Powermate PWZ0142700.01 User Manual

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Purchase Date:__________________________ Serial #: ________________________________

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get answers to frequently asked questions,

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PRESSURE WASHER OPERATION MANUAL

for model PWZ0142700.01

TABLE OF CONTENTS

Safety Guidelines/Denitions ��2 Consumer Safety Information ��2 Important Safety Instructions �� 2-5 Specications ��6 Carton Contents ��6 Assembly Instructions �� 6-7 Operating Instructions �� 8-11 Maintenance ��12

IMPORTANT: Please make certain that the person who is to use this equipment carefully reads and understands these instructions before operating�

Storage ��13 Repairs ��13 Troubleshooting Guide ��14 Parts List & Exploded View �� 15-17 Warranty ��18 Français �� 20-37 Español �� 39-56

Part No� M100135 // Rev� 012/29/2010 PRINTED IN CHINA

SAFETY GUIDELINES - DEFINITIONS

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This manual contains information that is important for you to know and understand� This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS� To help you recognize this information, we use the symbols below� Please read the manual and pay attention to these symbols�

DANGER

Indicates an imminently hazardous situation which, if not avoided , WILL result in DEATH OR SERIOUS INJURY�

WARNING

Indicates a potentially hazardous situation which, if not avoided, COULD result in DEATH OR SERIOUS INJURY�

CAUTION

Indicates a potentially hazardous situation which, if not avoided, MAY result in MINOR OR MODERATE INJURY�

CAUTION

Used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, MAY result in PROPERTY DAMAGE�

CONSUMER SAFETY INFORMATION

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WARNING

will be used around ammable materials, or on land covered with materials such as agricultural crops, forest, brush,

grass, or other similar items, then an approved spark arrester must be installed and is legally required by the state of California� It is a violation of California statutes section 130050 and/or sections 4442 and 4443 of California Public Resources Code, unless the engine is equipped with a spark arrester, as dened in section 4442, and maintained in effective working order� Spark arresters are also required on some U�S� Forest Service land and may also be legally required under other statutes and ordinances�

WARNING

This product contains chemicals known to the State of California to cause cancer, birth defects and/or reproductive harm�

This product may not be equipped with a spark arresting mufer. If the product is not equipped and

CALIFORNIA PROPOSITION 65 WARNING

IMPORTANT SAFETY INFORMATION

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WARNING

Owners Manual for Safety, Operation, and Maintenance Instructions�

DANGER

• Spilled gasoline and it’s vapors can become ignited from cigarette sparks, electrical arcing, exhaust gases and hot engine

components such as the mufer.

• Heat will expand fuel in the tank, which could result in spillage and possible re explosion.

• Operating the pressure washer in an explosive environment could result in a re.

Do not operate this unit until you have read and understand this Operators Manual and the Engine

READ AND SAVE THESE INSTRUCTIONS

RISK OF EXPLOSION FOR FIRE

WHAT CAN HAPPEN HOW TO PREVENT IT

•

Shut off engine and allow it to cool before adding fuel to the tank�

• Use care in lling tank to avoid spilling fuel. Move pressure

washer away from fueling area before starting engine�

• Fill tank to ½˝ (12.7 mm) below bottom of ller neck to provide

space for fuel expansion�

• Operate and fuel equipment in well-ventilated areas free from obstructions. Equip areas with re extinguisher suitable for gasoline res.

IMPORTANT SAFETY INFORMATION (CONT.)

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DANGER

RISK OF EXPLOSION FOR FIRE (CONT.)

WHAT CAN HAPPEN HOW TO PREVENT IT

• Materials placed against or near the pressure washer can

interfere with its proper ventilation features causing overheating and possible ignition of the materials�

• Mufer exhaust heat can damage painted surfaces, melt any material sensitive to heat (such as siding, plastic, rubber, vinyl, or the pressure hose, itself), and damage live plants.

• Improperly stored fuel could lead to accidental ignition. Fuel

improperly secured could get into the hands of children or other

unqualied persons.

• Use of acids, toxic or corrosive chemicals, poisons, insecticides, or any kind of ammable solvent with this product could

result in serious injury or death�

DANGER

RISK TO BREATHING (ASPHYXIATION)

WHAT CAN HAPPEN HOW TO PREVENT IT

• Breathing exhaust fumes will cause serious injury or death!

