Powermatic PON Series, ON-05, ON-06, ON-07, ON-08 Installation, Operation & Maintenance Manual
...
PON Series Cast Iron Boilers
Installati
on,Operation & Maintenance Manua
l
,p
Cast Iron Sections
Triple P
ass Desig
n
Triple Pass Design
163 kW - 355 kW
-O
N
10
-
/ 2
0
02
/
EV.
0
R
E
Contents :
Description
3
Certifications , Symbols
3
Certifications
,
Symbols
General Warnings
4
g
Safety Inst
ructions
5
General Characteristics of 6PON series Boilers
6
Boiler Dimensions , Delivery Conditions
7
,y
Inf
ormation on the Boiler Plate
8
9
Technical Parameters
9
Recommended Minimum Distance for Installation
10
Recommended Minimum Distance for Installation
Important Instructions About Boiler Room
11
PO
N Series Cast Iron Boiler Parts and Spare Parts List
12
Cast Iron Sections with High Efficiency Design , Boiler Room Ventilation
13
Cast Iron Sections with High Efficiency Design
,
Boiler Room Ventilation
13
Plumbing Instructions
14
g
G
as
Side Resist
ance and Exit Flue Gas Temperature
15
16
Important Instructions About Flue and Connecting the Fuel Tank
16
Boiler Control Panels
17
oeCooaes
Standart Control Panel Electric Diagram
18
19
Operating Instructions
,
Loading and Unloading The Boiler Water
19
Checking and Starting the Boile
r
20
Checking and Starting the Boiler
Care Instructions , Cleaning the Boile
r
21
g
B
urner Door and Burner Connection
22
Instructions for Product Disposal , Positioning the Boile
r
23
Instructions for Product Disposal
,
Positioning the Boiler
23
2
Description :
p
In this manualyou will find the instructions forRima threepass cast iron boilers suitable forbothgas and liquid fuel. ON
In
this
manual
you
will
find
the
instructions
for
Rima
three
pass
cast
iron
boilers
suitable
for
both
gas
and
liquid
fuel.
ON
series
hot
water
boilers
and
related
informaton
for
installation,operation
and
maintenance
of
the
boiler.For
high
efficiency
and
proper
working
conditions
please
read
this
manual
carefully
.
For
more
information
please
check
the
product
brochure
or
get in touch with Rima technical services.
Pl
easedo no
t
t
ouchorremove any partso
f
theboilerforstarti
ng,adjusting orrepairingtheboiler excep
t
th
e processes
written in this manual.
Please call Rima services and technical officials for installing the boiler.
Ourlicensed frenchisers and services willgiveyou instructions about workin
g
p
rincipals,conditions and care instructions afte
r
Our
licensed
frenchisers
and
services
will
give
you
instructions
about
working
principals,conditions
and
care
instructions
after
installing and starting the boiler
.
Our professionals
will be glad to answer all
your questions at any time
.
Our professionals will be glad to answer all your questions at any time
.
Certifications :
PON Series boilers are in compliance with ;p;
EC Directives :
(
90/396/EEC)Gas Appliances Directive
(90/396/EEC)
Gas Appliances Directive
(92/42/EEC) Efficiency Directive
(89/336/EEC)
Electromagnetic Compatability Directive
EN 303/1: Heating boilers with forced draught burners - Terminology, general
g g gy, g
requirements, testing and marking
-
-
EN 303/2:
Heating boilers
-
Part 2: Heating boilers with forced draught burners
-
Special
requirements for boilers atomizing oil burners
requirements for boilers atomizing oil burners
EN 303/3: Heating boilers-Part 3: Gas fired heating boilers-Assembly comprising a boiler
body and a forced draught burner
PON SERIES CE approved, No: CE-1015BR0261
Please
,
consider on the standards in installation
.
