Power Integrations TOP252-261 Technical data

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TOP252-261
®
TOPSwitch-HX Family
Enhanced EcoSmart®, Integrated Off-Line Switcher with Advanced Feature Set and Extended Power Range
Lower System Cost, Higher Design Flexibility
Multi-mode operation maximizes effi ciency at all loads
New eSIP-7C package builds on PI’s experience with high
AC
IN
DC
OUT
+
-
power and high reliability packages
Low thermal impedance junction-to-case (2 °C per watt)
Low height is ideal for adapters where space is limited
Simple mounting using a clip to aid low cost manufacturing
No heatsink required up to 35 W using P, G and M packages
with universal input voltage and up to 48 W at 230 VAC Output overvoltage protection (OVP) is user programmable for
D
TOPSwitch-HX
S
V
CONTROL
C
F X
latching/non-latching shutdown with fast AC reset
Allows both primary and secondary sensing
Line undervoltage (UV) detection prevents turn-off glitches
Line overvoltage (OV) shutdown extends line surge limit
Accurate programmable current limit
Optimized line feed-forward for line ripple rejection
132 kHz frequency (254Y-258Y and all E packages) reduces
transformer and power supply size
Half frequency option for video applications
Frequency jittering reduces EMI fi lter cost
Heatsink is connected to SOURCE for low EMI
Improved auto-restart delivers <3% of maximum power in short
circuit and open loop fault conditions Accurate hysteretic thermal shutdown function automatically
Figure 1. Typical Flyback Application.
EcoSmart®– Energy Effi cient
Energy effi cient over entire load range
No-load consumption
Less than 200 mW at 265 VAC for TOP256-258
Less than 300 mW at 265 VAC for TOP259-261
Standby power for 1 W input
>600 mW output at 110 VAC input
>500 mW output at 265 VAC input
Description
PI-4510-100206
recovers without requiring a reset Fully integrated soft-start for minimum start-up stress
Extended creepage between DRAIN and all other pins improves
fi eld reliability
TOPSwitch-HX cost effectively incorporates a 700 V power MOSFET, high voltage switched current source, PWM control, oscillator, thermal shutdown circuit, fault protection and other control circuitry onto a monolithic device.
Output Power Table
Open
4
Peak3Adapter
2
21 W
38 W
47 W
54 W
81 W 52 W
63 W
70 W
77 W
85-265 VAC
Open
1
Frame
6.5 W 10 W
9 W 15 W
11 W 20 W
13 W 22 W
15 W 26 W
19 W 30 W
22 W 35 W
Product
3
Peak
2
13 W
25 W
TOP252EN 10 W 21 W 6 W 13 W
TOP253EN 21 W 43 W 13 W 29 W
5
230 VAC ±15% 85-265 VAC
Open
Adapter
1
Frame
2
Adapter
1
Open
Frame
TOP254EN/YN 30 W 62 W 20 W 43 W
30 W
35 W
TOP255EN/YN 40 W 81 W 26 W 57 W
TOP256EN/YN 60 W 119 W 40 W 86 W
TOP257EN/YN 85 W 157 W 55 W 119 W
40 W
TOP258EN/YN 105 W 195 W 70 W 148 W
TOP259EN/YN 128 W 238 W 80 W 171 W
45 W
TOP260EN/YN 147 W 275 W 93 W 200 W
50 W
TOP261EN/YN 177 W 333 W 118 W 254 W
Product
5
TOP252PN/GN
TOP252MN 21 W 13 W
TOP253PN/GN
TOP253MN 43 W 29 W
TOP254PN/GN
TOP254MN 62 W 40 W
TOP255PN/GN
TOP255MN
TOP256PN/GN
TOP256MN 98 W 64 W
TOP257PN/GN
TOP257MN 119 W 78 W
TOP258PN/GN
TOP258MN 140 W 92 W
Table 1. Output Power Table. (for notes see page 2).
www.powerint.com February 2008
230 VAC ±15%
Adapter
1
Frame
9 W 15 W
15 W 25 W
16 W 28 W
19 W 30 W
21 W 34 W
25 W 41 W
29 W 48 W
2
TOP252-261
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Notes:
1. Minimum continuous power in a typical non-ventilated enclosed adapter measured at +50 °C ambient. Use of an external heat sink will increase power capability.
2. Minimum continuous power in an open frame design at +50 °C ambient.
3. Peak power capability in any design at +50 °C ambient.
4. 230 VAC or 110/115 VAC with doubler.
5. Packages: P: DIP-8C, G: SMD-8C, M: SDIP-10C, Y: TO-220-7C, E: eSIP-7C. See part ordering information.
Y Package Option for TOP259-261
In order to improve noise-immunity on large TOPSwitch-HX Y package parts, the F pin has been removed (TOP259-261YN are fi xed at 66 kHz switching frequency) and replaced with a SIGNAL GROUND (G) pin. This pin acts as a low noise path for the C pin capacitor and the X pin resistor. It is only required for the TOP259-261YN package parts.
AC
IN
D
TOPSwitch-HX
S
Figure 2. Typical Flyback Application TOP259YN, TOP260YN and TOP261YN.
V
CONTROL
C
GX
PI-4973-122607
DC
OUT
+
-
2
Rev. B 02/08
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TOP252-261
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Section List
Functional Block Diagram ....................................................................................................................................... 4
Pin Functional Description ...................................................................................................................................... 6
TOPSwitch-HX Family Functional Description ....................................................................................................... 7
CONTROL (C) Pin Operation .................................................................................................................................... 8
Oscillator and Switching Frequency ..........................................................................................................................8
Pulse Width Modulator ............................................................................................................................................ 9
Maximum Load Cycle .............................................................................................................................................. 9
Error Amplifi er .......................................................................................................................................................... 9
On-Chip Current Limit with External Programmability ............................................................................................... 9
Line Under-Voltage Detection (UV) .......................................................................................................................... 10
Line Overvoltage Shutdown (OV) ............................................................................................................................ 11
Hysteretic or Latching Output Overvoltage Protection (OVP)................................................................................... 11
Line Feed-Forward with DC
Remote ON/OFF and Synchronization .................................................................................................................... 13
Soft-Start ............................................................................................................................................................... 13
Shutdown/Auto-Restart ......................................................................................................................................... 13
Hysteretic Over-Temperature Protection ................................................................................................................. 13
Bandgap Reference ............................................................................................................................................... 13
High-Voltage Bias Current Source .......................................................................................................................... 13
Typical Uses of FREQUENCY (F) Pin ...................................................................................................................... 15
Typical Uses of VOLTAGE MONITOR (V) and EXTERNAL CURRENT LIMIT (X) Pins .......................................... 16
Typical Uses of MULTI-FUNCTION (M) Pin ........................................................................................................... 18
Application Examples .............................................................................................................................................. 21
A High Effi ciency, 35 W, Dual Output – Universal Input Power Supply ..................................................................... 21
A High Effi ciency, 150 W, 250-380 VDC Input Power Supply .................................................................................. 22
A High Effi ciency, 20 W Continuous – 80 W Peak, Universal Input Power Supply ...................................................23
A High Effi ciency, 65 W, Universal Input Power Supply ........................................................................................... 24
Key Application Considerations .............................................................................................................................. 25
TOPSwitch-HX vs.TOPSwitch-GX .......................................................................................................................
TOPSwitch-HX TOPSwitch-HX
Design Considerations .................................................................................................................. 26
Layout Considerations ................................................................................................................... 27
Quick Design Checklist .......................................................................................................................................... 31
Design Tools .......................................................................................................................................................... 31
Product Specifi cations and Test Conditions .......................................................................................................... 32
Typical Performance Characteristics .................................................................................................................... 39
Package Outlines .................................................................................................................................................... 43
Part Ordering Information ........................................................................................................................................ 46
Reduction .............................................................................................................. 13
MAX
. 25
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3
Rev. B 02/08
TOP252-261
V
V
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C
CONTROL (C)
MULTI-
FUNCTION (M)
Z
C
SHUNT REGULATOR/
ERROR AMPLIFIER
-
+
I
FB
CURRENT
LIMIT
ADJUST
V
LINE
SENSE
5.8 V
5.8 V
V
I (LIMIT)
ON/OFF
+ V
BG
T
4.8 V
INTERNAL UV
COMPARATOR
STOP LOGIC
OV/
OVP V
DC
UV
MAX
K
PS(UPPER)
K
PS(LOWER)
DC
MAX
SOFT START I
FB
I
PS(UPPER)
I
PS(LOWER)
Figure 3a. Functional Block Diagram (P and G Packages).
+
-
SOFT
STOP
START
OSCILLATOR WITH JITTER
F REDUCTION
F REDUCTION
PWM
SOFT START
D
MAX
CLOCK
OFF
0
1
÷ 16
SHUTDOWN/
AUTO-RESTART
HYSTERETIC
THERMAL
SHUTDOWN
INTERNAL SUPPLY
S R Q
K
PS(UPPER)
K
PS(LOWER)
CURRENT LIMIT
COMPARATOR
CONTROLLED
GATE DRIVER
-
+
-
+
-
+
SOURCE (S)
TURN-ON
LEADING
EDGE
BLANKING
PI-4508-120307
DRAIN (D)
SOURCE (S)
CONTROL (C)
EXTERNAL
CURRENT
LIMIT (X)
VOLTAGE
MONITOR (V)
Z
C
SHUNT REGULATOR/
ERROR AMPLIFIER
I
FB
-
+
CURRENT
LIMIT
ADJUST
V
1 V
LINE
SENSE
C
0
1
INTERNAL SUPPLY
DRAIN (D)
-
+
5.8 V
-
5.8 V
V
I (LIMIT)
ON/OFF
+ V
BG
T
4.8 V
INTERNAL UV
COMPARATOR
STOP LOGIC
OV/
OVP V
UV
DC
MAX
DC
MAX
STOP
OSCILLATOR WITH JITTER
F REDUCTION
SOFT
START
SOFT START
D
MAX
CLOCK
÷ 16
SHUTDOWN/
AUTO-RESTART
HYSTERETIC
THERMAL
SHUTDOWN
S R Q
K
PS(UPPER)
K
PS(LOWER)
CURRENT LIMIT
COMPARATOR
CONTROLLED
GATE DRIVER
+
-
+
-
+
SOURCE (S)
TURN-ON
LEADING
EDGE
BLANKING
F REDUCTION
SOFT START
K
PS(UPPER)
K
PS(LOWER)
I
FB
I
PS(UPPER)
I
PS(LOWER)
PWM
OFF
PI-4643-082907
SOURCE (S)
Figure 3b. Functional Block Diagram (M Package).
4
Rev. B 02/08
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TOP252-261
V
V
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CONTROL (C)
EXTERNAL
CURRENT
LIMIT (X)
VOLTAGE
MONITOR (V)
FREQUENCY
(F)
Z
C
SHUNT REGULATOR/
ERROR AMPLIFIER
-
+
I
FB
CURRENT
LIMIT
ADJUST
V
1 V
LINE
SENSE
C
0
1
INTERNAL SUPPLY
DRAIN (D)
-
+
5.8 V
-
5.8 V
V
I (LIMIT)
ON/OFF
+ V
BG
T
4.8 V
INTERNAL UV
COMPARATOR
STOP LOGIC
OV/
OVP V
UV
DC
MAX
DC
MAX
66k/132k
STOP
OSCILLATOR WITH JITTER
F REDUCTION
SOFT
START
SOFT START
D
MAX
CLOCK
÷ 16
SHUTDOWN/
AUTO-RESTART
HYSTERETIC
THERMAL
SHUTDOWN
S R Q
K
PS(UPPER)
K
PS(LOWER)
CURRENT LIMIT
COMPARATOR
CONTROLLED
TURN-ON
GATE DRIVER
+
-
+
-
+
SOURCE (S)
LEADING
EDGE
BLANKING
F REDUCTION
SOFT START
K
PS(UPPER)
K
PS(LOWER)
I
FB
I
PS(UPPER)
I
PS(LOWER)
PWM
OFF
PI-4511-082907
SOURCE (S)
Figure 3c. Functional Block Diagram (TOP254-258 Y Package and eSIP Package).
C
CONTROL (C)
EXTERNAL
CURRENT
LIMIT (X)
VOLTAGE
MONITOR (V)
Z
C
SHUNT REGULATOR/
ERROR AMPLIFIER
I
FB
-
+
CURRENT
LIMIT
ADJUST
V
1 V
LINE
SENSE
+
5.8 V
-
5.8 V
V
I (LIMIT)
ON/OFF
+ V
BG
T
4.8 V
INTERNAL UV
COMPARATOR
SOFT START
STOP LOGIC
SOFT
OV/
OVP V
UV
DC
MAX
DC
MAX
STOP
START
OSCILLATOR
WITH JITTER
D
MAX
CLOCK
F REDUCTION
F REDUCTION
SOFT START
K
PS(UPPER)
K
PS(LOWER)
I
FB
I
PS(UPPER)
I
PS(LOWER)
PWM
OFF
0
1
÷ 16
SHUTDOWN/
AUTO-RESTART
HYSTERETIC
THERMAL
SHUTDOWN
INTERNAL SUPPLY
S R Q
K
PS(UPPER)
K
PS(LOWER)
CURRENT LIMIT
COMPARATOR
CONTROLLED
GATE DRIVER
-
+
-
+
-
+
SOURCE (S)
TURN-ON
LEADING
EDGE
BLANKING
DRAIN (D)
SOURCE (S)
Figure 3d. Functional Block Diagram TOP259YN, TOP260YN, TOP261YN.
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PI-4974-122607
SIGNAL
GROUND (G)
Rev. B 02/08
5
TOP252-261
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Pin Functional Description
DRAIN (D) Pin:
High-voltage power MOSFET DRAIN pin. The internal start-up bias current is drawn from this pin through a switched high­voltage current source. Internal current limit sense point for drain current.
CONTROL (C) Pin:
Error amplifi er and feedback current input pin for duty cycle control. Internal shunt regulator connection to provide internal bias current during normal operation. It is also used as the connection point for the supply bypass and auto-restart/ compensation capacitor.
EXTERNAL CURRENT LIMIT (X) Pin (Y, M and E package):
Input pin for external current limit adjustment and remote ON/OFF. A connection to SOURCE pin disables all functions on this pin.
VOLTAGE MONITOR (V) Pin (Y & M package only):
Input for OV, UV, line feed forward with DC overvoltage protection (OVP), remote ON/OFF and device reset. A connection to the SOURCE pin disables all functions on this pin.
E Package (eSIP-7C)
reduction, output
MAX
Y Package (TO-220-7C)
MULTI-FUNCTION (M) Pin (P & G packages only):
This pin combines the functions of the VOLTAGE MONITOR (V) and EXTERNAL CURRENT LIMIT (X) pins of the Y package into one pin. Input pin for OV, UV, line feed forward with DC
MAX
reduction, output overvoltage protection (OVP), external current limit adjustment, remote ON/OFF and device reset. A connection to SOURCE pin disables all functions on this pin and makes TOPSwitch-HX operate in simple three terminal mode (like TOPSwitch-II).
+
R
LS
DC
Input
Voltage
D
CONTROL
S
-
Figure 5. TOP254-258 Y and All M/E Package Line Sense and Externally Set
Current Limit.
VUV = IUV × RLS+VV (IV = IUV) V
OV=IOV×RLS+VV
For R
=4M7
4 M7
LS
VUV = 102.8 VDC VOV = 451 VDC
DC
@100 VDC = 76%
V
X
R
IL
12 k7
MAX
@375 VDC = 41%
DC
MAX
C
For RIL = 12 k7
I
LIMIT
See Figure 55b for other resistor values
) to select different
(R
IL
I
LIMIT
(IV = IOV)
= 61%
values.
PI-4711-021308
VXCFS D
Tab (Hidden) Internally Connected to SOURCE Pin
M Package
V
1
2
X
3
C
5
D
10
S
9
S
S
8
S
7
6
S
P and G Package
M
1
C
2
4
D
Figure 4. Pin Confi guration (Top View).
S
8
7
S
6
S
S
5
Tab Internally Connected to SOURCE Pin
Note: Y package for TOP259-261
Y Package
Tab Internally Connected to SOURCE Pin
V
Note: Y package for TOP254-258
DGSCXV
7D5F4S3C2X1
PI-4644-021408
+
R
LS
VUV = IUV × RLS+VV (IV = IUV) V
OV=IOV×RLS+VV
For R
=4M7
4 M7
LS
VUV = 102.8 VDC
(IV = IOV)
VOV = 451 VDC
DC
DC
Input
Voltage
D
S
-
Figure 6. TOP259-261 Y Package Line Sense and External Current Limit.
CONTROL
XG
R
IL
12 k7
V
@100 VDC = 76%
MAX
@375 VDC = 41%
DC
MAX
C
For RIL = 12 k7
= 61%
I
LIMIT
See Figure 55b for other resistor values
) to select different
(R
IL
values.
