Powermate PW0872402 User Manual

PW0872402
Operator Manual
Manuel de L’opérateur
Manual del operador
0063995 02/06
STOP
¡PRIMERO LLÁMENOS!
ARRÊT
Coleman® Powermate® lea y
entienda todas las instrucciones
ALTO
DO NOT RETURN TO STORE!
CALL US FIRST!
CUSTOMER HOTLINE
1-800-445-1805
or 1-308-237-2181
FOR QUESTIONS OR
SERVICE INFORMATION
IMPORTANT - Please make
certain that everyone who uses
the Coleman® Powermate®
Pressure Washer thoroughly reads and understands these
instructions prior to operation.
NE PAS RETOURNER AU MAGASIN!
APPELEZ–NOUS D’ABORD!
ASSISTANCE TELEPHONIQUE
A LA CLIENTELE
1-800-445-1805
ou 1-308-237-2181
POUR L'INFORMATION DE
QUESTIONS OU SERVICE
IMPORTANT - Veiller à ce que
toute personne amenée à utiliser cet
appareil de Coleman® Powermate®
lise soigneusement ces instructions
et les comprenne avant de procéder
à son utilisation.
NO LO DEVUELVA A LA TIENDA!
LÍNEA DIRECTA DE ATENCIÓN
AL CLIENTE
1-800-445-1805
o 1-308-237-2181
PARA la INFORMACION de
PREGUNTAS O SERVICIO
IMPORTANTE - Favor de
ceciorarse de que toda persona
que use el Lavador de presión
antes de la operación.
TABLE OF CONTENTS
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
CUSTOMER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Safety Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
General Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
SAFETY FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Thermal Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Safety Lock Off Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Low Oil Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Spark Arresting Muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
HIGH PRESSURE/LOW PRESSURE . . . . . . . . . . . . . . . . . . . . . . . . . . .5
ADJUSTABLE SPRAY NOZZLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
BEFORE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Pre-Start preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Hose and Gun Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
OPERATING CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
High Pressure Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Water Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
TABLE DES MATIÈRES
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
SERVICE CLIENTELE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
SÉCURITÉ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Symboles utilisés . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Précautions Générales de Sécurité . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
MESURES DE SÉCURITÉ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Soupape de surpression thermique . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Loquet de sécurité . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Arrêt suite au bas niveau d’huile . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Silencieux Pare-étincelles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
SPÉCIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
HAUTE PRESSION/BASSE PRESSION . . . . . . . . . . . . . . . . . . . . . . . . .15
JET REGLABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
AVANT TOUTE UTILISATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Préparation précédant la mise en marche . . . . . . . . . . . . . . . . . . . . . .16
Montage du tuyau et du pistolet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Lubrification du moteur . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Carburant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
RACCORDEMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Tuyau haute pression . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Racordement d’eau . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
UTILISATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Start-up Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Starting the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
CHEMICAL INJECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
CLEANING TECHNIQUES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Application of Soap or Degreaser . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Application of Wax . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
END OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Water Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Engine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Pump Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Engine Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
PERIODIC MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
ENGINE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
ENGINE TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
ENGINE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
PARTS LIST AND PARTS DRAWING . . . . . . . . . . . . . . . . . . . . . . .35-39
Procédure de lancement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Mise en marche du moteur . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
UTILISATION DE PRODUITS CHIMIQUES . . . . . . . . . . . . . . . . . . . .17
TECHNIQUE DE NETTOYAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Application de Savon ou de Dégraissant . . . . . . . . . . . . . . . . . . . . . . .18
Application de Cire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
APRES UTILISATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
ENTRETIEN DE L'APPAREIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Raccords . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Ajutage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Filtre à eau . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Entretien du moteur . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
RANGEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Rangement de la pompe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Rangement du moteur . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
DÉPANNAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
