Powermatic PON Series, ON-05, ON-06, ON-07, ON-08 Installation, Operation & Maintenance Manual
...
PON Series Cast Iron Boilers
Installati
on,Operation & Maintenance Manua
l
,p
Cast Iron Sections
Triple P
ass Desig
n
Triple Pass Design
163 kW - 355 kW
-O
N
10
-
/ 2
0
02
/
EV.
0
R
E
Contents :
Description
3
Certifications , Symbols
3
Certifications
,
Symbols
General Warnings
4
g
Safety Inst
ructions
5
General Characteristics of 6PON series Boilers
6
Boiler Dimensions , Delivery Conditions
7
,y
Inf
ormation on the Boiler Plate
8
9
Technical Parameters
9
Recommended Minimum Distance for Installation
10
Recommended Minimum Distance for Installation
Important Instructions About Boiler Room
11
PO
N Series Cast Iron Boiler Parts and Spare Parts List
12
Cast Iron Sections with High Efficiency Design , Boiler Room Ventilation
13
Cast Iron Sections with High Efficiency Design
,
Boiler Room Ventilation
13
Plumbing Instructions
14
g
G
as
Side Resist
ance and Exit Flue Gas Temperature
15
16
Important Instructions About Flue and Connecting the Fuel Tank
16
Boiler Control Panels
17
oeCooaes
Standart Control Panel Electric Diagram
18
19
Operating Instructions
,
Loading and Unloading The Boiler Water
19
Checking and Starting the Boile
r
20
Checking and Starting the Boiler
Care Instructions , Cleaning the Boile
r
21
g
B
urner Door and Burner Connection
22
Instructions for Product Disposal , Positioning the Boile
r
23
Instructions for Product Disposal
,
Positioning the Boiler
23
2
Description :
p
In this manualyou will find the instructions forRima threepass cast iron boilers suitable forbothgas and liquid fuel. ON
In
this
manual
you
will
find
the
instructions
for
Rima
three
pass
cast
iron
boilers
suitable
for
both
gas
and
liquid
fuel.
ON
series
hot
water
boilers
and
related
informaton
for
installation,operation
and
maintenance
of
the
boiler.For
high
efficiency
and
proper
working
conditions
please
read
this
manual
carefully
.
For
more
information
please
check
the
product
brochure
or
get in touch with Rima technical services.
Pl
easedo no
t
t
ouchorremove any partso
f
theboilerforstarti
ng,adjusting orrepairingtheboiler excep
t
th
e processes
written in this manual.
Please call Rima services and technical officials for installing the boiler.
Ourlicensed frenchisers and services willgiveyou instructions about workin
g
p
rincipals,conditions and care instructions afte
r
Our
licensed
frenchisers
and
services
will
give
you
instructions
about
working
principals,conditions
and
care
instructions
after
installing and starting the boiler
.
Our professionals
will be glad to answer all
your questions at any time
.
Our professionals will be glad to answer all your questions at any time
.
Certifications :
PON Series boilers are in compliance with ;p;
EC Directives :
(
90/396/EEC)Gas Appliances Directive
(90/396/EEC)
Gas Appliances Directive
(92/42/EEC) Efficiency Directive
(89/336/EEC)
Electromagnetic Compatability Directive
EN 303/1: Heating boilers with forced draught burners - Terminology, general
g g gy, g
requirements, testing and marking
-
-
EN 303/2:
Heating boilers
-
Part 2: Heating boilers with forced draught burners
-
Special
requirements for boilers atomizing oil burners
requirements for boilers atomizing oil burners
EN 303/3: Heating boilers-Part 3: Gas fired heating boilers-Assembly comprising a boiler
body and a forced draught burner
PON SERIES CE approved, No: CE-1015BR0261
Please
,
consider on the standards in installation
.
Symbols :
Caution , Dange
r
Important
p
Info
3
General Warnings :
t l bi d ddith
ON series cast iron boilers are designed for working with hot water heating and/or hot water plumbing and produced with
the proper technology and materials suitable for this design.This design is restricted to use out of it's aim of use.p p gy gg
ON series boilers are delivered as sections and services assemble the boilers in the operation area The assembling of the
ON series boilers are delivered as sections and services assemble the boilers in the operation area.The assembling of the
b il t b d b Ri thil i Ri bli f th b il h ld l b db
boiler must be made by Rima technical services . Removing or re - assembling of the boiler should also be made byy g g y
licensed Rima services, if not the risk of damage is high.
licensed Rima services, if not the risk of damage is high.