I
LIMIT
+
VUV = IUV× RLS+VM (IM = IUV) VOV=IOV×RLS+VM (IM = IOV)
For R
= 4 M7
LS
= 102.8 VDC
V
UV
= 451 VDC
V
OV
DC
@100 VDC = 76%
MAX
@375 VDC = 41%
DC
MAX
C
PI-4712-120307
DC
Input
Voltage
DM
-
Figure 7. P/G Package Line Sense.
S
R
LS
CONTROL
4 M7
PI-4983-021308
6
Rev. B 02/08
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+
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DC
Input
Voltage
DM
R
IL
-
Figure 8. P/G Package Externally Set Current Limit.
CONTROL
S
C
For RIL= 12 k7
= 61%
I
LIMIT
For RIL= 19 k7
= 37%
I
LIMIT
See Figure 55b for other resistor values (R select different I
) to
IL
values.
LIMIT
PI-4713-021308
Auto-Restart
78
Duty Cycle (%) Drain Peak Current
100
TOP252-261
Slope = PWM Gain
(constant over load range)
CONTROL
Current
FREQUENCY (F) Pin (TOP254-258 Y package & E packages):
Input pin for selecting switching frequency 132 kHz if connected to SOURCE pin and 66 kHz if connected to CONTROL pin. The switching frequency is internally set for fi xed 66 kHz operation in the P, G, M package and TOP259YN, TOP260YN and TOP261YN.
SIGNAL GROUND (G) Pin (TOP259YN, TOP260YN & TOP261YN only):
Return for C pin capacitor and X pin resistor.
SOURCE (S) Pin:
Output MOSFET source connection for high voltage power return. Primary side control circuit common and reference point.
TOPSwitch-HX Family Functional Description
Like TOPSwitch-GX, TOPSwitch-HX is an integrated switched mode power supply chip that converts a current at the control input to a duty cycle at the open drain output of a high voltage power MOSFET. During normal operation the duty cycle of the power MOSFET decreases linearly with increasing CONTROL pin current as shown in Figure 9.
In addition to the three terminal TOPSwitch features, such as the high voltage start-up, the cycle-by-cycle current limiting, loop compensation circuitry, auto-restart and thermal shutdown, the TOPSwitch-HX incorporates many additional functions that reduce system cost, increase power supply performance and design fl exibility. A patented high voltage CMOS technology allows both the high-voltage power MOSFET and all the low voltage control circuitry to be cost effectively integrated onto a single monolithic chip.
Three terminals, FREQUENCY, VOLTAGE-MONITOR, and EXTERNAL CURRENT LIMIT (available in Y and E packages), two terminals, VOLTAGE-MONITOR and EXTERNAL CURRENT LIMIT (available in M package) or one terminal MULTI­FUNCTION (available in P and G package) have been used to implement some of the new functions. These terminals can be connected to the SOURCE pin to operate the TOPSwitch-HX in a TOPSwitch-like three terminal mode. However, even in this
55
25
To Current Limit Ratio (%)
CONTROL
Current
Full Frequency Mode
132
Variable
Frequency
66
Jitter
Frequency (kHz)
30
IB I
CD1
Figure 9. Control Pin Characteristics (Multi-Mode Operation).
I
C01
Mode
I
C02
I
C03
I
COFF
Low
Frequency
Mode
Multi-Cycle Modulation
CONTROL
Current
PI-4645-041107
three terminal mode, the TOPSwitch-HX offers many transparent features that do not require any external components:
A fully integrated 17 ms soft-start signifi cantly reduces or
1. eliminates output overshoot in most applications by sweeping both current limit and frequency from low to high to limit the peak currents and voltages during start-up. A maximum duty cycle (DC
2.
) of 78% allows smaller input
MAX
storage capacitor, lower input voltage requirement and/or higher power capability.
3.
Multi-mode operation optimizes and improves the power supply effi ciency over the entire load range while maintaining good cross regulation in multi-output supplies. Switching frequency of 132 kHz reduces the transformer size
4. with no noticeable impact on EMI. Frequency jittering reduces EMI in the full frequency mode at
5. high load condition.
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Rev. B 02/08
TOP252-261
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Hysteretic over-temperature shutdown ensures automatic
6. recovery from thermal fault. Large hysteresis prevents circuit board overheating. Packages with omitted pins and lead forming provide large
7. drain creepage distance. Reduction of the auto-restart duty cycle and frequency to
8. improve the protection of the power supply and load during open loop fault, short circuit, or loss of regulation. Tighter tolerances on I
9. reduction, PWM gain and thermal shutdown threshold.
The VOLTAGE-MONITOR (V) pin is usually used for line sensing by connecting a 4 MΩ resistor from this pin to the rectifi ed DC high voltage bus to implement line overvoltage (OV), under­voltage (UV) and dual-slope line feed-forward with DC reduction. In this mode, the value of the resistor determines the OV/UV thresholds and the DC slope to improve line ripple rejection. In addition, it also provides another threshold to implement the latched and hysteretic output overvoltage protection (OVP). The pin can also be used as a remote ON/OFF using the I
The EXTERNAL CURRENT LIMIT (X) pin can be used to reduce the current limit externally to a value close to the operating peak current, by connecting the pin to SOURCE through a resistor. This pin can also be used as a remote ON/OFF input.
For the P and G package the VOLTAGE-MONITOR and EXTERNAL CURRENT LIMIT pin functions are combined on one MULTI-FUNCTION (M) pin. However, some of the functions become mutually exclusive.
The FREQUENCY (F) pin in the TOP254-258 Y and E packages set the switching frequency in the full frequency PWM mode to the default value of 132 kHz when connected to SOURCE pin. A half frequency option of 66 kHz can be chosen by connecting this pin to the CONTROL pin instead. Leaving this pin open is not recommended. In the P, G and M packages and the TOP259-261 Y packages, the frequency is set internally at 66 kHz in the full frequency PWM mode.
CONTROL (C) Pin Operation
The CONTROL pin is a low impedance node that is capable of receiving a combined supply and feedback current. During normal operation, a shunt regulator is used to separate the feedback signal from the supply current. CONTROL pin voltage V
is the supply voltage for the control circuitry including the
C
MOSFET gate driver. An external bypass capacitor closely connected between the CONTROL and SOURCE pins is required to supply the instantaneous gate drive current. The total amount of capacitance connected to this pin also sets the auto-restart timing as well as control loop compensation.
When rectifi ed DC high voltage is applied to the DRAIN pin during start-up, the MOSFET is initially off, and the CONTROL pin capacitor is charged through a switched high voltage current source connected internally between the DRAIN and CONTROL pins. When the CONTROL pin voltage V approximately 5.8 V, the control circuitry is activated and the soft-start begins. The soft-start circuit gradually increases the
2
f power coeffi cient, current limit
MAX
is reduced linearly with a dual
MAX
threshold.
UV
reaches
C
drain peak current and switching frequency from a low starting value to the maximum drain peak current at the full frequency over approximately 17 ms. If no external feedback/supply current is fed into the CONTROL pin by the end of the soft-start, the high voltage current source is turned off and the CONTROL pin will start discharging in response to the supply current drawn by the control circuitry. If the power supply is designed properly, and no fault condition such as open loop or shorted output exists, the feedback loop will close, providing external CONTROL pin current, before the CONTROL pin voltage has had a chance to discharge to the lower threshold voltage of approximately 4.8 V (internal supply undervoltage lockout threshold). When the externally fed current charges the CONTROL pin to the shunt regulator voltage of 5.8 V, current in excess of the consumption of the chip is shunted to SOURCE through an NMOS current mirror as shown in Figure 3. The output current of that NMOS current mirror controls the duty cycle of the power MOSFET to provide closed loop regulation. The shunt regulator has a fi nite low output impedance Z
that
C
sets the gain of the error amplifi er when used in a primary feedback confi guration. The dynamic impedance Z
of the
C
CONTROL pin together with the external CONTROL pin capacitance sets the dominant pole for the control loop.
When a fault condition such as an open loop or shorted output prevents the fl ow of an external current into the CONTROL pin, the capacitor on the CONTROL pin discharges towards 4.8 V. At 4.8 V, auto-restart is activated, which turns the output MOSFET off and puts the control circuitry in a low current standby mode. The high-voltage current source turns on and charges the external capacitance again. A hysteretic internal supply undervoltage comparator keeps V
within a window of
C
typically 4.8 V to 5.8 V by turning the high-voltage current source on and off as shown in Figure 11. The auto-restart circuit has a divide-by-sixteen counter, which prevents the output MOSFET from turning on again until sixteen discharge/ charge cycles have elapsed. This is accomplished by enabling the output MOSFET only when the divide-by-sixteen counter reaches the full count (S15). The counter effectively limits TOPSwitch-HX power dissipation by reducing the auto-restart duty cycle to typically 2%. Auto-restart mode continues until output voltage regulation is again achieved through closure of the feedback loop.
Oscillator and Switching Frequency
The internal oscillator linearly charges and discharges an internal capacitance between two voltage levels to create a triangular waveform for the timing of the pulse width modulator. This oscillator sets the pulse width modulator/current limit latch at the beginning of each cycle.
The nominal full switching frequency of 132 kHz was chosen to minimize transformer size while keeping the fundamental EMI frequency below 150 kHz. The FREQUENCY pin (available only in TOP254-258 Y and E packages), when shorted to the CONTROL pin, lowers the full switching frequency to 66 kHz (half frequency), which may be preferable in some cases such as noise sensitive video applications or a high effi ciency standby mode. Otherwise, the FREQUENCY pin should be connected to the SOURCE pin for the default 132 kHz. In the M, P and G
8
Rev. B 02/08
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TOP252-261
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f
+
Switching
Frequency
V
DRAIN
Figure 10. Switching Frequency Jitter (Idealized V
OSC
f
-
OSC
4 ms
Time
Waveforms).
DRAIN
packages and the TOP259-261 Y package option, the full frequency PWM mode is set at 66 kHz, for higher effi ciency and increased output power in all applications.
To further reduce the EMI level, the switching frequency in the full frequency PWM mode is jittered (frequency modulated) by approximately ±2.5 kHz for 66 kHz operation or ±5 kHz for 132 kHz operation at a 250 Hz (typical) rate as shown in Figure 10. The jitter is turned off gradually as the system is entering the variable frequency mode with a fi xed peak drain current.
Pulse Width Modulator
The pulse width modulator implements multi-mode control by driving the output MOSFET with a duty cycle inversely proportional to the current into the CONTROL pin that is in excess of the internal supply current of the chip (see Figure 9). The feedback error signal, in the form of the excess current, is fi ltered by an RC network with a typical corner frequency of 7 kHz to reduce the effect of switching noise in the chip supply current generated by the MOSFET gate driver.
To optimize power supply effi ciency, four different control modes are implemented. At maximum load, the modulator operates in full frequency PWM mode; as load decreases, the modulator automatically transitions, fi rst to variable frequency PWM mode, then to low frequency PWM mode. At light load, the control operation switches from PWM control to multi-cycle­modulation control, and the modulator operates in multi-cycle­modulation mode. Although different modes operate differently to make transitions between modes smooth, the simple relationship between duty cycle and excess CONTROL pin current shown in Figure 9 is maintained through all three PWM modes. Please see the following sections for the details of the operation of each mode and the transitions between modes.
Full Frequency PWM mode: The PWM modulator enters full frequency PWM mode when the CONTROL pin current (I reaches I kept constant at f
. In this mode, the average switching frequency is
B
(66 kHz for P, G and M packages and
OSC
)
C
TOP259-261 Y, pin selectable 132 kHz or 66 kHz for Y and E packages). Duty cycle is reduced from DC reduction of the on-time when I
is increased beyond IB. This
C
through the
MAX
operation is identical to the PWM control of all other TOPSwitch families. TOPSwitch-HX only operates in this mode if the cycle-
by-cycle peak drain current stays above k where k
is 55% (typical) and I
PS(UPPER)
PS(UPPER)*ILIMIT
(set) is the current limit
LIMIT
externally set via the X or M pin.
PI-4530-041107
Variable Frequency PWM mode: When peak drain current is lowered to k
PS(UPPER)
* I
(set) as a result of power supply load
LIMIT
reduction, the PWM modulator initiates the transition to variable frequency PWM mode, and gradually turns off frequency jitter. In this mode, peak drain current is held constant at k I
(set) while switching frequency drops from the initial full
LIMIT
frequency of f frequency of f
(132 kHz or 66 kHz) towards the minimum
OSC
(30 kHz typical). Duty cycle reduction is
MCM(MIN)
PS(UPPER)
accomplished by extending the off-time.
Low Frequency PWM mode: When switching frequency reaches f
(30 kHz typical), the PWM modulator starts to
MCM(MIN)
transition to low frequency mode. In this mode, switching frequency is held constant at f
and duty cycle is reduced,
MCM(MIN)
similar to the full frequency PWM mode, through the reduction of the on-time. Peak drain current decreases from the initial value of k k
PS(LOWER)*ILIMIT
* I
PS(UPPER)
(set), where k
(set) towards the minimum value of
LIMIT
is 25% (typical) and I
PS(LOWER)
the current limit externally set via the X or M pin.
Multi-Cycle-Modulation mode: When peak drain current is lowered to k
PS(LOWER)*ILIMIT
(set), the modulator transitions to multi­cycle-modulation mode. In this mode, at each turn-on, the modulator enables output switching for a period of T the switching frequency of f 30 kHz) with the peak drain current of k
(4 or 5 consecutive pulses at
MCM(MIN)
PS(LOWER)*ILIMIT
stays off until the CONTROL pin current falls below I
MCM(MIN)
(set), and
C(OFF)
mode of operation not only keeps peak drain current low but also minimizes harmonic frequencies between 6 kHz and 30 kHz. By avoiding transformer resonant frequency this way, all potential transformer audible noises are greatly supressed.
Maximum Duty Cycle
The maximum duty cycle, DC
, is set at a default maximum
MAX
value of 78% (typical). However, by connecting the VOLTAGE­MONITOR or MULTI-FUNCTION pin (depending on the package) to the rectifi ed DC high voltage bus through a resistor with appropriate value (4 MΩ typical), the maximum duty cycle can be made to decrease from 78% to 40% (typical) when input line voltage increases from 88 V to 380 V, with dual gain slopes.
Error Amplifi er
The shunt regulator can also perform the function of an error amplifi er in primary side feedback applications. The shunt regulator voltage is accurately derived from a temperature­compensated bandgap reference. The CONTROL pin dynamic impedance Z
sets the gain of the error amplifi er. The
C
CONTROL pin clamps external circuit signals to the V level. The CONTROL pin current in excess of the supply current is separated by the shunt regulator and becomes the feedback current I
for the pulse width modulator.
fb
On-Chip Current Limit with External Programmability
The cycle-by-cycle peak drain current limit circuit uses the output MOSFET ON-resistance as a sense resistor. A current limit comparator compares the output MOSFET on-state drain
(set),
(set) is
LIMIT
. This
voltage
C
*
at
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9
Rev. B 02/08
TOP252-261
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V
V
LINE
0 V
UV
~
~
~
~
~
~
~
~
~
~
S14
S15
V
C
0 V
V
DRAIN
0 V
V
OUT
0 V
1
Note: S0 through S15 are the output states of the auto-restart counter
Figure 11. Typical Waveforms for (1) Power Up (2) Normal Operation (3) Auto-Restart (4) Power Down.
to source voltage V current causes V
DS(ON)
to exceed the threshold voltage and turns
DS(ON)
2
with a threshold voltage. High drain
S13 S12 S0 S15 S13 S12 S0 S15 S14
~
~
~
~
~
~
3
~
~
~
~
~
~
recovery time should not cause premature termination of the switching pulse.
the output MOSFET off until the start of the next clock cycle. The current limit comparator threshold voltage is temperature compensated to minimize the variation of the current limit due to temperature related changes in R
of the output MOSFET.
DS(ON)
The default current limit of TOPSwitch-HX is preset internally. However, with a resistor connected between EXTERNAL
The current limit is lower for a short period after the leading edge blanking time. This is due to dynamic characteristics of the MOSFET. During startup and fault conditions the controller prevents excessive drain currents by reducing the switching frequency.
CURRENT LIMIT (X) pin (Y, E and M packages) or MULTI­FUNCTION (M) pin (P and G package) and SOURCE pin (for TOP259-261 Y, the X pin is connected to the SIGNAL GROUND (G) pin), current limit can be programmed externally to a lower level between 30% and 100% of the default current limit. By setting current limit low, a larger TOPSwitch-HX than necessary for the power required can be used to take advantage of the lower R
for higher effi ciency/smaller heat sinking
DS(ON)
requirements. TOPSwitch-HX current limit reduction initial tolerance through the X pin (or M pin) has been improved signifi cantly compare with previous TOPSwitch-GX. With a second resistor connected between the EXTERNAL CURRENT LIMIT (X) pin (Y, E and M packages) or MULTI-FUNCTION (M) pin (P and G package) and the rectifi ed DC high voltage bus, the current limit is reduced with increasing line voltage, allowing a true power limiting operation against line variation to be implemented. When using an RCD clamp, this power limiting technique reduces maximum clamp voltage at high line. This allows for higher refl ected voltage designs as well as reducing clamp dissipation.