Symbols :
Caution , Dange
r
Important
p
Info
3
General Warnings :
t l bi d ddith
ON series cast iron boilers are designed for working with hot water heating and/or hot water plumbing and produced with
the proper technology and materials suitable for this design.This design is restricted to use out of it's aim of use.p p gy gg
ON series boilers are delivered as sections and services assemble the boilers in the operation area The assembling of the
ON series boilers are delivered as sections and services assemble the boilers in the operation area.The assembling of the
b il t b d b Ri thil i Ri bli f th b il h ld l b db
boiler must be made by Rima technical services . Removing or re - assembling of the boiler should also be made byy g g y
licensed Rima services, if not the risk of damage is high.
licensed Rima services, if not the risk of damage is high.
In the assembling of the boiler; there must be a proper and safe concrete platform for to put the boiler on
.
Inth
e assem
bli
ng o
f
theboil
er,an empty space mus
t
beleft
f
rom sidesforsafety requirements an
d
for
fut
ure repairing
operations.
Starti
ng and first operation of the boiler must be made by authorized Rima technicians.
Do not add orpump waterto the boiler orplumbing system as it is working and hot . Foradding waterto the boiler orto the
system please wait for water temperature to reach 40ºC. Circulation pump must surely be started while adding water to the
ypp
ppyg
system . If not , the sections may crack.
system
. If
not
,
the sections may crack
.
If
the
boiler
willbekept
off
foralong
time
the
electric
system
mustbeshut
down
from
the
main
fuse.The
electric
mustbecut
off from the main shelter/fuse as the boiler is in repair,service or cleaning.
In
summer
months
,
when
the
boilerisoff
foralong
term,for
preventing
probable
problems
with
circulation
pumps
,
must
be
starte
d
1-2
ti
mes permon
th
for
5minut
es.
(Th
e waterw
ithchalk
can cause problems ,
if
th
e pumpis notuse
d
for
l
ongtime
period.)
.
The periodical controls of the boiler and the burner must be done. If not, the boiler may lose efficiency and the fuel amount
.
The
periodical
controls
of
the
boiler
and
the
burner
mustbedone.Ifnot,
the
boiler
may
lose
efficiency
and
the
fuel
amount
used may
incr
ease
.
used may increase
.
The capacity choice of the boiler must be made according to the projects that prepared properly in the terms of related
py
g
pj
pp
pp y
standards.If not , the boiler efficiency will be low.
standards.If not
,
the boiler efficiency will be low
.
ON series boilers are produced for heating only. For heating the sanitary water another equipment such as water heater or
pgygy
qp
heat exchanger is needed.For proper efficiency in this operation,correct water heater or heat exchanger must be selected.
heat exchanger is needed.For proper efficiency in this operation,correct water heater or heat exchanger must be selected
.
ON
seriesboilers aredeliveredw
ithout
b
urners.Forsuitableburnerselection please ge
t
int
ouchw
ith
Rimatechnici
ans.
Suitable burners must be selected for taking high efficiency.
gg y
If
theboilerisst
oppedautomaticallybecause ofoverheatingdo notaddcoldwate
r
totheboilerfor
re-starting.In
thi
s case
wait for the boiler to cool down and re- try starting.If it does not start ,please get in contact with technical services.
Incl
eaning, repairandothercare operationsthe originalspare partswhichapprovedandmanufacture
d
byRi
ma , mus
t
b
e
used.
'
Th
e periodicalandyearly controlso
f
theboil
er mus
t
bed
one properly andontime.Naturalgasisacleanfuelan
d
d
oesn
't
make a lot of dirt in the boiler.But the boilers that liquid fuels are used as fuels are much more easily get dirt. Controls and
care operations of the boiler is needed for keeping high efficiency and long life of the boiler.
ppg g y g
Repairingandperiodical controls of ON series boilers requiresprofession.In this manual the responsibilities and required
Repairing
and
periodical
controls
ofONseries
boilers
requires
profession.In
this
manual
the
responsibilities
and
required
information
for
usersofthe
boilerisdeclared
.
