Poulan QCT46 User Manual

.
r

e

in
a
t

n
o
c

t

n

e

m
e
c

a
l

p
e
r

d

e

d

n

e

m

m
o
c

e

ar
y
l

n
eo
s

d.U

e

g

ma

a

d

r

do

e
k
c

a
r
c

n

e

h
ew
c

la

p

e
y.R
l
t

n

e

u

req

gf

a
kb
c

e

h
C
.

n
o
i
t

a
r

o
i
r

e
i
t

e

dd

n

a

r

a

e
ow
t

t
c

je

b

u
s
s

i
y

rl

e

p
o
r

sp
i

r

e
n
i

a
t

n
o
c

s

s
e
l

n

u

r

e

G

w

o

N

I

m

e

N

t

a

r

R

ope

t

WA

o

n

o

D

n
o
i
t

a
r

o

ri
e
i
t

e

dd

n

a

r

a
e
w

o

t

t
c
e

j

b
u
s

is
y
l

r

e

p
o
r

sp
i

r
e
n

i
a
t
n

o

sc

s
e
l

n

ru

e

G

w
o

N

I

m

e

N

t

a

r

R

e

A

p
o

t

W

o

n

o

D

084

2

0

a

m

a

rd

do

e
k
c

a
r
c

n

e

h
ew
c

a
l

p

e
ly.R
t

n

e

u

q
e
r

gf

a

b

ck

e

h

.C

.
r

e
n
i

a
t

n
o
c

t

n

me

e

plac
e
r

d

e

d

n

e

m

m
o
c

e

r
ya
l

n

o
e
s

U
.

d

e

g

OWNER’S MANUAL
Model QCT46
Product No. 960 72 00-13
Mfg. ID No. 96072001300
46 Inch Mower
Grass Catcher

• Assembly

• Operation

• Customer Responsibilities

• Repair Parts

4532411426 01.08.07 BY Printed in U.S.A.

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE

TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

• Data indicates that operators, age 60 years and above,

WARNING: In order to prevent ac­ ci den tal starting when setting up,
trans port ing, ad just ing or making re­pairs, al ways dis con nect spark plug
wire and place wire where it can not
contact spark plug.

WARNING: Do not coast down a hill
in neutral, you may lose control of the
tractor.

WARNING: Tow only the attachments
that are rec om mend ed by and com­ply with spec i fi ca tions of the man u ­fac tur er of your tractor. Use common
sense when towing. Operate only at
the low est possible speed when on a
slope. Too heavy of a load, while on
a slope, is dan ger ous. Tires can lose
trac tion with the ground and cause you
to lose control of your tractor.

I. GENERAL OPERATION

• Read, understand, and follow all instructions on the
machine and in the manual before starting.

• Do not put hands or feet near rotating parts or under
the machine. Keep clear of the discharge opening at
all times.

• Only allow responsible adults, who are familiar with the
in struc tions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blades.

• Be sure the area is clear of bystanders before operat­ing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Al­ways look down and behind before and while back ing.

• Never direct discharged material toward anyone. Avoid
discharging material against a wall or obstruction. Ma­terial may ricochet back toward the operator. Stop the
blades when crossing gravel surfaces.

• Do not operate machine without the entire grass catcher,
discharge guard, or other safety devices in place and
working.

• Slow down before turning.

• Never leave a running machine unattended. Always
turn off blades, set parking brake, stop engine, and
remove keys before dismounting.

• Disengage blades when not mowing. Shut off engine
and wait for all parts to come to a complete stop before
cleaning the machine, removing the grass catcher, or
unclogging the discharge guard.

• Operate machine only in daylight or good artifi cial
light.

• Do not operate the machine while under the infl uence
of alcohol or drugs.

• Watch for traffi c when operating near or crossing road­ ways.

• Use extra care when loading or unloading the machine
into a trailer or truck.

• Always wear eye protection when operating machine.

2

are involved in a large percentage of riding mower-re­lated injuries. These operators should evaluate their
ability to operate the riding mower safely enough to
protect them selves and others from serious injury.

• Follow the manufacturer's recommendation for wheel
weights or counterweights.

