed rollers, providing superior positive feeding for all types of materials. The support column is fully adjustable with universal joints, and heavy locking mechanisms secure the feeder in hori z ontal, vertical or angled positions.

Specifications

Model Number ....................................................................... PF-31, PF-33 ......................... PF-41, PF-43

Stock Number (1Ph, 115V ) ......................................................... 1790807K .............................. 1790812K

Stock Number (3PH, 230V ) ........................................................ 1790800K .............................. 1790811K

Stock Number (3Ph, 460V ) ......................................................... 1790810K .......................................... na

Height with handle (in.) ..................................................................... 29-1/2 .................................... 2 9-1 /2

Width (in.) ............................................................................................... 18 .................................... 23-1/2

Length – with handle and arm f ully extended (in.) ............................. 43-1/4 .................................... 4 3-1 /4

Column Diameter (i n.) ......................................................................... 2-1/4 ...................................... 2-1 /4

Feed Rollers (Di a. x W) (i n.)........................................ 4-3/4 x 2-3/8 (Qty. 3) .............. 4-3/4 x 2-3/8 (Qty. 4)

Rotation ............................................................................ Forward/Reverse ................... Forward/Reverse

Number of Speeds .................................................................................... 4 ........................................ .... 4

Range of Speeds (FPM) ........................................... 13, 26, 33, 66 (PF-33) ........... 13, 26, 33, 66 (PF-43)

13, 36, 43, 108 (PF-31) 13, 36, 43, 108 (PF-41)

Distance Between Wheels –Center to Center (in.)...................... 5.07 – 5.90 ........................ 5.23 - 5.93 - 5

Swing (deg.) ......................................................................................... 360 ................................. ....... 36 0

Vertical Movement (in.) ....................................................................... 9-3/4 ...................................... 9-3/4

Horizontal Movement (in.) ...................................................................18.07 ..................................... 18.07

Maximum Height of Rollers Parallel to Tabletop (in.) ........................... 8-1/2 ...................................... 8-1/2

Rollers Vertical Suspension Travel, Appr ox. (i n.) .................................. 9/1 6 ....................................... 9/16

Motor .............................................................................. TEFC, 1HP, 60Hz .................. TEFC, 1HP, 60Hz

Approximate Net Weight (lbs.) .............................................................. 134 ........................................ 150

Approximate Shipping Weight (lbs.) ...................................................... 143 ........................................ 158

The above specifications were current at the time this manual was published, but bec ause of our policy of continuous im provement, Powerm atic reserves the right t o change specific ations at any time and without prior notic e, wit hout incurring obligations.

Features and Terminology

Figure 1

Unpacking

Open both cartons and check for shipping damage. Report any damage immediately to your distributor and shipping agent. Do not discard any shipping material until the Stock Feeder is assembled and r unning properly.

Compare the contents of the cartons with the following parts list to make sure all parts are intact. Mi ssing parts, if any, should be reported to your distributor. Read the instruction manual thoroughly for assembly, maintenance and safety instructions.

Contents of the Shipping Container

Carton #1:

1 Stock Feeder 1 Grease Gun (grease not i ncl uded – follow

instructions on its packaging to fill) 1 Boring Template 1 Owner's Manual (not shown) 1 Warranty Car d (not shown)

Carton #2:

1 Feeder Mounting Assembly 1 Handle 1 Over Arm 1 Over Arm Cone Assembl y 4 Hex Cap Screws, M12x50 (not shown) 4 Spring Washers, M12 (not sho wn)

Figure 2

Read and understand the entire contents of this manual before attempting set-up

or operation! Failure t o co mply may cause serious injury.

Assembly

Tools needed for assembly (not provided):

Electric drill center punch and hammer

10.5mm drill bit M12 x P1.75 tap 12mm, 14mm and 19mm wrenches 5mm hex wrench

Hardware needed for assembly: 4 M12 spring washers

4 M12 x P1.75 hex cap screws (length will

depend upon thicknes s of table)

Exposed metal areas of the stock feeder have been factory coated with a protectant. This should be removed with a soft cloth and a cleaner/degreaser. Do not use gasoline, acetone, lacquer thinner or other highly flammable substances for this purpose. Avoid getting solvents near plasti c or rubber parts, and do not use an abrasive pad because it may scratch metal surfaces.