Besides
these
declared
operations
,
boiler
must
notbestarted
byaperson
rather than the user or one of our technicians.Please do not try to make adjustment or do not touch any parts of the boilers.
Theelectricit
yo
f
theb
urneran
d
boileri
s supplie
d
bycityelectri
c network.In
thi
s casetheelectric an
d
lighti
ng systems o
f
th
e
boiler room, burnerand boiler electrical connections, grounding line of control panel and boiler must be made by
professionals under the required and related standards.
pq
In this manualyou will find informations onlyforthe boilers. Please do not forget toget the instruction manual of the burne
r
In
this
manual
you
will
find
informations
only
for
the
boilers
.
Please
do
not
forgettoget
the
instruction
manual
of
the
burner
that
you
purchase
from
the
manufacturer
of
it.Burner
is
not
delivered
with
the
boiler.In
this
casewedo
not
give
any
guarantee for the burner that you purchase. Please get the guarantee cer
tificate f
or the burner from your supplier.
Please be sure that the front doo
r
(
burnerdoor)forthe boiler is strictlyclosed and burnerconnections areproperlymade as
Please
be
sure
that
the
front
door
(burner
door)
for
the
boilerisstrictly
closed
and
burner
connections
are
properly
made
as
the boiler is working
.
4
Safety Inst
ructions :
Al
ways observe the following safety instructions and regulations.
A
lways perform the following steps prior to inspection work.
Always perform the following steps prior to inspection work
.
Cl
ose the gas shut-off valve.
Close the heating feed and return
.
Danger!
If you smell gas, risk of poisoning and explosion due to a malfunction!
If you smell gas, risk of poisoning and explosion due to a malfunction!
If you smell gas :
Do not switch lights on or off
.
Do not use any other electrical switches.
Do not use any other electrical switches.
Do not use a telephone in the area of the hazard.
Do not use naked flames (such as matches or cigarette lighters)
.
Do not smoke.
Do not smoke
.
Close the gas stop cock.
gp
O
pen the windows and doors.
Warn other residents
.
Get out of the house.
Notif
y your gas supplier or a suitably qua
lified h
eating engineer.
Danger!
Danger!
Inflammable mixtures of gas and air may explode
.
Do not use or store explosive or easily flammable substances such as petrol or paint in the same room as the applience.
Do not use or store explosive or easily flammable substances such as petrol or paint in the same room as the applience
.
Risk of poisoning and explosion due to a malfunction.
pgp
N
ever put the safety devices out of operation or tamper w
ith th
em so as to impair their function.
Safety Caution!
Safety Caution!
Inappropriate alterations can cause damage!
Under
no
circumstances
should
you
ever
attempt
to
make
alterations
to
the
gas
heating
boilerorother
partsofthe
system.Never try to carry out maintenance work or repairs on the appliance yourself.
Do not damage or remove seals on components.Only suitably qualified heating engineer or our customer service may
g
py
yqggy
removed sealed components.
removed sealed components.
Do not touch hot water connections or the flue outlet when the boiler is operating.
Do not touch hot water connections or the flue outlet when the boiler is operating.
Caution!
Risk of d
amage
!
D
o notuse sprays, solvents, chlorinatedcleaning agents, paint,adhesives orsimilar substancesinthevicinityo
f
th
e
appliance. These substances can cause corrosion, including in the flue system.
5
General Characteristics of PON series Boilers :
ON series boilers are, blowing burner, cast iron sectioned, between the capacities 163–355 kW with properburne
r
g
connection, works with gas or liquid fuel in 7 different ( 5 – 11 sections) type.
co ect o , o s t gas o qu d ue d e e t ( 5 sect o s) type
ON series boilers operating pressure is 6 bar maximum, and working temperature is 90 °C maximum.
ON series boilers operating pressure is 6 bar maximum, and working temperature is 90 C maximum
.
InONseries
boilers,heat
transfer
surface
areas
are
increased
by
the
special
wingsinthe
burning
room
and
chimney
ways.