Line Undervoltage Detection (UV)
At power up, UV keeps TOPSwitch-HX off until the input line voltage reaches the undervoltage threshold. At power down, UV prevents auto-restart attempts after the output goes out of regulation. This eliminates power down glitches caused by slow discharge of the large input storage capacitor present in applications such as standby supplies. A single resistor connected from the VOLTAGE-MONITOR pin (Y, E and M packages) or MULTI-FUNCTION pin (P and G packages) to the rectifi ed DC high voltage bus sets UV threshold during power up. Once the power supply is successfully turned on, the UV threshold is lowered to 44% of the initial UV threshold to allow extended input voltage operating range (UV low threshold). If the UV low threshold is reached during operation without the power supply losing regulation, the device will turn off and stay off until UV (high threshold) has been reached again. If the power supply loses regulation before reaching the UV low threshold, the device will enter auto-restart. At the end of each auto-restart cycle (S15), the UV comparator is enabled. If the UV high threshold is not exceeded, the MOSFET will be
The leading edge blanking circuit inhibits the current limit comparator for a short time after the output MOSFET is turned
disabled during the next cycle (see Figure 11). The UV feature can be disabled independent of the OV feature.
on. The leading edge blanking time has been set so that, if a power supply is designed properly, current spikes caused by primary-side capacitances and secondary-side rectifi er reverse
Line Overvoltage Shutdown (OV)
The same resistor used for UV also sets an overvoltage
S14
2
S13
S12
~
~
~
~
~
~
4
S0 S15
S15
5.8 V
4.8 V
PI-4531-121206
10
Rev. B 02/08
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TOP252-261
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threshold, which, once exceeded, will force TOPSwitch-HX to stop switching instantaneously (after completion of the current switching cycle). If this condition lasts for at least 100 μs, the TOPSwitch-HX output will be forced into off state. Unlike with TOPSwitch-GX, however, when the line voltage is back to normal with a small amount of hysteresis provided on the OV
converters. If the line sensing features are used, then the sense resistors must be placed within 10 mm of the V-pin to minimize the V-pin node area. The DC bus should then be routed to the line sense resistors. Note that external capacitance must not be connected to the V-pin as this may cause misoperaton of the V pin related functions.
threshold to prevent noise triggering, the state machine sets to S13 and forces TOPSwitch-HX to go through the entire auto­restart sequence before attempting to switch again. The ratio of OV and UV thresholds is preset at 4.5, as can be seen in Figure 12. When the MOSFET is off, the rectifi ed DC high voltage surge capability is increased to the voltage rating of the MOSFET (700 V), due to the absence of the refl ected voltage and leakage spikes on the drain. The OV feature can be disabled independent of the UV feature.
In order to reduce the no-load input power of TOPSwitch-HX
Hysteretic or Latching Output Overvoltage Protection (OVP)
The detection of the hysteretic or latching output overvoltage protection (OVP) is through the trigger of the line overvoltage threshold. The V-pin or M-pin voltage will drop by 0.5 V, and the controller measures the external attached impedance immediately after this voltage drops. If I
or IM exceeds I
V
OV(LS)
(336 μA typical) longer than 100 μs, TOPSwitch-HX will latch into a permanent off state for the latching OVP. It only can be reset if V up-reset threshold (V
or VM goes below 1 V or VC goes below the power-
V
) and then back to normal.
C(RESET)
designs, the V-pin (or M-pin for P Package) operates at very low currents. This requires careful layout considerations when designing the PCB to avoid noise coupling. Traces and components connected to the V-pin should not be adjacent to any traces carrying switching currents. These include the drain, clamp network, bias winding return or power traces from other
or IM does not exceed I
V
100 μs, TOPSwitch-HX will initiate the line overvoltage and the hysteretic OVP. Their behavior will be identical to the line overvoltage shutdown (OV) that has been described in detail in the previous section.
or exceeds no longer than
OV(LS)
If I
Voltage Monitor and External Current Limit Pin Table*
Figure Number 16 17 18 19 20 21 22 23 24 25 26 27 28
Three Terminal Operation
Line Undervoltage
Line Overvoltage
Line Feed-Forward (DC
Output Overvoltage Protection
Overload Power Limiting
External Current Limit
Remote ON/OFF
Device Reset
*This table is only a partial list of many VOLTAGE MONITOR and EXTERNAL CURRENT LIMIT Pin Confi gurations that are possible.
MAX
)
✓✓✓✓ ✓✓
✓✓✓ ✓✓
✓✓✓ ✓✓
✓✓
✓✓ ✓✓✓
✓✓✓
Table 2. VOLTAGE MONITOR (V) Pin and EXTERNAL CURRENT LIMIT (X) Pin Confi guration Options.
Multi-Function Pin Table*
Figure Number 29 30 31 32 33 34 35 36 37 38 39 40
Three Terminal Operation
Line Undervoltage
Line Overvoltage
Line Feed-Forward (DC
Output Overvoltage Protection
Overload Power Limiting
External Current Limit
Remote ON/OFF
Device Reset
*This table is only a partial list of many MULTI-FUNCTIONAL Pin Confi gurations that are possible.
Table 3. MULTI-FUNCTION (M) Pin Confi guration Options.
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MAX
✓✓✓✓
✓✓✓
)
✓✓✓
✓✓
✓✓ ✓✓
✓✓✓
11
Rev. B 02/08
TOP252-261
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M Pin
V Pin X Pin
Output
MOSFET
Switching
Current
Limit
Maximum
Duty Cycle
(Enabled)
(Disabled)
I
(Default)
LIMIT
(78%)
DC
MAX
I
REM(N)
I
UV
Disabled when supply output goes out of regulation
I
OV
I
OV(LS)
(Non-Latching) (Latching)
I
I
I
V
BG
Pin Voltage
-250 -200 -150 -100 -50 0 25 50 75 100 125 336
X and V Pins (Y, E and M Packages) and M Pin (P and G Packages) Current (μA)
Note: This figure provides idealized functional characteristics with typical performance values. Please refer to the parametric table and typical performance characteristics sections of the data sheet for measured data. For a detailed description of each functional pin operation refer to the Functional Description section of the data sheet.
Figure 12. MULTI-FUNCTION (P and G package). VOLTAGE MONITOR and EXTERNAL CURRENT LIMIT (Y, E and M package) Pin Characteristics.
The circuit examples shown in Figures 41, 42 and 43 show a simple method for implementing the primary sensed over­voltage protection.
The primary sensed OVP protection circuit shown in Figures 41, 42 and 43 is triggered by a signifi cant rise in output voltage (and therefore bias winding voltage). If the power supply is operating under heavy load or low input line conditions when an open
During a fault condition resulting from loss of feedback, output voltage will rapidly rise above the nominal voltage. The increase in output voltage will also result in an increase in the voltage at the output of the bias winding. A voltage at the output of the bias winding that exceeds of the sum of the voltage rating of the Zener diode connected from the bias winding output to the V-pin (or M-pin) and V-pin (or M-pin) voltage, will cause a current in excess of I
or IM to be injected into the V-pin
V
(or M-pin), which will trigger the OVP feature.
loop occurs, the output voltage may not rise signifi cantly. Under these conditions, a latching shutdown will not occur until load or line conditions change. Nevertheless, the operation provides the desired protection by preventing signifi cant rise in the output voltage when the line or load conditions do change. Primary side OVP protection with the TOPSwitch-HX in a typical application will prevent a nominal 12 V output from rising above approximately 20 V under open loop conditions. If greater accuracy is required, a secondary sensed OVP circuit is recommended.
I
PI-4646-010908
12
Rev. B 02/08
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TOP252-261
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Line Feed-Forward with DC
Reduction
MAX
The same resistor used for UV and OV also implements line voltage feed-forward, which minimizes output line ripple and reduces power supply output sensitivity to line transients. Note that for the same CONTROL pin current, higher line voltage results in smaller operating duty cycle. As an added feature, the maximum duty cycle DC
is also reduced from 78% (typical) at a voltage slightly
MAX
lower than the UV threshold to 36% (typical) at the OV threshold. DC
of 36% at high line was chosen to ensure that the power
MAX
capability of the TOPSwitch-HX is not restricted by this feature under normal operation. TOPSwitch-HX provides a better fi t to the ideal feed-forward by using two reduction slopes: -1% per μA for all bus voltage less than 195 V (typical for 4 MΩ line impedance) and
-0.25% per μA for all bus voltage more than 195 V. This dual slope line feed-forward improves the line ripple rejection signifi cantly compared with the TOPSwitch-GX.
Remote ON/OFF
TOPSwitch-HX can be turned on or off by controlling the current into the VOLTAGE-MONITOR pin or out from the EXTERNAL CURRENT LIMIT pin (Y, E and M packages) and into or out from the MULTI-FUNCTION pin (P and G package, see Figure 12). In addition, the VOLTAGE-MONITOR pin has a 1 V threshold comparator connected at its input. This voltage threshold can also be used to perform remote ON/OFF control.
When a signal is received at the VOLTAGE-MONITOR pin or the EXTERNAL CURRENT LIMIT pin (Y, E and M packages) or the MULTI-FUNCTION pin (P and G package) to disable the output through any of the pin functions such as OV, UV and remote ON/OFF, TOPSwitch-HX always completes its current switching cycle before the output is forced off.
As seen above, the remote ON/OFF feature can also be used as a standby or power switch to turn off the TOPSwitch-HX and keep it in a very low power consumption state for indefi nitely long periods. If the TOPSwitch-HX is held in remote off state for long enough time to allow the CONTROL pin to discharge to the internal supply undervoltage threshold of 4.8 V (approximately 32 ms for a 47 μF CONTROL pin capacitance), the CONTROL pin goes into the hysteretic mode of regulation. In this mode, the CONTROL pin goes through alternate charge and discharge cycles between 4.8 V and 5.8 V (see CONTROL pin operation section above) and runs entirely off the high voltage DC input, but with very low power consumption (160 mW typical at 230 VAC with M or X pins open). When the TOPSwitch-HX is remotely turned on after entering this mode, it will initiate a normal start-up sequence with soft-start the next time the CONTROL pin reaches 5.8 V. In the worst case, the delay from remote on to start-up can be equal to the full discharge/charge cycle time of the CONTROL pin, which is approximately 125 ms for a 47 μF CONTROL pin capacitor. This reduced consumption remote off mode can eliminate expensive and unreliable in-line mechanical switches. It also allows for microprocessor controlled turn-on and turn-off sequences that may be required in certain applications such as inkjet and laser printers.
Soft-Start
The 17 ms soft-start sweeps the peak drain current and switching frequency linearly from minimum to maximum value by operating through the low frequency PWM mode and the variable frequency mode before entering the full frequency mode. In addition to start-up, soft-start is also activated at each restart attempt during auto-restart and when restarting after being in hysteretic regulation of CONTROL pin voltage (V
C
due to remote OFF or thermal shutdown conditions. This effectively minimizes current and voltage stresses on the output MOSFET, the clamp circuit and the output rectifi er during start­up. This feature also helps minimize output overshoot and prevents saturation of the transformer during start-up.
Shutdown/Auto-Restart
To minimize TOPSwitch-HX power dissipation under fault conditions, the shutdown/auto-restart circuit turns the power supply on and off at an auto-restart duty cycle of typically 2% if an out of regulation condition persists. Loss of regulation interrupts the external current into the CONTROL pin. V
C
regulation changes from shunt mode to the hysteretic auto­restart mode as described in CONTROL pin operation section. When the fault condition is removed, the power supply output becomes regulated, V
regulation returns to shunt mode, and
C
normal operation of the power supply resumes.
Hysteretic Over-Temperature Protection
Temperature protection is provided by a precision analog circuit that turns the output MOSFET off when the junction temperature exceeds the thermal shutdown temperature (142 °C typical). When the junction temperature cools to below the lower hysteretic temperature point, normal operation resumes, thus providing automatic recovery. A large hysteresis of 75 °C (typical) is provided to prevent overheating of the PC board due to a continuous fault condition. V
is regulated in
C
hysteretic mode, and a 4.8 V to 5.8 V (typical) triangular waveform is present on the CONTROL pin while in thermal shutdown.
Bandgap Reference
All critical TOPSwitch-HX internal voltages are derived from a temperature-compensated bandgap reference. This voltage reference is used to generate all other internal current references, which are trimmed to accurately set the switching frequency, MOSFET gate drive current, current limit, and the line OV/UV/OVP thresholds. TOPSwitch-HX has improved circuitry to maintain all of the above critical parameters within very tight absolute and temperature tolerances.
High-Voltage Bias Current Source
This high-voltage current source biases TOPSwitch-HX from the DRAIN pin and charges the CONTROL pin external capacitance during start-up or hysteretic operation. Hysteretic operation occurs during auto-restart, remote OFF and over-temperature shutdown. In this mode of operation, the current source is switched on and off, with an effective duty cycle of approximately 35%. This duty cycle is determined by the ratio of CONTROL pin charge (I I
). This current source is turned off during normal operation
CD2
) and discharge currents (I
C
CD1
and
when the output MOSFET is switching. The effect of the current source switching will be seen on the DRAIN voltage waveform as small disturbances and is normal.
),
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13
Rev. B 02/08
TOP252-261
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CONTROL (C)
EXTERNAL CURRENT LIMIT (X)
Y, E and M Package
200 MA
VBG + V
TOPSwitch-HX
(Negative Current Sense - ON/OFF,
Current Limit Adjustment)
T
VOLTAGE MONITOR (V)
V
REF
400 MA
Figure 13a. VOLTAGE MONITOR (V) and EXTERNAL CURRENT LIMIT (X) Pin Input Simplifi ed Schematic.
P and G Package
CONTROL (C)
MULTI-FUNCTION (M)
200 MA
VBG + V
T
V
TOPSwitch-HX
(Negative Current Sense - ON/OFF,
Current Limit Adjustment)
REF
(Positive Current Sense - Undervoltage,
Overvoltage, Maximum Duty Cycle Reduction,
Output Overvoltage Protection)
(Voltage Sense)
1 V
(Positive Current Sense - Undervoltage,
Overvoltage, ON/OFF, Maximum Duty
Cycle Reduction, Output Over-
voltage Protection)
PI-4714-010908
Figure 13b. MULTI-FUNCTION (M) Pin Input Simplifi ed Schematic.
14
Rev. B 02/08
400 MA
PI-4715-120307
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Typical Uses of FREQUENCY (F) Pin
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TOP252-261
+
DC
Input
Voltage
D
S
CONTROL
C
F
-
PI-2654-071700
Figure 14. Full Frequency Operation (132 kHz). Figure 15. Half Frequency Operation (66 kHz).
+
DC
Input
Voltage
-
D
CONTROL
S
C
F
PI-2655-071700
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15
Rev. B 02/08
TOP252-261
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Typical Uses of VOLTAGE MONITOR (V) and EXTERNAL CURRENT LIMIT (X) Pins
+
TOP254-258YTOP252-258M
DCXV
SSSSS
DC
Input
Voltage
-
D
S
CONTROL
XF
D
V
C
Figure 16a. Three Terminal Operation (VOLTAGE MONITOR and EXTERNAL
CURRENT LIMIT Features Disabled. FREQUENCY Pin Tied to SOURCE or CONTROL Pin) for TOP254-258 Y Packages.
+
DC
Input
Voltage
D
V
CONTROL
C
VXCS F D
SC
CSD
PI-4716-020508
eSIP
VXC SFD
CSD
+
DC
Input
TOP259-261Y
VXCSG D
Voltage
V
D
CONTROL
-
S
XG
C
CS D
PI-4984-020708
Figure 16b. Three Terminal Operation (VOLTAGE MONITOR and EXTERNAL
CURRENT LIMIT Features Disabled for TOP259-261 Y Packages.
+
LS
DC
Input
Voltage
D
CONTROL
VUV = IUV × RLS+VV (IV = IUV) V
OV=IOV×RLS+VV
For R
= 4 M7
LS
= 102.8 VDC
V
4 M7R
V
UV
= 451 VDC
V
OV
DC
@100 VDC = 76%
MAX
@375 VDC = 41%
DC
MAX
C
(IV = IOV)
S
-
XF
PI-4956-020708
Figure 16c. Three Terminal Operation (VOLTAGE MONITOR and EXTERNAL
CURRENT LIMIT Features Disabled. FREQUENCY Pin Tied to SOURCE or CONTROL Pin) for TOP252-261 E Packages.
Reset
+
DC
Input
Voltage
-
10 k7
R
DV
Q
CONTROL
R
S
LS
VUV = IUV × RLS+VV (IV = IUV) V
OV=IOV×RLS+VV
For R
= 4 M7
LS
= 102.8 VDC
V V
UV
= 451 VDC
OV
4 M7
Sense Output Voltage
@ 100 VDC = 76%
DC
MAX
@ 375 VDC = 41%
DC
MAX
C
(IV = IOV)
PI-4756-121007
Figure 18. Line-Sensing for Undervoltage, Overvoltage, Line Feed-Forward and
Latched Output Overvoltage Protection.