GARANTIE LIMITÉE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
ENTRETIEN PÉRIODIQUE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
ENTRETIEN DU MOTEUR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
DÉPANNAGE DU MOTEUR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
CARACTERISTIQUES DU MOTEUR . . . . . . . . . . . . . . . . . . . . . . . . . .23
LISTE DES PIÈCES ET SCHEMA DES PIÈCES . . . . . . . . . . . . . .35-39
INDICE
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
SERVICIO PARA LOS CLIENTES . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
SEGURIDAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Símbolos de seguridad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Precauciones generales de seguridad . . . . . . . . . . . . . . . . . . . . . . . . . .25
CARACTERÍSTICAS DE SEGURIDAD . . . . . . . . . . . . . . . . . . . . . . . .26
Válvula de descarga de calor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Dispositivo de seguridad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Apagado por bajo nivel de aceite . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Silenciador apagachispas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
ESPECIFICACIONES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
ALTA PRESIÓN/BAJA PRESIÓN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
BOQUILLA AJUSTABLE DE ROCIAR . . . . . . . . . . . . . . . . . . . . . . . . .26
ANTES DE LA OPERACIÓN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Preparación incial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Ensamblado de manguera y pistola . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Lubricación del motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Combustible . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
CONEXIONES DE OPERACIÓN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Manguera de alta presión . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Conexion de agua . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
INSTRUCCIONES DE OPERACIÓN . . . . . . . . . . . . . . . . . . . . . . . . . . .28
2
Procedimiento de arranque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Encendido del motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
INYECCION DE QUIMICOS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
TÉCNICAS DE LIMPIEZA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Aplicación de jabón y desgrasador . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Aplicación de cera . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
FIN DE LA APLICACIÓN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
MANTENIMENTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Conexiones . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Boquilla . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Rejilla de agua . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Mantenimiento del motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
ALMACENAMIENTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Almacenamiento de la bomba . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Almacenamiento del motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
RESOLUCION DE PROBLEMAS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
GARANTIA LIMITADA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
MANTENIMIENTO PERIÓDICO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
MANTENIMIENTO DEL MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
DETECCION DE FALLOS DEL MOTOR . . . . . . . . . . . . . . . . . . . . . . .34
ESPECIFICACIONES DEL MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . .34
LISTA DE PIEZAS Y DIAGRAMA DE PIEZAS . . . . . . . . . . . . . . .35-39
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Congratulations on purchasing a Coleman® Powermate® Pressure Washer. Whether you are doing light cleaning at home or are needing power to do the tough jobs, Coleman® Powermate® pressure washers are built to give you the power you need. By following proper break-in procedures, using recommended set-up and operating procedures, and performing preventive maintenance as specified in this manual, your Coleman® Powermate® pressure washer will serve you for years to come.
Most important is the safety of you and those around you. Remember that while the Coleman® Powermate® pressure washer gives you the power you need to complete your job, safety rules should always be followed.
Thank you for selecting our product.
English
Safety Symbols
The following symbols are used throughout this manual. Follow listed instructions to ensure your safety.
Indicates an imminently hazardous situation which,
if not avoided, will result in death or serious injury
Powermate Corporation
CUSTOMER SERVICE
Call our toll free number
1-800-445-1805
8 a.m. to 5 p.m. C.S.T.
or www.powermate.com
to obtain warranty service information or
order replacement parts or accessories.
Please have the following information available:
1.Model Number.
2.Serial Number.
3.Date and where purchased.
4.Replacement numbers if you are ordering parts.
Powermate Corporation
4970 Airport Road
P.O. Box 6001
Kearney, NE 68848
Attention: Warranty Service Department
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation exists, which if not avoided, may result in minor or moderate injury or product damage.
NOTE: Indicates operation or maintenance
information helpful to improve performance or operation.
www.powermate.com
www.powermate.com
3
English
The following Safety Precautions apply whenever using,
storing or servicing Coleman® Powermate® Pressure Washers or their engines to reduce the possibility of personal injury. Overlooking or ignoring these precautions can lead to personal injury or product damage.
•Read this manual carefully. Know your equipment. Consider applications, potential hazards and limitations for your unit.
•Do not touch nozzle or water spray while operating.
•Wear safety goggles while operating.
•Only approved hoses and nozzles should be used.