This i
ncreases the heat transfer a
bilit
y of cast iron boiler to the maximum level.
ON
series
boilers
are
cast
iron
sectioned
boilers.This
brings
easy
assembling
and
easy
capacity
increasing
by
adding
sectionstotheboiler.Thetransportation an
d
installati
on o
f
theboileri
s easybecause o
f
theboileri
s assemble
d
inboil
er
rooms. It is easily to carry or shift position without breaking walls etc.
yy p g
ON
series
boilers
are
produced
from
special
cast
iron
alloyENGJL
200,which
gives
high
resistance
against
corrosion
and
thermal expansions
.
They are long life boilers according to this special cast iron alloy
.
With
the
helpofhorizontal
and
three
pass
specially
designed
sections
burning
gases
pass
three
timesinthe
boiler
and
t
ransmits burning energy to the water inside the sections at high level.
ON
series
boilers
are
high
efficiency
boilers
.
(
According
to
the
fuel
max.heating
value%91–93
).With
this
high
efficiency
and perfect isolation more energy is gained with less fuel. Heat loses are minimized on ON series boilers.
By appropriate burning room, heat transfersurface, turbulator, collectorand isolation high heat transferand optimum flue gas
emission results are provided.
p
6
Boiler Dimensions :
Delivery Conditions :
Boiler sections are delivered as not - assembled according to the boiler room specifications and dimensions.In not
assembled deliveries, sections and assembling aparats are delivered on a pallet, cabins,isolation and other elements are
delivered in a box. Rima technicians make the assembling of the boiler.
7
Information on the Boiler Plate :
The identification plate is mounted on the back side of the boiler cabin.
PON-05 , P0N-06,PON-07 …
8
Technical Parameters :
9
Recommended Minimum Distance for Installation:
Do not put flammable materials on top of the boiler or near the boiler than specified safety distance.
There must be space for the tools that will be
used in boiler room.
The measurements of the boiler room and the empty spaces must be arranged properly for future assembling repairing, reassembling, burner connecting issues.
* The concrete platform must be in the mentioned dimensions.
* Concrete platfrom must not be coated with slipper materials such as ceramics etc.
* If sound isolaton will be made , first do the sound isolation than make the concrete for platform.
* Platfroms must be made of BS 25 concrete and scales.
In ON series boilers burner doors can be opened to
both sides. According to this the required empty
spaces for the both sides are given equal
(min. 700 mm). This will gives advantages for operations.
If the boiler room area is not enough for this
you can choose one side and leave the big empty
space there. Half of this empty space will be enough
for the other side in these conditions.
10
Important Instructions About Boiler Room:
The ceiling of the boiler room can be isolated for sound and heat isolation. The position and place of the boiler is important
for sound isolation of the boiler.
Boiler room must have a good lighting and control switches of lighting must be outside of the boiler room.
There must not be any other equipments such as aspirator, air condition central etc. in the boiler rooms. These kind of
equipments can make vacuum effect and defect boilers pull force. This can cause burner failures.
Children must not enter to the boiler room. A second key must be kept in safe place for urgent matters.
Gas alarm equipments must be placed to the proper highth as mentioned on standards.
No one except the responsible person should get in to the boiler room.
There must not be equipments like water pump,contactor etc.. in the boiler room.
Fuel tanks must be put in another place which is rounded by walls.Natural air conditioning is needed for this place.
There must not be any kind of explosive , burning and flammable materials in the boiler room.
Boiler room must be air conditioned by natural or other ways.
Humidity must be prevented in boiler room.
Boiler room must have the requested dimensions .
Th
ere must notbe any kind of explosive , burning an
d fl
ammable gases intheboiler room atmosphere.
For feeding water to the boiler,water line must be arranged near the boiler. And for filling out the water of the boiler in
necesarry conditions, there must be a connection to drainage in the system.
For the efficiency of the burner and the boiler,boiler room must be kept clean and dry.
If there are any electric keys, cables etc. Which can cause short circuits must be fixed, renewed as soon as possible.