Engine exhaust contains carbon monoxide, an odorless and deadly gas�

• Some cleaning uids contain substances which could cause

injury to skin, eyes or lungs�

• Never operate pressure washer in an area containing dry brush

or weeds�

• Always keep pressure washer a minimum of 4´ (1.2m) away from surfaces (such as houses, automobiles or live plants) that could be damaged form mufer exhaust heat.

• Store fuel in an OSHA-approved container, in a secure location

away from work area�

• Do not spray ammable liquids.

• Operate pressure washer in a well-ventilated area. Avoid en-

closed areas such as garages, basements, etc�

• Never operate unit in a location occupied by humans or animals.

• Use only cleaning uids specically recommended for high-pres-

sure washers� Follow manufacturers recommendations� Do not use chlorine bleach or any other corrosive compound�

DANGER

RISK OF FLUID INJECTION AND LACERATION

WHAT CAN HAPPEN HOW TO PREVENT IT

• Your pressure washer operates at uid pressures and velocities high enough to penetrate human and animal esh, which

could result in amputation or other serious injury� Leaks caused by loose ttings or worn or damaged hoses can result in injection injuries� DO NOT TREAT FLUID INJECTION AS A SIMPLE

CUT! See a physician immediately!

• Injuries can result if system pressure is not reduced before at-

tempting maintenance or disassembly�

• Inspect the high-pressure hose regularly. Replace the hose

regularly� Replace the hose immediately if it is damaged, worn, has melted from contacting the engine, or shows any signs of cracking, bubbles, pinholes, or other leakage� Never grasp a highpressure hose that is leaking or damaged�

• Never touch, grasp or attempt to cover a pinhole or similar water leak on the high-pressure hose� The stream of water IS under high pressure and WILL penetrate skin�

• Never place hands in front of nozzle.

• Direct spray away from self and others.

•

Make sure hose and ttings are tightened and in good condition.

Never hold onto the hose or ttings during operation.

• Do not allow hose to contact mufer.

• Never attach or remove wand or hose ttings while system is

pressurized�

• To relieve system pressure, shut off engine, turn off water supply and pull gun trigger until water stops owing.

•Use only hoses and accessories rated for pressure higher than your pressure washer’s PSI.

IMPORTANT SAFETY INFORMATION (CONT.)

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DANGER

RISK OF INJURY FROM SPRAY

WHAT CAN HAPPEN HOW TO PREVENT IT

• High-velocity uid spray can cause objects to break, propelling

particles at high speed�

• Light or unsecured objects can become hazardous projectiles.

DANGER

RISK OF FLUID INJECTION AND LACERATION

WHAT CAN HAPPEN HOW TO PREVENT IT

• Unsafe operation of your pressure washer could lead to serious injury or death to you or others�

• If proper starting procedure is not followed, engine can kickback causing serious hand and arm injury�

• The spray gun/wand is a powerful cleaning tool that could look

like a toy to a child�

• Reactive force of spray will cause gun/wand to kickback, and

could cause the operator to slip or fall or misdirect the spray� Improper control of gun/wand can result in injuries to self and others�

• Always wear ANSI-approved z87.1 safety glasses. Wear protective clothing to protect against accidental spraying�

• Never point wand at or spray people or animals.

• Always secure trigger lock when wand is not in service to pre-

vent accidental operation�

• Never permanently secure trigger in pull-back (open) position.

• Do not use chlorine bleach or any other corrosive compound.

• Become familiar with the operation and controls of the pressure

washer�

• Keep operating area clear of all persons, pets and obstacles.

• Do not operate the product when fatigued or under the inuence

of alcohol or drugs� Stay alert at all times�

• Never defect the safety features of this product.

• Do not operate machine with missing, broken or unauthorized

parts�

• Never leave wand unattached while unit is running.

• If engine does not start after two pulls, squeeze trigger of gun to

relieve pump pressure� Pull starter cord slowly until resistance is felt� Then pull cord rapidly to avoid kickback and prevent hand or arm injury�

• Keep children away from the pressure washer at all times.

• Do not overreach or stand on an unstable support.

• Do not use pressure washer while standing on a ladder.

• Grip gun/wand rmly with both hands. Expect the gun to kick-

back when triggered�

DANGER

RISK OF INJURY OR PROPERTY DAMAGE WHEN TRANSPORTING OR STORING

WHAT CAN HAPPEN HOW TO PREVENT IT

• Fuel or oil leak or spill could result in re or breathing hazard.