-
S
PI-4717-120307
Figure 17. Line-Sensing for Undervoltage, Overvoltage and Line Feed-Forward.
VUV = IUV × RLS+VV (IV = IUV) V
+
OV=IOV×RLS+VV
(IV = IOV)
For RLS = 4 M7
= 102.8 VDC
V
UV
= 451 VDC
V
OV
Sense Output Voltage
R
OVP
DC DC
C
@ 100 VDC = 76%
MAX
@ 375 VDC = 41%
MAX
R
>3k7
OVP
PI-4719-120307
DC
Input
Voltage
-
R
4 M7
LS
VR
OVP
DV
CONTROL
S
Figure 19. Line-Sensing for Undervoltage, Overvoltage, Line Feed-Forward and
Hysteretic Output Overvoltage Protection.
16
Rev. B 02/08
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TOP252-261
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Typical Uses of VOLTAGE MONITOR (V) and EXTERNAL CURRENT LIMIT (X) Pins (cont.)
+
DC
Input
Voltage
-
6.2 V
4 M7
For Values Shown V
40 k7
DV
CONTROL
S
VUV = RLS × IUV+VV (IV = IUV)
= 103.8 VDC
UV
R
LS
C
PI-4720-120307
+
DC
Input
Voltage
-
R
LS
D
S
4 M7
55 k7
V
CONTROL
VOV= IOV×RLS+VV (IV = IOV)
For Values Shown VOV = 457.2 VDC
1N4148
C
PI-4721-120307
Figure 20. Line Sensing for Undervoltage Only (Overvoltage Disabled). Figure 21. Line-Sensing for Overvoltage Only (Undervoltage Disabled). Maximum
Duty Cycle Reduced at Low Line and Further Reduction with Increasing Line Voltage.
+
DC
Input
Voltage
D
S
-
Figure 22. External Set Current Limit.
CONTROL
X
R
IL
For RIL= 12 k7 I
= 61%
LIMIT
For R
= 19 k7
IL
= 37%
I
LIMIT
See Figure 55b for other resistor values (RIL).
C
TOP259-261YN would use the G pin as the return for R
.
IL
PI-4722-021308
+
2.5 M7R
LS
DC
Input
Voltage
-
Figure 23. Current Limit Reduction with Line Voltage.
D
S
CONTROL
X
R 6 k7
I
LIMIT
I
LIMIT
TOP259-261YN would use the G pin as the return for R
C
IL
=
100% @ 100 VDC 53% @ 300 VDC
=
.
IL
PI-4723-011008
Figure 24. Active-on (Fail Safe) Remote ON/OFF.
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+
DC
Input
Voltage
-
D
S
QR can be an optocoupler output or can be replaced by a manual switch.
TOP259-261YN would use the G pin as the return for Q
CONTROL
Q
R
C
X
47 K7
.
R
ON/OFF
PI-2625-011008
+
Q
can be an optocoupler
R
output or can be replaced by a manual switch.
For R
IL
I
DC
Input
Voltage
D
CONTROL
C
For R
I
LIMIT
IL
LIMIT
TOP259-261YN would
S
X
R
-
use the G pin as the return for Q
IL
Q
R
16 k7
.
R
ON/OFF
PI-4724-011008
Figure 25. Active-on Remote ON/OFF with Externally Set Current Limit.
=
12 k7
= 61%
=
19 k7
= 37%
Rev. B 02/08
17
TOP252-261
www.DataSheet4U.com
Typical Uses of VOLTAGE MONITOR (V) and EXTERNAL CURRENT LIMIT (X) Pins (cont.)
+
DC
Input
Voltage
TOP259-261YN would use the G pin as the return for Q
.
R
-
D
S
R
LS
CONTROL
VUV = IUV × RLS+VV (IV = IUV) V
OV=IOV×RLS+VV
DC
@100 VDC = 76%
4 M7
MAX
@375 VDC = 41%
DC
MAX
QR can be an optocoupler
V
X
output or can be replaced by a manual switch.
C
R
IL
Q
R
16 k7
For RIL=
I
LIMIT
ON/OFF
PI-4725-011008
Figure 26. Active-on Remote ON/OFF with Line-Sense and External
Current Limit.
+
DC
Input
Voltage
Reset
10 k7
(IV = IoV)
12 k7
= 61%
R
LS
DV
Q
CONTROL
R
+
R
LS
VUV = IUV x RLS+VV (IV = IUV) V
For RLS =4M7
4 M7
V V
DC
Input
Voltage
TOP259-261YN would use the G pin as the return for R
.
IL
-
D
S
CONTROL
X
V
R
IL
12 k7
DC DC
C
Figure 27. Line Sensing and Externally Set Current Limit.
VUV = IUV × RLS+VV (IV = IUV)
(IV = IOV)
4 M7
V
For R V V
OV=IOV×RLS+VV
= 4 M7
LS
= 102.8 VDC
UV
= 451 VDC
OV
Sense Output Voltage
@ 100 VDC = 76%
DC
MAX
@ 375 VDC = 41%
DC
MAX
C
OV=IOVxRLS+VV
= 102.8 VDC
UV
= 451 VDC
OV
@ 100 VDC = 76%
MAX
@ 375 VDC = 41%
MAX
For R
IL
I
LIMIT
(IV = IoV)
= 12 k7
= 61%
See Figure 55b for other resistor values
) to select different
(R
IL
values.
I
LIMIT
PI-4726-021308
-
Figure 28. Line-Sensing for Undervoltage, Overvoltage, Line Feed-Forward and
Latched Output Overvoltage Protection with Device Reset.
Typical Uses of MULTI-FUNCTION (M) Pin
+
C
D
DC
SSS
Input
Voltage
M
D
CONTROL
-
S
DS
C
Figure 29. Three Terminal Operation (MULTI-FUNCTION Features Disabled).
M
S
PI-4727-061207
S
PI-4756-121007
+
R
LS
DC
Input
Voltage
C
-
DM
CONTROL
S
VUV = IUV × RLS+VM (IM = IUV) V
OV=IOV×RLS+VM
For R
= 4 M7
LS
= 102.8 VDC
V
4 M7
UV
= 451 VDC
V
OV
DC
@ 100 VDC = 76%
MAX
@ 375 VDC = 41%
DC
MAX
C
(IM = IOV)
PI-4728-120307
Figure 30. Line Sensing for Undervoltage, Overvoltage and Line Feed-Forward.
18
Rev. B 02/08
www.powerint.com
Typical Uses of MULTI-FUNCTION (M) Pin (cont.)
www.DataSheet4U.com
TOP252-261
+
DC
Input
Voltage
-
R
LS
DM
CONTROL
S
VUV = IUV × RLS+VM (IM = IUV) V
OV=IOV×RLS+VM
For R
= 4 M7
LS
= 102.8 VDC
V V
UV
= 451 VDC
OV
4 M7
Sense Output Voltage
@ 100 VDC = 76%
DC
MAX
@ 375 VDC = 41%
DC
MAX
C
(IM = IOV)
PI-4729-120307
Figure 31. Line Sensing for Undervoltage, Overvoltage, Line Feed-Forward and
Latched Output Overvoltage Protection.
+
DC
Input
VUV = RLS × IUV+VM (IM = IUV)
4 M7
For Values Shown
= 103.8 VDC
V
UV
R
LS
40 k7
Voltage
DM
6.2 V
CONTROL
C
VUV = IUV × RLS+VM (IM = IUV) V
+
OV=IOV×RLS+VM
(IM = IOV)
For RLS = 4 M7
= 102.8 VDC
V
UV
= 451 VDC
V
OV
Sense Output Voltage
R
OVP
DC
Input
R
4 M7
LS
VR
OVP
Voltage
@ 100 VDC = 76%
DC
DM
CONTROL
-
S
DC
C
MAX
MAX
@ 375 VDC = 41%
R
>3k7
OVP
PI-4730-120307
Figure 32. Line Sensing for Undervoltage, Overvoltage, Line Feed-Forward and
Hysteretic Output Overvoltage Protection.
+
DC
Input
Voltage
4 M7
R
LS
55 k7
DM
VOV = IOV×RLS+VM (IM = IOV)
For Values Shown
= 457.2 VDC
V
OV
1N4148
CONTROL
C
-
S
PI-4731-120307
Figure 33. Line Sensing for Undervoltage Only (Overvoltage Disabled).
+
For RIL= 12 k7
= 61%
I
LIMIT
For RIL= 19 k7
= 37%
I
DC
Input
Voltage
-
DM
R
IL
CONTROL
S
LIMIT
See Figures 55b for other resistor values (R select different I
C
) to
IL
LIMIT
PI-4733-021308
values.
Figure 35. Externally Set Current Limit (Not Normally Required – See M Pin
Operation Description).
-
S
PI-4732-120307
Figure 34. Line Sensing for Overvoltage Only (Undervoltage Disabled). Maximum
Duty Cycle Reduced at Low Line and Further Reduction with Increasing Line Voltage.
+
RLS2.5 M7
=
I
100% @ 100 VDC
LIMIT
53% @ 300 VDC
I
=
LIMIT
DC
Input
Voltage
DM
S
CONTROL
C
PI-4734-092107
R
IL
6 k7
-
Figure 36. Current Limit Reduction with Line Voltage (Not Normally Required –
See M Pin Operation Description).
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19
Rev. B 02/08
TOP252-261
www.DataSheet4U.com
Typical Uses of MULTI-FUNCTION (M) Pin (cont.)
+
DC
Input
Voltage
M
D
CONTROL
S
ON/OFF
47 k7
-
Q
R
Figure 37. Active-on (Fail Safe) Remote ON/OFF.
+
DC
Input
Voltage
ON/OFF
R
IL
12 k7
7 k7
D
Q
R
M
CONTROL
R
MC
C
QR can be an optocoupler output or can be replaced by a manual switch.
C
PI-2519-040501
Q
can be an optocoupler
R
output or can be replaced by a manual switch.
24 k7
RMC=
2R
IL
+
Q
can be an optocoupler
R
output or can be replaced by a manual switch.
For R
=
12 k7
IL
= 61%
DC
Input
Voltage
M
CONTROL
ON/OFF
16 k7
-
R
IL
D
Q
R
S
Figure 38. Active-on Remote ON/OFF with Externally Set Current Limit
(see M Pin Operation Description).
+
R
4 M7
LS
DC
Input
Voltage
DM
Reset
10 k7
Q
CONTROL
R
I
LIMIT
For R
=
19 k7
IL
= 37%
I
LIMIT
C
PI-4735-092107
VUV = IUV × RLS+VM (IM = IUV) V
OV=IOV×RLS+VM
For R
= 4 M7
LS
= 102.8 VDC
V
UV
= 451 VDC
V
OV
Sense Output Voltage
DC DC
@ 100 VDC = 76%
MAX
@ 375 VDC = 41%
MAX
C
(IM = IOV)
-
S
PI-4736-060607
Figure 39. Active-off Remote ON/OFF with Externally Set Current Limit
(see M Pin Operation Description).
-
S
PI-4757-120307
Figure 40. Line-Sensing for Undervoltage, Overvoltage, Line Feed-Forward and
Latched Output Overvoltage Protection with Device Reset.
20
Rev. B 02/08
www.powerint.com
TOP252-261
www.DataSheet4U.com
Application Examples
A High Effi ciency, 35 W, Dual Output - Universal Input Power Supply
The circuit in Figure 41 takes advantage of several of the TOPSwitch-HX features to reduce system cost and power supply size and to improve effi ciency. This design delivers 35 W total continuous output power from a 90 VAC to 265 VAC input at an ambient of 50 ºC in an open frame confi guration. A nominal effi ciency of 84% at full load is achieved using TOP258P. With a DIP-8 package, this design provides 35 W continuous output power using only the copper area on the circuit board underneath the part as a heat sink. The different operating modes of the TOPSwitch-HX provide signifi cant improvement in the no-load, standby, and light load performance of the power supply as compared to the previous generations of the TOPSwitch.
Resistors R3 and R4 provide line sensing, setting line UV at 100 VDC and line OV at 450 VDC.
Diode D5, together with resistors R6, R7, capacitor C6 and TVS VR1, forms a clamp network that limits the drain voltage of the TOPSwitch after the integrated MOSFET turns off. TVS VR1 provides a defi ned maximum clamp voltage and typically only conducts during fault conditions such as overload. This allows the RCD clamp (R6, R7, C6 and D5) to be sized for normal operation, thereby maximizing effi ciency at light load. Should the feedback circuit fail, the output of the power supply may exceed regulation limits. This increased voltage at output will also result in an increased voltage at the output of the bias
winding. Zener VR2 will break down and current will fl ow into the “M” pin of the TOPSwitch initiating a hysteretic overvoltage protection with automatic restart attempts. Resistor R5 will limit the current into the M pin to < 336 μA, thus setting hysteretic OVP. If latching OVP is desired, the value of R5 can be reduced to 20 Ω.
The output voltage is controlled using the amplifi er TL431. Diode D9, capacitor C20 and resistor R16 form the soft fi nish circuit. At startup, capacitor C20 is discharged. As the output voltage starts rising, current fl ows through the optocoupler diode inside U2A, resistor R13 and diode D9 to charge capacitor C20. This provides feedback to the circuit on the primary side. The current in the optocoupler diode U2A gradually decreases as the capacitor C20 becomes charged and the control amplifi er IC U3 becomes operational. This ensures that the output voltage increases gradually and settles to the fi nal value without any overshoot. Resistor R16 ensures that the capacitor C20 is maintained charged at all times after startup, which effectively isolates C20 from the feedback circuit after startup. Capacitor C20 discharges through R16 when the supply shuts down.
Resistors R20, R21 and R18 form a voltage divider network. The output of this divider network is primarily dependent on the divider circuit formed using R20 and R21 and will vary to some extent for changes in voltage at the 15 V output due to the connection of resistor R18 to the output of the divider network. Resistor R19 and Zener VR3 improve cross regulation in case only the 5 V output is loaded, which results in the 15 V output operating at the higher end of the specifi cation.
3.15 A
L
E
N
90 - 265
VAC
6.8 mH
F1
L1
R1
1 M7R21 M7
D1
1N4937D21N4007
D3
1N4937D41N4007
C3
220 nF
275 VAC
RT1
10 7
C6
3.9 nF 1 kV
R6
22 k7
2 W
R3
2.0 M7
R4
2.0 M7
C4
100 MF
400 V
O
t
D
S
R7
20 7
1/2 W
D5
FR106
CONTROL
M
100 nF
50 V
P6KE200A
C8
2.2 nF
250 VAC
EER28
2
VR1
3
4
VR2
1N5250B
R5
20 V
5.1 k7
TOPSwitch-HX
U1
TOP258PN
C
C7
T1
7
C16
470 pF
100 V
11
9
6
R10
D6
4.7 7
FR106
5
PS2501-
R8
6.8 7
C9
47 MF
16 V
U2B
1-H-A
R11 33 7
D7
SB560
D8
SB530
C12
470 pF
100 V
C10
10 MF
50 V
33 7
R16
10 k7
C20
10 MF
50 V
R12
680 MF
C11
2.2 nF
250 VAC
C13
25 V
2200 MF
PS2501-
1-H-A
1N4148
C17
10 V
R13
330 7
U2A
D9
U3
TL431
2%
C14
680 MF
25 V
R17
10 k7
L2
3.3 MH
L3
3.3 MH
R14 22 7
C19
1.0 MF
50 V
R15
1 k7
C15
220 MF
25 V
VR3
BZX55B8V2
8.2 V 2%
196 k7
C21
220 nF
50 V
C18
220 MF
10 V
R18
1%
R19 10 7
R20
12.4 k7
1%
R21
10 k7
1%
PI-4747-020508
+12 V,
2 A
RTN
+5 V,
2.2 A
RTN
Figure 41. 35 W Dual Output Power Supply using TOP258PN.
www.powerint.com
21
Rev. B 02/08
TOP252-261
www.DataSheet4U.com
A High Effi ciency, 150 W, 250 – 380 VDC Input Power Supply
The circuit shown in Figure 42 delivers 150 W (19 V @ 7.7 A) at 84% effi ciency using a TOP258Y from a 250 VDC to 380 VDC input. A DC input is shown, as typically at this power level a power factor correction stage would precede this supply, providing the DC input. Capacitor C1 provides local decoupling, necessary when the supply is remote from the main PFC output capacitor.
The fl yback topology is still usable at this power level due to the high output voltage, keeping the secondary peak currents low enough so that the output diode and capacitors are reasonably sized. In this example, the TOP258YN is at the upper limit of its power capability.
Resistors R3, R6 and R7 provide output power limiting, maintaining relatively constant overload power with input voltage. Line sensing is implemented by connecting a 4 MΩ resistor from the V pin to the DC rail. Resistors R4 and R5 together form the 4 MΩ line sense resistor. If the DC input rail rises above 450 VDC, then TOPSwitch-HX will stop switching until the voltage returns to normal, preventing device damage.