The stock feeder shoul d be mounted securel y t o an auxiliary machine in a well-lighted area. Leave enough space around the work area for loading and off-loading stock and general maintenance.

The stock feeder and the

auxiliary machine to which you are mounting it should both be disconnected from power during instal lation.

Refer to pages 14 thr ough 16 f or help i n pl aci ng the stock feeder on a shaper, table saw or jointer.

1. Rest the feeder mounting assembly on the table of the auxiliary machine to determine the mounting location. (Figure 3 shows it being mounted to a table saw). Keep in mind the lengt h of the over arm, so that after it is connected to the feeder mounting assembly it will hav e enough adjustm ent for positioni ng the stock feeder where needed. Mark the table if needed to identify the position.

IMPORTANT: Locate the feeder mounting assembly so that you will not drill through ribs or supports beneath the table surface.

2. Remove the feeder mounting assembly from the table. Find the boring template t hat was provided with y our stock feeder, and i dentif y the centerline spacing for the holes in the column base for your partic ular model.

Figure 3

3. Cl ean the table surface, then peel away the backing from the boring template in increments, as you carefully apply the boring template onto the table.

4. Center punch and drill four 10.5mm diameter hol es in t he tabl e surf ace, then tap the holes with M12 x P1.75 threads.

5. Peel off the bori ng template and discard.

6. Place the column base in position (Figure

4), and align the four holes in the column base with the hol es in the tabl e. Positi on the column base so that its locking handle will be in a convenient posi tion.

7. Insert four M12x50 hex cap screws with f our M12 spring washers through the holes in the stand. See Figure 4.

8. Tighten the four screws firmly with a wrench.

9. Install the small handle into the hol e in the elevating handl e (F igur e 5). Screw the small handle into the hole, then tighten the hex nut down against the el ev ating handl e using a 14mm wrench.

Figure 4

10. The small handle should still be able to rotate freely. If it does not, loosen the hex nut, back of f the socket head cap screw with a 5mm hex wrench as shown, then retighten the hex nut.

11. Remove t he screw from bel ow the bracket , then remov e the handwheel (Figure 6).

12. Slide the end of the over arm that has the rack extendi ng all the way to the edge, into the bracket ( Figure 7). NOTE: The rack will slide through the slot inside the bracket.

13. Re-install handwheel, then reinstall screw (Figure 6). Make sure the rack of the overarm m eshes properly with the pi nion on the handwheel shaf t . The ov er arm can now be moved simply by rotati ng the handwheel.

14. Place the sleeve of the over arm cone assembly onto the over arm as shown in Figure 8. Loosen further the two hex cap screws if needed. Push the cone assem bly onto the over arm as far as it will go.

15. Tighten the two hex cap screws (Figure 8) with a 14mm wrench.

Figure 5

Figure 6

The stock feeder is heavy.

The use of an assistant may be necessary.

16. P lace the stock feeder on the tabl e surface, and lower the ov er arm so that the clam p is positioned to accept the stock f eeder. (see “Basic Feeder Movements”, page 12, for instructions on positioning the over arm.)

Figure 7

17. Mounting the feeder body may be easier if you loosen the two hex c ap screws (shown in Figure 8) and rotate the over arm cone assembly so that the clamp is toward the bottom, as shown in Figure 9. Loosen the handles and rotat e the cones as needed to get the clamp in position. Re-tighten the screws and handles before mounting the feeder body.

18. Unscrew the bolt and the handle ( Figure 9) from the clam p, and remove the outer half of the clamp.

19. Posi tion the neck of the stock feeder into the inner half of the clamp, then attach the out er half of the clamp. Re-install the bolt and handle and tighten both of them gradually and in turns, until the clamp is evenly tight over the stock feeder neck. NOTE: The seam between the two halv es of the clamp will not close entirely.