Serious injury or death can result� Fuel or oil leaks will damage carpet, paint or other surfaces in vehicles or trailers�

• If pressure washer is equipped with a fuel shut-off valve, turn

the valve to OFF position before transporting to avoid fuel leaks� If pressure washer is not equipped with a fuel shut-off valve, drain the fuel from tank before transporting� Only transport fuel in an OSHA- approved container� Always place pressure washer on a protective mat when transporting to protect against damage to vehicle from leaks� Remove pressure washer from vehicle immediately upon arrival at your destination�

IMPORTANT SAFETY INFORMATION (CONT.)

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WARNING

RISK OF BURSTING

WHAT CAN HAPPEN HOW TO PREVENT IT

• Over ination of tires could result in serious injury and property

damage�

WARNING

RISK OF HOT SURFACES

WHAT CAN HAPPEN HOW TO PREVENT IT

• Contact with hot surfaces, such as engines exhaust components, could result in serious burn�

WARNING

RISK OF CHEMICAL BURN

• Use a tire pressure gauge to check the tires pressure before each use and while inating tires; see the tire sidewall for the cor-

rect tire pressure� NOTE: Air tanks, compressors and similar equipment used to

inate tires can ll small tires similar to these very rapidly. Adjust

pressure regular on air supply to no more than the rating of the tire pressure� Add air in small increments and frequently use the

tire gauge to prevent over ination.

• During operation, touch only the control surfaces of the pressure washer. Keep children away from the pressure washer at

all times� They may not be able to recognize the hazards of this product�

WHAT CAN HAPPEN HOW TO PREVENT IT

• Use of acids, toxic or corrosive chemical, poisons, insecticides, or any kind of ammable solvent with this product could

result in serious injury or death�

WARNING

RISK OF ELECTRICAL SHOCK

WHAT CAN HAPPEN HOW TO PREVENT IT

• Spray directed at electrical outlets or switches, or objects

connected to an electrical circuit, could result in a fatal electric shock�

WARNING

RISK OF INJURY FROM LIFTING

WHAT CAN HAPPEN HOW TO PREVENT IT

• Serious injury can result from attempting to lift too heavy an

object�

•Do not use acids, gasoline, kerosene, or any other ammable

materials in this product� Use only household detergents, cleaners and degreasers recommended for use in pressure washers�

• Wear protective clothing to protect eyes and skin from contact

with spraying materials�

• Unplug any electrically operated product before attempting to

clean it� Direct spray away from electric outlets and switches�

•The pressure washer is too heavy to be lifted by one person.

Obtain assistance from others before lifting�

SPECIFICATIONS

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MODEL �� PWZ0142700�01 PSI MAX ��2700 OPERATING PSI ��2440

CARTON CONTENTS

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Engine Frame and

Wheel Assembly

Operation

Manual

Engine

Manual

Chemical

GPM MAX ��2�3 OPERATING GPM ��2�1

Hose

Saddle Bolts

Cleaning Tool

Bagged Parts

Knobs

Spray Gun

High Pressure

Hose

Spray Wand

ASSEMBLY INSTRUCTIONS

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1. Locate and remove all loose parts from the carton. (Fig. 1)

2. Cut four corners of the carton from top and bottom and lay the panels at. (Fig. 2)

Handle

FIG. 1 FIG. 2

3. Remove handle from beneath unit. (Fig. 2)

FIG. 3

ASSEMBLY INSTRUCTIONS (CONT.)

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4� Slide handle onto bottom portion of frame assembly�

(Fig. 3)

5� Insert saddle bolts into appropriate hole location and

attach with knobs (both sides). Tighten securely. (Fig. 3)

6� Roll the unit off the carton and discard carton�

7� Connect high-pressure hose to pump outlet� Tighten

securely. (Fig. 4)

8. Connect wand to gun. Tighten securely. (Fig. 5)

9� Attach high-pressure hose to gun� Tighten securely�

(Fig. 6)

NOTE: The pump on this unit is maintenance free and requires no oil, if there is a problem with the pump contact an Authorized Service Center�

FIG. 5

WARNING

sure gauge to check the tires pressure before each use

and while inating tires; see the tire sidewall for the correct

tire pressure�

NOTE: Air tanks, compressors and similar equipment

used to inate tires can ll small tires similar to these very

rapidly� Adjust pressure regulator on air supply to no more than the rating of the tire pressure� Add air in small increments and frequently use the tire gauge to prevent over

ination.

