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OWNER’S MANUAL
Model No. QC38B
Product No. 954 14 01-10
38 Inch Mower
Grass Catcher
• Assembly
• Operation
• Customer Responsibilities
• Repair Parts
183159 Rev. 1 8.20.03 rad
Printed in U.S.A.
SAFETY RULES
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE
TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
I. GENERAL OPERATION
• Read, understand, and follow all instructions in the manual
and on the machine before starting.
• Only allow responsible adults, who are familiar with the
instructions, to operate the machine.
• Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blade.
• Be sure the area is clear of other people before mowing.
Stop machine if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary. Always
look down and behind before and while backing.
• Be aware of the mower discharge direction and do not point
it at anyone. Do not operate the mower without either the
entire grass catcher or the guard in place.
• Slow down before turning.
• Never leave a running machine unattended. Always turn
off blades, set parking brake, stop engine, and remove keys
before dismounting.
• Turn off blades when not mowing.
• Stop engine before removing grass catcher or unclogging
chute.
• Mow only in daylight or good artifi cial light.
• Do not operate the machine while under the infl uence of
alcohol or drugs.
• Watch for traffic when operating near or crossing
roadways.
• Use extra care when loading or unloading the machine into
a trailer or truck.
• Data indicates that operators, age 60 years and above, are
involved in a large percentage of riding mower-related injuries.
These operators should evaluate their ability to operate the
riding mower safely enough to protect themselves and others
from serious injury.
Keep machine free of grass , leaves or other debris build-up
which can touch hot exhaust / engine parts and burn. Do not
allow the mower deck to plow leaves or other debris which
can cause build-up to occur. Clean any oil or fuel spillage
before operating or storing the machine. Allow machine to
cool before storage.
II. SLOPE OPERATION
Slopes are a major factor related to loss-of-control and tipover
accidents, which can result in severe injury or death. All slopes
require extra caution. If you cannot back up the slope or if you
feel uneasy on it, do not mow it.
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could overturn
the machine.
• Use slow speed. Choose a low gear so that you will not have
to stop or shift while on the slope.
• Follow the manufacturer’s recommendations for wheel weights
or counterweights to improve stability.
• Use extra care with grass catchers or other attachments.
These can change the stability of the machine.
• Keep all movement on the slopes
make sudden changes in speed or direction.
• Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly
slope.
Tall grass can hide obstacles.
Safe Operation Practices for Ride-On Mowers
DO NOT:
•
Do not
turn on slopes unless necessary, and then, turn slowly
and gradually downhill, if possible.
•
Do not
mow near drop-offs, ditches, or embankments. The
mower could suddenly turn over if a wheel is over the edge
of a cliff or ditch, or if an edge caves in.
•
Do not
mow on wet grass. Reduced traction could cause
sliding.
•
Do not
try to stabilize the machine by putting your foot on
the ground.
•
Do not
use grass catcher on steep slopes.
III. CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the ma chine
slow
and
gradual
straight
. Do not
down the
and the mowing activity.
where you last saw them.
• Keep children out of the mowing area and under the watchful
care of another responsible adult.
• Be alert and turn machine off if children enter the area.
• Before and when backing, look behind and
children.
• Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation.
• Never allow children to operate the machine.
• Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
IV. SERVICE
• Use extra care in handling gasoline and other fuels. They
are fl ammable and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the engine running.
Allow engine to cool before refueling. Do not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container inside where
there is an open fl ame, such as a water heater.
• Never run a machine inside a closed area.
• Keep nuts and bolts, especially blade attachment bolts, tight
and keep equipment in good condition.
• Never tamper with safety devices. Check their proper operation
regularly.
• Keep machine free of grass, leaves, or other debris buildup. Clean oil or fuel spillage. Allow machine to cool before
storing.
• Stop and inspect the equipment if you strike an object. Repair,
if necessary, before restarting.
• Never make adjustments or repairs with the engine
running.
• Grass catcher components are subject to wear, damage,
and deterioration, which could expose moving parts or
allow objects to be thrown. Frequently check components
and replace with manufacturer's recommended parts, when
necessary.
• Mower blades are sharp and can cut. Wrap the blade(s) or
wear gloves, and use extra caution when servicing them.
• Check brake operation frequently. Adjust and service as
required.
Never
assume that children will remain
down
for small
2
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
• Be sure the area is clear of other people before mowing.
Stop machine if anyone enters the area.
• Never carry passengers or children even with the blades
off.
• Do not mow in reverse unless absolutely necessary. Always
look down and behind before and while backing.
• Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation.
• Keep children out of the mowing area and under the watchful
care of another responsible adult.