• Keep machine free of grass , leaves or other debris
build-up which can touch hot exhaust/engine parts
and burn. Do not allow the mower deck to plow leaves
or other debris which can cause build-up to occur.
Clean any oil or fuel spillage before operating or
storing the machine. Allow machine to cool before
storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss of control and
tip-over accidents, which can result in severe injury or
death. Operation on all slopes requires extra caution. If
you cannot back up the slope or if you feel uneasy on it,
do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or other hidden
objects. Uneven terrain could overturn the machine.
Tall grass can hide obstacles.

• Choose a low ground speed so that you will not have
to stop or shift while on the slope.

• Do not mow on wet grass. Tires may lose traction.

Always keep the machine in gear when going down

slopes. Do not shift to neutral and coast downhill.

• Avoid starting, stopping, or turning on a slope. If the
tires lose traction, disengage the blades and proceed
slowly straight down the slope.

• Keep all movement on the slopes slow and gradual.
Do not make sudden changes in speed or direction,
which could cause the machine to roll over.

• Use extra care while operating machine with grass
catchers or other at tach ments; they can affect the
stability of the machine. Do no use on steep slopes.

• Do not try to stabilize the machine by putting your foot
on the ground.

• Do not mow near drop-offs, ditches, or embankments.
The machine could suddenly roll over if a wheel is over
the edge or if the edge caves in.

III. CHILDREN

Tragic accidents can occur if the operator is not alert to
the presence of children. Children are often attracted to
the ma chine and the mowing activity.
children will remain where you last saw them.

• Keep children out of the mowing area and in the watchful
care of a responsible adult other than the operator.

• Be alert and turn machine off if a child enters the
area.

• Before and while backing, look behind and down for
small children.

• Never carry children, even with the blades shut off. They
may fall off and be seriously injured or interfere with
safe machine operation. Children who have been given
rides in the past may suddenly appear in the mowing
area for another ride and be run over or backed over
by the machine.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs,
trees, or other objects that may block your view of a
child.

Never

assume that

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

IV. TOWING

• Tow only with a machine that has a hitch designed for
towing. Do not attach towed equipment except at the
hitch point.

• Follow the manufacturer's recommendation for weight
limits for towed equipment and towing on slopes.

• Never allow children or others in or on towed equip­ment.

• On slopes, the weight of the towed equipment may
cause loss of traction and loss of control.

• Travel slowly and allow extra distance to stop.

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property damage, use extreme
care in handling gasoline. Gasoline is extremely fl ammable
and the vapors are explosive.

• Extinguish all cigarettes, cigars, pipes, and other
sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with the engine run­ning. Allow engine to cool before refueling.

• Never fuel the machine indoors.

• Never store the machine or fuel container where there
is an open fl ame, spark, or pilot light such as on a water
heater or other appliances.

• Never fi ll containers inside a vehicle or on a truck or
trailer bed with plastic liner. Always place containers
on the ground away from your vehicle when fi lling.

• Remove gas-powered equipment from the truck or trailer
and refuel it on the ground. If this is not possible, then
refuel such equipment with a portable container, rather
than from a gasoline dispenser nozzle.

• Keep the nozzle in contact with the rim of the fuel tank
or container opening at all times until fueling is complete.
Do not use a nozzle lock-open device.

• If fuel is spilled on clothing, change clothing immedi­ately.

• Never overfi ll fuel tank. Replace gas cap and tighten
securely.

GENERAL SERVICE

• Never operate machine in a closed are.

• Keep all nuts and bolts tight to be sure the equipment
is in safe working condition.

• Never tamper with safety devices. Check their proper
operation regularly.

• Keep machine free of grass, leaves, or other debris
build-up. Clean oil or fuel spillage and remove any fuel­soaked debris. Allow machine to cool before storing.

• If you strike a foreign object, stop and inspect the
machine. Repair, if necessary, before restarting.

• Never make any adjustments or repairs with the engine
run ning.

• Check grass catcher components and the discharge
guard frequently and replace with manufacturer's rec­ommended parts, when necessary.

• Mower blades are sharp. Wrap the blade or wear
gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust and service
as required.