•The trigger gun must not be jammed in position during operation.
•Know your equipment. Consider the applications, limitations, and the potential hazards specific to your unit.
•Store the Pressure washer in a well ventilated area with the fuel tank empty. Fuel should not be stored near the pressure washer.
•Never operate under theses conditions: a.A noticeable change in engine speed. b.A noticeable loss of pressure. c.The engine misfires. d.Smoke or flames are present. e.Enclosed compartment. f.Excessive vibration. g.Rain or inclement weather.
•Water spray must never be directed towards any electric wiring or directly towards the pressure washer.
•Do not allow the hose to come in contact with hot muffler.
•Equipment must be placed on a firm, supporting surface.
•Never tie knots or kink the high pressure hose.
•All hose connections must be properly sealed.
•Prior to starting the pressure washer in cold weather, be sure ice has not formed in any part of the equipment.
•Use only recommended chemicals.
•Outdoors use only.
•Place the pressure washer away from cleaning site during operation.
•To prevent accidental discharge, the spray gun should be secured by locking trigger when not in use.
•Do not run the pressure washer for more than five minutes without depressing the trigger or damage to the pump may result.
•Check the fuel system periodically for leaks or signs of deterioration such as chafed or spongy hose, loose or missing clamps, or damaged tank or cap. All defects should be corrected before operation.
•Remove the spark plug or cable from the spark plug to prevent accidental starting, when not in use, or prior to detaching the high pressure hose.
•Keep the pressure washer clean and free of oil, mud and other foreign matter.
•Do not wear loose clothing , jewelry, or anything that may be caught in the engine.
•Never direct spray at people or pets.
•Never allow children to operate pressure washer at any time.
•Use both hands to control the wand.
4
•Do not touch hot muffler.
•Service, operate and refuel under the following conditions. a.Good ventilation. b.Refuel the pressure washer in a well lighted area. c.Avoid fuel spills and never refuel while the
pressure washer is running. d.Avoid an ignition source when refueling. e.Use lead free fuel with a minimum of 85 octane.
•Do not smoke near the pressure washer.
•Do not use damaged high-pressure hoses.
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4.7 fl. oz.
SAE 30W Nondetergent
is very aggressive. We recommend that for most
SAFETY FEATURES
English
Crankcase oil Capacity . . . . . . . . . . . . . . . . . . . . . . . .
Pump oil . . . . . . . . . . . . . . . . . . . . . . .
THERMAL RELIEF VALVE
A thermal relief valve is provided to protect the pump from overheating if the spray gun is closed for an extended length of time or the nozzle becomes plugged. However, it is intended to be used as a backup system and every effort should be made to not permit the pump to heat up.
We recommend turning the pressure washer off if it will not be used for more than five minutes. This saves wear on the unit, reduces fuel consumption and extends the life of the pump by avoiding heat.
SAFETY LOCK OFF LATCH
To prevent accidental discharge of high pressure water, the safety latch on the trigger should be engaged whenever the pressure washer is not in use. (Refer to Operating Instructions.)
LOW-OIL SHUTDOWN
The unit is equipped with a low oil sensor. If the engine oil level becomes lower than required, the pressure washer will automatically shut off. This protects your pressure washer engine from operating without proper lubrication.
If the pressure washer engine shuts off and the oil level is according to specification, check to see if the pressure washer is setting at an angle that forces oil to shift. Place on an even surface to correct this. If the engine fails to start, the oil level may not be sufficient to deactivate low oil level switch. Be sure the sump is completely full of oil.
Consult the factory for special requirements that must be met if the pump is to operate beyond one or more of the limits specified above.
HIGH PRESSURE/LOW PRESSURE
The high pressure nozzle position is intended for cleaning. When high pressure is required, grasp collar and slide the collar and nozzle toward the gun.
NOTE: Make sure the nozzle cover is pulled to the extreme rear position to lock the nozzle in the high pressure position.
High Pressure
Low Pressure
The pump will overheat and may be damaged, or cause damage if allowed to circulate more that five minutes.