In Natural Gas or LPG use ; boiler room,flue,system and plumbing issues must be under parameters of EN standarts and
gas offices orders. Rima is not responsible for any failure or problems that will be occured because of inadequate or not
sufficiently qualified conditions of boiler room, plumbing and other systems.
The instructions of local gas delivery must be applied.
Before painting , keep flammable materials out.
Boiler must not be installed on carpet.
Before any welding operation in boiler room, boiler must be stopped and the gas flow must be stopped by turning of the gas
valve.
Do not touch the boiler when it is hot.
Switch off the boiler immediately if there is danger of burning or explosion ( elecricity problem, gas leakage, liquid gas , etc.).
11
PON Series Cast Iron Boiler Spare Parts List :
PON Series Cast Iron Boiler Parts :
12
If the fuel is natural gas
* If natural ventilation system is used.
** Ventilated airing system is used.
*** Bottom value shows the clean
air input up shows the air output.
Cast Iron Sections with High Efficiency Design :
3 draught design forces the flue gas to circulate inside the body of the boiler three times before the chimney exit, transferring
all usefull energy to the water inside the sections. The optimized combustion chamber combined with perfect heat insulation
provides maximum fuel efficiency.
The combustion room of the boiler is positive pressure. Boiler is working under horizontal 3 pass principal.
Boiler Room Ventilation :
There are three reasons for fresh air in boiler rooms.
1.The air needed for the burning in the boiler.
2.The air needed for prevention of dirt and dust,for releasing the gases and fuel to put out.
3.The air needed for overheating in the boiler room.
Ventilation for first two reasons are continously needed.The third one is needed especially for the boilers which
are working on summer time.
Maximum temperature for the boiler room must be 32 °C and boiler room must be protected against freezing.
13
Plumbing Instructions :
Fresh water must be added periodically to the plumbing. The chalk and other chemicals will connect with the system and
become solid . For avoiding this , closed expansion tank must be used in the system.In the systems that closed expansion
tanks are used, water will flow in closed system so it will not evaporate and lost.So in this kind of systems the water level wiill
stay same and fresh water addition will not be necessary. This will prevent chalk and dust and the life of the sytem will be
long.
The water in the radiator or heating system is not healthy.Do not use this water as drinking or cleaning water.Do not take
water from the system.If the water level is low , water addition is needed.
For avoiding chalk and other chemical dust problems soft water must be used in the system.Plumbing system water quality :
Ph 7,2 Th 25 °Fr
If the city sanitary water is not in requested quality water addition from wells or other sources must be made after testing
it.For reaching the requested quality additional processes must be applied to the water if needed.
For avoiding the chalk and other dust to get in to the boiler, or from boiler to plumbing system dust holders must be placed in
and out line of the system.
Circulation pump must be connected to the water output of the boiler and the capacity of the pump must be suitable to the
boiler capacity. If not,problems may occur in flowing of the water and heating efficiency of the boiler.
There must be water inside of the boiler every time. If not , corrosion can occur in the boiler and the plumbing system. If the
Forworking the system properly4 waymixture valve orthermostatic control by-pass pump must be used forincreasing
return water temperature.
By connecting a three way motor valve between the forward and return line of heating system,the water that flows to the
system can be controlled in ratios.
boil
er w
ill
not be used in winter season, for avoid freezing , anti-freeze solution must be used.
14
*** ON series boiler is designed,forced circulation hot water heating systems only.
For healthy working conditions of the boiler,temperature difference between water forward and water return must not be more
than 20 °C.And boiler must not be started or work under the water volumes which is mentioned in the below table.
Gas Side Resistance and Exit Flue Gas Temperature :
15
The platform of the fuel tank must be strong to carry the tank. If the fuel tank is outside tank , connection pipes must be
isolated. Fuel tank must be placed in higher level than the burner.The height difference between the burner and fuel tank ( H
) must be more than 4 m. In the seasons that the boiler is not used,fuel tank must be empty for avoiding corrosion.