Due to the high primary current, a low leakage inductance transformer is essential. Therefore, a sandwich winding with a copper foil secondary was used. Even with this technique, the leakage inductance energy is beyond the power capability of a simple Zener clamp. Therefore, R1, R2 and C3 are added in parallel to VR1 and VR3, two series TVS diodes being used to reduce dissipation. During normal operation, very little power is
dissipated by VR1 and VR3, the leakage energy instead being dissipated by R1 and R2. However, VR1 and VR3 are essential to limit the peak drain voltage during start-up and/or overload conditions to below the 700 V rating of the TOPSwitch-HX MOSFET. The schematic shows an additional turn-off snubber circuit consisting of R20, R21, R22, D5 and C18. This reduces turn-off losses in the TOPSwitch-HX.
The secondary is rectifi ed and smoothed by D2, D3 and C5, C6, C7 and C8. Two windings are used and rectifi ed with separate diodes D2 and D3 to limit diode dissipation. Four capacitors are used to ensure their maximum ripple current specifi cation is not exceeded. Inductor L1 and capacitors C15 and C16 provide switching noise fi ltering.
Output voltage is controlled using a TL431 reference IC and R15, R16 and R17 to form a potential divider to sense the output voltage. Resistor R12 and R24 together limit the optocoupler LED current and set overall control loop DC gain. Control loop compensation is achieved using components C12, C13, C20 and R13. Diode D6, resistor R23 and capacitor C19 form a soft fi nish network. This feeds current into the control pin prior to output regulation, preventing output voltage overshoot and ensuring startup under low line, full load conditions.
Suffi cient heat sinking is required to keep the TOPSwitch-HX device below 110
°C when operating under full load, low line
and maximum ambient temperature. Airfl ow may also be required if a large heat sink area is not acceptable.
250 - 380
VDC
4 A
F1
RT1
5 7
C1
22 MF 400 V
R3
8.06 k7
1%
O
t
4.7 M
R7
4.7 M
R20
1.5 k7
2 W
R21
1.5 k7
2 W
R22
1.5 k7
2 W
R6
7
7
1N4937
C18
120 pF
1 kV
R4
2.0 M7
R5
2.0 -7
D5
D
CONTROL
S
68 k7
2 W
VR1, VR3
P6KE100A
TOPSwitch-HX
V
TOP258YN
C
FX
C11
100 nF
50 V
R1
4.7 7
Figure 42. 150 W, 19 V Power Supply using TOP258YN.
R19
U1
R2
68 k7
2 W
C3
4.7 nF 1 kV
D1
BYV26C
R10
6.8 7
C10
47 MF
10 V
VR2
1N5258B
36 V
1
4
2.2 nF
250 VAC
C4
T1
EI35
13,14
11 12
9,10
7
D4
1N4148
5
C9
10 MF
50 V
R14 22
0.5 W
R18
22 7
0.5 W
R8
4.7
7
0.125 W
U2
PC817B
7
D2
MBR20100CT
D3
MBR20100CT
C17
47 pF
1 kV
R23
15 k7
C19
10 MF
50 V
C14
47 pF
1 kV
R12
240 7
0.125 W
U2
PC817A
D6
1N4148
R24
30 7
0.125 W
U3
TL431
2%
C20
1.0 MF
50 V
R11
1 k7
0.125 W
C5-C8 820 MF
25 V
0.125 W
C12
4.7 nF 50 V
R13
56 k7
L1
3.3 MH
C15-C16
C13
100 nF
50 V
820 MF
25 V
R16
7
31.6 k
1%
R17
562 7
1%
R15
4.75 k7
1%
PI-4795-092007
+19 V,
7.7 A
RTN
22
Rev. B 02/08
www.powerint.com
TOP252-261
www.DataSheet4U.com
A High Effi ciency, 20 W continuous – 80 W Peak, Universal Input Power Supply
The circuit shown in Figure 43 takes advantage of several of TOPSwitch-HX features to reduce system cost and power supply size and to improve power supply effi ciency while delivering signifi cant peak power for a short duration. This design delivers continuous 20 W and peak 80 W at 32 V from an 90 VAC to 264 VAC input. A nominal effi ciency of 82% at full load is achieved using TOP258MN. The M-package part has an optimized current limit to enable design of power supplies capable of delivering high power for a short duration.
Resistor R12 sets the current limit of the part. Resistors R11 and R14 provide line feed forward information that reduces the current limit with increasing DC bus voltage, thereby maintaining a constant overload power level with increasing line voltage. Resistors R1 and R2 implement the line undervoltage and over­voltage function and also provide feed forward compensation for reducing line frequency ripple at the output. The overvoltage feature inhibits TOPSwitch-HX switching during a line surge extending the high voltage withstand to 700 V without device damage.
The snubber circuit comprising of VR7, R17, R25, C5 and D2 limits the maximum drain voltage and dissipates energy stored in the leakage inductance of transformer T1. This clamp confi guration maximizes energy effi ciency by preventing C5 from discharging below the value of VR7 during the lower frequency operating modes of TOPSwitch-HX. Resistor R25 damps high frequency ringing for reduced EMI.
A combined output overvoltage and over power protection circuit is provided via the latching shutdown feature of
TOPSwitch-HX and R20, C9, R22 and VR5. Should the bias winding output voltage across C13 rise due to output overload or an open loop fault (opto coupler failure), then VR5 conducts triggering the latching shutdown. To prevent false triggering due to short duration overload, a delay is provided by R20, R22 and C9.
To reset the supply following a latching shutdown, the V pin must fall below the reset threshold. To prevent the long reset delay associated with the input capacitor discharging, a fast AC reset circuit is used. The AC input is rectifi ed and fi ltered by D13 and C30. While the AC supply is present, Q3 is on and Q1 is off, allowing normal device operation. However when AC is removed, Q1 pulls down the V pin and resets the latch. The supply will then return to normal operation when AC is again applied.
Transistor Q2 provides an additional lower UV threshold to the level programmed via R1, R2 and the V pin. At low input AC voltage, Q2 turns off, allowing the X pin to fl oat and thereby disabling switching.
A simple feedback circuit automatically regulates the output voltage. Zener VR3 sets the output voltage together with the voltage drop across series resistor R8, which sets the DC gain of the circuit. Resistors R10 and C28 provide a phase boost to improve loop bandwidth.
Diodes D6 and D7 are low-loss Schottky rectifi ers, and capacitor C20 is the output fi lter capacitor. Inductor L3 is a common mode choke to limit radiated EMI when long output cables are used and the output return is connected to safety earth ground. Example applications where this occurs include PC peripherals, such as inkjet printers.
L1
5.3 mH
R23
1M
1N4007
1N4007
7
C1
220 nF
275 VAC
90 - 264 VAC
D8
D11
R24
1M
D9
1N4007
D10
1N4007
D13
1N4007
7
R3
2M
R4
2M
C30
100 nF
400 V
7
7
F1
3.15 A
t
RT1 10
C3
M
F
120
400 V
o
7
R21 1M
7
0.125 W
R15
1k
7
2N3904
R26
68 k
7
2M
2M
R11
R1
R2
Q3
7
7
Q1
2N3904
R18
39 k
3.6 M
R14
3.6 M
7
7
7
R12
7.5 k
1%
Q2
2N3904
VR7
BZY97C150
150 V
0.5 W
D
CONTROL
S
TOPSwitch-HX
7
TOP258MN
R25
100
7
R17
1k
7
V
X
U4
C
D2
FR107
C6
100 nF
50 V
C5
10 nF
1kV
VR5
1N5250B
20 V
Figure 43. 20 W Continuous, 80 W Peak, Universal Input Power Supply using TOP258MN.
1
2
3
C8
1 nF
250 VAC
NC
EF25
R22
2 M
R6
6.8
C7 47
16 V
R19
C26
68
100 pF
7
1 kV
0.5 W
10
D6-D7
C13
10
50 V
D5
100 V
STPS3150
M
F
C10 1nF
250 VAC
R20
C9
130 k
1
M
F
9
5
4
T1
LL4148
7
7
M
F
C20
330
M
F
50 V
R10
56
7
C28
330 nF
50 V
U2A
PC817D
7
L2
3.3
M
H
R8
1.5 k
7
VR3
1N5255B
28 V
R9
2k
PI-4833-092007
C31
M
F
22
L3
50 V
47
M
7
H
625 mA, 2.5 A
C29
220 nF
50 V
32 V
PK
RTN
www.powerint.com
23
Rev. B 02/08
TOP252-261
www.DataSheet4U.com
A High Effi ciency, 65 W, Universal Input Power Supply
The circuit shown in Figure 44 delivers 65 W (19 V @ 3.42 A) at 88% effi ciency using a TOP260EN operating over an input voltage range of 90 VAC to 265 VAC.
Capacitors C1 and C6 and inductors L1 and L2 provide common mode and differential mode EMI fi ltering. Capacitor C2 is the bulk fi lter capacitor that ensures low ripple DC input to the fl yback converter stage. Capacitor C4 provides decoupling for switching currents reducing differential mode EMI.
In this example, the TOP260EN is used at reduced current limit to improve effi ciency.
Resistors R5, R6 and R7 provide power limiting, maintaining relatively constant overload power with input voltage. Line sensing is implemented by connecting a 4 MΩ impedance from the V pin to the DC rail. Resistors R3 and R4 together form the 4 MΩ line sense resistor. If the DC input rail rises above 450 VDC, then TOP Switch-HX will stop switching until the voltage returns to normal, preventing device damage.
This circuit features a high effi ciency clamp network consisting of diode D1, zener VR1, capacitor C5 together with resistors R8 and R9. The snubber clamp is used to dissipate the energy into the leakage reactance of the transformer. At light load levels, very little power is dissipated by VR1 improving effi ciency as compared to a conventional RCD clamp network.
The secondary output form the transformer is rectifi ed by diode D2 and fi ltered by capacitors C13 and C14. Ferrite Bead L3 and capacitors C15 form a second stage fi lter and effectively reduce the switching noise to the output.
Output voltage is controlled using a LM431 reference IC. Resistor R19 and R20 form a potential divider to sense the output voltage. Resistor R16 limits the optocoupler LED current and sets the overall control loop DC gain. Control loop compensation is achieved using C18 and R21. The components connected to the control pin on the primary side C8, C9 and R15 set the low frequency pole and zero to further shape the control loop response. Capacitor C17 provides a soft fi nish during startup. Optocoupler U2 is used for isolation of the feedback signal.
Diode D4 and capacitor C10 form the bias winding rectifi er and fi lter. Should the feedback loop break due to a defective component, a rising bias winding voltage will cause the zener VR2 to break down and trigger the over voltage protection which will inhibit switching.
An optional secondary side over voltage protection feature which offers higher precision (as compared to sensing via the bias winding) is implemented using VR2, R14 and U2. Excess voltage at the output will cause current to fl ow through the optocoupler U3 LED which in turn will inject current in the V-pin through resistor R13, thereby triggering the over voltage protection feature.
3KBP08M
BR1
R3
2.0 M7R55.1 M7
L1
L
E
N
90 - 265
VAC
12 mH
R1
2.2 M7R22.2 M7
F1 4 A
C1
330 nF
275 VAC
470 pF
250 VAC
L2
Ferrite Bead
C2
120 MF
400 V
C3
R4
2.0 M7
R7
15 k7
1%
Figure 44. 65 W, 19 V Power Supply Using TOP260EN.
R6
6.8 M7
C4
100 nF
400 V
C5
2.2 nF 1 kV
D
S
BZY97C180
R8
100 7
D1
DL4937
CONTROL
VR1
180 V
R9
1 k7
D5
BAV19WS
D3
BAV19WS
TOPSwitch-HX
U1
V
TOP260EN
C
FX
C8
100 nF
50 V
2.2 nF
250 VAC
RM10
4
5
6
C6
T1
FL1
FL2
3
2
D4 BAV19WS
C7
100 nF
25 V
R13
5.1 7
R14
100 7
R15
6.8 7
C9
47 M
16 V
22 MF
R12
5.1 k7
F
C10
50 V
C12 1 nF
100 V
MBR20100CT
R10
73.2 k7
U3B
PC357A
U2B
LTY817C
C16 1 MF 50 V
R16
33 7
D2
VR2
1N5248B
18 V
R11
2 M7
33 MF
C17
35 V
C13
470 MF
25 V
U2A
LTY817C
C14
470 MF
25 V
C11
100 nF
50 V
R16
680 7
D6
1N4148
LM431
L3
C15
Ferrite
47 MF
Bead
25 V
R19
68.1 k7
C18
100 nF
R21 1 k7
U4
2%
R20
10 k7
VR3
BZX79-C22
22 V
R18 47 7
U3A
PC357A
PI-4998-021408
19 V, 3.42 A
RTN
24
Rev. B 02/08
www.powerint.com
TOP252-261
www.DataSheet4U.com
Key Application Considerations
TOPSwitch-HX vs. TOPSwitch-GX
features eliminate the need for additional discrete components. Table 4 compares the features and performance differences between TOPSwitch-HX and TOPSwitch-GX. Many of the new
TOPSwitch-HX vs. TOPSwitch-GX
Function TOPSwitch-GX TOPSwitch-HX TOPSwitch-HX Advantages
Other features increase the robustness of design, allowing cost
savings in the transformer and other power components.
EcoSmart Linear frequency reduction to
30 kHz (@ 132 kHz) for duty cycles < 10%
Multi-mode operation with linear frequency reduction to 30 kHz (@ 132 kHz) and multi-cycle modulation (virtually no audible noise)
Output Overvoltage Protection (OVP)
Not available User programmable primary
or secondary hysteretic or latching OVP
Line Feed-Forward with Duty Cycle Reduction
Linear reduction Dual slope reduction with
lower, more accurate onset point
Switching Frequency DIP-8
132 kHz 66 kHz
Package
Lowest MOSFET On
3.0 Ω (TOP246P) 1.8 Ω (TOP258P)
Resistance in DIP-8 Package
I2f Trimming Not available -10% / +20%
Auto-restart Duty Cycle 5.6% 2%
Improved effi ciency over load (e.g. at 25% load point) Improved standby effi ciency
Improved no-load consumption
Protects power supply output during open loop fault
Maximum design fl exibility
Improved line ripple rejection
Smaller DC bus capacitor
Increased output power for given MOSFET size due to higher effi ciency
Increased output power in designs without external heatsink
Increased output power for given core size
Reduced over-load power
Reduced delivered average output power during
open loop faults
Frequency Jitter ±4 kHz @ 132 kHz
Thermal Shutdown 130 °C to 150 °C 135 °C to 150 °C
External Current Limit 30%-100% of I
Line UV Detection Threshold 50 μA (2 MΩ sense
Soft-Start 10 ms duty cycle and current
Table 4. Comparison Between TOPSwitch-GX and TOPSwitch-HX.
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±2 kHz @ 66 kHz
impedance)
limit ramp
LIMIT
±5 kHz @ 132 kHz ±2.5 kHz @ 66 kHz
30%-100% of I trim at 0.7 × I
LIMIT
LIMIT
, additional
25 μA (4 MΩ sense impedance)
17 ms sweep through multi­mode characteristic
Reduced EMI fi lter cost
Increased design margin
Reduced tolerances when current limit is set
externally
Reduced dissipation for lower no-load consumption
Reduced peak current and voltage component
stress at startup Smooth output voltage rise
Rev. B 02/08
25
TOP252-261
www.DataSheet4U.com
TOPSwitch-HX Design Considerations
Power Table
The data sheet power table (Table 1) represents the maximum practical continuous output power based on the following conditions:
1.
12 V output.
2.
Schottky or high effi ciency output diode.
3.
135 V refl ected voltage (V
4.
A 100 VDC minimum for 85-265 VAC and 250 VDC mini-
) and effi ciency estimates.
OR
mum for 230 VAC.
5.
Suffi cient heat sinking to keep device temperature ≤100 °C.
6.
Power levels shown in the power table for the M/P package device assume 6.45 cm in an enclosed adapter, or 19.4 cm
2
of 610 g/m2 copper heat sink area
2
in an open frame.
The provided peak power depends on the current limit for the respective device.
TOPSwitch-HX Selection
Selecting the optimum TOPSwitch-HX depends upon required maximum output power, effi ciency, heat sinking constraints, system requirements and cost goals. With the option to externally reduce current limit, an Y, E or M package TOPSwitch-HX may be used for lower power applications where higher effi ciency is needed or minimal heat sinking is available.
Input Capacitor
The input capacitor must be chosen to provide the minimum DC voltage required for the TOPSwitch-HX converter to maintain regulation at the lowest specifi ed input voltage and maximum output power. Since TOPSwitch-HX has a high DC
limit and an optimized dual slope line feed forward for
MAX
ripple rejection, it is possible to use a smaller input capacitor. For TOPSwitch-HX, a capacitance of 2 μF per watt is possible for universal input with an appropriately designed transformer.