SPARK ARRESTING MUFFLER
YOUR PRODUCT MAY NOT BE EQUIPPED WITH A SPARK ARRESTING MUFFLER. If the product will be used around flammable materials, such as agricultural crops, forests, brush, grass, or other similar items, then an approved spark arrester should be installed and is legally required in the State of California. The California statutes requiring a spark arrester are Sections 13005(b), 4442 and 4443. Spark Arresters are also required on some U.S. Forest Service land and may also be legally required under other statutes and ordinances. An approved spark arrester is available from your Coleman® Powermate® product dealer, or may be ordered from Powermate Corporation, P.O. Box 6001, Kearney, Nebraska 68848. 1-800-445-1805.
SPECIFICATIONS
Maximum Inlet Pressure . . . . . . . . . . . . . . . . . .Up to 90 PSIG
RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3600 RPM
Temperature of Pumped Fluids . . . . . . . . . . . . . . . .Up to 80°F
Inlet Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3/8” BSP
Discharge Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3/8” BSP
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 lbs.
When low pressure is required, grasp and slide the nozzle
cover away from the gun.
ADJUSTABLE SPRAY NOZZLE
The adjustable spray nozzle can adjust spray from fan to pencil point in both the high and low pressure positions. The spray is adjusted by turning the nozzle cover.
FanSpray
To increase angle to a fan spray, turn counterclockwise.
Pin Point Spray
To decrease angle to a pencil point spray, turn clockwise.
CAUTION: The pencil point spray adjustment
cleaning applications, a twenty degree (20°) spray angle be used to avoid damage to the surface being sprayed.
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English
BEFORE OPERATION
NOTE: The engine and pump on your Coleman® Powermate® Pressure Washer will often have improved performance after a break-in period of several hours.
PRE-START PREPARATION
Before starting the pressure washer, check for loose or missing parts and for any damage which may have occurred during shipment.
HOSE AND GUN ASSEMBLY
NOTE: Align threaded connections carefully to prevent damaging threads during assembly. Tighten connections securely to prevent leaks during operation.
LUBRICATION
DO NOT attempt to start the pressure washer engine
without filling the engine crank case with the proper amount and type of oil (See pages 11 and 12 and Figure 2). Your pressure washer engine has been shipped from the factory without oil in the engine crankcase. Operating the unit with­out oil will ruin the engine.
The pump has been shipped with oil. Before operating the pressure washer check the oil level of the pump to make sure the oil level is to pump manufacturer’s required level. (See Figure 2). Use oil that is recommended from the pump manufacturer. DO NOT OVERFILL!
If the pump is not equipped with a dipstick or side glass window check oil leaks from the pump. Pump oil is shipped in the pump from factory. Follow pump manufacturer’s maintenance schedule for proper care.
Attach the hose to the inlet of the trigger gun.
Handle Installation
Install handle and hose hook as shown in Figure 1.
Figure 1
FUEL
Fill the tank with clean, fresh unleaded automotive gasoline. (See Figure 2). Regular grade gasoline may be used provided a high octane rating is obtained (at least 85 pump octane).
Gasoline is very dangerous. Serious injury may result from fire caused by gasoline contacting hot surfaces.
Do not overfill the tank. Keep maximum fuel level 1/2 inch below the bottom of the filler neck. This will allow expansion in hot weather and prevent overflow.
Figure 2
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when operating the chemical injector to apply chemicals.
When low pressure is required, grasp and slide the nozzle
English
OPERATING CONNECTIONS
HIGH PRESSURE HOSE
Attach the high pressure hose to the fitting located on the
pump. (See Figure 2, page 6).
NOTE: DO NOT use a high pressure hose from
another manufacturer.
WATER CONNECTION
Before connecting to unit, run water through the garden hose (not supplied) to flush out any foreign matter. Check that the screen is clean and is in the inlet of the pump. Attach garden hose to the pressure washer water inlet. (See Figure 2, page 6).
NOTE: The water supply must provide a minimum of 4 g.p.m. at 20 p.s.i. or the pump will be damaged.