Important Instructions About Connecting the Fuel Tank :
Important Instructions About Flue :
16
Standart Control Panel (Single Stage): (Dual Stage) :
1- Main ON/OFF Switch 1- Main ON/OFF Switch
2- Boiler Thermostat ( 30-60-90 °C) 2- Boiler (TRZ)Thermostat ( 60-75-90 °C):
3- Boiler Thermometer 3- Boiler Thermometer
5- Defect Indicator 5- Defect Indicator
6- Working Indicator 6- Working Indicator
7- Reset Button 7- Reset Button
8- Fuse 8- Fuse
9- Water pressure defect indicator 9- Water pressure defect indicator
10- Ecopanel mounting place 10- Ecopanel mounting place
Eco Control Panel :
1- Manual mode key / Emission Measurement key (not applicable for district heating controllers)
2- Operating mode key for permanent and temporary operating modes (Basic display)
3- Heating characteristics key
4- Information key for the display of temperatures and operating status
5- Multi-functional Display
6- Cover clip for the service jack
7- Daytime room temperature setpoint key
8- Night-time room temperature setpoint key
9- DHW daytime temperature setpoint key
10- Rotary pushbutton (push and turn)
11- Operating modes symbols
Boiler Control Panels :
4- Safety Thermostat with manual reset (set to 100 °C) 4- Safety Thermostat with manual reset (set to 100 °C).
17
Single Stage :
Dual Stage :
Standard Control Panel Electric Diagram :
18
Heating System :
Fuel and Electrical Connections :
Unloading Water of the boiler :
Loading Water of the boiler :
Operating Instructions :
These connections must be made by certified professionals under the terms of EN standards.EN approved materials must be
used in the system.Burner,control panel, ecopanel etc. Manufacturer or distrubutor warnings, instruction manuals must be
read .Burner must not be started before boiler circulation starts.If circulation or protection pump has a failure burner must be
switched off. This system must work coordinate. Turning the pumps on when the water heat reachs over 40 °C is completely
wrong. Circulation pump and burner must work simultaneously.
Protection pump must be chosen properly accoridng to the capacity of the boiler.The connection of the pump to the collectors
must be done correctly with valve and thermostat connection. This way,system may stop in adjusted temperature.In any
failure situation (contactor,thermic failure,electricity cut ,other failures.) when the pumps are not working ( heating and
protection pumps etc..) burner must not start. System must do this automatically.Electrical system must be made according
to all above information.
In the system , the difference between direct flow temperature and the return temperature of the water must not be over 20
°C. The return water temperature must be over 50-55 °C. Boiler protection pump must be used for increasing the return water
temperature. The water level of the system must be measured every day (if it is open system by hydrometer,if it is closed
system by manometer) and water must be added if the level is measured low. But this water addition must not be made while
the system is hot. If there are problems that cause water leakages they must be fixed as soon as possible. Plumbing system
must be made by certificated professionals, under the terms of EN standards. EN approved materials must be used in the
system.
Loading and Unloading the Boiler Water :
Plumbing and all radiator valves must be opened if the boilers water will be unloaded. All the systems water can be unloaded
by boilers drainage as if the boiler is in the bottom of the system.If some part of heating system is under the boiler
room,unloading the water process can be made at a point at the bottom of the system.
Water must be loaded from the tap over the plumbing system to the boiler.During the loading process all valves of the
plumbing system and the radiators must be opened.For preventing air fill to the system this operation must be made slowly
and the stopper in the top must be opened. When water comes from this stopper it means that the process is finished. Air
must be taken from every radiator.
Water must be in quality which mentioned on ''plumbing instructions''.
Boiler must not be filled up with water when it is hot. This can cause cracks in sections.
19
Checking Before Started :
Getting Started :
Stopping the Boiler :
Failure First Controls :
Checking and Starting the Boiler :
Following controls must be done before starting the boiler.If there are any problems or failure, boiler must not be started.