• Be alert and turn machine off if children enter the area.
• Before and when backing, look behind and down for small
children.
• Mow up and down slopes (15° Max), not across.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could overtur n
the machine. Tall grass can hide obstacles.
• Use slow speed. Choose a low gear so that you will not
have to stop or shift while on the slope.
• Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down the
slope.
• If machine stops while going uphill, disengage blades, shift
into reverse and back down slowly.
• Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, if possible.
Look for this symbol to point out im por tant safety precautions. It means
CAU TION!!! BECOME ALERT!!! YOUR
SAFE TY IS INVOLVED.
CAUTION: Do not coast down a hill
in neutral, you may lose control of
the tractor.
CAUTION: Tow only the attachments
that are recommended by and comply with specifi cations of the ma nu fac tu rer of your tractor. Use common
sense when towing. Operate only at
the lowest possible speed when on a
slope. Too heavy of a load, while on
a slope, is dangerous. Tires can lose
traction with the ground and cause you
to lose control of your tractor.
CAUTION: In order to prevent ac ci den tal starting when setting up,
trans port ing, adjusting or making repairs, al ways disconnect spark plug
wire and place wire where it cannot
contact spark plug.
CONGRATULATIONS on your purchase of a new Grass Catcher. It has been designed, en gi neered and manu fac tured to
give you the best pos sible de penda bil ity and per form ance.
Should you experience any prob lems you can not easily remedy, please contact your nearest au tho rized service center/
department. They have com pe tent, well trained tech ni cians and the proper tools to service or repair this unit.
Please read and retain this manual. The in struc tions will enable you to assemble and main tain your Grass Catch er properly.
Always observe the "SAFETY RULES".
TABLE OF CONTENTS
SAFETY RULES .........................................................2-3
ASSEMBLY................................................................. 5-8
OPERATION .................................................................. 9
CUSTOMER RESPONSIBILITIES............................... 10
STORAGE .................................................................... 10
REPAIR PARTS...................................Center of Manual
3
Know Your Grass Catcher
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE ASSEMBLING OR OPERATING YOUR GRASS CATCH ER.
Compare the illustrations with the carton contents to familiarize yourself with the parts before starting the assembly. Study
the operating instructions and safety precautions thoroughly to insure proper functioning of your Grass Catcher and to
prevent injury to yourself and others. Save this manual for future reference.
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in
severe eye damage. Always wear safety glasses or eye shields be fore starting your trac tor and
while mow ing. We recommend a wide vision safety mask for over the spec tacles or stan dard safety
glasses.
00155
UNPACKING INSTRUCTIONS
• Remove all parts and packing materials from carton.
• Check carton contents against list. Be sure all parts
are there.
TOOLS REQUIRED FOR ASSEMBLY
(2) 9/16" Wrenches
BAG OF PARTS CONTENTS
ASSEMBLY
LOCATION
MOWER
DECK
BAFFLE
REAR
MOUNTING
BRACKET
TO
DRAW BAR
GROUP "A"
GROUP "B"
(4) Shoulder Bolts
5/16 - 18 Self Tapping
HARDWARE SHOWN ACTUAL SIZE
LOWER
CHUTE
TO
MOWER
DECK
CARTON CON TENTS:
(2) Container Tops
(2) Container Bottoms
(1) Upper Chute
(1) Lower Chute
GROUP "C"
(1) Washer 13/32 x 1 x 16 Ga.
(1) Support Assembly
(1) Bag of Parts
(1) Owner's Manual
(1) Locknut 3/8-16(1) Bolt 3/8-16 x 1-1/4
(1) Wing Nut
4
PARTS IDEN TI FI CA TION
02342
COVER
UPPER CHUTE
DUMP
BAG
INDICATOR
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CHUTE LATCH
GRASS
CATCHER
CONTAINERS
LOWER CHUTE
LOWER CHUTE
ATTAC HI NG
WING NUT
NOTE: When right hand (R.H.) and left hand (L.H.) are mentioned in this manual, it means when you are seated on the
tractor, in the operator's position.
CAUTION: BEFORE ASSEMBLING GRASS CATCHER TO TRACTOR:
• Depress clutch/brake pedal fully and set parking brake.
• Place gearshift/motion control lever in neutral (N) position.
• Place attachment clutch in "DISENGAGED" position.
• Turn ignition key "OFF" and remove key.
• Make sure the blade and all moving parts have completely stopped.
• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact
with plug.
ASSEMBLY
MOWER DECK BAFFLE (See Fig. 1)
1
Use Hardware - - GROUP "A"
1. Raise your tractor mower deck to its highest position.
2. Install the hex bolt, and locknut through mower deck
baffl e and tighten securely.