In the assembling of the boiler; there must be a proper and safe concrete platform for to put the boiler on
.
Inth
e assem
bli
ng o
f
theboil
er,an empty space mus
t
beleft
f
rom sidesforsafety requirements an
d
for
fut
ure repairing
operations.
Starti
ng and first operation of the boiler must be made by authorized Rima technicians.
Do not add orpump waterto the boiler orplumbing system as it is working and hot . Foradding waterto the boiler orto the
system please wait for water temperature to reach 40ºC. Circulation pump must surely be started while adding water to the
ypp
ppyg
system . If not , the sections may crack.
system
. If
not
,
the sections may crack
.
If
the
boiler
willbekept
off
foralong
time
the
electric
system
mustbeshut
down
from
the
main
fuse.The
electric
mustbecut
off from the main shelter/fuse as the boiler is in repair,service or cleaning.
In
summer
months
,
when
the
boilerisoff
foralong
term,for
preventing
probable
problems
with
circulation
pumps
,
must
be
starte
d
1-2
ti
mes permon
th
for
5minut
es.
(Th
e waterw
ithchalk
can cause problems ,
if
th
e pumpis notuse
d
for
l
ongtime
period.)
.
The periodical controls of the boiler and the burner must be done. If not, the boiler may lose efficiency and the fuel amount
.
The
periodical
controls
of
the
boiler
and
the
burner
mustbedone.Ifnot,
the
boiler
may
lose
efficiency
and
the
fuel
amount
used may
incr
ease
.
used may increase
.
The capacity choice of the boiler must be made according to the projects that prepared properly in the terms of related
py
g
pj
pp
pp y
standards.If not , the boiler efficiency will be low.
standards.If not
,
the boiler efficiency will be low
.
ON series boilers are produced for heating only. For heating the sanitary water another equipment such as water heater or
pgygy
qp
heat exchanger is needed.For proper efficiency in this operation,correct water heater or heat exchanger must be selected.
heat exchanger is needed.For proper efficiency in this operation,correct water heater or heat exchanger must be selected
.
ON
seriesboilers aredeliveredw
ithout
b
urners.Forsuitableburnerselection please ge
t
int
ouchw
ith
Rimatechnici
ans.
Suitable burners must be selected for taking high efficiency.
gg y
If
theboilerisst
oppedautomaticallybecause ofoverheatingdo notaddcoldwate
r
totheboilerfor
re-starting.In
thi
s case
wait for the boiler to cool down and re- try starting.If it does not start ,please get in contact with technical services.
Incl
eaning, repairandothercare operationsthe originalspare partswhichapprovedandmanufacture
d
byRi
ma , mus
t
b
e
used.
'
Th
e periodicalandyearly controlso
f
theboil
er mus
t
bed
one properly andontime.Naturalgasisacleanfuelan
d
d
oesn
't
make a lot of dirt in the boiler.But the boilers that liquid fuels are used as fuels are much more easily get dirt. Controls and
care operations of the boiler is needed for keeping high efficiency and long life of the boiler.
ppg g y g
Repairingandperiodical controls of ON series boilers requiresprofession.In this manual the responsibilities and required
Repairing
and
periodical
controls
ofONseries
boilers
requires
profession.In
this
manual
the
responsibilities
and
required
information
for
usersofthe
boilerisdeclared
.
Besides
these
declared
operations
,
boiler
must
notbestarted
byaperson
rather than the user or one of our technicians.Please do not try to make adjustment or do not touch any parts of the boilers.
Theelectricit
yo
f
theb
urneran
d
boileri
s supplie
d
bycityelectri
c network.In
thi
s casetheelectric an
d
lighti
ng systems o
f
th
e
boiler room, burnerand boiler electrical connections, grounding line of control panel and boiler must be made by
professionals under the required and related standards.
pq
In this manualyou will find informations onlyforthe boilers. Please do not forget toget the instruction manual of the burne
r
In
this
manual
you
will
find
informations
only
for
the
boilers
.
Please
do
not
forgettoget
the
instruction
manual
of
the
burner
that
you
purchase
from
the
manufacturer
of
it.Burner
is
not
delivered
with
the
boiler.In
this
casewedo
not
give
any
guarantee for the burner that you purchase. Please get the guarantee cer
tificate f
or the burner from your supplier.