RISK OF BURSTING. Use a tire pres-

FIG. 4

FIG. 6

OPERATING INSTRUCTIONS

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Compare the illustrations with your unit to familiarize yourself with the location of various controls and adjustments� Save this manual for future reference�

Quick Connect Nozzles stored in this panel

High-Pressure Hose

Chemical Tank

Spray Gun

Engine

BASIC ELEMENTS OF A PRESSURE WASHER

High Pressure Pump (located inside the shroud,

not shown): Increases the pressure of the water supply�

Engine: Drives the high-pressure pump�

High Pressure Hose: Carries the pressurized water

from the pump to the run and spray wand�

Spray Gun: Connects with spray wand to control

water ow rate, direction, and pressure.

Chemical Hose: Feeds cleaning agents into the pump to mix with the water� See How To Apply Chemicals/Cleaning Solvents instructions in this section�

Quick Connect Nozzles: Allow the user to quickly

and easily change the degree of spray to t the job

at hand�

BASIC ELEMENTS OF AN ENGINE

Refer to the engine manual for location and operation of engine controls�

Choke Control: Opens and closes carburetor choke valve�

Chemical Hose

Starter Grip: Pulling starter grip operates recoil starter to

crank engine�

Engine Switch: Enables and disables ignition system

PRESSURE WASHER TERMINOLOGY

PSI: Pounds per Square Inch� The unit of measure for water pressure� Also used for air pressure, hydraulic pressure, etc�

GPM: Gallons Per Minute. The unit of measure for the ow rate of water.

CU: Cleaning Units� GPM multiplied by PSI� GPM x PSI = CU

Bypass Mode: Allows water to re-circulate within the pump when the gun trigger is not pulled�

CAUTION

ing and damage to the pump�

Chemical Injection System: Mixes cleaners or cleaning solvents with the water to improve cleaning effectiveness�

Water Supply: All pressure washers must have a source of water� The minimum requirements for a water supply are

20 PSI and 5 gallons per minute�

Allowing the unit to run for more than two minutes without the gun trigger pulled could cause overheat-

OPERATING INSTRUCTIONS (CONT.)

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PRESSURE WASHER OPERATING FEATURES PRESSURE ADJUSTMENTS

The pressure setting is present at the factory to achieve optimum pressure and cleaning� If you need a lower the pressure, it can be accomplished by these methods�

1� Back away from the surface to be cleaned� The further away you are, the less the pressure will be on the surface to be cleaned� 2� Change to the 40° nozzle – this nozzle delivers a less powerful stream of water and a wider spray pattern�

CAUTION

DO NOT attempt to increase pump pressure� A higher pressure setting than the factory set pressure

may damage pump�

TO USE SPRAY WAND

The nozzles for the spray wand are stored on the top storage panel� See chart to choose the correct nozzle for the job to be performed�

CHANGING NOZZLES ON SPRAY WAND

DANGER

direct discharge stream toward persons, unprotected skin, eyes or any pets or animals� Serious injury will occur�

WARNING

attempt to change nozzles while pressure washer is running� Turn engine off before changing nozzles�

1� Pull back the quick connect collar on the spray wand and hold it in place� 2�

Insert the desired quick connect nozzle and hold in place� 3� Slide the quick connect collar forward until it locks into place� 4� Check that the quick connect nozzle is securely locked into the spray wand�

RISK OF FLUID INJECTION. Do NOT

FIG. 7

0° 15° 25° 40° Soap

Spray Pattern

Uses

Surfaces*

CAUTION

* damage to surfaces such as wood, glass, automotive paint, auto striping and trim, and delicate

objects such as owers and shrubs. Before spraying, check the item to be cleaned to assure

yourself that it is strong enough to resist damage from the force of the spray�

Powerful pinpoint for very intensive cleaning

Metal or concrete DO NOT use on wood

The high pressure spray from your pressure washer is capable of causing

Intense cleaning of small areas

Metal, concrete, or wood

Intense cleaning of medium areas

Metal, concrete, or wood

Intense cleaning of larger areas

Metal, concrete, or wood

Applies cleaning solutions

Metal, concrete, or vinyl

OPERATING INSTRUCTIONS (CONT.)