HEX BOLT
LOCKNUT
MOWER DECK BAFFLE
5
Fig. 1
BAGGER SUPPORT ASSEMBLY
2
(See Figs. 2A & 2B)
NOTE: If your tractor already has four (4) shoulder bolts
installed on the rear drawbar, simply hang the support assembly on the bolts. Discard the four (4) shoulder bolts
supplied and go on to Step 3 in struc tions.
SHOULDER
BOLTS
5
4
SUPPORT
ASSEMBLY
FIG. 2A
If your tractor does not have four (4) shoulder bolts installed
on the drawbar, follow the instructions below.
026
Use Hardware - - GROUP "B"
1. Using the four formed holes in the drawbar, install the
four shoulder bolts as shown and tighten securely.
2. Hang the support assembly on the bolts.
MOUNTING COVER ASSEMBLY TO
3
SUPPORT ASSEMBLY (See Fig. 3)
NOTE: For ease of assembly, you may wish to obtain the
as sis tance of another person for mounting cover assembly
to tractor.
1. Position cover assembly on ground behind tractor as
shown.
2. Lift and rotate cover to align cover bracket with support
assembly.
3. Slide cover assembly down onto the support
assembly.
COVER
ASSEMBLY
SUPPORT
ASSEMBLY
2644
0
SUPPORT
ASSEMBLY
FIG. 2B
SELF
TAPPING
SHOULDER
BOLTS
TO REMOVE THE SUPPORT ASSEMBLY (See
Fig. 2C)
1. Pull outward on the stop bracket enough to allow support
assembly to be lifted up and away from drawbar.
PULL OUT ON STOP BRACKET TO
REMOVE SUPPORT ASSEMBLY
02643
FIG. 2C
02646
FIG. 3
6
02343
CONTAINER ASSEMBLY (See Fig. 4)
4
1. Place bottom half inside of top half, as shown.
2. Place one foot inside bottom half and lift top half to
meet bottom half.
3. Press halves tightly together while lifting top to lock
into place as shown.
IMPORTANT: BEFORE LOCKING THE TABS, HOOKED EDGES
ON BOTH HALVES MUST OVERLAP TO FORM SEAL AS
SHOWN IN INSET.
4. Repeat for other containers.
CONTAINER
TOP HALF
No hardware required
CONTAINER
BOTTOM HALF
CONTAINER
TOP HALF
39
027
PRESS TOGETHER
TO FORM SEAL
WHILE LIFTING
TOP HALF
2089
0
CONTAINER MOUNTING (See Fig. 5)
5
1. Install one container to left side fi rst with warning to
outside of unit. Install other container to right side.
NOTE: Right con tain er should always over lap left con tain er
at center sup port.
2. Close cover and lock latch handle over center support
tube.
COVER LATCH
HANDLE
CONTAINER
WARNING
CONTAINER
HANDLE
No hardware required
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FIG. 5
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WARNING
CONTAINER
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FIG. 4
ASSEMBLY CHECK: Squeeze sides of lower half of con tain er and check that there is no gap between upper and
lower halves. If a gap appears, unlock tabs to separate
container halves and repeat instructions above.
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LOWER CHUTE (See Fig. 6)
6
1. Raise and hold defl ector shield in upright position.
2. Slide back edge of chute over rear corner of mower
3. Align slot in lower chute with hex bolt in mower deck
4. Secure with washer and wing nut.
WASHER
Use Hardware - - GROUP "C"
deck and pivot forward.
baffl e and close chute over deck openning.
CAUTION: Do not remove discharge
guard from mower. Raise and hold
guard when attaching lower chute
and allow it to rest on chute while
in operation.
DEFLECTOR SHIELD
MOWER DECK
BAFFLE
WING NUT
7
HEX BOLT
FIG. 6
UPPER CHUTE (See Figs. 7A & 7B)
7
No hardware required
1. Lower mower deck to its lowest cutting position.
2. Assemble upper chute by inserting curved end into
hole in back of cover.
NOTE: Handle carefully so as not to damage dump bag
in di ca tor.
3. Push in and turn upper chute until it is in line with lower
4. Align the bosses on lower chute with align ment slots
5. Secure with rubber latch by hooking hole in latch over
COVER
0
2
3
4
4
chute.
on upper chute and slide together.
latch pin.
DUMP BAG
INDICATOR
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HANDLE
UPPER
CHUTE
LOWER
CHUTE
LEVEL MOWER DECK
8
No hardware required
Be sure deck is properly leveled for best mower per for mance.