Water level of the boiler must be controlled. Water must be added to the boiler if the water level is low.
Please call rima technicians if there is a water leakage. Leakage must be prevented before starting the boiler. If there is a
leakage in the plumbing system,boiler must be started after repair.
Flue connections must be controlled. Boiler must not be started before repairing the connection if there is a problem.
Area must be properly air conditioned.
Gas valves must be checked as if they are on if gas fuel is used in the boiler.
Liquid fuel level of the tank must be controlled and fuel valve must be opened if liquid fuel is used in the boiler. Fuel - burner
connection must be controlled.If there are any problems , filters must be cleaned.
Working and the directions of the pumps must be controlled.
Electric system of the control panel must be controlled.
All water and gas valves of the boiler must be opened.
*** All other connections must be checked according to the system options.
Turn off the main fuse switch of the boiler room.
Turn the main electric switch of the boiler room on. Working lamp will be on.
Start the circulation pump.
Turn the ''on / off '' switch of the burner to the mode ''on'' (Check the burner instruction manual.) The indicator light will be on
.
Adjust the boiler temperature from the thermostat.If the burner is dual level, adjust the boiler temperature same the single
stage.Dual stage (TRZ) thermostat adjust the temperature changes own by own ( + 8 °C ).
If the burner does not start , follow the instructions written on the manual of the burner.If the burner does not start after
applying the written operations in the manual,call the technical service of the burner.
Turn the ''on / off'' switch of the burner to the '' off '' position
Turn the ''on / off'' switch of the control panel to the '' off '' position.
Turn of the circulation pump.
Turn of the fuel valves.
Burner must start.
If the boiler doesn't start or if the safety thermostate stop the boiler again please call Rima technical services.
If the burner safety light is on ; Please check the burner instruction manual or get in contact with the burner manufacturer or
distrubutor services.
When a problem or failure occurs in the boiler or the burner,please make the following first controls before calling technical
services. Don't do anything rahter than mentioned controls. After these controls call Rima technical services.
If boiler stops working and doesn't start again ; Safety thermostate may have stopped the boiler because of overheating at
boiler water.In this case wait for the boiler to cool down and please make the following controls.
Check if fuel is coming to the burner or not. If not , make fuel to come to the burner.
Check if pump is working or not. If not , this could be the reason of overheating.Please get in touch with pump manufacturer
or distributor.
Check if the valves are on or off.Open the valves if they are closed.
Please push the safety thermostate switch after the boiler is cold enough.
20
Daily Controls :
Periodic Controls :
Yearly Controls :
Smoke Channels Cleaning :
These are the processes that the user must apply every day in season of everyday use. Please read and apply the
instructions and controls mentioned in ''Pre Control'' section of the manual for daily controls.
Care Instructions :
Boiler and burner controls are made in three programs.Daily (in everyday use ),periodic and yearly.
For efficient use, preventing the possible failures and optimum life of the boiler periodic controls are important.It is
recommended that periodical controls for the boiler must be made by once in every three months.These periodical controls
are made by rima technicians by applying following processes.
Boilers burning room and smoke channels check and cleaning if needed.
Leakage controls of water input - water output of the boiler and flue connections.
Valves check
Pumps check
Fuel filter control and cleaning if needed
Burning control (with eye).Burning and flame adjustments if needed.
Control of the liquid fuel sensor.Cleaning if needed.
Working and safety controls of burner and the boiler.
Sensor of the burner liquids tests.Cleaning or renewing if needed .
Working and safety controls of burner and the boiler.
Yearly controls of the boiler must be made by rima technicians before the season starts. Flue and flue lines must be cleaned
before calling technicians for yearly controls. In yearly controls rima technicians apply the following processes.
Situation and the leakproof of the sections and rope isolations controls.
Working pressure test for burning adjustment with the flue gas measurement system if needed.
Sensors and connection of the sensors test.
Boiler burning room and possible soot layers on smoke channels are checks and cleanings.