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HOW TO APPLY CHEMICALS AND CLEANING SOLVENTS

Applying chemicals or cleaning solvents is a low pressure operation�

NOTE: Use only soaps and chemicals designed for pressure washer use� DO NOT USE BLEACH�

To Apply Chemicals:

1� Make sure the chemical hose is

pressed onto the barbed tting located near high-pressure hose. (Fig. 8)

2�

The other end of the chemical hose should be connected the bottom of the chemical tank�

(Fig. 9)

NOTE: For every 7 gallons of water pumped 1 gallon of chemical/cleaning solution will be used� 3� Fill chemical tank with appropriate cleaning solution�

4� Insert chemical nozzle into spray wand, see Use Spray Wand paragraph in this section�

to the nipple on

Barbed Fitting

FIG.8

NOTE: Chemicals and soaps will not siphon when us-

ing any quick connect nozzle other than the black soap nozzle�

FIG. 9

WARNING

engine instruction manual before starting pressure washer.

DANGER

allow the high-pressure spray to come in contact with unprotected skin, eyes, or with any pets or animals� Serious injury will occur�

• Your washer operates at uid pressures and velocities high enough to penetrate human and animal esh, which could result in amputation or other serious injury. Leaks caused by loose ttings or worn or damaged hoses can result in injection injuries. DO NOT TREAT FLUID INJECTION AS A SIMPLE CUT! See a physician immediately!

WARNING

Do not smoke when lling fuel tank.

• NEVER ll fuel tank completely. Fill tank to 1/2” below bottom of ller neck to provide space for fuel expansion.

Wipe any fuel spillage from engine and equipment before starting engine�

• NEVER run engine in doors or in enclosed, poorly ventilated areas. Engine exhaust contains carbon monoxide, an

odorless and deadly gas�

• DO NOT let hoses come in contact with very hot engine mufer during or immediately after use of your pressure

washer� Damage to hoses from contact with hot engine surfaces will NOT be covered by warranty�

CAUTION

could damage hose and/or pump inlet�

• DO NOT use hot water, use cold water only.

• NEVER turn water supply off while pressure washer engine is running or damage to

pump will result�

• DO NOT stop spraying water for more than two minutes at a time. Pump operates in bypass mode when spray

gun trigger is not pressed� If pump is left in bypass mode for more than two minutes internal components of the pump can be damaged�

To reduce the risk of injury, read the pressure washer instruction manual and the

RISK OF FLUID INJECTION AND LACERATION. When using the high-pressure setting, DO NOT

RISK OF FIRE, ASPHYXIATION AND BURN. NEVER ll fuel tank when engine is running or hot.

RISK OF PROPERTY DAMAGE. NEVER pull water supply hose to move pressure washer� This

If you do not understand these precautions, please call 1-888-895-4549 to speak to a service representative for further instructions

OPERATING INSTRUCTIONS (CONT.)

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STARTING

Prior to starting, refer to your engine manual for proper starting procedure.

1� In a well ventilated outdoor area add fresh, high quality, unleaded gasoline with a pump octane rating of 86 or higher. Do not overll. Wipe up spilled fuel before starting the engine� Refer to Engine Owners Manual for correct procedure� 2� Check engine oil level. See Engine Owners Manual for correct procedure� 3� Connect the water hose to the water source. Turn the water source on to remove all air from the hose� When a steady stream of water is present, turn the water source off� 4� Verify the lter screen is in water inlet of pump. (Fig. 10) NOTE: Cone side faces out�

5� Connect water source to pump inlet� NOTE: Water source must provide a minimum of 5 gallons per minute

at 20 PSI. (Fig. 11)

Filter Screen

FIG. 10

High-Pressure Hose Hook-up

8� Insert the quick connect nozzle for the task being performed� See How To Use Wand instructions in this section�

9� Turn water source on.

CAUTION

to do so could cause damage to the pump.

10� Remove all air from the pump and high pressure hose by depressing trigger until a steady stream of

water is present�

11� Start engine. See Engine Owners Manual for correct procedure�

WARNING

engine does not start after two pulls, squeeze trigger of gun to relieve pump pressure. Pull starter cord slowly until resistance is felt. Then pull cord rapidly to avoid kickback and prevent hand or arm injury.

12� Depress trigger on gun to start water ow.

WARNING

Stand on a stable surface and grip gun/spray wand

rmly with both hands. Expect the gun to kick when

triggered.

RISK OF PROPERTY DAMAGE. Failure

RISK OF UNSAFE OPERATION. If

RISK OF UNSAFE OPERATION.

Water Source

FIG. 11

WARNING

tamination always protect against back ow when

connected to a potable water system.

6� Connect high pressure hose to pump outlet�

7� If applying a chemical or cleaning solution, see How To Apply Chemicals/Cleaning Solvents instructions in this section�

To reduce the possibility of con-

FIG. 12

13� Release trigger to stop water ow.