OPERATING INSTRUCTIONS
START-UP PROCEDURE
1.Make sure water supply is connected and turned on.
2.Release gun safety if locked.
3.To allow air to escape from the hose, squeeze trigger on
the gun until there is a steady stream of water coming
from the nozzle.
4.Remove any dirt or foreign matter from the gun outlet and
the male connector of the wand.
5.Insert the nozzle wand into the gun wand and tighten the
twistfast fitting securely by hand.
CHEMICAL INJECTION
This pressure washer is intended for use only with liquid car wash detergents, developed specifically for pressure washer and with mild soaps. We recommend the use of Coleman® Powermate® Pressure Washer Chemicals. Only use chemicals compatible with the aluminum and brass parts of the pressure washer. Powdered soaps may clog the injection system. Always use chemicals according to manufacturer directions. Powermate Corporation assumes no responsibility for any damages caused by chemicals injected through this pressure washer.
1.Attach injection tube assembly to the siphon injector on the pump. (See Figure 2, page 6).
2.Open a container of Coleman® Powermate® Pressure Washer Chemical and place next to the unit near the injection tube.
3.Visually inspect strainer at the end of the injection tube to verify that it is not clogged.
4.Insert the injection tube into the container all the way to the bottom.
5.If chemical injection is adjustable, set injection rate by turning valve clockwise until it is tight. Then turn valve counterclockwise to increase injector rate and clockwise to decrease injector rate.
If the wand is not securely locked into place, it could be ejected under high pressure when operating the gun, possibly causing injury or damage.
STARTING THE ENGINE (See Figure 2, page 6)
1.Check oil and fuel level.
2.Adjust choke prime as necessary.
3.Set the engine switch to the “ON” position.
4.Squeeze trigger on pressure washer to release pressure while pulling on the engine starter rope with a fast steady pull. Pressure may otherwise build up making starting the unit difficult.
5.As the engine warms up, readjust the choke.
6.If your pressure washer is equipped with removable nozzles, remove the high-pressure nozzle from the wand and install the black injection nozzle. The solution will automatically be mixed with the water and discharged through the nozzle.
7.If your pressure washer is equipped with an adjustable nozzle, the low pressure nozzle position should be used
cover away from the gun.
NOTE:For certain models, if the engine throttle is not in
the “fast” position, the injection of the solution may be decreased or stopped.
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CLEANING TECHNIQUES
Cleaning Techniques
When cleaning with the pressure washer, many cleaning tasks can be solved with water alone, but for most tasks it is advantageous to use a detergent also. A detergent ensures a quick soaking of the dirt allowing the high pressure water to penetrate and remove the dirt more effectively.
Coleman® Powermate® Pressure Washer Chemicals are specially formulated to be used with your pressure washer.
APPLICATION OF SOAP OR DEGREASER
1.Apply the solution to a DRY work surface. On a vertical surface, apply horizontally from side to side starting from the bottom to avoid streaking.
NOTE: Wetting the surface first is not recommended, as it dilutes the detergent and reduces its cleaning ability. Avoid working on hot surfaces or in direct sunlight to minimize the chances of the chemical damaging painted surfaces. Damage may occur to painted surface if chemical is allowed to dry on the surface. Hold nozzle far enough away from surface to prevent damage to the surface.
MAINTENANCE
CONNECTIONS
Connections on pressure washer hoses, gun and spray wand should be cleaned regularly and lubricated with the manufacturer’s recommended grease to prevent leakage and damage to the o-rings.
NOZZLE
If the high pressure/low pressure adjustment of the nozzle becomes difficult, please contact Coleman® Powermate® Customer Service Department for proper cleaning and lubrication procedures.
Clogging of the nozzle causes the pump pressure to be too high and cleaning is immediately required.
A nozzle cleaner must only be used when the spray wand is disconnected from the gun or personal injury could result.
2.Allow chemical to remain on the surface for a short time before rinsing.
3.Rinse with clean water under high pressure. On a vertical surface, first rinse from the bottom up, then rinse from the top down. Hold nozzle 6 to 8 inches from the work surface at a 45° angle using the flat spray as a peeling tool rather than a scrub brush.