• Maintain or replace safety and instruction labels, as
necessary.

• Be sure the area is clear of bystanders before operat­ing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary.
Al ways look down and behind before and while back­ing.

• Never carry children, even with the blades shut off. They
may fall off and be seriously injured or interfere with
safe machine operation. Children who have been given
rides in the past may suddenly appear in the mowing
area for another ride and be run over or backed over
by the machine.

• Keep children out of the mowing area and in the watchful
care of a responsible adult other than the operator.

• Be alert and turn machine off if a child enters the
area.

• Before and while backing, look behind and down for
small children.

• Mow up and down slopes (15° Max), not across.

• Be alert and turn machine off if a child enters the
area.

• Choose a low ground speed so that you will not have
to stop or shift while on the slope.

• Avoid starting, stopping, or turning on a slope. If the
tires lose traction, disengage the blades and proceed
slowly straight down the slope.

• If machine stops while going uphill, disengage blades,
shift into reverse and back down slowly.

• Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, if possible.

CONGRATULATIONS on your purchase of a new Grass Catcher. It has been designed, en gi neered and manu fac tured to
give you the best pos sible de penda bil ity and per form ance.

Should you experience any prob lems you can not easily remedy, please contact your nearest au tho rized service center/
department. They have com pe tent, well trained tech ni cians and the proper tools to service or repair this unit.

Please read and retain this manual. The in struc tions will enable you to assemble and main tain your Grass Catch er properly.
Always observe the "SAFETY RULES".

TABLE OF CONTENTS

SAFETY RULES ...................................................................2-3

ASSEMBLY........................................................................... 5-9

OPERATION .......................................................................... 10

CUSTOMER RESPONSIBILITIES......................................... 11

STORAGE.............................................................................. 11

REPAIR PARTS............................................ Center of Manual

3

KNOW YOUR GRASS CATCHER

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE ASSEMBLING OR OPERATING YOUR GRASS CATCH ER.
Compare the illustrations with the carton contents to familiarize yourself with the parts before starting the assembly. Study
the operating instructions and safety precautions thoroughly to insure proper functioning of your Grass Catcher and to
prevent injury to yourself and others. Save this manual for future reference.

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in
severe eye damage. Always wear safety glasses or eye shields be fore starting your trac tor and
while mow ing. We recommend a wide vision safety mask for over the spec tacles or stan dard safety
glasses.

UNPACKING INSTRUCTIONS

• Remove all parts and packing materials from carton.

• Check carton contents against list. Be sure all parts
are there.

CARTON CONTENTS:

(2) Container Tops
(2) Container Bottoms
(1) Upper Chute
(1) Lower Chute

PARTS IDENTIFICATION

(1) Support Assembly
(1) Cover Assembly

COVER

SUPPORT
ASSEMBLY

UPPER CHUTE

.

r
e
n

i

a
t
n

o
c
t

n

e

m

e
c
a

l

p
e
r

d
e

d

n
e
m

m
o
c

e

ar
y
l

n

eo

s
U
.

d
e

g

ma

a
d
r

do

e
k
c
a

r
c
n
e

h

ew

c

la
p
e

y.R
l

t
n
e

u

q
e
r

gf

a

kb
c
e

h
C
.

n
o
i

t

a
r
o

i

r
e
i
t

e
dd
n

a

r

a

e
ow
t

t
c
je

b
u
s

s
i

y
rl
e

p
o

r

sp
i
r

e

n
i
a

t

n
o
c

s

s
e
l

n

u
r
e

G

w
o

N

I

m

e

N

t

a

r

R

e
p
o

t

WA

o

n
o
D

n
a

r

a

e

w
o
t

t
c
e
j

b

u

s
is
y

l
r

e
p
o

r
sp
i
r

e

n
i
a

t

n

o

sc
s
e
l

n
u
r

e

G

w

o

N

I

m

e

N

t

a

r

R

e

A

p
o

t

W

o
n
o

D

084

2

0

do
e
k

c

a
r
c

n

e

h

ew
c
a

l
p
e

R
.

