Poulan 183187, QC42B, 954 04 05-10 User Manual

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OWNER’S MANUAL Model No. QC42B Product No. 954 04 05-10 42 Inch Mower Grass Catcher
• Assembly
• Operation
• Customer Responsibilities
• Repair Parts
183187 Rev. 1 5.16.03 rad
Printed in U.S.A.
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE
TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
I. GENERAL OPERATION
• Read, understand, and follow all instructions in the manual and on the machine before starting.
• Only allow responsible adults, who are familiar with the instructions, to operate the machine.
• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.
• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.
• Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.
• Slow down before turning.
• Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.
• Turn off blades when not mowing.
• Stop engine before removing grass catcher or unclogging chute.
• Mow only in daylight or good artifi cial light.
• Do not operate the machine while under the infl uence of alcohol or drugs.
• Watch for traffic when operating near or crossing roadways.
• Use extra care when loading or unloading the machine into a trailer or truck.
• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.
Keep machine free of grass , leaves or other debris build-up
which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.
II. SLOPE OPERATION
Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine.
• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.
• Follow the manufacturer’s recommendations for wheel weights or counterweights to improve stability.
• Use extra care with grass catchers or other attachments. These can change the stability of the machine.
• Keep all movement on the slopes make sudden changes in speed or direction.
• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly
Tall grass can hide obstacles.
slow
and
gradual
straight
. Do not
down the
slope.
DO NOT:
Do not
turn on slopes unless necessary, and then, turn slowly
and gradually downhill, if possible.
Do not
mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
Do not
mow on wet grass. Reduced traction could cause
sliding.
Do not
try to stabilize the machine by putting your foot on the ground.
Do not
use grass catcher on steep slopes.
III. CHILDREN
Tragic accidents can occur if the operator is not alert to the pres­ence of children. Children are often attracted to the ma chine and the mowing activity. where you last saw them.
• Keep children out of the mowing area and under the watchful care of another responsible adult.
• Be alert and turn machine off if children enter the area.
• Before and when backing, look behind and children.
• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
• Never allow children to operate the machine.
• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
Never
assume that children will remain
down
for small
IV. SERVICE
• Use extra care in handling gasoline and other fuels. They are fl ammable and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container inside where there is an open fl ame, such as a water heater.
• Never run a machine inside a closed area.
• Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.
• Never tamper with safety devices. Check their proper operation regularly.
• Keep machine free of grass, leaves, or other debris build­up. Clean oil or fuel spillage. Allow machine to cool before storing.
• Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
• Never make adjustments or repairs with the engine running.
• Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary.
• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.
• Check brake operation frequently. Adjust and service as required.
2
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.
• Never carry passengers or children even with the blades off.
• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.
• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
• Keep children out of the mowing area and under the watchful care of another responsible adult.
• Be alert and turn machine off if children enter the area.
• Before and when backing, look behind and down for small children.
• Mow up and down slopes (15° Max), not across.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could overtur n the machine. Tall grass can hide obstacles.
• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.
• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.
• If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.
• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
Look for this symbol to point out im por tant safety precautions. It means CAU TION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.
CAUTION: Do not coast down a hill in neutral, you may lose control of the tractor.
CAUTION: Tow only the attachments that are recommended by and comply with specifications of the ma nu fac tu rer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
CAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.
CONGRATULATIONS on your purchase of a new Grass Catcher. It has been designed, en gi neered and manu fac tured to
give you the best pos sible de penda bil ity and per form ance. Should you experience any prob lems you can not easily remedy, please contact your nearest au tho rized service center/
department. They have com pe tent, well trained tech ni cians and the proper tools to service or repair this unit. Please read and retain this manual. The in struc tions will enable you to assemble and main tain your Grass Catch er properly.
Always observe the "SAFETY RULES".
TABLE OF CONTENTS
SAFETY RULES .........................................................2-3
ASSEMBLY................................................................. 5-8
OPERATION .................................................................. 9
CUSTOMER RESPONSIBILITIES............................... 10
STORAGE .................................................................... 10
REPAIR PARTS...................................Center of Manual
3
KNOW YOUR GRASS CATCHER
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE ASSEMBLING OR OPERATING YOUR GRASS CATCH ER. Compare the illustrations with the carton contents to familiarize yourself with the parts before starting the assembly. Study the operating instructions and safety precautions thoroughly to insure proper functioning of your Grass Catcher and to prevent injury to yourself and others. Save this manual for future reference.
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields be fore starting your trac tor and while mow ing. We recommend a wide vision safety mask for over the spec tacles or stan dard safety glasses.
UNPACKING INSTRUCTIONS
• Remove all parts and packing materials from carton.
• Check carton contents against list. Be sure all parts are there.