APPLICATION OF WAX
1.Immediately after cleaning, apply Coleman® Powermate® Pressure Washer Wax. Place injection tube in container of wax.
2.Apply the wax sparingly in an even layer. Apply to wet surfaces from the bottom up for even distribution and to avoid streaking.
3.Remove the suction tube from the wax bottle and rinse off the surplus wax.
NOTE: IF SURPLUS WAX IS NOT REMOVED, A HAZY FINISH MAY RESULT.
4.Wipe dry to reduce water spotting.
END OF OPERATION
End of Operation
When you have completed use of the chemical injection
system, remove tube from container. Continue to run in low pressure position and inject clean water through the tube and injection system by placing end of tube in a container of clean water. Continue to run until it is thoroughly cleaned.
1.Separate the wand from the gun.
2.Clear the nozzle with a small rigid piece of wire such as a paper clip.
3.Flush the nozzle backwards with water.
4.Reconnect the wand to the gun.
Restart the pressure washer and depress the trigger on the
spray gun. If the nozzle is still plugged or partially plugged, repeat above items 1-4.
If the previous procedure does not clear the nozzle,
replace with a new nozzle.
WATER SCREEN
The pressure washer is equipped with a water inlet screen
to protect the pump. If the screen is not kept clean, it will restrict the flow of water to the pressure washer and may cause damage to the pump. Do not damage the screen while removing or cleaning screen. Any foreign particles entering the pump may damage the pump. Do not operate pressure washer without the screen in place.
Remove the screen and back flush to remove impurities
from screen. Replace immediately.
ENGINE MAINTENANCE
During the winter months, rare atmospheric conditions
may develop which will cause an icing condition in the carburetor. If this develops, the engine may run rough, lose power, and may stall. This temporary condition can be overcome by deflecting some of the hot air from the engine over the carburetor area.
NOTE: Refer to pages 11 and 12 for service and
maintenance of the engine.
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Engine may be covered exclusively by a separate warranty from
Warranty applies only if the product is used solely for consumer
STORAGE LIMITED WARRANTY
English
PUMP STORAGE
If you must store your pressure washer in a location where the temperature is below 32°F, you can minimize the chance of damage to your machine by utilizing the following procedure:
1.Shut off water supply and relieve pressure in the spray gun
by depressing the trigger. Disconnect the garden hose
from the pressure washer, but leave the high-pressure hose
connected.
2.Tip the unit on its side with the inlet connection pointing up.
3.Insert a small funnel (to prevent spilling) into the inlet
and pour in approximately 1/4 cup of RV antifreeze.
4.Disconnect spark plug wire.
5.Without connecting garden hose pull the recoil several
times to circulate the antifreeze in the pump system.
Continue to add antifreeze and pull the recoil until the
antifreeze is expelled when the trigger is pulled.
6.Turn the unit upright.
Prior to restarting, thaw out any possible ice from the pressure washer hoses, spray gun and wand.
Another method of reducing risks of freeze damage is to drain your pressure washer as follow:
1.Stop the pressure washer and detach supply hose and high
pressure hose. Squeeze the trigger of the discharge gun to
drain all water from the wand and hose.
2.Restart the pressure washer and let it run briefly (about 5
seconds) until water no longer discharges from the high
pressure outlet.
ENGINE STORAGE
When the pressure washer is not being operated or is being stored more than one month, follow these instructions:
1.Replenish engine oil to upper level.
2.Drain gasoline from fuel tank, fuel line, fuel valve and
carburetor.
3.Pour about one teaspoon of engine oil through the spark
plug hole, pull the recoil starter several times and replace
the plug. Then pull the starter slowly until you feel
increased pressure which indicates the piston is on its
compression stroke and leave it in that position. This
closes both the intake and exhaust valves to prevent the
inside of the cylinder from rusting.
Warranty Coverage: Powermate Corporation (the Company) warrants to the original retail customer in North America that it will repair or replace, free of charge, any parts found by the Company or its authorized service representative to be defective in material or workmanship. This warranty covers the cost of replacement parts and labor for defects in material or workmanship.