The handle (Figure 9) is adjustable. To tighten it , rotate the handle cl ockwise, then lift out on the handle, rotate it counterclockwise on the pin and release it, making sure it re-seats itself on the pin. Continue this procedure until tight. (This adjustable feature allows the handle to be re-positioned at any time while remaining tight.)

Figure 8

Figure 9

Grounding Instructions

Electrical connections must

be made by a qualified electrician in compliance with all relevant codes. This machine must be properly grounded to help prevent electrical shock and possible fatal injury.

The PF-seri es Feeders are availabl e in voltages ranging from 115 to 460, depending on the model you purchas ed. Make sure the v oltage of your power supply matches the specifications on the motor plat e of the stock feeder.

The Stock Feeder is not supplied with an electrical plug. You may either connect an appropriate UL/CSA listed plug, or “hard-wire” the machine dir ectly to a service panel.

If the stock feeder is to be hard-wi r ed to a panel, make sure a disconnect is available for the operator. Also make sure the fuses have been removed or the breakers have been tripped in the circuit to which the stock feeder will be connected. Pl ace a warning placard on t he fuse holder or circuit breaker to prevent it being turned on whi le t he m achine i s being wired. The stock feeder must comply with all local and national codes after being wired.

This mac hine must be grounded. In the ev ent of a malf unction or breakdo wn, grounding prov ides a path of l east resistance for el ectric current, to reduce the ri sk of electric shock to t he operator. Improper connection of the equi pment-grounding conductor can result in a risk of el ectric shock. The conductor, with insulation having an outer surface that is green with or without yellow stripes, is the equipment-groundi ng c onduc tor. If repair or replac ement of the elect ric cord or plug is necessary, do not connect the equipmentgrounding conductor to a live terminal.

Extens ion Cord s

If an extensi on c or d is necessary, make sure t he cord rating i s suitable for the am perage listed on the machine's motor plate. An undersize cord will cause a drop in line voltage resulting in loss of power and overheating.

The chart in Figure 10 shows the correct size cord to use based on cord length and motor plate amp rating. If in doubt, use the next heavier gauge. The smaller the gauge number the heavier the cor d.

Adjustments

Basic Feeder Movements

Refer to Figure11.

To raise or lower the over arm, loosen handle (A) and rotate elevating handle (B). When adjustment is complete, re-tighten handle (A).

Recomm end ed Ga ug es (A WG ) of Extensi on Co rd s

Extension Cord Length *

100

150

200

Amps

< 5 16 16 16 14 12 12

5 to 8 16 16 14 12 10 NR

8 to 12 14 14 12 10 NR NR 12 to 15 12 12 10 10 NR NR 15 to 20 10 10 10 NR NR NR 21 to 30 10 NR NR NR NR NR

*based on li miting the lin e voltage drop to 5V at 150% of th e rated amp eres.

NR: Not Recommended.

feet

Figure 10

To move the ov er arm forward or back, loosen handle (C) and rotate handwheel (D). When adjustment is complete, re-tighten handle (C).

To swing the over arm acr oss the table, loosen handle (E) and swing the over arm to desired position. Re-tight en handl e (E) before oper ati ng the stock feeder.

To rotate t he cones to help position t he feeder, loosen handles (F). Tighten handles when adjustment is complete.

To rotate the stock feeder on its vertical axis, loosen handle (G) just enough that the stock feeder will freely rotate. Re-tighten handle (G) before operating the stock feeder.

Edgewise Stock Feeder Position

The stock feeder can be turned “edgewise” so that the f eed is al ong the side of the workpiece. This is usef ul when edgi ng stoc k on a shap er or jointer. The position is achieved using a combination of cone rotations, as shown in Figure 12.

Figure 11

Figure 12

Speed Selection

The stock feeder has f our speed s, or feed r ates: 13, 26, 33 and 66 FPM for the 3-Phase models; and 13, 36, 43 and 108 FPM for the 1-Phase models. These speeds are achieved by a combination of gear position and the setting of the control switch.