CARTON CONTENTS:
(2) Container Tops (2) Container Bottoms (1) Upper Chute (1) Lower Chute
PARTS IDENTIFICATION
(1) Support Assembly (1) Cover Assembly (4) Shoulder Bolts
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TOOLS REQUIRED FOR ASSEMBLY
(1) 9/16" Wrench
(4) Shoulder Bolts 5/16 - 18 Self Tapping
UPPER CHUTE
DUMP BAG INDICATOR
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CHUTE LATCH
4
08
2
0
GRASS CATCHER CONTAINERS
LOWER CHUTE
LOWER CHUTE ATTAC HI NG STRAPS
NOTE: When right hand (R.H.) and left hand (L.H.) are mentioned in this manual, it means when you are seated on the
tractor, in the operator's position.
CAUTION: BEFORE ASSEMBLING GRASS CATCHER TO TRACTOR:
• Depress clutch/brake pedal fully and set parking brake.
• Place gearshift/motion control lever in "NEUTRAL" position.
• Place attachment clutch in "DISENGAGED" position.
• Turn ignition key "OFF" and remove key.
• Make sure the blade and all moving parts have completely stopped.
• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
4
ASSEMBLY
BAGGER SUPPORT ASSEMBLY
1
(See Figs. 1A & 1B)
NOTE: If your tractor already has four (4) shoulder bolts
installed on the rear drawbar, simply hang the support as­sembly on the bolts. Discard the four (4) shoulder bolts supplied and go on to Step 2 in struc tions.
SHOULDER BOLTS
5
4
SUPPORT ASSEMBLY
FIG. 1A
If your tractor does not have four (4) shoulder bolts installed on the drawbar, follow the instructions below.
1. Using the four formed holes in the drawbar, install the four shoulder bolts as shown and tighten securely.
2. Hang the support assembly on the bolts.
026
MOUNTING COVER ASSEMBLY TO SUPPORT ASSEMBLY (See Fig. 2)
2
NOTE: For ease of assembly, you may wish to obtain the
as sis tance of another person for mounting cover assembly to tractor.
1. Position cover assembly on ground behind tractor as shown.
2. Lift and rotate cover to align cover bracket with support assembly.
3. Slide cover assembly down onto the support assembly.
COVER ASSEMBLY
SUPPORT ASSEMBLY
2644
0
SUPPORT ASSEMBLY
FIG. 1B
TO REMOVE THE SUPPORT ASSEMBLY (See Fig. 1C)
1. Pull outward on the stop bracket enough to allow support assembly to be lifted up and away from drawbar.
PULL OUT ON STOP BRACKET TO REMOVE SUPPORT ASSEMBLY
02643
FIG. 1C
SELF TAPPING SHOULDER BOLTS
02646
5
FIG. 2
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RNING
0
2082
CONTAINER ASSEMBLY (See Fig. 3)
3
1. Place bottom half inside of top half, as shown.
2. Place one foot inside bottom half and lift top half to meet bottom half.
3. Press halves tightly together while lifting top to lock into place as shown.
IMPORTANT: BEFORE LOCKING THE TABS, HOOKED EDGES ON BOTH HALVES MUST OVERLAP TO FORM SEAL AS SHOWN IN INSET.
4. Repeat for other containers.
CONTAINER BOTTOM HALF
2089
0
CONTAINER TOP HALF
39
027
CONTAINER TOP HALF
PRESS TOGETHER TO FORM SEAL WHILE LIFTING TOP HALF
CONTAINER MOUNTING (See Fig. 4)
4
1. Install one container to left side fi rst with warning to outside of unit. Install other container to right side.
NOTE: Right con tain er should always over lap left con tain er at center sup port.
2. Close cover and lock latch handle over center support tube.
COVER LATCH HANDLE
CONTAINER WARNING
CONTAINER HANDLE
CENTER SUPPORT TUBE
CONTAINER WARNING
CONTAINER BOTTOM HALF
LOCKING TAB
FIG. 3
ASSEMBLY CHECK: Squeeze sides of lower half of con­ tain er and check that there is no gap between upper and lower halves. If a gap appears, unlock tabs to separate container halves and repeat instructions above.
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FIG. 4
6
B
B
B
B
02558
B
LOWER CHUTE (See Fig. 5)
5
1. Lower mower deck to its lowest cutting position. NOTE: If equipped, remove mulch cover from mower deck
and store in a safe place.
2. With your right hand, raise and hold defl ector shield in upright position.
3. With your left hand, hold lower chute as shown and position lower rear edge of chute between gauge wheel bracket tab and mower housing, then carefully release defl ector shield and hook rear latch to mower deck.
4. Raise defl ector shield and align "B" on lower chute extended edge with "B" on mower housing.
5. With your right hand, push fi rmly on the lower chute until the extended edge slides under the defl ector shield and along side the hinge bracket as shown.