Not Covered:
· Transportation charges for sending the product to the Company
or its authorized service representative for warranty service, or for shipping repaired or replacement products back to the customer; these charges must be borne by the customer.
·
the engine manufacturer as set forth in the engine Manual (if included).
· Damages caused by abuse or accident, and the effects of
corrosion, erosion and normal wear and tear.
· Warranty is void if the customer fails to maintain and operate
the product as instructed and recommended by the Company in the owner's manual.
·
applications, and does not apply if the product is used for commercial or business applications, or as rental equipment.
· The Company will not pay for repairs or adjustments to the
product, or for any costs or labor, performed without the Company's prior authorization.
Warranty Period: One (1) year from the date of purchase. For warranty service, the customer must provide dated proof of purchase and must notify the Company within the warranty period.
For warranty service: Call toll free 800-445-1805, or write to
Powermate Corporation, Product Services, 4970 Airport Road, P. O. Box 6001, Kearney, NE 68848.
EXCLUSIONS AND LIMITATIONS: THE COMPANY MAKES
NO OTHER WARRANTY OF ANY KIND, EXPRESS OR IMPLIED. IMPLIED WARRANTIES, INCLUDING WARRANTIES OF MERCHANTABILITY AND OF FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY DISCLAIMED. THE WARRANTY SERVICE DESCRIBED ABOVE IS THE EXCLUSIVE REMEDY UNDER THIS WARRANTY; LIABILITY FOR INCIDENTAL AND CONSEQUENTIAL DAMAGES IS EXCLUDED TO THE EXTENT PERMITTED BY LAW.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Some states do not allow a disclaimer of implied warranties, or the exclusion or limitation of incidental and consequential damages, so the above disclaimers and exclusions may not apply to you.
4.Cover the pressure washer and store in a clean, dry place
that is well ventilated away from open flame or sparks.
NOTE: The use of a fuel additive, such as Coleman® Powermate® Generator Fuel Additive, or an equivalent, will minimize the formulation of fuel gum deposits during storage, Such an additive may be added to the gasoline in the fuel tank of the engine, or to the gasoline in a storage container.
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English
PROBLEM
POSSIBLE CAUSE
CORRECTION
Engine will not start or stops while operating.
Engine is overloaded.
Water or oil leaking from bottom of pump.
Pressure increases when gun is closed.
Engine running but pump not building maximum pressure or has irregular pressure.
Low-oil shutdown. Engine switch not in the “ON” position. Pressure build up in hose.
Nozzle partially blocked. Excessive pressure.
A small amount of leakage is normal.
Bypass valve not operating properly.
Faucet closed Unit has been stored in freezing temperatures. Inadequate water supply. Water inlet screen clogged. Kink in garden hose. Wand nozzle worn or damaged. Air in pump.
Adjustable pressure knob not set to maximum position. Suction or discharge valves clogged or worn out. By-pass valve not operating effectively.
Fill engine with oil. Turn switch “ON”. Squeeze trigger.
Clean nozzle. Reduce pressure by using pressure adjustment knob
If excessive leaking occurs call the Customer Service Department. Call the Customer Service Department.
Open faucet. Thaw out unit completely including hose, gun and wand. Provide a minimum of 4 gpm at 20 psi. Clean screen. Straighten hose Replace nozzle, Let run with gun open and wand removed until steady stream of water is released. Set to maximum position.
Call the Customer Service Department.
Call the Customer Service Department.
No intake of chemicals
Trigger will not move.
Water in crankcase.
Noisy operation.
Rough/pulsating operation with pressure drop.
Injection tube not securely inserted into unit. Tube cracked or split. Wrong nozzle. Injector turned off. Injection tube strainer clogged. Nozzle blocked. Dried chemicals injector.
Gun safety lock engaged.
High humidity. Worn seals.
Worn bearings Air mixed with water.
Worn packing. Inlet restriction.
Unloader. Air mixed in water.
Push firmly into injector.