Please be sure that the front doo
r
(
burnerdoor)forthe boiler is strictlyclosed and burnerconnections areproperlymade as
Please
be
sure
that
the
front
door
(burner
door)
for
the
boilerisstrictly
closed
and
burner
connections
are
properly
made
as
the boiler is working
.
4
Safety Inst
ructions :
Al
ways observe the following safety instructions and regulations.
A
lways perform the following steps prior to inspection work.
Always perform the following steps prior to inspection work
.
Cl
ose the gas shut-off valve.
Close the heating feed and return
.
Danger!
If you smell gas, risk of poisoning and explosion due to a malfunction!
If you smell gas, risk of poisoning and explosion due to a malfunction!
If you smell gas :
Do not switch lights on or off
.
Do not use any other electrical switches.
Do not use any other electrical switches.
Do not use a telephone in the area of the hazard.
Do not use naked flames (such as matches or cigarette lighters)
.
Do not smoke.
Do not smoke
.
Close the gas stop cock.
gp
O
pen the windows and doors.
Warn other residents
.
Get out of the house.
Notif
y your gas supplier or a suitably qua
lified h
eating engineer.
Danger!
Danger!
Inflammable mixtures of gas and air may explode
.
Do not use or store explosive or easily flammable substances such as petrol or paint in the same room as the applience.
Do not use or store explosive or easily flammable substances such as petrol or paint in the same room as the applience
.
Risk of poisoning and explosion due to a malfunction.
pgp
N
ever put the safety devices out of operation or tamper w
ith th
em so as to impair their function.
Safety Caution!
Safety Caution!
Inappropriate alterations can cause damage!
Under
no
circumstances
should
you
ever
attempt
to
make
alterations
to
the
gas
heating
boilerorother
partsofthe
system.Never try to carry out maintenance work or repairs on the appliance yourself.
Do not damage or remove seals on components.Only suitably qualified heating engineer or our customer service may
g
py
yqggy
removed sealed components.
removed sealed components.
Do not touch hot water connections or the flue outlet when the boiler is operating.
Do not touch hot water connections or the flue outlet when the boiler is operating.
Caution!
Risk of d
amage
!
D
o notuse sprays, solvents, chlorinatedcleaning agents, paint,adhesives orsimilar substancesinthevicinityo
f
th
e
appliance. These substances can cause corrosion, including in the flue system.
5
General Characteristics of PON series Boilers :
ON series boilers are, blowing burner, cast iron sectioned, between the capacities 163–355 kW with properburne
r
g
connection, works with gas or liquid fuel in 7 different ( 5 – 11 sections) type.
co ect o , o s t gas o qu d ue d e e t ( 5 sect o s) type
ON series boilers operating pressure is 6 bar maximum, and working temperature is 90 °C maximum.
ON series boilers operating pressure is 6 bar maximum, and working temperature is 90 C maximum
.
InONseries
boilers,heat
transfer
surface
areas
are
increased
by
the
special
wingsinthe
burning
room
and
chimney
ways.
This i
ncreases the heat transfer a
bilit
y of cast iron boiler to the maximum level.
ON
series
boilers
are
cast
iron
sectioned
boilers.This
brings
easy
assembling
and
easy
capacity
increasing
by
adding
sectionstotheboiler.Thetransportation an
d
installati
on o
f
theboileri
s easybecause o
f
theboileri
s assemble
d
inboil
er
rooms. It is easily to carry or shift position without breaking walls etc.
yy p g
ON
series
boilers
are
produced
from
special
cast
iron
alloyENGJL
200,which
gives
high
resistance
against
corrosion
and
thermal expansions
.
They are long life boilers according to this special cast iron alloy
.
With
the
helpofhorizontal
and
three
pass
specially
designed
sections
burning
gases
pass
three
timesinthe
boiler
and
t
ransmits burning energy to the water inside the sections at high level.
ON
series
boilers
are
high
efficiency
boilers
.
(
According
to
the
fuel
max.heating
value%91–93
).With
this
high
efficiency
and perfect isolation more energy is gained with less fuel. Heat loses are minimized on ON series boilers.
By appropriate burning room, heat transfersurface, turbulator, collectorand isolation high heat transferand optimum flue gas
emission results are provided.
p
6
Boiler Dimensions :
Delivery Conditions :
Boiler sections are delivered as not - assembled according to the boiler room specifications and dimensions.In not
assembled deliveries, sections and assembling aparats are delivered on a pallet, cabins,isolation and other elements are
delivered in a box. Rima technicians make the assembling of the boiler.
7
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