Connection and the leakproof of the boilers door test.
Leakproof of the connections of the boiler test.
Valves test for proper opening and closing.
Fuel filter test. Cleaning if needed.
Cleaning the Boiler :
The time period for cleaning service is variable according to the fuel type of the boiler and period of use.In boiler cleaning
operation ceramic ropes that isolate front door with front section and flue with back section must be controlled and must be
renewed if needed.
Before applying mentioned services to the boiler;electric must be cut off from the main switch,fuel valves must be closed,
control panel and the burner must be protected for avoiding any possible damage.
Because of the soot layer on heating surfaces, 100 °C increase on flue temperature brings out a % 5 decrease on
efficiency.By pulling out the M16 screws and stamps on the 4 hinges which connects door to the front section,open the
burner door. Clean the burning room, take turbulators out and clean horizontal smoke channels (2nd and 3rd pass). Than
clean the turbulator and put them in to the channels. Close the burner door strictly.In this cleaning operation soot layer may
occur in flue area.This soot particules can be cleaned by seperating horizontal smoke channels from boiler flue. After this
operation these two screws must be connected again and must be tested for leakage.
21
Burner Door and Burner Connection :
In burner connection process there must not be any
empty space left between the front door and the
burner barrel.All connection points must be covered
with isolation material for avoiding any air leakage
possibility.
A metal sheet is used for easier assembling of the
burner to the door. This metal sheet is made of 10
mm thickness and in the dimensions of 255x255 mm ,
and burner hole dimension 132 mm (1).
The isolation of the burner door is made of a special
thermal ceramic which is durable up to 1250ºC and
has no defections on human health (2). Please be
sure that this isolation plate is carried carefully and
intensivly during transportation.
There is a ceramic rope fit in to the channels of isolation
door.This prevents leakages between isolation
door and front section of the boiler. After repairing
or cleaning service the doors connection with the
o c ea g se ce t e doo s co ect o t t e
front section must be done properly,strictly.
ON series boilers doors are available for opening to
both sides. This brings advantages of assembling,
reparing and other operations.
A tempered ceramic glass is placed on to the burner
door for watching flame inside (3).
22
Instructions For Product Disposal
Cast iron heating boilers are used for long years according to the specifications of its materials and they are long
term equipments.
Life time period for these equipments which is declared in the legal documents is 15 years .
According to this situation renewing of these items are generally done because of technological reasons.
Cast iron boilers, which are produced with human-kind materials can be disposed of as follows .
Cast Iron Body (Gray Cast Iron ) Through iron scrap dealers and cast iron melting companies
Pipes and Cabin Steels Through iron scrap dealers
Other Metal Parts Through iron scrap dealers
Thermal Ceramic and other Isolation Materials Through common waste system
***For more information please get in contact with Rima licensed services.
Positioning the Boiler
Rima boilers must be positioned and placed in the terms of fine protection laws with caution.
pp p
When installing and operating the boilers it is necessary to keep a safe 200 mm distance from combustible
materials with combustibility degrees B,C1,C2
For easily flammable materials with combustibility degree C3 ,which burn quickly and by themselves also after
the ignition source removal the safe distance is doubled it means 400 mm.
The safe distance is to be doubled also in case that the combustibility degree of building material wasn't proved.
Combustibility degrees of building Building materials and products ranked in combustibility degrees
materials and products
A- incombustible Granite,sandstone,bricks,ceramic tiles,mortars,fireproof plasters,…
B- hardly combustible acumin,izumin,heraklit,lignos,boards and basalt felt,fiberglass boards,…..
C
1-combustible with difficulties
Beech and oak wood, hobrex board, plywood,werzalit,……………..
C
2-medium combustible
Pine wood,larch,white wood, chipboard and cork boards, rubber flooring,…….
C
3-easily combustible
Asphalt board,fireboards,polyurethane,polystyrenbe,polyethylene , PVC , ………
***For more information please get in contact with Rima licensed services.
23
Loading...