Disconnect stock feeder

from power so urce before opening the back cover or switching gears.

To change the positi on of t he gear s:

1. Disconnect machine from power source.

2. Unscrew the two k nobs and pull off the back cover to ex pose the gear system, shown in Figure 13.

3. Remove hex nuts and flat washers (A, Figure 13) with a 14mm wrench.

4. Figure 14 shows the relationship of gear position t o c r eate each of the four speeds. A similar chart is affixed to the inside of the back cover on the Stoc k Feeder .

5. Install new gear configuration, making sure the notch in each gear slides into the keyway of the s haft. Push the gears as f ar as they will go onto the shaf ts.

6. Install flat washer and hex nut (A, Figure 13) on each shaft, and tighten.

7. Re-install bac k c ov er and tighten knobs.

Figure 13

Operating Controls

The control switch f or 3-phase units i s shown i n Figure 15; the cont rol switches f or 1-phase unit s are shown in Figure 16. Speeds are indi c ated by the universal symbols of hare (high speed) and tortoise (low speed). The switch can be turned for either f or ward or rev er se di rection.

If a jam should occur while

feeding a w orkpiece, DO NOT turn the sto ck feeder to reverse w hi le th e auxi liary mach in e is still running in forward direction.

If a workpiece becomes jammed, turn off the stock feeder, and then turn off the auxiliary machine. Raise the stoc k feeder in order to clear the workpiece. Then re-set the feeder height, turn on auxiliar y machine and stock feeder, and begin the feed over again.

Operation

IMPORTANT: Before operating the stock

feeder, you should be thoroughly familiar with the safety and operating instructions that accompanied the auxiliary machine.

Figure 14

Figure 15

(3-Phase only)

Keep hands away from

rollers and cutting tool during operation. Failure to compl y may cause injury.

Figure 16

(1-phase only)

General Operating Instructions

1. Make sure all handles on the stock feeder and the feeder m ounting assembly are tight before operating.

2. The stock feeder should be used in conjunction with a fence on your auxiliary machine. The fence should be securely fixed.

3. The rollers must gri p the offcut, as well as the part of the workpiece still being fed. Also, the rol l ers should be set par all el t o the table or fence for proper feed.

4. On some machines, such as a shaper or jointer, the stock feeder can be mount ed so that the roller s exert pressure fr om the top, or mounted edgewise so that the rollers exert pressure f rom the side, or mount ed at an intermediate angle for beveled workpieces.

5. The feed rollers have a spring suspension which will exert the necessary pressure against the workpiece. This pressure increases automatically with feed resistance, so that a workpiece of varying thickness can be fed through the stock feeder wit hout adjustments.

6. When used in horiz ontal position, t he stock feeder should be adjusted f or height so that the distance bet ween the table and the feed rollers is approximately 1/8” (3mm) less than the thickness of the workpiece. See Figure

17.

7. Shaping hardwood with the stock feeder may increase the friction between workpiece and table. Keep t he work tabl e rust-free and smooth, by using paste wax or other necessary means.

8. Various configurations are possible with your Stock Feeder, depending upon your auxiliary machine and the type of work being done. What is important is that the feeder is positioned in the most effective and safest manner for the work being done.

Although the stock feeder

when properly used will greatly reduce the chance of wo rkpiece kickb ack, t here i s still a potential for kickback. Never stand directly in the path of the workpiece as it passes under the stock feeder ro ll ers.

Figure 17

When Used with a Shaper

1. The gap between the fences for the cutter should be as small as possible.

2. To ensure that the workpiece is held firmly against the f ence, set the stock f eeder at a slight angl e toward the f ence i n the dir ecti on of feed. In other words, the outfeed roller should be approxim at ely 3/16” (5mm) cl oser to the fence than the infeed roller. See Figure 18.

3. When the Stock Feeder is in edgewise position, it must be inclined slightly t owards the work table in the direction of feed, to ensure the workpi ece remains forced down against the table. In other words, the outfeed roll er should be a pprox im ately 3/16” closer to the work table than the infeed roller. S ee Figure 19.