DANGER

ways engage the trigger lock when gun is not in use� Failure to do so could cause accidental spraying�

RISK OF INJURY FROM SPRAY. Al-

SHUTTING DOWN

1� After each use, if you have applied chemicals, ll the chemical tank with clean water and draw clean water through chemical injection system to rinse system thoroughly�

CAUTION

to do so could cause damage to the pump.

2� Turn engine off. See Engine Owner’s Manual.

CAUTION

turn the water off with the engine running.

3� Turn water source off.

4� Pull trigger on spray gun to relieve any water pressure in hose or spray gun�

5� See Storage section in this manual for proper storage procedures�

RISK OF PROPERTY DAMAGE. Failure

RISK OF PROPERTY DAMAGE. NEVER

Trigger Lock Engaged

MAINTENANCE

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WARNING

forming maintenance, you may be exposed to hot

surfaces, water pressure or moving parts that can cause serious injury or death.

WARNING

disconnect, spark plug wire, let the engine cool and release all water pressure before performing any

maintenance or repair. The engine contains ammable fuel. Do not smoke or work near open ames

while performing maintenance.

To ensure efcient operation and longer life of your pressure washer, a routine maintenance schedule should be prepared and followed� If the pressure washer is used in unusual conditions, such as high-temperatures or dusty conditions, more frequent maintenance checks will be required�

RISK OF BURN HAZARD. When per-

RISK OF FIRE HAZARD. Always

ENGINE

Consult the Engine Owners Manual for the manufacturer’s

recommendations for any and all maintenance� NOTE: The frame is equipped with an oil drain hole to help make changing the engine oil easier�

HOW TO CLEAN THE WATER INLET FILTER

This screen lter should be checked periodically and

cleaned if necessary�

1� Remove lter by grasping end and removing it from water inlet of pump

as shown. (Fig. 13)

2� Clean lter by ushing it with water on both sides.

3� Re-insert lter into water inlet of pump� NOTE: Cone side faces out�

NOTE: installed�

Do not operate pressure washer without lter properly

Filter Screen

FIG. 13

PUMP

The pump on this unit is maintenance free and requires no oil, if there is a problem with the pump contact an Authorized Service Center�

NOZZLE CLEANING

If the nozzle becomes clogged with foreign materials, such as dirt, excessive pressure may develop� If the nozzle becomes partially clogged or restricted, the pump pressure will pulsate� Clean the nozzle immediately using the nozzle kit supplied and the following instructions:

1�

Shut off the pressure washer and turn off the water supply�

2� Pull trigger on gun handle to relieve any water pressure�

3� Remove quick connect nozzle from the spray wand�

4� Remove any obstructions from the quick connect nozzle with the nozzle cleaning tool provided and ush with clean water�

5� Re-attach the quick connect nozzle to the spray wand and turn on the water supply�

6� Start pressure washer and test�

STORAGE

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ENGINE

Consult the Engine Owners Manual for the manufacturer’s

recommendations for storage�

PUMP

The manufacturer recommends using a pump protector/ winterizer when storing the unit for more than 30 days and/ or when freezing temperatures are expected� If a pump protector/winterizer is not available, RV antifreeze or wind-

shield washer uid needs to be run through the pump as

outlined in the steps below�

NOTE: Using a pump protector/ winterizer, RV antifreeze

or windshield washer uid is to provide proper lubrication

to the internal seals of the pump regardless of temperature or environment�

1� Obtain a funnel, 6 oz� of RV antifreeze or windshield washer uid, and 16–36” of garden hose with a male hose connector attached to one end�

CAUTION

RV antifreeze. Any other an ti freeze is corrosive and can damage pump.

2� Disconnect spark plug wire.

3�

Connect length of garden hose to water inlet of pump.

RISK OF PROPERTY DAMAGE. Use only

4� Add RV antifreeze or windshield washer uid to hose as shown. (Fig. 14)

FIG. 14

5� Pull engine starter rope slowly several times until

antifreeze/ washer uid comes out of high-pressure

hose connection of pump�

6� Remove garden hose from water inlet of pump�

7� Reconnect spark plug wire.