Primary Clamp and Output Refl ected Voltage V
OR
A primary clamp is necessary to limit the peak TOPSwitch-HX drain to source voltage. A Zener clamp requires few parts and takes up little board space. For good effi ciency, the clamp Zener should be selected to be at least 1.5 times the output refl ected voltage V
, as this keeps the leakage spike
OR
conduction time short. When using a Zener clamp in a universal input application, a V
of less than 135 V is
OR
recommended to allow for the absolute tolerances and temperature variations of the Zener. This will ensure effi cient operation of the clamp circuit and will also keep the maximum drain voltage below the rated breakdown voltage of the TOPSwitch-HX MOSFET. A high V advantage of the wider DC
MAX
is required to take full
OR
of TOPSwitch-HX. An RCD clamp provides tighter clamp voltage tolerance than a Zener clamp and allows a VOR as high as 150 V. RCD clamp dissipation can be minimized by reducing the external current limit as a function of input line voltage (see Figures 23 and 36). The RCD clamp is more cost effective than the Zener clamp but requires more careful design (see Quick Design Checklist).
Output Diode
The output diode is selected for peak inverse voltage, output current, and thermal conditions in the application (including
heat sinking, air circulation, etc.). The higher DC
MAX
of TOPSwitch-HX, along with an appropriate transformer turns ratio, can allow the use of a 80 V Schottky diode for higher effi ciency on output voltages as high as 15 V (see Figure 41).
Bias Winding Capacitor
Due to the low frequency operation at no-load, a 10 μF bias winding capacitor is recommended.
Soft-Start
Generally, a power supply experiences maximum stress at start-up before the feedback loop achieves regulation. For a period of 17 ms, the on-chip soft-start linearly increases the drain peak current and switching frequency from their low starting values to their respective maximum values. This causes the output voltage to rise in an orderly manner, allowing time for the feedback loop to take control of the duty cycle. This reduces the stress on the TOPSwitch-HX MOSFET, clamp circuit and output diode(s), and helps prevent transformer saturation during start-up. Also, soft-start limits the amount of output voltage overshoot and, in many applications, eliminates the need for a soft-fi nish capacitor.
EMI
The frequency jitter feature modulates the switching frequency over a narrow band as a means to reduce conducted EMI peaks associated with the harmonics of the fundamental switching frequency. This is particularly benefi cial for average detection mode. As can be seen in Figure 45, the benefi ts of jitter increase with the order of the switching harmonic due to an increase in frequency deviation. Devices in the P, G or M package and TOP259-261YN operate at a nominal switching frequency of 66 kHz. The FREQUENCY pin of devices in the TOP254-258 Y and E packages offer a switching frequency option of 132 kHz or 66 kHz. In applications that require heavy snubber on the drain node for reducing high frequency radiated noise (for example, video noise sensitive applications such as VCRs, DVDs, monitors, TVs, etc.), operating at 66 kHz will reduce snubber loss, resulting in better effi ciency. Also, in applications where transformer size is not a concern, use of the 66 kHz option will provide lower EMI and higher effi ciency. Note that the second harmonic of 66 kHz is still below 150 kHz, above which the conducted EMI specifi cations get much tighter. For 10 W or below, it is possible to use a simple inductor in place of a more costly AC input common mode choke to meet worldwide conducted EMI limits.
Transfo r m e r Design
It is recommended that the transformer be designed for maximum operating fl ux density of 3000 Gauss and a peak fl ux density of 4200 Gauss at maximum current limit. The turns ratio should be chosen for a refl ected voltage (V
) no greater
OR
than 135 V when using a Zener clamp or 150 V (max) when using an RCD clamp with current limit reduction with line voltage (overload protection). For designs where operating current is signifi cantly lower than the default current limit, it is recommended to use an externally set current limit close to the operating peak current to reduce peak fl ux density and peak power (see Figures 22 and 35). In most applications, the tighter current limit tolerance, higher switching frequency and soft-start features of TOPSwitch-HX contribute to a smaller transformer when compared to TOPSwitch-GX.
26
Rev. B 02/08
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TOP252-261
www.DataSheet4U.com
80
70
60
50
40
30
20
-10
Amplitude (dBMV)
0
-10
-20
0.15 1 10 30
EN55022B (QP) EN55022B (AV)
Frequency (MHz)
Figure 45a. Fixed Frequency Operation Without Jitter.
80
70
60
50
40
30
20
-10
Amplitude (dBMV)
0
-10
-20
0.15 1 10 30
TOPSwitch-HX (with jitter)
EN55022B (QP) EN55022B (AV)
Frequency (MHz)
Figure 45b. TOPSwitch-HX Full Range EMI Scan (132 kHz With Jitter) With
Identical Circuitry and Conditions.
Primary Side Connections
Use a single point (Kelvin) connection at the negative terminal of the input fi lter capacitor for the TOPSwitch-HX SOURCE pin
PI-2576-010600
and bias winding return. This improves surge capabilities by returning surge currents from the bias winding directly to the input fi lter capacitor. The CONTROL pin bypass capacitor should be located as close as possible to the SOURCE and CONTROL pins, and its SOURCE connection trace should not be shared by the main MOSFET switching currents. All SOURCE pin referenced components connected to the MULTI­FUNCTION (M-pin), VOLTAGE MONITOR (V-pin) or EXTERNAL CURRENT LIMIT (X-pin) pins should also be located closely between their respective pin and SOURCE. Once again, the SOURCE connection trace of these components should not be shared by the main MOSFET switching currents. It is very critical that SOURCE pin switching currents are returned to the input capacitor negative terminal through a separate trace that is not shared by the components connected to CONTROL, MULTI-FUNCTION, VOLTAGE MONITOR or EXTERNAL CURRENT LIMIT pins. This is because the SOURCE pin is also the controller ground reference pin. Any traces to the M, V or X pins should be kept as short as possible and away from the DRAIN trace to prevent noise coupling. VOLTAGE MONITOR
PI-2577-010600
resistors (R1 and R2 in Figures 46, 47, 48, R3 and R4 in Figure 49, and R14 in Figure 50) should be located close to the M or V pin to minimize the trace length on the M or V pin side. Resistors connected to the M, V or X pin should be connected as close to the bulk cap positive terminal as possible while routing these connections away from the power switching circuitry. In addition to the 47 μF CONTROL pin capacitor, a high frequency bypass capacitor in parallel may be used for better noise immunity. The feedback optocoupler output should also be located close to the CONTROL and SOURCE pins of TOPSwitch-HX.
Y-Capacitor
The Y-capacitor should be connected close to the secondary output return pin(s) and the positive primary DC input pin of the transformer.
Standby Consumption
Frequency reduction can signifi cantly reduce power loss at light or no load, especially when a Zener clamp is used. For very low secondary power consumption, use a TL431 regulator for feedback control. A typical TOPSwitch-HX circuit automatically enters MCM mode at no load and the low frequency mode at light load, which results in extremely low losses under no-load or standby conditions.
High Power Designs
The TOPSwitch-HX family contains parts that can deliver up to 333 W. High power designs need special considerations. Guidance for high power designs can be found in the Design Guide for TOPSwitch-HX (AN-43).
TOPSwitch-HX Layout Considerations
The TOPSwitch-HX has multiple pins and may operate at high power levels. The following guidelines should be carefully followed.
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Heat Sinking
The tab of the Y package (TO-220) and E package (eSIP-7C) are internally electrically tied to the SOURCE pin. To avoid circulating currents, a heat sink attached to the tab should not be electrically tied to any primary ground/source nodes on the PC board. When using a P (DIP-8), G (SMD-8) or M (DIP-10) package, a copper area underneath the package connected to the SOURCE pins will act as an effective heat sink. On double sided boards, topside and bottom side areas connected with vias can be used to increase the effective heat sinking area. In addition, suffi cient copper area should be provided at the anode and cathode leads of the output diode(s) for heat sinking. In Figures 46 to 50 a narrow trace is shown between the output rectifi er and output fi lter capacitor. This trace acts as a thermal relief between the rectifi er and fi lter capacitor to prevent excessive heating of the capacitor.
27
Rev. B 02/08
TOP252-261
www.DataSheet4U.com
Isolation Barrier
Optional PCB slot for external
heatsink in contact with
SOURCE pins
+
HV
-
Input Filter
Capacitor
J1
C1
JP1
R1 R2
VR1
R3
S
S
U1
S
S
C3
Maximize hatched copper areas ( ) for optimum heat sinking
Figure 46. Layout Considerations for TOPSwitch-HX Using P-Package.
VR2
C2
R6
R8
M
C4
D1
D
C
R7
R4
D2
R8
JP2
Y1-
Capacitor
C6
Transformer
C5
U2
R13
R14
R12
T1
C9
U3
C10
D3
R11
R10
C7
R9
Output Filter
Capacitor
C8
J2
DC
+-
Out
Output
Rectifier
L1
PI-4753-070307
Optional PCB slot for external
heatsink in contact with
SOURCE pins
Input Filter
Capacitor
J1
+
HV
-
JP1
R1
R3
Maximize hatched copper areas ( ) for optimum heat sinking
C1
VR1
R2
R4
R5
Isolation Barrier
C2
R6
Y1-
Capacitor
C6
T1
R12
Output
Rectifier
D1
DC
Out
Output Filter
Capacitor
L1
C8
J2
+-
PI-4752-070307
Transformer
D
S S
U1
C
S S
X
S
V
C4
R7
C3
R9
VR2
R8
D2
R10
R11
C5
JP2
U2
C9
U3
R15
R16
R17
D3
C7
R13
R14
Figure 47. Layout Considerations for TOPSwitch-HX Using M-Package.
28
Rev. B 02/08
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HV
www.DataSheet4U.com
+
-
Input Filter
Capacitor
J1
JP1
HS1
C1
R1 R2
R3 R4
VR1
R7
R3
TOP252-261
Isolation Barrier
C2
R4
D1
D
U1
S
F
C
R8
C4
R10
V
R9
VR2
D2
R11
X
Y1-
Capacitor
C6
Transformer
C5 C9
JP2
U2
U3
R16
R12
T1
R15
R17
D3
R12
C10
R14
Output
Rectifier
Output Filter
Capacitor
C7
L1
R13
C8
J2
Figure 48. Layout Considerations for TOPSwitch-HX Using TOP254-258 Y-Package.
C6
HV
+
-
Input Filter
Capacitor
J1
JP1
C4
HS1
R3
R11
VR1
R14
R6
VR2
R4
S
X
G C
R22
R8
R9
R5
D5
D
V
C9
U5
C8
R7
Isolation Barrier
T1
D6
R10
JP2
Y1-
Capacitor
C7
Transformer
C10
U2
R15
U4
C21
R17
R13
C16
R21
R12
C18
J2
Out
C17
R20
DC
D8
+-
PI-4751-070307
Output Filter
Capacitor
L3
Figure 49. Layout Considerations for TOPSwitch-HX Using TOP259-261 Y-Package.
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DC
Out
+-
PI-4977-021408
29
Rev. B 02/08
Input Filter
www.DataSheet4U.com
+
HV
-
TOP252-261
Capacitor
J1
C4
R4
R3
R11
C8
R5
Isolation Barrier
Y1-
JP2
Capacitor
C7
Transformer
U2
R15
U4
R17
R13
C21
D8
R21
C16
C17
C18
R20
R12
L3
C19
J2
Output
H52
Rectifier
Output Filter
Capacitor
C6
R7
HS1
S
C
V
R6
D5
U1
D
F X
R22
R14
VR2
VR1
R8
C9
T1
C10
D6
R10
R9
Figure 50a. Layout Considerations for TOPSwitch-HX Using E-Package and Operating at 66 KHz.
Isolation Barrier
HV
+
-
Input Filter
Capacitor
J1
C4
R4
R3
R11
C8
R5
H51
D
S
F
C
X
V
U1
R6
R14
D5
C9
R8
VR2
C6
VR1
R7
Transformer
R22
C10
D6
R10
R9
JP2
Y1-
Capacitor
C7
U2
R15
U4
R17
R13
C21
D8
C16
C18
R21
C17
DC
Out
R20
R12
+-
L3
C19
J2
PI-4975-022108
H52
Output Filter
Capacitor
Output
Rectifier
Figure 50b. Layout Considerations for TOPSwitch-HX Using E-Package and Operating at 132 KHz.
30
Rev. B 02/08
DC
+-
Out
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PI-4976-022108
Quick Design Checklist
www.DataSheet4U.com
In order to reduce the no-load input power of TOPSwitch-HX designs, the V-pin (or M-pin for P Package) operates at very low current. This requires careful layout considerations when designing the PCB to avoid noise coupling. Traces and components connected to the V-pin should not be adjacent to any traces carrying switching currents. These include the drain, clamp network, bias winding return or power traces from other converters. If the line sensing features are used, then the sense resistors must be placed within 10 mm of the V-pin to minimize the V pin node area. The DC bus should then be routed to the line sense resistors. Note that external capacitance must not be connected to the V-pin as this may cause misoperaton of the V pin related functions.
As with any power supply design, all TOPSwitch-HX designs should be verifi ed on the bench to make sure that components specifi cations are not exceeded under worst-case conditions. The following minimum set of tests is strongly recommended:
1.
Maximum drain voltage – Verify that peak V exceed 675 V at highest input voltage and maximum overload output power. Maximum overload output power occurs when the output is overloaded to a level just before the power supply goes into auto-restart (loss of regulation).
does not
DS
TOP252-261
Maximum drain current – At maximum ambient temperature,
2.
maximum input voltage and maximum output load, verify drain current waveforms at start-up for any signs of trans­former saturation and excessive leading edge current spikes. TOPSwitch-HX has a leading edge blanking time of 220 ns to prevent premature termination of the ON-cycle. Verify that the leading edge current spike is below the allowed current limit envelope (see Figure 53) for the drain current waveform at the end of the 220 ns blanking period. Thermal check – At maximum output power, both minimum
3.
and maximum voltage and ambient temperature; verify that temperature specifi cations are not exceeded for TOPSwitch-HX, transformer, output diodes and output capacitors. Enough thermal margin should be allowed for the part-to-part variation of the R specifi ed in the data sheet. The margin required can either be calculated from the values in the parameter table or it can be accounted for by connecting an external resistance in series with the DRAIN pin and attached to the same heat sink, having a resistance value that is equal to the difference between the measured R
DS(ON)
the worst case maximum specifi cation.
Design Tools
Up-to-date information on design tools can be found at the Power Integrations website: www.powerint.com
of TOPSwitch-HX, as
DS(ON)
of the device under test and
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31
Rev. B 02/08
TOP252-261
www.DataSheet4U.com
Absolute Maximum Ratings
(2)
DRAIN Peak Voltage .................................................................. -0.3 V to 700 V
DRAIN Peak Current: TOP252 ................................................................ 0.68 A
DRAIN Peak Current: TOP253 ................................................................. 1.37 A
DRAIN Peak Current: TOP254 ................................................................ 2.08 A
DRAIN Peak Current: TOP255 .................................................................2.72 A
DRAIN Peak Current: TOP256 ................................................................ 4.08 A
DRAIN Peak Current: TOP257 ................................................................ 5.44 A
DRAIN Peak Current: TOP258 ................................................................ 6.88 A
DRAIN Peak Current: TOP259 ................................................................. 7.73 A
DRAIN Peak Current: TOP260 ................................................................ 9.00 A
DRAIN Peak Current: TOP261 ............................................................... 11.10 A
CONTROL Voltage ............................................................................-0.3 V to 9 V
CONTROL Current ...................................................................................... 100 mA
VOLTAGE MONITOR Pin Voltage .............................................-0.3 V to 9 V
Thermal Impedance
Thermal Impedance: Y Package: (θ
(θ
) ..................................................................80 °C/W
JA
(θJC) ............................................... .....................2 °C/W
P, G and M Packages:
(θJA) .........................................70 °C/W
(3)
; 60 °C/W
(θJC) ............................................... ..................11 °C/W
E Package:
) ................................................................105 °C/W
JA
(θJC) ............................................... .....................2 °C/W
CURRENT LIMIT Pin Voltage ................................................-0.3 V to 4.5 V
MULTI-FUNCTION Pin Voltage .................................................-0.3 V to 9 V
FREQUENCY Pin Voltage ........................................................... -0.3 V to 9 V
Storage Temperature ...........................................................-65 °C to 150 °C
Operating Junction Temperature ................................... -40 °C to 150 °C
Lead Temperature
(1)
......................................................................................260 °C
Notes:
1. 1/16 in. from case for 5 seconds.
2. Maximum ratings specifi ed may be applied one at a time without causing permanent damage to the product. Exposure to Absolute Maximum Rating conditions for extended periods of time may affect product reliability.
Notes:
(1)
1. Free standing with no heatsink.
(2)
2. Measured at the back surface of tab.
3. Soldered to 0.36 sq. in. (232 mm
(4)
4. Soldered to 1 sq. in. (645 mm
(5)
5. Measured on the SOURCE pin close to plastic interface.
(1)
(2)
2
), 2 oz. (610 g/m2) copper clad.
2
), 2 oz. (610 g/m2) copper clad.