4. When the Stock Feeder is in the edgewise position, or angled for a beveled workpiece, the axis of the cutter should be between the infeed roller and the center roller (between the two center rol lers on the 4-r oller model). See Figure 19. The center roller should NOT be directed toward the opening between the f ences, but should act direc tly against the fence.

Figure 18

(Stock Feeder in horizontal position)

5. When mounting the Stock Feeder in edgewise posi tion, keep in mi nd the spring tension of t he roller s. The distance bet ween the shaper fence and t he f eed roller s should be approximately 1/8” (3mm) less than the thickness of the workpiece (refer to Figure

17).

When Used with a Table Saw

1. Position the 3-roller stock feeder so that the axis of t he saw blade lines up bet ween the center roll er and outfeed roller. (See Fi gure

20.) Position the 4-roller stock feeder so that the axi s of the saw blade li nes up between the center wheels. These positions will allow the Stock Feeder to grip the offcut of the workpiece as it leaves the blade.

2. Rotate the Stock Feeder so that the direction of feed is angled slightly toward the fence by approx im ately 3/16” (5mm) ; that i s, the outfeed roll er shoul d be sli ghtly cl oser to the fence t han the infeed roll er. See Figure

20.

Figure 19

(Stock Feeder in edgewise position)

Figure 20

When Used with a Jointer

1. Mount the 3-roller stock feeder on a j ointer so that the cutterhead is between the outfeed roller and the center roller (Figure

21). The 4-roller stock feeder can be positioned so that the cutt erhead i s between the center roller s.

Figure 21

2. Some woodworkers prefer to place the feeder so that all rollers are over the outfeed table, as shown in Figure 22. The infeed roller should be approximately 3/16” away from the lip of the outfeed table at the cutterhead area.

3. Rotate the Stock Feeder so that the direction of feed is angled slightly toward the fence by approx im ately 3/16” (5mm) ; that i s, the outfeed roll er shoul d be sli ghtly cl oser to the fence t han t he inf eed roll er. See Figur es 21 and 22.

Roller Removal/Replacement

If a f eed roller becomes worn or damaged i t is easily replaced. Also, if more clearance is needed between roll ers, the cent er roller can be removed.

1. To remove a roller, lower the stock feeder until it contacts the table of the auxiliary machine – this will give you purchase for loosening the screws with a 5mm hex wrench. When the screws are loose, raise the feeder off t he table to conti nue removing the roller(s).

Figure 22

There are four screws i n each roll er: the t wo short screws unite the halves of the roller hub; the two long screws secure the roller assembly to the feeder. You only need to remove t he two long screws to remove the roller assembly. NOTE: Replacement roller assemblies m ay have a one-piece hub, and thus the two short screws will no longer be needed.) See Figure 23.

2. When a roll er assembly is re-mount ed to the stock feeder, m ak e sure all screws are tight.

Maintenance

Before any intervention on

the machine, di sconnect it from the electrical supply by pulling out the plug or switching off the main switch. Failure to comply may cause serious inj ury.

If the power cord is worn, cut, or damaged in any way, have it repl ac ed immediately.

The rubber tires on the rollers should be kept clean of grease, sawdust and other debris. Use a soft cloth with soap and water to wipe down the tires. DO NOT use a solvent on the rubber tires.

Figure 23

The mating parts of the cones should be kept clean. See Fi gure 24. When disassembling any of the cones, wipe off both mating parts with a clean rag befor e r e- assembling.

Figure 24

NOTE: These cones are su bject to high torque and it may be necessary to periodically retighten the handle until the cone surfaces become securel y seated.

Exposed metal areas, such as the col umn and the over arm, should be kept clean and f ree of rust.

Lubrication

Oil Reservoir

Open the oil cap (shown in Figure 25). The oil level should be approx imately 1-1/2” deep; that is, about 1” f r om the rim of t he hol e. Peri odicall y check the oil lev el and top off as needed with 90 weight gear oil.

