Poulan 194915, QCT38-97, 96072000100 User Manual

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OWNER’S MANUAL
Catalog No. QCT38-97
Model No. 96072000100
38 Inch Mower
Grass Catcher

• Assembly

• Operation

• Customer Responsibilities

• Repair Parts

194915 3.16.05 rad

Printed in U.S.A.

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE
TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

• Data indicates that operators, age 60 years and above, are

WARNING: In order to prevent ac ci den tal
starting when setting up, trans port ing,
ad just ing or making repairs, al ways dis­ con nect spark plug wire and place wire
where it can not contact spark plug.

WARNING: Do not coast down a hill
in neutral, you may lose control of the
tractor.

WARNING: Tow only the attachments
that are rec om mend ed by and comply
with spec i fi ca tions of the man u fac tur er
of your tractor. Use common sense when
towing. Operate only at the low est pos­sible speed when on a slope. Too heavy
of a load, while on a slope, is dan ger ous.
Tires can lose trac tion with the ground
and cause you to lose control of your
tractor.

I. GENERAL OPERATION

• Read, understand, and follow all instructions on the machine
and in the manual before starting.

• Do not put hands or feet near rotating parts or under the
machine. Keep clear of the discharge opening at all times.

• Only allow responsible adults, who are familiar with the
in struc tions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blades.

• Be sure the area is clear of bystanders before operating.
Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always
look down and behind before and while back ing.

• Never direct discharged material toward anyone. Avoid
discharging material against a wall or obstruction. Material
may ricochet back toward the operator. Stop the blades when
crossing gravel surfaces.

• Do not operate machine without the entire grass catcher,
discharge guard, or other safety devices in place and work­ing.

• Slow down before turning.

• Never leave a running machine unattended. Always turn
off blades, set parking brake, stop engine, and remove keys
before dismounting.

• Disengage blades when not mowing. Shut off engine and
wait for all parts to come to a complete stop before cleaning
the machine, removing the grass catcher, or unclogging the
discharge guard.

• Operate machine only in daylight or good artifi cial light.

• Do not operate the machine while under the infl uence of
alcohol or drugs.

• Watch for traffi c when operating near or crossing road­ ways.

• Use extra care when loading or unloading the machine into
a trailer or truck.

• Always wear eye protection when operating machine.

2

involved in a large percentage of riding mower-related injuries.
These operators should evaluate their ability to operate the
riding mower safely enough to protect them selves and others
from serious injury.

• Follow the manufacturer's recommendation for wheel weights
or counterweights.

• Keep machine free of grass , leaves or other debris
build-up which can touch hot exhaust/engine parts
and burn. Do not allow the mower deck to plow leaves
or other debris which can cause build-up to oc­cur. Clean any oil or fuel spillage before operating or
storing the machine. Allow machine to cool before
storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss of control and tip-over
accidents, which can result in severe injury or death. Operation
on all slopes requires extra caution. If you cannot back up the
slope or if you feel uneasy on it, do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or other hidden objects.
Uneven terrain could overturn the machine. Tall grass can
hide obstacles.

• Choose a low ground speed so that you will not have to stop
or shift while on the slope.

• Do not mow on wet grass. Tires may lose traction.

Always keep the machine in gear when going down slopes.

Do not shift to neutral and coast downhill.

• Avoid starting, stopping, or turning on a slope. If the tires lose
traction, disengage the blades and proceed slowly straight
down the slope.

• Keep all movement on the slopes slow and gradual. Do not
make sudden changes in speed or direction, which could
cause the machine to roll over.

• Use extra care while operating machine with grass catch­ers or other at tach ments; they can affect the stability of the
machine. Do no use on steep slopes.

• Do not try to stabilize the machine by putting your foot on
the ground.

• Do not mow near drop-offs, ditches, or embankments. The
machine could suddenly roll over if a wheel is over the edge
or if the edge caves in.

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the pres­ence of children. Children are often attracted to the ma chine
and the mowing activity.
where you last saw them.

• Keep children out of the mowing area and in the watchful
care of a responsible adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small
children.

• Never carry children, even with the blades shut off. They may
fall off and be seriously injured or interfere with safe machine
operation. Children who have been given rides in the past
may suddenly appear in the mowing area for another ride
and be run over or backed over by the machine.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs,
trees, or other objects that may block your view of a child.