Parameter Symbol
Control Functions
Switching Frequency in Full Frequency
f
Mode (average)
Frequency Jitter
Frequency Jitter Modulation Rate
Maximum Duty Cycle DC
Soft-Start Time t
PWM Gain DC
PWM Gain Temperature Drift
External Bias Current I
OSC
Δf
f
M
SOFT
B
MAX
reg
Conditions
SOURCE = 0 V; T
= -40 to 125 °C
J
See Figure 54
(Unless Otherwise Specifi ed)
FREQUENCY Pin
Connected to SOURCE
E Package and TOP254-
TJ = 25 °C
TOP258 in Y Package
FREQUENCY Pin
Connected to CONTROL
M/P/G/Y/E Packages
132 kHz Operation ±5
66 kHz Operation ±2.5
IC = I
IV ≤ I
CD1
or IM ≤ I
V(DC)
V
, VM = 0 V
V
or IM = 95 μA
I
V
TJ = 25 °C 17 ms
TOP252-255 -31 -25 -20
TJ = 25 °C
TOP259-261 -25 -20 -15
See Note A -0.01 %/mA/°C
TOP252-255 0.9 1.5 2.1
66 kHz Operation
TOP256-258 1.0 1.6 2.2 TOP259-261 1.1 1.7 2.3 TOP252-255 1.0 1.6 2.2
132 kHz Operation
TOP256-258 1.3 1.9 2.5 TOP259-261 1.6 2.2 2.8
M(DC)
Min Typ Max Units
119 132 145
kHz
59.5 66 72.5
kHz
250 Hz
or
75 78 83
%
30
%/mATOP256-258 -27 -22 -17
mA
32
Rev. B 02/08
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Parameter Symbol
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Control Functions (cont.)
CONTROL Current at 0% Duty Cycle
Dynamic Impedance
Dynamic Impedance Temperature Drift
CONTROL Pin Internal Filter Pole
Upper Peak Current to Set Current Limit Ratio
Lower Peak Current to Set Current Limit Ratio
Multi-Cycle­Modulation Switching Frequency
I
C(OFF)
Z
k
PS(UPPER)
k
PS(LOWER)
f
MCM(MIN)
TOP252-261
Conditions
SOURCE = 0 V; TJ = -40 to 125 °C
(Unless Otherwise Specifi ed)
TOP252-255 4.4 5.8
66 kHz Operation
TOP256-258 4.7 6.1
TOP259-261 5.1 6.5
TOP254-255 4.6 6.0
132 kHz Operation
TOP256-258 5.1 6.5
TOP259-261 5.9 7.3
C
IC = 4 mA; TJ = 25 °C, See Figure 52 10 18 22
TJ = 25 °C 50 55 60 %
TJ = 25 °C 25 %
TJ = 25 °C 30 kHz
Min Typ Max Units
mA
Ω
0.18 %/°C
7 kHz
Minimum Multi-Cycle­Modulation On Period
T
MCM(MIN)
TJ = 25 °C 135
Shutdown/Auto-Restart
V
= 0 V
Control Pin Charging Current
Charging Current Temperature Drift
I
C(CH)
TJ = 25 °C
See Note A 0.5 %/°C
C
V
C
= 5 V
Auto-Restart Upper Threshold
V
C(AR)U
Voltage
Auto-Restart Lower Threshold Voltage
V
C(AR)L
Multi-Function (M), Voltage Monitor (V) and External Current Limit (X) Inputs
Auto-Restart Hysteresis Voltage
Auto-Restart Duty Cycle
Auto-Restart Frequency
Line Undervoltage Threshold Current and Hysteresis (M or V Pin)
Line Overvoltage Threshold Current and Hysteresis (M or V Pin)
V
C(AR)hyst
DC
f
(AR)
I
I
(AR)
Threshold 22 25 27
UV
TJ = 25 °C
Hysteresis 14
Threshold 107 112 117
OV
TJ = 25 °C
Hysteresis 4
-5.0 -3.5 -1.0
-3.0 -1.8 -0.6
5.8 V
4.5 4.8 5.1 V
0.8 1.0 V
24%
0.5 Hz
μs
mA
μA
μA
μA
μA
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33
Rev. B 02/08
TOP252-261
www.DataSheet4U.com
Conditions
Parameter Symbol
SOURCE = 0 V; T
= -40 to 125 °C
J
(Unless Otherwise Specifi ed)
Multi-Function (M), Voltage Monitor (V) and External Current Limit (X) Inputs
Output Overvoltage Latching Shutdown
I
OV(LS)
TJ = 25 °C 269 336 403
Threshold Current
V
or
V or M Pin Reset Voltage
Remote ON/OFF Negative Threshold Current and Hysteresis (M or X Pin)
V or M Pin Short Circuit Current
X or M Pin Short Circuit Current
V or M Pin Voltage (Positive Current)
V or M Pin Voltage Hysteresis (Positive Current)
V(TH)
V
M(TH)
I
REM (N)
I
V(SC)
I
M(SC)
I
X(SC)
I
M(SC)
VV or V
V
V(hyst)
V
M(hyst)
TJ = 25 °C 0.8 1.0 1.6 V
Threshold -35 -27 -20
TJ = 25 °C
Hysteresis 5
or
or
M
or
TJ = 25 °C VV, VM = V
VX, VM = 0 V
Normal Mode -260 -200 -140
Auto-Restart Mode -95 -75 -55
IV or IM = I
IV or IM = I
OV
TOP252-TOP257 2.79 3.0 3.21
TOP258-TOP261 2.83 3.0 3.25
IV or IM = I
C
UV
OV
Min Typ Max Units
μA
μA
300 400 500
μA
μA
2.10 2.8 3.20
V
0.2 0.5 V
X or M Pin Voltage (Negative Current)
Maximum Duty Cycle Reduction Onset
VX or V
I
Threshold Current
Maximum Duty Cycle Reduction Slope
Remote OFF DRAIN Supply Current
Remote ON Delay t
Remote OFF Setup Time t
Frequency Input
FREQUENCY Pin Threshold Voltage
V(DC)
I
M(DC)
I
D(RMT)
R(ON)
R(OFF)
V
IX or IM = -50 μA
or
M
IC ≥ IB, TJ = 25 °C 18.9 22.0 24.2
TJ = 25 °C
I
or IM = -150 μA
X
I
< IV <48 μA or
V(DC)
I
< IM <48 μA
M(DC)
or IM ≥48 μA
I
V
X, V or M Pin
V
DRAIN
= 150 V
Floating
V or M Pin Shorted to
CONTROL
From Remote ON to Drain
66 kHz 3.0
Turn-On
See Note B
Minimum Time Before Drain
132 kHz 1.5
66 kHz 3.0
Turn-On to Disable Cycle
See Note B
F
See Note B 2.9 V
132 kHz
1.23 1.30 1.37
1.15 1.22 1.29
-1.0
-0.25
0.6 1.0
1.0 1.6
1.5
V
μA
%/μA
mA
μs
μs
FREQUENCY Pin Input Current
34
Rev. B 02/08
I
F
TJ = 25 °C
= V
V
F
C
10 55 90
μA
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TOP252-261
www.DataSheet4U.com
Parameter Symbol
Circuit Protection
Self Protection Current Limit (See Note C)
I
LIMIT
SOURCE = 0 V; T
= -40 to 125 °C
J
(Unless Otherwise Specifi ed)
Conditions
TOP252PN/GN/MN
T
= 25 °C
J
TOP252EN
T
= 25 °C
J
TOP253PN/GN
T
= 25 °C
J
TOP253MN
T
= 25 °C
J
TOP253EN
T
= 25 °C
J
TOP254PN/GN
T
= 25 °C
J
TOP254MN
T
= 25 °C
J
TOP254YN/EN
T
= 25 °C
J
TOP255PN/GN
T
= 25 °C
J
TOP255MN
T
= 25 °C
J
TOP255YN/EN
T
= 25 °C
J
TOP256PN/GN
T
= 25 °C
J
TOP256MN
T
= 25 °C
J
TOP256YN/EN
T
= 25 °C
J
TOP257PN/GN
T
= 25 °C
J
TOP257MN
T
= 25 °C
J
TOP257YN/EN
T
= 25 °C
J
TOP258PN/GN
T
= 25 °C
J
TOP258MN
T
= 25 °C
J
TOP258YN/EN
T
= 25 °C
J
TOP259YN/EN
T
= 25 °C
J
TOP260YN/EN
T
= 25 °C
J
TOP261YN/EN
T
= 25 °C
J
di/dt = 45 mA/μs
di/dt = 90 mA/μs
di/dt = 80 mA/μs
di/dt = 90 mA/μs
di/dt = 180 mA/μs
di/dt = 105 mA/μs
di/dt = 135 mA/μs
di/dt = 270 mA/μs
di/dt = 120 mA/μs
di/dt = 175 mA/μs
di/dt = 350 mA/μs
di/dt = 140 mA/μs
di/dt = 220 mA/μs
di/dt = 530 mA/μs
di/dt = 155 mA/μs
di/dt = 265 mA/μs
di/dt = 705 mA/μs
di/dt = 170 mA/μs
di/dt = 310 mA/μs
di/dt = 890 mA/μs
di/dt = 1065 mA/μs
di/dt = 1240 mA/μs
di/dt = 1530 mA/μs
Min Typ Max Units
0.400 0.43 0.460
0.400 0.43 0.460
0.697 0.75 0.803
0.790 0.85 0.910
0.790 0.85 0.910
0.93 1.00 1.07
1.209 1.30 1.391
1.209 1.30 1.391
1.069 1.15 1.231
1.581 1.70 1.819
1.581 1.70 1.819
1.255 1.35 1.445
A
1.953 2.10 2.247
2.371 2.55 2.729
1.395 1.50 1.605
2.371 2.55 2.729
3.162 3.40 3.638
1.534 1.65 1.766
2.790 3.00 3.210
3.999 4.30 4.601
4.790 5.15 5.511
5.580 6.00 6.420
6.882 7.40 7.918
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35
Rev. B 02/08
TOP252-261
www.DataSheet4U.com
Conditions
Parameter Symbol
SOURCE = 0 V; T
= -40 to 125 °C
J
(Unless Otherwise Specifi ed)
Circuit Protection (cont.)
Initial Current Limit I
Power Coeffi cient P
Leading Edge Blanking Time
Current Limit Delay t
INIT
COEFF
t
LEB
IL(D)
TJ = 25 °C,
See Note D
Thermal Shutdown Temperature
Thermal Shutdown Hysteresis
Power-Up Reset Threshold Voltage
V
C(RESET)
Figure 54 (S1 Open Condition) 1.75 3.0 4.25 V
Output
TOP252
I
= 50 mA
D
TOP253
I
= 100 mA
D
TOP254
I
= 150 mA
D
TOP255
I
= 200 mA
D
TOP256
I
= 300 mA
ON-State Resistance
R
DS(ON)
D
TOP257
I
= 400 mA
D
TOP258
I
= 500 mA
D
TOP259
I
= 600 mA
D
TOP260
I
= 700 mA
D
TOP261
I
= 800 mA
D
DRAIN Supply Voltage TJ ≤ 85 °C, See Note E
See Note B
I
or IM ≤ - 165 μA
X
or IM ≤ - 117 μA
I
X
TJ = 25 °C, See Figure 53 220 ns
T
J
T
= 100 °C 28.8 33.40
J
T
J
TJ = 100 °C 13.1 15.20
T
J
TJ = 100 °C 8.35 9.70
T
J
TJ = 100 °C 6.3 7.30
T
J
TJ = 100 °C 4.1 4.75
T
J
TJ = 100 °C 3.1 3.60
T
J
TJ = 100 °C 2.5 2.90
T
J
TJ = 100 °C 2.25 2.60
T
J
TJ = 100 °C 1.80 2.10
T
J
TJ = 100 °C 1.55 1.80
Min Typ Max Units
0.70 ×
I
LIMIT(MIN)
2
0.9 × I
0.9 × I
2
I2f 1.2 × I2f
I2f 1.2 × I2f
100 ns
135 142 150 °C
75 °C
= 25 °C 19.1 22.00
= 25 °C 8.8 10.10
= 25 °C 5.4 6.25
= 25 °C 4.1 4.70
= 25 °C 2.8 3.20
= 25 °C 2.0 2.30
= 25 °C 1.7 1.95
= 25 °C 1.45 1.70
= 25 °C 1.20 1.40
= 25 °C 1.05 1.20
18
36
A
A2kHz
Ω
V
36
Rev. B 02/08
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TOP252-261
www.DataSheet4U.com
Parameter Symbol
Output (cont.)
OFF-State Drain Leakage Current
Breakdown Voltage
BV
I
DSS
Rise Time t
Fall Time t
Supply Voltage Characteristics
I
Control Supply/
CD1
Discharge Current
I
CD2
DSS
R
F
SOURCE = 0 V; T
= -40 to 125 °C
J
(Unless Otherwise Specifi ed)
VV, VM = Floating, IC = 4 mA,
Conditions
V
= 560 V, TJ = 125 °C
DS
VV, VM = Floating, IC = 4 mA,
T
= 25 °C
J
See Note F
Measured in a Typical Flyback
Converter Application
66 kHz
Output
Operation
MOSFET
Enabled
V
, VV, VM =
X
0 V
132 kHz
Operation
Output MOSFET Disabled
V
, VV, VM = 0 V
X
Min Typ Max Units
470
700 V
100 ns
50 ns
TOP252-255 0.6 1.2 2.0
TOP256-258 0.9 1.4 2.3
TOP259-261 1.1 1.6 2.5
TOP252-255 0.8 1.3 2.2
TOP256-258 1.1 1.6 2.5
TOP259-261 1.5 2.0 2.9
0.3 0.6 1.3
μA
mA
NOTES:
For specifi cations with negative values, a negative temperature coeffi cient corresponds to an increase in
A.
magnitude with increasing temperature, and a positive temperature coeffi cient corresponds to a decrease in magnitude with increasing temperature.
Guaranteed by characterization. Not tested in production.
B.
For externally adjusted current limit values, please refer to Figures 55a and 55b (Current Limit vs. External Current Limit Resis-
C.
tance) in the Typical Performance Characteristics section. The tolerance specifi ed is only valid at full current limit.
2
I
D.
f calculation is based on typical values of I
/ F pin connection. See f
The TOPSwitch-HX will start up at 18 V
E.
specifi cation for detail.
OSC
and f
LIMIT
drain voltage. The capacitance of electrolytic capacitors drops signifi cantly at tempera-
DC
OSC,
i.e. I
LIMIT(TYP)
2
× f
, where f
OSC
= 66 kHz or 132 kHz depending on package
OSC
tures below 0 °C. For reliable start up at 18 V in sub zero temperatures, designers must ensure that circuit capacitors meet recommended capacitance values.
Breakdown voltage may be checked against minimum BV
F.
exceeding minimum BV
DSS
.
specifi cation by ramping the DRAIN pin voltage up to but not
DSS
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37
Rev. B 02/08
TOP252-261
www.DataSheet4U.com
HV
90%
t
2
t
1
90%
DRAIN
VOLTAGE
D =
t
1
t
2
10%
0 V
PI-2039-033001
Figure 51. Duty Cycle Measurement.
t
(Blanking Time)
120
1.3
1.2
100
80
60
40
20
CONTROL Pin Current (mA)
0
Dynamic
Impedance
=
PI-4737-061207
1
Slope
1.1
1.0
0.9
0.8
0.8
0.7
0.6
0.5
0.4
0.3
0.2
DRAIN Current (normalized)
0.1
0
567 89
CONTROL Pin Voltage (V)
Figure 52. CONTROL Pin I-V Characteristic. Figure 53. Drain Current Operating Envelope.
LEB
I
INIT(MIN)
012 6 83
45 7
Time (Ms)
PI-4758-061407
TOP254-258 Y, E or M Packages (X and V Pins)
S1
40 V
0-15 V
NOTES: 1. This test circuit is not applicable for current limit or output characteristic measurements.
2. For P, G and M packages, short all SOURCE pins together.
Figure 54. TOPSwitch-HX General Test Circuit.
470 Ω
470 Ω
5 W
0-300 kΩ
5-50 V
TOPSwitch-HX
S2
S4
0.1 μF47 μF
38
Rev. B 02/08
CONTROL
C
0-60 kΩ
S3
P or G Package (M Pin)
0-300 kΩ
S5
5-50 V
0-60 kΩ
V
D
C
SFX
TOP259-261 Y (X and V Pins)
0-300 kΩ
CONTROL
5-50 V
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M
D
C
SGX
PI-4738-020508
Typical Performance Characteristics
www.DataSheet4U.com
1.1
1
0.9
0.8
0.7
0.6
0.5
0.4
0.3
Normalized Current Limit
0.2
0.1
Figure 55a. Normalized Current Limit vs. X or M Pin Current.
Notes:
1. Maximum and Minimum levels are based on characterization;
2. T
= 0 OC to 125 OC
J
0
-200 -150 -100 -50 0
Minimum
Maximum
or IM ( μA )
I
X
Typical
TOP252-261
PI-4754-120307
1.1
1
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
Normalized di/dt
1.1
1
0.9
0.8
0.7
0.6
0.5
0.4
0.3
Normalized Current Limit
0.2
0.1
0
0 5 10 15 20 25 30 35 40 45
Maximum
Minimum
Typical
R
( kΩ )
IL
Figure 55b. Normalized Current Limit vs. External Current Limit Resistance.