Replace tubing. Switch to low pressure nozzle. Turn collar counter clockwise. Clean strainer. Clean nozzle. Dissolve by running warm water trough the injection tube.
Release safety lock.
Change oil more frequently. Call the Customer Service Department.
Call the Customer Service Department. Check inlet lines for restrictions and /or proper sizing.
Call the Customer Service Department. Check system for stoppage, air leaks, correctly sized inlet plumbing to pump. Check unloader for proper operation. Check inlet lines for restrictions and/or proper sizing.
High crankcase temperatures.
Wrong grade of oil. Improper amount of oil in crankcase.
Use recommended oil. Adjust oil level to proper amount.
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Open the oil drain plug and let oil drain completely into a
PERIODIC MAINTENANCE
English
ITEM NOTES
Spark Plug
Engine Oil Check oil level.
Air Filter Clean, replace if necessary.
Fuel Filter
Fuel Line
Exhaust System
Carburetor Check choke operation. Starting
System Fittings/
Fasteners
Check condition. Adjust gap and clean. Replace if necessary.
Replace.
Clean fuel filter and fuel tank strainer. Replace if necessary.
Check fuel hose for cracks or other damage. Replace if necessary.
Check for leakage. Retighten or replace gasket if necessary.
Check muffler screen. Clean/replace if necessary.
Check recoil starter operation.
Check. Replace if necessary.
Daily (Before operation)
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Initial
20 hours
Every
50 hours
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Every
100 hours
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ENGINE MAINTENANCE
SPARK PLUG
Remove the spark plug and clean the electrodes section with a wire brush or sandpaper. Next, set the gap at .028/.031 inches (0.7-0.8 mm) by adjusting the negative electrode. Replace the spark plug with correct torque: 14 ft-lb (20 N.m)
Replace with only the same type of spark plug which was removed. An improper spark plug can cause the engine to overheat, emit smoke, or otherwise perform poorly.
OIL TYPE
Use new good quality oil, SE, SF, or SD grade. The oil to be used depends upon the temperature at which the engine is operated:
Below 32° F (0° C) . . . . . . . . .SAE 10W, 10W-30, or 10W-40
32 to 80° F (0 to 25° C) . . . . . .SAE 20W, 10W-30, or 10W-40
80 to 95° F (25 to 35° C) . . . . .SAE 30W, 10W-30, or 10W-40
Above 95° F (35° C) . . . . . . . . . . . . . . . . . . . . . . . . .SAE 40W
OIL REPLACEMENT
1.Change oil while engine is warm.
2.Place the generator unit on a level surface.
3.Remove the oil filler cap.
4. pan placed under the engine.
5.Check gaskets. Replace if required.
6.Reinstall the oil drain plug and refill engine with clean oil.
7.Replace the oil filler cap.
AIR FILTER CLEANING
1.Unscrew the air filter cover.
2.Remove filter element and wash well in solvent.
3.Pour a small amount of oil onto the filter element and gently squeeze out any excess oil.
4.Replace the filter element and air filter cover.
5.Be sure the filter cover seals properly all around.
FUEL VALVE FILTER CLEANING
1.Remove the cup at the bottom of the fuel valve with a small wrench.
2.Remove the fuel valve filter.
3.Clean and wash out the filter and cup and replace.
FUEL STRAINER CLEANING
1.Remove the plastic fuel strainer, located below the fuel tank cap.
2.Wash the strainer in solvent and replace.
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English
ENGINE TROUBLESHOOTING
ENGINE SPECIFICATIONS
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-stroke, single cylinder, gasoline, OHV
Displacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .171 cc, 10.44 cubic inches
Maximum HP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.5 HP @ 3600 rpm
Starting System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Recoil (electronic ignition)
Driving System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Direct coupling, tapered crank
Oil Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . 20 oz.
Spark Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Champion RN14YC or equivalent
Governor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Mechanical (adjustable)
Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Forced air cooling
Bore x Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66.0 X 50.0 mm (2.60 x 1.97 in.)
Carburetor Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Float
Air Cleaner Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Foam element
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