Never

assume that children will remain

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

IV. TOWING

• Tow only with a machine that has a hitch designed for towing.
Do not attach towed equipment except at the hitch point.

• Follow the manufacturer's recommendation for weight limits
for towed equipment and towing on slopes.

• Never allow children or others in or on towed equipment.

• On slopes, the weight of the towed equipment may cause
loss of traction and loss of control.

• Travel slowly and allow extra distance to stop.

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property damage, use extreme care
in handling gasoline. Gasoline is extremely fl ammable and the
vapors are explosive.

• Extinguish all cigarettes, cigars, pipes, and other sources of
ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with the engine running.
Allow engine to cool before refueling.

• Never fuel the machine indoors.

• Never store the machine or fuel container where there is an
open fl ame, spark, or pilot light such as on a water heater
or other appliances.

• Never fi ll containers inside a vehicle or on a truck or trailer
bed with plastic liner. Always place containers on the ground
away from your vehicle when fi lling.

• Remove gas-powered equipment from the truck or trailer
and refuel it on the ground. If this is not possible, then refuel
such equipment with a portable container, rather than from
a gasoline dispenser nozzle.

• Keep the nozzle in contact with the rim of the fuel tank or
container opening at all times until fueling is complete. Do
not use a nozzle lock-open device.

• If fuel is spilled on clothing, change clothing immediately.

• Never overfi ll fuel tank. Replace gas cap and tighten se­curely.

GENERAL SERVICE

• Never operate machine in a closed are.

• Keep all nuts and bolts tight to be sure the equipment is in
safe working condition.

• Never tamper with safety devices. Check their proper opera­tion regularly.

• Keep machine free of grass, leaves, or other debris build-up.
Clean oil or fuel spillage and remove any fuel-soaked debris.
Allow machine to cool before storing.

• If you strike a foreign object, stop and inspect the machine.
Repair, if necessary, before restarting.

• Never make any adjustments or repairs with the engine run­ ning.

• Check grass catcher components and the discharge guard
frequently and replace with manufacturer's recommended
parts, when necessary.

• Mower blades are sharp. Wrap the blade or wear gloves,
and use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as
required.

• Maintain or replace safety and instruction labels, as neces­sary.

• Be sure the area is clear of bystanders before operat­ing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary.
Al ways look down and behind before and while back­ing.

• Never carry children, even with the blades shut off. They
may fall off and be seriously injured or interfere with
safe machine operation. Children who have been given
rides in the past may suddenly appear in the mowing
area for another ride and be run over or backed over
by the machine.

• Keep children out of the mowing area and in the watchful
care of a responsible adult other than the operator.

• Be alert and turn machine off if a child enters the
area.

• Before and while backing, look behind and down for
small children.

• Mow up and down slopes (15° Max), not across.

• Be alert and turn machine off if a child enters the
area.

• Choose a low ground speed so that you will not have
to stop or shift while on the slope.

• Avoid starting, stopping, or turning on a slope. If the
tires lose traction, disengage the blades and proceed
slowly straight down the slope.

• If machine stops while going uphill, disengage blades,
shift into reverse and back down slowly.

• Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, if possible.

CONGRATULATIONS on your purchase of a new Grass Catcher. It has been designed, en gi neered and manu fac tured to
give you the best pos sible de penda bil ity and per form ance.

Should you experience any prob lems you can not easily remedy, please contact your nearest au tho rized service center/
department. They have com pe tent, well trained tech ni cians and the proper tools to service or repair this unit.

Please read and retain this manual. The in struc tions will enable you to assemble and main tain your Grass Catch er properly.
Always observe the "SAFETY RULES".

TABLE OF CONTENTS

SAFETY RULES..........................................................2-3

BAG OF PARTS.............................................................. 4

ASSEMBLY.................................................................. 5-7

OPERATION................................................................... 8

CUSTOMER RESPONSIBILITIES................................. 9

STORAGE ...................................................................... 9

REPAIR PARTS....................................center of man u al

3

Know Your Grass Catcher

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE ASSEMBLING OR OPERATING YOUR GRASS CATCH ER.
Compare the illustrations with the carton contents to familiarize yourself with the parts before starting the assembly. Study
the operating instructions and safety precautions thoroughly to insure proper functioning of your Grass Catcher and to
prevent injury to yourself and others. Save this manual for future reference.