6. With chute in proper position, hold the chute securely, so it does not move, while hooking the front latch to the mower deck.
NOTE: While hooking the latches, the defl ector shield may try to push the chute away from the mower deck opening. It is important to hold the chute in position while hooking the latches to the mower deck.
• If your tractor is equipped with gauge wheels on the deck, then it will be necessary to hook the rear latch into the hole in the R.H. gauge wheel bracket.
OPTIONAL GAUGE WHEEL AND BRACKET
PLACE LOWER REAR EDGE BETWEEN GAUGE WHEEL BRACKET TAB AND MOWER HOUSING, THEN HOOK REAR LATCH
ALIGN CHUTE "B" WITH MOWER "B"
PUSH IN
CAUTION: Do not remove discharge guard from mower. Raise and hold guard when attaching lower chute and allow it to rest on chute while in operation.
REAR GAUGE WHEEL BRACKET
FIG. 5
EXTENDED EDGE "B" Must be under defl ector shield and along side the hinge bracket
DEFLECTOR SHIELD
02445
DEFLECTOR SHIELD HINGE BRACKET
FRONT LATCH
WITH REAR GAUGE WHEELS
REAR LATCH
WITHOUT GAUGE WHEELS
REAR LATCH
7
UPPER CHUTE (See Figs. 6A & 6B)
6
1. Lower mower deck to its lowest cutting position.
2. Assemble upper chute by inserting curved end into hole in back of cover.
NOTE: Handle carefully so as not to damage dump bag in di ca tor.
3. Push in and turn upper chute until it is in line with lower chute.
4. Align the bosses on lower chute with alignment slots on upper chute and slide together.
5. Secure with rubber latch by hooking hole in latch over latch pin.
LEVEL MOWER DECK
7
Be sure deck is properly leveled for best mower per for ­mance. See your tractors owner's manual for instruc­tions.
COVER
0
209
8
DUMP BAG INDICATOR
02099
LOWER CHUTE
HANDLE
UPPER CHUTE
FIG. 6A
ALIGNMENT SLOT
LATCH PIN
RUBBER LATCH
BOSSES
FIG. 6B
8
OPERATION
TIPS FOR IMPROVED BAGGING OPE RA TION:
Follow the mower operation instructions in your tractor owner's manual.
When operating your grass catcher on a lawn where grass and leaf bagging equipment has not been used, you are picking up thatch and debris that has accumulated for long periods of time. The amount collected and the total time of operation may be greater than you will experience with regular use of your grass catcher.
• Always run throttle at full speed when bagging.
• Select a gear low enough to give good mower cutting performance, good quality cut and good bagging per for man ce.
NOTE: It may be necessary to overlap width of cut to suit your conditions.
• If grass is extremely tall, it should be mowed twice. The fi rst time relatively high, the second time to desired height.
• Use left hand side of mower for trimming.
• Plastic trash bags can be inserted inside grass catcher containers for ease of debris disposal. To remove the plastic trash bags when full:
a. Disengage blades, shift into neutral, en ga ge the
par king brake and stop the engine. b. Raise seat. Unlatch and raise cover. c. Remove one container at a time by grasping
con tai ner handles and pulling toward the rear, off
of the tube rails. d. With the container resting on the ground, close
and secure the top of the plastic lawn bag. e. Tip the container on its side and slide the fi lled bag
from the container. f. Install a new plastic lawn bag with the edges of the
bag draped over upper lip of the container. g. Repeat for other containers. h. Reinstall containers making sure right con tai ner
overlaps left container at center supports. j. Close cover and secure latches over center suppor t
tubes.
• Avoid cutting wet grass or in the morning while the dew is still heavy. Grass clippings collected under these conditions tend to be sticky and adhere to the walls of the fl ow path causing clogging.
• Your bagger is equipped with a dump bag indicator. As the bags become full, the fl ow indicating ball will drop down in its slot, indicating that the bags are full or the chutes have become clogged. Care should be taken not to damage the parts and that the ball moves freely at the beginning of each use.
NOTE: To help prevent clogging of chutes, check/empty bags when ball begins to drop down in the slot. Experience will teach you the best time to empty the bags.
• If the grass catcher fails to pick up cut grass or leaves, it is an indication that clogging has occurred in the system or that the grass catcher containers are full.
a. Disengage blades, shift into neutral, en ga ge the
parking brake and stop the engine.
- Raise seat. Unlatch and raise cover.
- Slide out containers and dispose of clippings .
- Replace containers, close cover, and latch.
b. Unlatch chutes and check for clogging
- Remove all debris in chutes.
- Reassemble and latch chutes
c. Check to insure dump bag indicator has not become
clogged.
- The air passage hole must be clear of debris. Gently insert a small twig or wire into pas sage way to clear.
CAUTION
• Do not operate mower with grass catch er par tial ly installed.