ly

t

n
e
u

q
e
r

gf
a
b

ck
e
h

C

.

n
o
i
t

a

r
o
ri

e
i
t

e

dd

.
r

e
in
a

t

n
o
c

t

n
me
e

lac

p
e
r

d

e
d
n

e

m
m
o

c
e
r

ya

l
n
o

e
s

U

.
d
e

g
a
m

a
d

r

FULL
BAG
INDICATOR

CHUTE LATCH

GRASS
CATCHER
CONTAINERS

LOWER CHUTE

LOWER CHUTE
ATTACHING
STRAPS

NOTE: When right hand (R.H.) and left hand (L.H.) are mentioned in this manual, it means when you are seated on the

tractor, in the operator's position.

CAUTION: BEFORE ASSEMBLING GRASS CATCHER TO TRACTOR:

• Depress clutch/brake pedal fully and set parking brake.

• Place gearshift/motion control lever in "NEUTRAL" position.

• Place attachment clutch in "DISENGAGED" position.

• Turn ignition key "OFF" and remove key.

• Make sure the blade and all moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact
with plug.

4

ASSEMBLY

BAGGER SUPPORT ASSEMBLY

1

(See Fig. 1A)

Simply hang the support assembly on the bolts.

SHOULDER
BOLTS

5

4

SUPPORT
ASSEMBLY

FIG. 1A

TO REMOVE THE SUPPORT ASSEMBLY (See Fig. 1B)

1. Pull outward on the stop bracket enough to allow support
assembly to be lifted up and away from drawbar.

PULL OUT ON STOP BRACKET TO
REMOVE SUPPORT ASSEMBLY

026

MOUNTING COVER ASSEMBLY TO
SUPPORT ASSEMBLY (See Fig. 2)

2

NOTE: For ease of assembly, you may wish to obtain the

as sis tance of another person for mounting cover assembly
to tractor.

1. Lift cover and align cover bracket with support
assembly.

2. Slide cover assembly down onto the support
assembly.

COVER
ASSEMBLY

SUPPORT
ASSEMBLY

02643

FIG. 1B

02646

FIG. 2

5

WAR

N

I

N

G

D

o

no

t

op

e

r

a

t

e

m

o

w

e

r

u

n

l

e

ss

co

n

t

ai

n

er

i

s

pr

o

p

er

l

y

i

s

su

bj

ect

t

o

w

e

ar

a

n

d

de

t

i

e

r

i

o

r

a

t

i

o

n

.

Ch

e

ck

b

ag

f

r

eq

u

en

t

l

y

.

R

ep

l

a

ce

w

h

e

n

cr

acke

d

o

r

d

a

m

ag

e

d

.U

se

o

n

l

y

a

r

e

co

m

m

e

nd

ed

r

ep

l

a

ce

m

e

nt

c

o

n

t

a

i

n

e

r

.

W

A

RNING

0

2082

CONTAINER ASSEMBLY (See Fig. 3)

3

1. Place bottom half inside of top half, as shown.

2. Place one foot inside bottom half and lift top half to
meet bottom half.

3. Press halves tightly together while lifting top to lock
into place as shown.

IMPORTANT: BEFORE LOCKING THE TABS, HOOKED EDGES
ON BOTH HALVES MUST OVERLAP TO FORM SEAL AS SHOWN
IN INSET.

4. Repeat for other containers.

CONTAINER
BOTTOM HALF

2089

0

CONTAINER
TOP HALF

39

027

CONTAINER
TOP HALF

PRESS TOGETHER
TO FORM SEAL
WHILE LIFTING
TOP HALF

CONTAINER MOUNTING (See Fig. 4)

4

1. Install one container to left side fi rst with warning to
outside of unit. Install other container to right side.

NOTE: Right con tain er should always over lap left con tain er
at center sup port.