Completely drain and refill the oil every 1,000 working hours, or ev er y 6 months.

To change the oil:

1. Remove the feeder body from the clamp.

2. Unscrew and remov e the oil cap (shown in Figure 25) and t urn the feeder body upside down to completely drain the oil. (NOTE: Always dispose of used oi l pr oper ly.)

3. Turn feeder body right side up, and pour new oil into the fill hole, until it is about 1” from the rim.

Figure 25

4. Re-install the oil cap (Figure 25).

Rollers

NOTE: Grease is not provided with the grease gun. To fill the grease gun, follow the instructions on its package.

Each of t he r ollers has a grease fitting l ocated in the hub center, as shown in Fi gure 26. Use the provided grease gun to i nsert a good qualit y, allpurpose grease into these fittings every 200 working hours, or ev er y 30 days.

Also insert grea se into the fit ting on each tip of the sprocket shaf t s, which are l ocat ed inside t he housing cover as shown in Fi gur e 27.

Chains

Lubricate t he drive chains (shown in Fi gure 13) with good quality all-purpose grease every 3 months, or more frequent ly if needed.

Elevating Screw

Occasionall y apply a light coat of gr ease to the elevating screw of the vertical col umn (identifi ed in Figure 1 on page 7).

Figure 26

Figure 27

Troubleshooting

Trouble Probable Cause Remedy

Not connected t o power source. Check power connections. Fuse blown, or cir c uit break er tr ipped. Replace fuse, or reset circuit breaker.

Feeder will not start .

Cord damaged. Replace cord. Starting capacitor is malfunctioning. Replace starting capacitor.

Feed rate is not suffic ien t; m a ch in e has low power.

Workpiec e jam s or moves sluggishl y while passing beneath roll ers.

Workpiece slips while passing under rollers.

Gears installed incorrectly for the desired feed r ate.

Extension cord too light or too long.

Low current fr om el ectri c al suppl y . Contact a qualified electrician.

Rollers too low. Raise feeder.

Rollers too high, no traction. Lower feeder. Grease or debris on rubber t ir es. Clean ti res.

Install gears in pr oper posi tion. See Figure 14.

Replace with adequat e si z e and length cord. See Figure 10.

Replacement Parts

Replacement par ts are li sted on the f ollowing page s. To order parts or reac h our servi ce depar tm ent, call 1-800-274-6848, Monday through Friday (see our website for business hours, www.powermatic.com). Having the Model Number and Serial Number of your mac hine available when you cal l will allow us to serve you quickly and accurately.

PF-31/33 Feeder Body

Parts List: PF-31/33 Feeder Body

Index No. Part No . Description Size Qty

................. 2192188...................PF-31 Feeder Body (1Ph, 115V, 4 speed) ...............................................

................. 2192187...................PF-33 Feeder Body (3Ph, 230V, 4 speed) ...............................................

................. 2192189...................PF-33 Feeder Body (3PH, 460V, 4 speed) ...............................................

1 ............... 6289074...................Grease Gun ........................................................................................... 1

2 ............... 6289211...................Grease Fitting ........................................................................................ 3

3 ............... 6289212...................Roller Hub Spring .................................................................................. 3

4 ............... 6288938A ................Tube ...................................................................................................... 3

5 ............... 6289125A ................Sprocket Shaft ....................................................................................... 2

6 ............... JPF3-041A ...............Case Cover ........................................................................................... 3

7 ............... 6288750...................Socket Head Cap Screw .....................................M8 x 1.25P x 40Lg ...... 6

8 ............... 6288764...................Star Washer .......................................................M8 ............................ 12

9 ............... 6289116...................Rollers – set of 3 only .........................................Ø120 x 60mm ............. 1

................. 6288959...................Roller (individual) ................................................Ø120 x 60mm ............. 3

10 ............. 6288749...................Socket Head Cap Screw .....................................M8 x 20 Lg ................. 6

11 ............. 6289129...................Grease Nipple ....................................................................................... 3

12 ............. 6289130...................Shaft ..................................................................................................... 3