• Disengage blades and stop engine be fore leav ing tractor seat to empty con tain ers, un clog ging chutes, etc.
• Close cover before starting.
• Disengage mower when crossing drive ways or gravel surfaces and other areas where thrown objects could be a hazard.
• Do not attempt to vacuum up cans or other potentially hazardous pro jec tiles.
9
CUSTOMER RESPONSIBILITIES
GENERAL RECOMMENDATIONS
Always observe safety rules when performing any main­ te nance.
• Before each use check for loose fasteners.
• Clean unit thoroughly after each use.
BLADE CARE
For best results mower blades must be kept sharp. Re place bent or damaged blades.
• See BLADE CARE instructions in your tractor owner's manual.
CAUTION: BEFORE PERFORMING ANY
MAIN TE NANCE, SERVICE OR AD JUST ­MENTS:
• Depress clutch brake pedal fully and
set parking brake.
• Place gearshift/motion control lever in
"NEU TRAL" position.
• Place clutch control in "DIS EN GAGED"
po si tion.
• Turn ignition key to "OFF" position.
• Make sure blades and all moving parts
have completely stopped.
• Disconnect spark plug wire(s) from
spark plug(s) and place wire where it cannot come in contact with plug.
STORAGE
When grass catcher is to be stored for a period of time, clean it thoroughly, remove all dirt, grass, leaves, etc. Store in a clean, dry place.
CAUTION: Do not leave grass in bagger containers. Empty containers after each use and before storing. Failure to do so may result in spontaneous com bus tion which could develop into a fi re.
CAUTION: Grass catcher components are subject to wear, damage and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary.
10
NOTES
11
REPAIR PARTS / PIÈCES DE RECHANGE
GRASS CATCHER - - MODEL NUMBER QC42B / RAMASSE-HERBE - - NUMÉRO DE MODÈLE QC42B PRODUCT NUMBER 954 04 05-10 / NUMÉRO DE PRODUIT 954 04 05-10
12
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REPAIR PARTS / PIÈCES DE RECHANGE
GRASS CATCHER - - MODEL NUMBER QC42B / RAMASSE-HERBE - - NUMÉRO DE MODÈLE QC42B PRODUCT NUMBER 954 04 05-10 / NUMÉRO DE PRODUIT 954 04 05-10
KEY PART DESCRIPTION DESCRIPTION NO. NO.
2 53269180 Nut, Crown lock #10-24 Écrou auto-serrant #10-24 3 532127533 Screen, Cover Grillage de couvercle 4 532171061 Cover Assembly Couvercle
(Includes 3, 38, 39) (Y combris 3,38,39) 5 532126840 Chute, Upper Glissière supérieure 6 818021008 Screw, Special #10-14x1/2 Vis spéciale #10-14x1/2 7 532140572 Dump Bag Indicator Indicateur de sac de
13
8 532087175 Screw, #10-24 x 1-1/8 Vis #10-24 x 1-1/8 9 819061216 Washer 3/16x3/4x16 Ga. Rondelle 3/16x3/4x16 Ja.
10 532007206 Spacer, Split Entretoise fendue 11 532060867 Nut, Acorn #10-24 Écrou borgne #10-24 12 810071000 Washer, lock Rondelle frein 13 532109808 Latch, Chute Loquet de glissière 14 532125004 Nut, Weld Axe du loquet 15 532130760 Latch, Hook Crochet de loquet 16 532130759 Rubber, Latch Loquet de caoutchoc 18 532162803 Chute, Lower Glissière inférieure 20 871161010 Screw #10-24 x 5/8 Vis #10-24 x 5/8
déchargement
KEY PART DESCRIPTION DESCRIPTION NO. NO.
21 532132796 Spring, Cover L.H. (black) Ressort de couvercle C.G. 22 532133235 Spacer, Cover Entretoise de couvercle 23 532132983 Spring, Cover R.H. (gray) Ressort de couvercle C.D. 24 532180923 Support Assemble Ensemble du support 25 873800400 Locknut Écrou frein 26 532124670 Spring, Retainer Ressort de retenue 27 872140405 Bolt Boulon 28 532179745 Bracket, Lock Support frien 29 532170165 Shoulder Bolt Boulon 31 532174083 Plug, Tubing End Chapeau de l’extrémité de
tuyau 32 532179746 Bagger, Frame Cadre de ramasse-herbe 33 532128600 Pin, Hinge Goupille de charnière 34 532127534 Gasket, Cover Garniture de couvercle 35 532183286 Container, Top Conteneur supérieur 36 532129586 Container, Bottom Conteneur inférieur 38 532130895 Latch Handle, Cover Poignée de loquet de cou ver cle 39 532155042 Strip, Reinforcement Bande
— 532183187 Owner's Manual Manuel du propriétaire
02480
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