2. Close cover and lock latch handle over center support
tube.

COVER LATCH
HANDLE

CONTAINER
WARNING

CONTAINER
HANDLE

CENTER
SUPPORT
TUBE

CONTAINER
WARNING

CONTAINER
BOTTOM
HALF

LOCKING
TAB

FIG. 3

ASSEMBLY CHECK: Squeeze sides of lower half of con­ tain er and check that there is no gap between upper and
lower halves. If a gap appears, unlock tabs to separate
container halves and repeat instructions above.

me
u
q

e

e

om
r
f

op

c

r

e

g

p

r

a

s

a

b

i

y

k

er

c

nl

n

o

he

ai

e

C

s

nt

.

o

U

n

c

.
o
i

d
t

s

e

s

a
r

g
e
l

o
i

n

r

u

ma

e

i

a

r

t

d

e

e

r

d

w

o

d

NG

d

n

mo

a

e

ke

NI

r

t

a

.

ra

R

e

rac

er

c

w

n

pe

A

o

o

ai

en

t

t

t

h

W

t
c

w

on

no

e

c

j

e

o

c

nt

D

ub

a

e

s

pl
s
i

m

e

y

e

l

R

r

c

.

a

y

l
l
t

p

n

e

r

e

d
e

d

02097

n

FIG. 4

6

LOWER CHUTE - MOWER WITH

5

MOUNTING TAB (See Fig. 5A)

1. Raise and hold defl ector shield in upright position.

2. Place slot in lower chute over tab on mower and position
lower chute over mower opening as shown.

3. Hook rear latch into fl ange hole on back of mower.

4. Hook front latch into tab hole on front of mower.

• If your tractor is equipped with gauge wheels on the
deck, then it will be necessary to hook the rear latch
into the hole in the R.H. gauge wheel bracket.

DEFLECTOR SHIELD
HINGE BRACKET

CAUTION: Do not remove defl ector
shield from mower. Raise and hold
shield when attaching lower chute
and allow it to rest on chute while in
operation.

REAR GAUGE
WHEEL
BRACKET

WITH REAR
GAUGE WHEELS

REAR LATCH

EXTENDED EDGE "B"
Must be under defl ector shield
and along side the hinge bracket

DEFLECTOR
SHIELD

03058

WITHOUT
GAUGE WHEELS

TAB

FRONT
LATCH

REAR LATCH

FIG. 5A

7

B

B

B

B

02558

B

02445

LOWER CHUTE - MOWER WITHOUT
MOUNTING TAB (See Fig. 5B)

5

1. Lower mower deck to its lowest cutting position.
NOTE: If equipped, remove mulch cover from mower deck

and store in a safe place.

2. With your right hand, raise and hold defl ector shield in
upright position.

3. With your left hand, hold lower chute as shown and
position lower rear edge of chute between gauge wheel
bracket tab and mower housing, then carefully release
defl ector shield and hook rear latch to mower deck.

4. Raise defl ector shield and align "B" on lower chute
extended edge with "B" on mower housing.

5. With your right hand, push fi rmly on the lower chute
until the extended edge slides under the defl ector shield
and along side the hinge bracket as shown.

6. With chute in proper position, hold the chute securely,
so it does not move, while hooking the front latch to
the mower deck.

NOTE: While hooking the latches, the defl ector shield may
try to push the chute away from the mower deck opening.
It is important to hold the chute in position while hooking
the latches to the mower deck.

• If your tractor is equipped with gauge wheels on the
deck, then it will be necessary to hook the rear latch
into the hole in the R.H. gauge wheel bracket.

OPTIONAL
GAUGE
WHEEL
AND
BRACKET

PLACE LOWER REAR EDGE
BETWEEN GAUGE WHEEL
BRACKET TAB AND
MOWER HOUSING, THEN
HOOK REAR LATCH

ALIGN CHUTE "B"
WITH MOWER "B"

PUSH IN

CAUTION: Do not remove discharge
guard from mower. Raise and hold guard
when attaching lower chute and allow it
to rest on chute while in operation.

REAR GAUGE
WHEEL
BRACKET

FIG. 5B

EXTENDED EDGE "B"
Must be under defl ector shield
and along side the hinge bracket

DEFLECTOR
SHIELD

DEFLECTOR SHIELD
HINGE BRACKET

FRONT
LATCH

WITH REAR
GAUGE WHEELS

REAR LATCH

WITHOUT

REAR LATCH

GAUGE WHEELS

8