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in
severe eye damage. Always wear safety glasses or eye shields be fore starting your trac tor and
while mow ing. We recommend a wide vision safety mask for over the spec tacles or stan dard safety
glasses.

00155

UNPACKING INSTRUCTIONS

• Remove all parts and packing materials from carton.

• Check carton contents against list. Be sure all parts
are there.

PARTS IDEN TI FI CA TION

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CARTON CON TENTS:

(2) Container Tops
(2) Container Bottoms
(1) Upper Chute
(1) Lower Chute

COVER

UPPER CHUTE

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(1) Cover Assembly
(1) Support As sem bly
(1) Owner's Manual

FULL
BAGGER
INDICATOR

CHUTE LATCH

084

2

GRASS

0

CATCHER
CONTAINERS

LOWER CHUTE

NOTE: When right hand (R.H.) and left hand (L.H.) are mentioned in this manual, it means when you are seated on the

tractor, in the operator's position.

CAUTION: BEFORE ASSEMBLING GRASS CATCHER TO TRACTOR:

• Depress clutch/brake pedal fully and set parking brake.

• Place gearshift/motion control lever in neutral (N) position.

• Place attachment clutch in "DISENGAGED" position.

• Turn ignition key "OFF" and remove key.

• Make sure the blade and all moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact
with plug.

4

ASSEMBLY

BAGGER SUPPORT ASSEMBLY

1

(See Fig. 1A)

1. Your tractor already has four (4) shoulder bolts installed
on the rear drawbar, simply hang the support assembly
on the bolts.

SHOULDER
SUPPORT
ASSEMBLY

BOLTS

5

4

026

MOUNTING COVER ASSEMBLY TO

2

SUPPORT ASSEMBLY (See Fig. 2)

NOTE: For ease of assembly, you may wish to obtain the

as sis tance of another person for mounting cover assembly
to tractor.

1. Position cover assembly on ground behind tractor as
shown.

2. Lift and rotate cover to align cover bracket with support
assembly.

3. Slide cover assembly down onto the support
assembly.

COVER
ASSEMBLY

FIG. 1A

TO REMOVE THE SUPPORT ASSEMBLY (See
Fig. 2)

1. Pull outward on the stop bracket enough to allow support
assembly to be lifted up and away from drawbar.

PULL OUT ON STOP BRACKET TO
REMOVE SUPPORT ASSEMBLY

SUPPORT
ASSEMBLY

02643

FIG. 1B

5

02646

FIG. 2

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0

2082

CONTAINER ASSEMBLY (See Fig. 3)

3

1. Place bottom half inside of top half, as shown.

2. Place one foot inside bottom half and lift top half to
meet bottom half.

3. Press halves tightly together while lifting top to lock
into place as shown.

IMPORTANT: BEFORE LOCKING THE TABS, HOOKED EDGES
ON BOTH HALVES MUST OVERLAP TO FORM SEAL AS
SHOWN IN INSET.

4. Repeat for other containers.

CONTAINER
BOTTOM HALF

2089

0

CONTAINER
TOP HALF

CONTAINER MOUNTING (See Fig. 4)

4

1. Install one container to left side fi rst with warning to
outside of unit. Install other container to right side.

NOTE: Right con tain er should always over lap left con tain er
at center sup port.

2. Close cover and lock latch handle over center sup port
tube.

COVER LATCH
HANDLE

CONTAINER
WARNING

CONTAINER
HANDLE

CENTER
SUPPORT
TUBE

39

027

CONTAINER
TOP HALF

PRESS TOGETHER
TO FORM SEAL
WHILE LIFTING
TOP HALF

CONTAINER
BOTTOM
HALF

LOCKING
TAB

FIG. 3

ASSEMBLY CHECK: Squeeze sides of lower half of con­ tain er and check that there is no gap between upper and
lower halves. If a gap appears, unlock tabs to separate
container halves and repeat instructions above.

Fig. 4

CONTAINER
WARNING

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02097

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6

02099

ATTACH LOWER CHUTE (See Fig. 5)

5

1. Raise and hold defl ector shield in upright position.

2. Place slot in lower chute over tab on mower deck and
position lower chute over deck opening as shown.

3. Hook rear latch into fl ange hole on back of mower
deck.

4. Hook front latch into tab hole on front of mower deck.

CAUTION: Do not remove defl ector
shield from mower. Raise and hold
shield when attaching lower chute
and allow it to rest on chute while in
operation.