REPAIRS

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To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustment should be performed by an Authorized Warranty Service Center� Always use identical replacement parts� For the location of the nearest Authorized Warranty Service Center call 1-888-895-4549 or visit our website www�powermate�com�

TROUBLESHOOTING GUIDE

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Problem Cause Correction

Engine will not start (see Engine Manual for further engine

troubleshooting)

No or low pressure (initial use) 1� High pressure nozzle is not installed�

Will not draw chemicals 1� Low pressure soap nozzle not installed�

No or low pressure (after period of normal use)

Water leaking at gun/spray wand connection

Water leaking at pump 1� Loose connections�

Pump Pulsates 1� Nozzle obstructed� 1� See Nozzle Cleaning paragraph in the Mainte-

AWSC= Authorized Warranty Service Center

1� No fuel 2� Pressure builds up after two pulls on the recoil starter or after initial use�

3. Choke lever in the “No Choke” position.

4� Spark plug wire not attached� 5� Engine ON/OFF switch in OFF position�

6. Choke lever in the “Choke” position on a “hot” engine or an engine that has been

exposed to thermal heat for a long period of time�

2� Low water supply�

3. Leak at high pressure hose tting.

4� Nozzle obstructed�

5. Water lter screen clogged.

6� Air in hose�

7. Choke lever in the “Choke” position.

8� High pressure hose is too long�

2. Chemical lter clogged.

3� Chemical screen not in cleaning solution�

4� Chemical too thick�

5� Pressure hose too long�

6� Chemical build up in chemical injector�

1� Worn seal or packing� 2� Worn or obstructed valves� 3� Warn unloaded piston�

1� Worn or broken O-ring� 2� Loose hose connection�

2� Piston packing worn� 3� Worn or broken O-rings� 4�

Pump head or tubes damaged from freezing�

1� Add fuel� 2� Squeeze gun trigger to relieve pressure�

3. Move choke to the “Choke” position.

4� Attach spark plug wire� 5� Place engine ON/OFF switch in ON position�

6. Move choke to the “No Choke” position.

1� See How to Use Spray Wand instructions in the Operation Section� 2� Water supply must be at least 5 GPM @ 20 PSI� 3� Repair leak� Apply sealant tape if necessary� 4� See Nozzle Cleaning instructions in the Maintenance section�

5. Remove and clean lter.

6� Turn off the engine, then the water source� Disconnect the water source from the pump inlet and turn the water source on to remove all air from hose� When there is a steady stream of water present, turn water source off� Re-connect water source to pump inlet and turn on water source� Squeeze trigger to remove remaining water�

7. Move choke to the “No Choke” position.

8� Use high pressure hose under 100 feet�

1� See How to Use Spray Wand paragraph in the Operation Section�

2. Clean lter.

3� Make sure end of chemical hose is fully submerged into cleaning solution� 4� Dilute chemical� Chemical should be in the same consistency as water� 5� Lengthen water supply hose instead of high pressure hose� 6� Have parts cleaned or replaced by AWSC�

1� Have replaced by AWSC� 2� Have replaced by AWSC� 3� Have replaced by AWSC�

1� Check and replace� 2� Tighten�

1� Tighten� 2� Have replaced by AWSC� 3� Have replaced by AWSC� 4� Have replaced by AWSC�

nance section for the correct procedure�

PARTS LIST & EXPLODED VIEW

PRESSURE WASHER ITEM # E104480

ITEM KIT #

1 E104107 1 Assm, Hose, 15 Foot, 20MPA

2 E104577 1 Panel, Accessory - Vette 24 E104573 1 Foot, Plastic - Vette

3 6 Screw, M6x1�0x16 SBHCS 25 E104574 1 Tank, Chemical - Vette

4 6 Washer, Lock M6 26 4 Bolt, M8x1�25x25 SBHCS

5 6 Washer, Flat 6MM - 18�5MM OD 27 4 Washer, Lock 8mm

6 E104126 5 Grommet, Nozzle 28 4 Washer, Flat 8mm X 19mm

7 E104112 1 Nozzle, 0 Degree Red 29 E104575 1 Cap, Chemical Tank - Vette

8 E104114 1 Nozzle, 15 Degree Yellow 30 E104063 2 Bolt, Saddle M8x45

9 E104115 1 Nozzle, 40 Degree White 31 E104064 2 Knob, Five Prong

10 E104598 1 Nozzle, 25 Degree - Green 32 6 Screw, #8-16x�75 Pan Head

11 E104113 1 Nozzle, Low Pressure Black 33 E104587 1 Cover, Pump Bottom - IC2

12 E104591 1 Assembly, Handle - Vette 34 1 1 Pump, IC2

13 E104430 1 Assembly, Engine, 180cc RATO,

14 E104811 1 Gun, Pressure Washer, BIT 101 36 1 1 Screw Set 5/16-24 X�438 SM DG

15 E104102 1 Assy, wand & quick connect,

16 2 Nut, M8x1�25 Nyloc 38 E104586 1 Cover, Pump Top - IC2

17 2 Washer, M8 - 30 OD 39 1 E104788 1 Injector, Chem, 1�8mm, Fixed,

18 E104611 2 Wheel, 10" Pneumatic 40 1,2 1 Nut, Swivel, Garden Hose

19 E104054 2 Spud, Wheel (Short) 41 1,2 1 Swivel, 3/8 NPT Male

20 4 Nut,M8X1,Serrated Flangehead 42 1 E104787 1 Screen, 3/4 Garden Hose

21 2 Screw, M6x1�0x10 Hex 43 E104141 1 Chemical Hose

22 4 Bolt, M8x1�25x35 Hex Serrated

PART

NO.

QTY DESCRIPTION ITEM KIT #

23 E104588 1 Weldmend, Tubing (Front, Base)

Pressure Rating

35 1 1 Shaft, Couple Spline

R180-3

37 4 Bolt, SHC, M8 X 1�25 X 20MM

15�125 inch

Flange

PART

NO.

QTY DESCRIPTION

- Vette

Plastite T20

PT

JE#4343

• Note: Any part number eld without a number listed is

not available

• Descriptions are provided for reference only.

KIT NUMBERS, DESCRIPTIONS, AND INCLUDED COMPONENTS ARE LISTED BELOW:

KIT #

1 E104797 Kit, Assy IC2 34-36, 39-42

2 E104789 Kit, Swivel 40-41

ORDER

NO.

DESCRIPTION

COMPONENT

REFERENCE #

PARTS LIST & EXPLODED VIEW

PRESSURE WASHER ITEM # E104480

5

4

3

1

2

8

7

6

9

10

11

12

13

38

27

39

40 41

42

43

29

28

27

26

25

37

30

28

36

35

34

33

32

31

20

15

14

16

21

23

24

5

4

3

22

19

18

17

19

PARTS LIST & EXPLODED VIEW

PRESSURE WASHER ITEM # E104579 - PUMP

15

14

13

12

11

16

18

17

5

4

3

2

ITEM KIT #

PART

NO.

1

23

25

24

QTY DESCRIPTION ITEM KIT #

6

1 5 1 Ring, Retaining, Internal, �600,

10

9

8

7

21

22

14 4 Clamp, Block End

20

PART

NO.

2

QTY DESCRIPTION

IC2

2 1,5 5 Assembly, Valve, IC2 15 6 Screw, IHW 5/16 - 18 X �75

GRD 8

3 1 Assembly, Head IC2 16 2 Clamp, Block Mid-Strap

4 2 1 Seat, Unloader, IC2 17 1 Coupler, Shaft Bearing IC2

5 2 1 Unloader, IC2 18 1 Assembly, Pump Body Radial,

IC2

6 1 Shaft, Counterweight 2�5GPM 19 1 Spline, Bearing Coupler

7 1 Assembly, Ring Radial 20 1,5 2 O-ring, Custom, Head Pump

Body, IC2

8 3 2 O-ring, Journal Body, IC2 21

9 3 2 Seal, 16mm, IC2 22

10 2 Assembly, Journal Body and

23 1 Assembly, Shaft Inner Ring

E104812

E105544

1 Thermal Relief, IC2

1 Pulse Hose, IC2

Bushing, IC2

11 4 2 Assembly, Piston and Cap 24 8 Screw, 5/16 - 18 X 2�125 THD

FRM

12 4 Screw, 5/16 - 18 X 1�5 THD FRM 25 1 Bolt, 7/16 - 14 X 4�00 GRD 8

13 2 Strap, IC2

KIT NUMBERS, DESCRIPTIONS, AND INCLUDED COMPONENTS ARE LISTED BELOW:

KIT #

ORDER

NO.

DESCRIPTION

1 E104784 Kit, Valve, In/Out 2,20 4 E104785 Kit, Piston w/Cap

2 E104782 Kit, Unloader 4,5 5 E104783 Kit, Valves All

3 E104786 Kit, Seals w/O-ring

(repairs both pistons)

• Note: Any part number eld without a number listed is not available • Descriptions are provided for reference only.

COMPONENT

REFERENCE #

8,9

KIT #

ORDER

NO.

DESCRIPTION

(replaces both pistons)

• NOTE: Order Kit E104786

when replacing pistons

(replaces all 5)

COMPONENT

REFERENCE #

11

1,2,20

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