13 ............. 6289121...................Roller Supporter .................................................................................... 3

14 ............. 6288949...................Chain Kit ............................................................26S ............................ 3

15 ............. 6288944...................Sprocket ................................................................................................ 3

16 ............. 6289122...................Star Wash er .......................................................M6 .............................. 6

17 ............. 6289123...................Cap Screw..........................................................M6 x 1.0P x 16 Lg....... 6

18 ............. 6288751A ................Sprocket Case (PF-31/33) ..................................................................... 3

19 ............. 6289131

21 ............. 6289126A ................Sprocket Shaft ....................................................................................... 1

24 ............. 6289228...................Frame.................................................................4SP 1Ph ..................... 1

................. 6289229...................Frame.................................................................4SP 3Ph ..................... 1

25 ............. 6289139...................Back Cover ............................................................................................ 1

26 ............. 6289136...................Set Screw ...........................................................M6 x 1.0P x 10Lg........ 3

27 ............. 6288980...................Oil Cap .................................................................................................. 1

28 ............. 6288979..................."O" Ring ................................................................................................ 1

29 ............. 6288955...................Snap Ring ..........................................................Ø2 6mm ...................... 3

30 ............. 6288954...................Chain .................................................................4 0 S ............................ 2

31 ............. 6288975...................Chain .................................................................6 2 S ............................ 1

32 ............. 6289092...................Sprocket w/Key ..................................................................................... 2

33 ............. 6288958...................Snap Ring ..........................................................Ø1 5mm ...................... 2

37 ............. 6289093...................Sprocket w/Key ..................................................................................... 2

38 ............. 6289097...................Gear ...................................................................40T............................. 1

39 ............. 6289127...................Lock Was h e r ......................................................M12 ............................ 1

40 ............. 6289128...................Nut .....................................................................M12 x 1.75 ................. 1

41 ............. 6289201...................Bushing ................................................................................................. 1

42 ............. 6289197...................Gear ...................................................................................................... 1

43 ............. 6288965...................Bearing...............................................................#6203 ......................... 1

44 ............. 6288969...................Oil Seal ................................................................................................. 1

45 ............. 6289146...................Cap Screw..........................................................M5 x 0.8P x 16Lg........ 4

46 ............. 6289096...................Gear w/Key ........................................................25T............................. 1

47 ............. 6289140...................Knob Assembly ..................................................................................... 2

48 ............. 6289198...................Nut .....................................................................M12 x 1.75 ................. 1

49 ............. 33-6004-00-2 ...........Spring Wash er....................................................M12 ............................ 1

50 ............. 6289145...................Cover .................................................................................................... 1

51 ............. 6289144..................."O" Ring ................................................................................................ 1

52 ............. 6289205

53 ............. 6289204...................Gear ...................................................................17T............................. 1

54 ............. 6289202...................Gear ...................................................................38T............................. 1

55 ............. 6289203...................Gear ...................................................................31T............................. 1

58 ............. 6289061...................Gear ...................................................................34T............................. 1

59 ............. 6289142...................Shaft ..................................................................................................... 1

60 ............. 6289058...................Clutch .................................................................................................... 1

...................Lock Was h e r ......................................................M12 ............................ 3

...................Bushing ................................................................................................. 1

Index No. Part No . Description Size Qty

61 ............. 6289057...................Gear ...................................................................20T............................. 1

62 ............. 6289056...................Bushing ..............................................................20D x 17D x (10+2) .... 1

63 ............. 6289135...................Bushing ..............................................................29D x 23D x (9+3) ...... 1

64 ............. 6289153...................Gear Lever Shaft ................................................................................... 1

65 ............. 6289070...................Ball ........................................................................................................ 1

66 ............. 6289071...................Spring .................................................................................................... 1

67 ............. 6289149...................Transmission Lever ............................................................................... 1

68 ............. 6289150...................Star Wash er .......................................................................................... 1

69 ............. 6288763...................Cap Screw..........................................................M5 x 0.8P x 12Lg........ 1