DEFLECTOR
SHIELD

TAB

UPPER CHUTE (See Figs. 6A & 6B)

6

1. Lower mower deck to its lowest cutting position.

2. Assemble upper chute by inserting curved end into
hole in back of cover.

NOTE: Handle carefully so as not to damage full bagger
in di ca tor.

3. Push in and turn upper chute until it is in line with lower
chute.

4. Align the bosses on lower chute with align ment slots
on upper chute and slide together.

5. Secure with rubber latch by hooking hole in latch over
latch pin.

FULL BAGGER
INDICATOR

COVER

HANDLE

UPPER
CHUTE

LOWER
CHUTE

924

2

0

Fig. 6A

ALIGNMENT
SLOTS

LATCH PIN

0

2098

RUBBER
LATCH

FRONT
LATCH

BOSSES

Fig. 6B

REAR LATCH

LEVEL MOWER DECK

FIG. 5

7

Be sure deck is properly leveled for best mower per for ­mance. See your tractors owner's manual for in struc ­tions.

7

OPERATION

TIPS FOR IMPROVED BAGGING
OPE RA TION:

Follow the mower operation instructions in your tractor
owner's manual.

When operating your grass catcher on a lawn where grass
and leaf bagging equipment has not been used, you are
picking up thatch and debris that has accumulated for long
periods of time. The amount collected and the total time
of operation may be greater than you will experience with
regular use of your grass catcher.

• Always run throttle at full speed when bagging.

• Select a gear low enough to give good mower cutting
performance, good quality cut and good bagging
per for man ce.

NOTE: It may be necessary to overlap width of cut to suit
your conditions.

• If grass is extremely tall, it should be mowed twice. The
fi rst time relatively high, the second time to desired
height.

• Use left hand side of mower for trimming.

• Plastic trash bags can be inserted inside grass catcher
containers for ease of debris disposal. To remove the
plastic trash bags when full:

a. Disengage blades, shift into neutral, en ga ge the

par king brake and stop the engine.
b. Raise seat. Unlatch and raise cover.
c. Remove one container at a time by grasping

con tai ner handles and pulling toward the rear, off

of the tube rails.
d. With the container resting on the ground, close

and secure the top of the plastic lawn bag.
e. Tip the container on its side and slide the fi lled bag

from the container.
f. Install a new plastic lawn bag with the edges of the

bag draped over upper lip of the container.
g. Repeat for other containers.
h. Reinstall containers making sure right con tai ner

overlaps left container at center supports.
j. Close cover and secure latches over center support

tubes.

• Avoid cutting wet grass or in the morning while the dew
is still heavy. Grass clippings collected under these
conditions tend to be sticky and adhere to the walls of
the fl ow path causing clogging.

• Your bagger is equipped with a full bagger indicator.
Movement of the wheel increases as the bags fi ll. The
wheel will be spinning fastest just before the bags fi ll
completely. When the wheel stops, it indicates that the
bags are full and the chutes have become clogged.

NOTE: To help prevent clogging of chutes, check/empty
bags when the wheel is spinning fast. Experience will teach
you the best time to empty the bags.

Care should be taken not to damage the parts and that

the wheel spins freely at the beginning of each use.

• If the grass catcher fails to pick up cut grass or leaves,
it is an indication that clogging has occurred in the
system or that the grass catcher containers are full.
Usually this is indicated by the stopped movement of
the full bagger indicator.

a. Disengage blades, shift into neutral, en ga ge the

par king brake and stop the engine.

- Raise seat. Unlatch and raise cover.

- Slide out containers and dispose of clip pings .

- Replace containers, close cover, and latch.

b. Unlatch chutes and check for clogging.

- Remove all debris in chutes.

- Reassemble and latch chutes

c. Check to insure full bagger indicator has not become

clogged.

- The air passage hole must be clear of debris.
Gently insert a small twig or wire into pas sage way
to clear.

CAUTION

• Do not operate mower with grass catch er
par tial ly installed.

• Disengage blades and stop engine be fore
leav ing tractor seat to empty con tain ers,
un clog ging chutes, etc.

• Close cover before starting.

• Disengage mower when crossing drive ways
or gravel surfaces and other areas where
thrown objects could be a hazard.

• Do not attempt to vacuum up cans or other
potentially hazardous pro jec tiles.