Notes:
1. Maximum and Minimum levels are based on characterization;
= 0 OC to 125 OC;
2. T
J
3. Includes the variation of X or M pin voltage
PI-4755-120307
1.1
1
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
Normalized di/dt
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39
Rev. B 02/08
TOP252-261
www.DataSheet4U.com
Typical Performance Characteristics (cont.)
1.1
PI-176B-033001
1.2
1.0
0.8
1.0
0.6
0.4
Breakdown Voltage
(Normalized to 25 oC)
0.9
-50 -25 0 25 50 75 100 125 150
Junction Temperature (oC)
Figure 56. Breakdown Voltage vs. Temperature. Figure 57. Frequency vs. Temperature.
1.2
1.0
0.8
0.6
PI-4760-061407
Output Frequency
(Normalized to 25 oC)
0.2
0
-50 -25 0 25 50 75 100 125 150
Junction Temperature (oC)
1.2
1.0
0.8
0.6
PI-4759-061407
PI-4739-061507
0.4
Current Limit
(Normalized to 25 oC)
0.2
0
-50 -25 0 25 50 75 100 125 150
Junction Temperature (oC)
Figure 58. Internal Current Limit vs. Temperature.
1.2
1.0
0.8
0.6
0.4
(Normalized to 25 oC)
Overvoltage Threshold
0.2
0
-50 -25 0 25 50 75 100 125 150
Junction Temperature (oC)
Figure 60. Overvoltage Threshold vs. Temperature.
PI-4761-061407
0.4
Current Limit
(Normalized to 25 °C)
0.2
0
-50 -25 0 25 50 75 100 125 150
Junction Temperature (°C)
Figure 59. External Current Limit vs. Temperature with R
1.2
1.0
0.8
0.6
0.4
(Normalized to 25 oC)
0.2
Under-Voltage Threshold
0
-50 -25 0 25 50 75 100 125 150
Junction Temperature (oC)
Figure 61. Undervoltage Threshold vs. Temperature.
= 10.5 kΩ.
IL
PI-4762-061407
40
Rev. B 02/08
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Typical Performance Characteristics (cont.)
)
www.DataSheet4U.com
TOP252-261
6
5.5
5
4.5
4
3.5
3
2.5
VOLTAGE MONITOR Pin Voltage (V)
2
0 100 200 500400300
VOLTAGE-MONITOR Pin Current (MA)
Figure 62a. LINE-SENSE Pin Voltage vs. Current.
6
5
4
3
PI-4740-060607
PI-4742-021308
1.6
VX = 1.354 -1147.5 × |IX|1.759 × 106 ×
1.4
)2with -180 MA IX -25 MA
(I
X
1.2
1.0
0.8
0.6
Pin Voltage (V)
0.4
0.2
EXTERNAL CURRENT LIMIT
0
-200 -150 -50-100 0
EXTERNAL CURRENT LIMIT Pin Current (MA)
Figure 62b. EXTERNAL CURRENT LIMIT Pin Voltage vs. Current.
1.6
VM = 1.354 -1147.5 × |IM|1.759 × 106 ×
1.4
1.2
1.0
0.8
)2with -180 MA IM -25 MA
(I
M
PI-4741-110907
PI-4743-061407
2
See expanded
1
version (Figure 63b)
MULTI-FUNCTION Pin Voltage (V)
0
-200 -100 0 100 200 300 400
500
MULTI-FUNCTION Pin Current (MA)
Figure 63a. MULTI-FUNCTION Pin Voltage vs. Current.
1.2
1.0
0.8
0.6
0.4
CONTROL Current
(Normalized to 25 oC)
0.2
Scaling Factors: TOP261 1.62 TOP260 1.42 TOP259 1.17 TOP258 1.00 TOP257 0.85 TOP256 0.61 TOP255 0.42 TOP254 0.32 TOP253 0.20 TOP252 0.10
0
-50 -25 0 25 50 75 100 125 150
Junction Temperature (oC)
Figure 64. Control Current Out at 0% Duty Cycle vs. Temperature.
0.6
0.4
0.2
MULTI-FUNCTION Pin Voltage (V)
0
-200 -150 -50-100 0
MULTI-FUNCTION Pin Current (MA)
Figure 63b. MULTI-FUNCTION Pin Voltage vs. Current (Expanded).
1.2
PI-4763-021408
1.0
PI-4764-061407
0.8
0.6
0.4
(Normalized to 25 oC)
0.2
Onset Threshold Current
0
-50 -25 0 25 50 75 100 125 150
Junction Temperature (oC
Figure 65. Maximum Duty Cycle Reduction Onset Threshold
Current vs. Temperature.
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41
Rev. B 02/08
TOP252-261
www.DataSheet4U.com
Typical Performance Characteristics (cont.)
5
1
VC = 5 V
4
PI-4748-021508
0.5
0
3
2
DRAIN Current (A)
1
T
= 25 oC
CASE
T
= 100 oC
CASE
0
2 4 6 8 10 12 14 16 18 20
0
Drain Voltage (V)
Figure 66. Output Characteristics. Figure 67. IC vs. DRAIN Voltage.
10000
1000
100
DRAIN Capacitance (pF)
Scaling Factors: TOP261 1.62 TOP260 1.42 TOP259 1,17 TOP258 1.00 TOP257 0.85 TOP256 0.61 TOP255 0.42 TOP254 0.32 TOP253 0.20 TOP252 0.10
Scaling Factors: TOP261 1.62 TOP260 1.42 TOP259 1.17 TOP258 1.00 TOP257 0.85 TOP256 0.61 TOP255 0.42 TOP254 0.32 TOP253 0.20 TOP252 0.10
-0.5
-1
-1.5
-2
CONTROL Pin Current (mA)
-2.5 20 40 60 80
0
Drain Pin Voltage (V)
500
Scaling Factors: TOP261 1.62 TOP260 1.42
PI-4749-021408
400
TOP259 1.17 TOP258 1.00 TOP257 0.85
300
TOP256 0.61 TOP255 0.42 TOP254 0.32 TOP253 0.20
200
Power (mW)
TOP252 0.10
100
Scaling Factors: TOP261 1.62 TOP260 1.42 TOP259 1,17 TOP258 1.00 TOP257 0.85 TOP256 0.61 TOP255 0.42 TOP254 0.32 TOP253 0.20 TOP252 0.10
132 kHz
66 kHz
PI-4744-021408
100
PI-4750-021408
42
Rev. B 02/08
10
0 100 200 300 400 500 600
Drain Pin Voltage (V)
Figure 68. C
vs. DRAIN Voltage. Figure 69. DRAIN Capacitance Power.
OSS
0
0 200100 400 500 600300 700
1.2
1.0
0.8
0.6
0.4
(Normalized to 25 oC)
0.2
Remote OFF DRAIN Supply Current
0
-50 0-25 5025 10075 125 150
Junction Temperature (oC)
Figure 70. Remote OFF DRAIN Supply Current vs. Temperature.
Drain Pin Voltage (V)
PI-4745-061407
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.146 (3.71)
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.156 (3.96)
.390 (9.91)
.420 (10.67)
+
.108 (2.74) REF
TO-220-7C
.165 (4.19) .185 (4.70)
.234 (5.94) .261 (6.63)
TOP252-261
.045 (1.14) .055 (1.40)
.860 (21.84) .880 (22.35)
PIN 1
.050 (1.27)
.050 (1.27)
.050 (1.27)
.200 (5.08)
PIN 1
.150 (3.81)
.100 (2.54)
.461 (11.71) .495 (12.57)
.068 (1.73) MIN
.024 (.61) .034 (.86)
.050 (1.27) BSC
.150 (3.81) BSC
.050 (1.27)
.180 (4.58)
.010 (.25) M
PIN 7
.150 (3.81)
.570 (14.48) REF.
7° TYP.
.670 (17.02) REF.
.080 (2.03) .120 (3.05)
PIN 1 & 7
PIN 2 & 4
.040 (1.02) .060 (1.52)
.012 (.30) .024 (.61)
.040 (1.02) .060 (1.52)
.190 (4.83) .210 (5.33)
Notes:
1. Controlling dimensions are inches. Millimeter dimensions are shown in parentheses.
2. Pin numbers start with Pin 1, and continue from left to right when viewed from the front.
3. Dimensions do not include mold flash or other protrusions. Mold flash or protrusions shall not exceed .006 (.15mm) on any side.
4. Minimum metal to metal spacing at the package body for omitted pin locations is .068 in. (1.73 mm).
5. Position of terminals to be measured at a location .25 (6.35) below the package body.
6. All terminals are solder plated.
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Y07C
MOUNTING HOLE PATTERN
PI-2644-122004
43
Rev. B 02/08
TOP252-261
www.DataSheet4U.com
-E-
.240 (6.10) .260 (6.60)
Pin 1
-D-
.125 (3.18) .145 (3.68)
-T-
SEATING PLANE
.100 (2.54) BSC
D S
.014 (.36) .022 (.56)
.004 (.10)
.367 (9.32) .387 (9.83)
.048 (1.22) .053 (1.35)
T E D S
.057 (1.45) .068 (1.73)
(NOTE 6)
.015 (.38)
MINIMUM
.120 (3.05) .140 (3.56)
.137 (3.48)
MINIMUM
.010 (.25) M
DIP-8C
Notes:
1. Package dimensions conform to JEDEC specification MS-001-AB (Issue B 7/85) for standard dual-in-line (DIP) package with .300 inch row spacing.
2. Controlling dimensions are inches. Millimeter sizes are shown in parentheses.
3. Dimensions shown do not include mold flash or other protrusions. Mold flash or protrusions shall not exceed .006 (.15) on any side.
4. Pin locations start with Pin 1, and continue counter-clock­ wise to Pin 8 when viewed from the top. The notch and/or dimple are aids in locating Pin 1. Pin 3 is omitted.
5. Minimum metal to metal spacing at the package body for the omitted lead location is .137 inch (3.48 mm).
6. Lead width measured at package body.
7. Lead spacing measured with the leads constrained to be perpendicular to plane T.
.008 (.20) .015 (.38)
.300 (7.62) BSC
(NOTE 7)
.300 (7.62) .390 (9.91)
PI-3933-100504
P08C
.200 (5.08) Max
SEATING PLANE
.020 (.51) Min
.070 (1.78) BSC
10 6
15
.367 (9.32) .387 (9.83)
.030 (.76)
.040 (1.02)
.014 (.36) .022 (.56)
-E-
.240 (6.10) .260 (6.60)
-D-
.125 (3.18) .145 (3.68)
.120 (3.05) .140 (3.56)
.010 (.25) M
SDIP-10C
-F-
F D E
Notes:
1. Package dimensions conform to JEDEC specification MS-019.
2. Controlling dimensions are inches. Millimeter sizes are shown in parentheses.
3. Dimensions shown do not include mold flash or other protrusions. Mold flash or protrusions shall not exceed .006 (.15) on any side.
4. D, E and F are reference datums.
5. Dimensioning and tolerancing conform to ASME Y14.5M-1994.
.300 (7.62)
.340 (8.64
.008 (.20) .015 (.38)
.300 BSC
.300 (7.62) .390 (9.91)
P10C
PI-4648-041107
44
Rev. B 02/08
www.powerint.com
SMD-8C
www.DataSheet4U.com
TOP252-261
-E-
.240 (6.10)
.260 (6.60)
Pin 1
-D-
.125 (3.18) .145 (3.68)
.032 (.81) .037 (.94)
D S
.004 (.10)
.100 (2.54) (BSC)
.367 (9.32) .387 (9.83)
.048 (1.22) .053 (1.35)
.372 (9.45) .388 (9.86)
E S
.137 (3.48) MINIMUM
.057 (1.45) .068 (1.73)
(NOTE 5)
.009 (.23)
.010 (.25)
.046
.086
.186
Pin 1
Solder Pad Dimensions
.004 (.10)
.004 (.10) .012 (.30)
.060
.286
.036 (0.91) .044 (1.12)
.060
.046
.080
Notes:
1. Controlling dimensions are inches. Millimeter sizes are shown in parentheses.
2. Dimensions shown do not include mold flash or other protrusions. Mold flash or protrusions shall not exceed .006 (.15) on any side.
.420
3. Pin locations start with Pin 1, and continue counter-clock- wise to Pin 8 when viewed from the top. Pin 3 is omitted.
4. Minimum metal to metal spacing at the package body for the omitted lead location is .137 inch (3.48 mm).
5. Lead width measured at package body.
6. D and E are referenced datums on the package body.
°
°
8
0 -
G08C
PI-4015-013106
www.powerint.com
45
Rev. B 02/08
TOP252-261
www.DataSheet4U.com
eSIP-7C
B
0.325 (8.25)
2
0.320 (8.13)
Pin #1
I.D.
0.070 (1.78) Ref.
0.050 (1.27)
10° Ref.
All Around
0.378 (9.60) Ref.
A
2
0.403 (10.24)
0.397 (10.08)
FRONT VIEW
0.021 (0.53)
0.019 (0.48)
0.048 (1.22)
0.046 (1.17)
0.019 (0.48) Ref.
END VIEW
0.140 (3.56)
0.120 (3.05)
0.016 (0.41)
3
0.011 (0.28)
0.020 M 0.51 M C
0.060 (1.52) Ref.
3 4
0.033 (0.84)
0.028 (0.71)
3
0.016 (0.41)
0.011 (0.28)
0.016 (0.41)
0.118 (3.00)
SIDE VIEW
Section A–A
C
0.081 (2.06)
0.077 (1.96)
Ref.
0.047 (1.19)
0.030 (0.76) Ref.
0.519 (13.18) Ref.
Base Metal
0.012 (0.30) Ref.
0.224 (5.69) Ref.
0.177 (4.50) Ref.
0.207 (5.26)
0.187 (4.75)
0.100 (2.54)
Notes:
1. Dimensioning and tolerancing per ASME Y14.5M-1994.
2. Dimensions noted are determined at the outermost extremes of the plastic body exclusive of mold flash, tie bar burrs, gate burrs, and interlead flash, but including any mismatch between the top and bottom of the plastic body.
3. Dimensions noted are inclusive of plating thickness.
4. Does not include inter-lead flash or protrusions.
5. Controlling dimensions in inches (mm).
AA
0.010 M 0.25 M C A B
BACK VIEW
3
0.033 (0.84)
0.028 (0.71)
4
Part Ordering Information
TOP 258 P N - TL
46
Rev. B 02/08
PI-4917-123107
• TOPSwitch Product Family
• HX Series Number
• Package Identifi er
P Plastic DIP-8C
G Plastic SMD-8C
M Plastic SDIP-10C
Y Plastic TO-220-7C
E Plastic eSIP-7C
• Pin Finish
N Pure Matte Tin (Pb-Free) (P, G, M, E and Y Packages)
• Tape & Reel and Other Options
Blank Standard Confi gurations
TL G Package (1000 min/mult.)
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Notes
www.DataSheet4U.com
TOP252-261
www.powerint.com
47
Rev. B 02/08
Revision Notes Date
www.DataSheet4U.com
B Data Sheet Release 02/08
For the latest updates, visit our website: www.powerint.com
Power Integrations reserves the right to make changes to its products at any time to improve reliability or manufacturability. Power Integrations does not assume any liability arising from the use of any device or circuit described herein. POWER INTEGRATIONS MAKES NO WARRANT Y HEREIN AND SPECIFICALLY DISCLAIMS ALL WARRANTIES INCLUDING, WITHOUT LIMITATION, THE IMPLIED WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICUL AR PURPOSE, AND NON-INFRINGEMENT OF THIRD PARTY RIGHTS.
Patent Information
The products and applications illustrated herein (including transformer construction and circuits external to the products) may be covered by one or more U.S. and foreign patents, or potentially by pending U.S. and foreign patent applications assigned to Power Integrations. A complete list of Power Integrations patents may be found at www.powerint.com. Power Integrations grants its customers a license under certain patent rights as set forth at http://www.powerint.com/ip.htm.
Life Support Policy
POWER INTEGRATIONS PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE EXPRESS WRITTEN APPROVAL OF THE PRESIDENT OF POWER INTEGRATIONS. As used herein:
1.
A Life support device or system is one which, (i) is intended for surgical implant into the body, or (ii) supports or sustains life, and (iii) whose failure to perform, when properly used in accordance with instructions for use, can be reasonably expected to result in signifi cant injury or death to the user.
2.
A critical component is any component of a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system, or to affect its safety or effectiveness.
The PI logo, TOPSwitch, TinySwitch, LinkSwitch, DPA-Switch, PeakSwitch, EcoSmart, Clampless, E-Shield, Filterfuse, StakFET, PI Expert and PI FACTS are trademarks of Power Integrations, Inc. Other trademarks are property of their respective companies. ©2008, Power Integrations, Inc.
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