70 ............. 6289154...................Cap Screw..........................................................M5 x 0.8P x 10Lg........ 2

71 ............. 6289067..................."O" Ring ................................................................................................ 1

72 ............. 6289148...................Lock Pin .............................................................Ø4 x 20mm ................. 1

73 ............. 6289147...................Gear Lever ............................................................................................ 1

74 ............. 6289152..................."O" Ring ................................................................................................ 1

77 ............. 6288755...................Snap Ring ..........................................................20mm ......................... 3

78 ............. 6288756...................Hex Screw ..........................................................M12 x 1.75P x 75Lg .... 3

79 ............. 6288757...................Key.....................................................................6 x 6 x 18 mm ............. 1

80 ............. 6288758...................Worm Gear Shaft................................................................................... 1

81 ............. 6288759...................Snap Ring ..........................................................Ø2 2mm ...................... 1

82 ............. 6288760..................."O" Ring ................................................................................................ 1

83 ............. 6288761...................Cap ....................................................................................................... 1

84 ............. 6288762...................Cap Screw..........................................................M5 x 0.8P x 12Lg........ 2

PF-41/43 Feeder Body

Parts List: PF-41/43 Feeder Body

Index No. Part No . Description Size Qty

................. 2192190...................PF-43 Feeder Body (3Ph, 230V, 4 speed) ...............................................

................. 2192191...................PF-41 Feeder Body (1Ph, 230V, 4 speed) ...............................................

1 ............... 6289074...................Grease Gun ........................................................................................... 1

2 ............... 6289211...................Grease Fitting ........................................................................................ 4

3 ............... 6289212...................Roller Hub Spring .................................................................................. 4

4 ............... 6288938A ................Tube ...................................................................................................... 4

5 ............... 6289125A ................Sprocket Shaft ....................................................................................... 3

6 ............... JPF3-041A ...............Case Cover ........................................................................................... 4

7 ............... 6288750...................Socket Head Cap Screw .....................................M8 x 1.25 P x 40Lg ...... 8

8 ............... 6288764...................Star Washer .......................................................M8 ............................ 16

9 ............... 6289118...................Rollers – set of 4 only .........................................Ø120 x 60mm ............. 1

................. 6288959...................Roller (individual) ................................................Ø120 x 60mm ............. 4

10 ............. 6288749...................Socket Head Cap Screw .....................................M8 x 20 ...................... 8

11 ............. 6289129...................Grease Nipple ....................................................................................... 4

12 ............. 6289130...................Shaft ..................................................................................................... 4

13 ............. 6289121...................Roller Supporter .................................................................................... 4

14 ............. 6288949...................Chain Kit ............................................................26S ............................ 4

15 ............. 6288944...................Sprocket ................................................................................................ 4

16 ............. 6289122...................Star Wash er .......................................................M6 .............................. 8

17 ............. 6289123...................Cap Screw..........................................................M6 x 1.0P x 16Lg........ 8

18 ............. 6288751A ................Sprocket Case (PF-31/33/41/43)............................................................ 4

19 ............. 6289131...................Lock Was h e r ......................................................M12 ............................ 4

21 ............. 6289126A

24 ............. 6289133...................Frame.................................................................4SP 1Ph ..................... 1

................. 6289134...................Frame.................................................................4SP 3Ph ..................... 1

25 ............. 6289109...................Back Cover ............................................................................................ 1

26 ............. 6289136...................Set Screw ...........................................................M6 x 1.0P x 10Lg........ 4

27 ............. 6288980...................Oil Cap .................................................................................................. 1

28 ............. 6288979..................."O" Ring ................................................................................................ 1

29 ............. 6288955...................Snap Ring ..........................................................Ø2 6mm ...................... 4

30 ............. 6288954...................Chain .................................................................4 0 S ............................ 2

31 ............. 6288975...................Chain .................................................................6 2 S ............................ 1

32 ............. 6289092...................Sprocket w/Key ..................................................................................... 2

33 ............. 6288958...................Snap Ring ..........................................................Ø1 5mm ...................... 4