8

CUSTOMER RESPONSIBILITIES

GENERAL RECOMMENDATIONS

Always observe safety rules when performing any main­ te nance.

• Before each use check for loose fasteners.

• Clean unit thoroughly after each use.

BLADE CARE

For best results mower blades must be kept sharp. Re place
bent or damaged blades.

• See BLADE CARE instructions in your tractor owner's
manual.

CAUTION: BEFORE PERFORMING ANY

MAINTENANCE, SERVICE OR AD JUST ­MENTS:

• Depress clutch brake pedal fully and set

parking brake.

• Place gearshift/motion control lever in

neu tral (N) position.

• Place clutch control in "DISENGAGED"

po si tion.

• Turn ignition key to "OFF" position.

• Make sure blades and all moving parts have

completely stopped.

• Disconnect spark plug wire(s) from spark

plug(s) and place wire where it cannot come
in contact with plug.

STORAGE

When grass catcher is to be stored for a period of time,
clean it thoroughly, remove all dirt, grass, leaves, etc. Store
in a clean, dry place.

CAUTION: Do not leave grass in bagger

containers. Empty containers after each
use and before storing. Failure to do so
may result in spontaneous combustion
which could develop into a fi re.

CAUTION: Grass catcher com po nents are

subject to wear, damage and de te ri o ra tion,
which could expose moving parts or allow
ob jects to be thrown. Frequently check com­ponents and replace with man u fac tur er's
rec om mend ed parts, when necessary.

9

REPAIR PARTS / PIÈCES DE RECHANGE

GRASS CATCHER - NUMBER QCT38-97 (96072000100)

RAMASSE-HERBE - NUMÉRO QCT38-97 (96072000100)

10

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25

REPAIR PARTS / PIÈCES DE RECHANGE

GRASS CATCHER - NUMBER QCT38-97 (96072000100)

RAMASSE-HERBE - NUMÉRO QCT38-97 (96072000100)

KEY PART DESCRIPTION DESCRIPTION
NO. NO.

2 532069180 Nut, Crown lock #10-24 Écrou auto-serrant #10-24
3 532127533 Screen, Cover Grillage de couvercle
4 532171061 Cover Asm.(Incl. 3,38,39) Couvercle Ens.

(Y combris 3,38,39)
5 532126840 Chute, Upper Glissière supérieure
6 818021008 Screw, Special Vis spéciale
7 532130933 Full Bag Indicator Indicateur de sac de

déchargement
8 532087175 Screw, #10-24 x 1-1/8 Vis #10-24 x 1-1/8

11

9 819061216 Washer 3/16x3/4x16 Ga. Rondelle 3/16x3/4x16 Ja.

10 532007206 Spacer, Split Entretoise fendue
11 532060867 Nut, Acorn #10-24 Écrou borgne #10-24
12 810071000 Washer, lock Rondelle frein
13 532109808 Latch, Chute Loquet de glissière

14 532125004 Nut, Weld Axe du loquet
15 532160793 Latch Assembly, Hook Crochet de loquet
18 532192574 Chute, Lower Glissière inférieure
20 871081010 Screw #10-24 x 5/8 Vis #10-24 x 5/8

KEY PART DESCRIPTION DESCRIPTION
NO. NO.

21 532132796 Spring, Cover L.H. (black) Ressort de couvercle C.G.
22 532133235 Spacer, Cover
23 532132983 Spring, Cover R.H. (gray) Ressort
24 532180923 Support Assembly Ensembl
25 873800400 Locknut 1/4-20 Écrou frein
26 532124670
27 872140405 Bolt Boulon
28 532179745 Bracket, Stop Support
31 532174083 Plug, Tubing End Chapeau de l’extrémité de tuyau
32 532179746 Bagger, Frame Cadre de ramasse-herbe
33 532192786 Pin, Hinge Goupille de
34 532127534 Gasket, Cover Garniture de couv
35 532183286 Container, Top Conteneur supérieur
36 532129586 Container, Bottom Conteneur inférieur
38 532130895 Latch Handle, Cover Poignée de loquet de couvercle
39 532155042 Strip, Reinforcement Bande

— 532194915 Owner's Manual Manuel du proriétaire

Spring, Retainer Ressort de retenue

Entretoise de couvercle

de couvercle C.D.

e du support

charnière

ercle