See your tractors owner's manual for instructions.
Fig. 7A
ALIGNMENT
SLOTS
LATCH PIN
02
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RUBBER
LATCH
BOSSES
Fig. 7B
8
OPERATION
TIPS FOR IMPROVED BAGGING
OPE RA TION:
Follow the mower operation instructions in your tractor
owner's manual.
When operating your grass catcher on a lawn where grass
and leaf bagging equipment has not been used, you are
picking up thatch and debris that has accumulated for long
periods of time. The amount collected and the total time
of operation may be greater than you will experience with
regular use of your grass catcher.
• Always run throttle at full speed when bagging.
• Select a gear low enough to give good mower cutting
performance, good quality cut and good bagging
per for man ce.
NOTE: It may be necessary to overlap width of cut to suit
your conditions.
• If grass is extremely tall, it should be mowed twice. The
fi rst time relatively high, the second time to desired
height.
• Use left hand side of mower for trimming.
• Plastic trash bags can be inserted inside grass catcher
containers for ease of debris disposal. To remove the
plastic trash bags when full:
a. Disengage blades, shift into neutral, en ga ge the
par king brake and stop the engine.
b. Raise seat. Unlatch and raise cover.
c. Remove one container at a time by grasping
con tai ner handles and pulling toward the rear, off
of the tube rails.
d. With the container resting on the ground, close
and secure the top of the plastic lawn bag.
e. Tip the container on its side and slide the fi lled bag
from the container.
f. Install a new plastic lawn bag with the edges of the
bag draped over upper lip of the container.
g. Repeat for other containers.
h. Reinstall containers making sure right con tai ner
overlaps left container at center supports.
j. Close cover and secure latches over center suppor t
tubes.
• Avoid cutting wet grass or in the morning while the dew
is still heavy. Grass clippings collected under these
conditions tend to be sticky and adhere to the walls of
the fl ow path causing clogging.
• Your bagger is equipped with a dump bag indicator. As
the bags become full, the fl ow indicating ball will drop
down in its slot, indicating that the bags are full or the
chutes have become clogged. Care should be taken
not to damage the parts and that the ball moves freely
at the beginning of each use.
NOTE: To help prevent clogging of chutes, check/empty
bags when ball begins to drop down in the slot. Experience
will teach you the best time to empty the bags.
• If the grass catcher fails to pick up cut grass or leaves,
it is an indication that clogging has occurred in the
system or that the grass catcher containers are full.
a. Disengage blades, shift into neutral, en ga ge the
parking brake and stop the engine.
- Raise seat. Unlatch and raise cover.
- Slide out containers and dispose of clippings .
- Replace containers, close cover, and latch.
b. Unlatch chutes and check for clogging
- Remove all debris in chutes.
- Reassemble and latch chutes
c. Check to insure dump bag indicator has not become
clogged.
- The air passage hole must be clear of debris.
Gently insert a small twig or wire into pas sage way
to clear.
CAUTION
• Do not operate mower with grass catch er
par tial ly installed.
• Disengage blades and stop engine be fore
leav ing tractor seat to empty con tain ers,
un clog ging chutes, etc.
• Close cover before starting.
• Disengage mower when crossing drive ways
or gravel surfaces and other areas where
thrown objects could be a hazard.
• Do not attempt to vacuum up cans or other
potentially hazardous pro jec tiles.
9
CUSTOMER RESPONSIBILITIES
GENERAL RECOMMENDATIONS
Always observe safety rules when performing any main te nance.
• Before each use check for loose fasteners.
• Clean unit thoroughly after each use.
BLADE CARE
For best results mower blades must be kept sharp. Re place
bent or damaged blades.
• See BLADE CARE instructions in your tractor owner's
manual.
CAUTION: BEFORE PERFORMING ANY
MAIN TE NANCE, SERVICE OR AD JUST MENTS:
• Depress clutch brake pedal fully and
set parking brake.
• Place gearshift/motion control lever in
"NEU TRAL" position.
• Place clutch control in "DIS EN GAGED"
po si tion.
• Turn ignition key to "OFF" position.
• Make sure blades and all moving parts
have completely stopped.
• Disconnect spark plug wire(s) from
spark plug(s) and place wire where it
cannot come in contact with plug.
STORAGE
When grass catcher is to be stored for a period of time,
clean it thoroughly, remove all dirt, grass, leaves, etc. Store
in a clean, dry place.
CAUTION: Do not leave grass in bagger
containers. Empty containers after each
use and before storing. Failure to do so
may result in spontaneous com bus tion
which could develop into a fi re.
CAUTION: Grass catcher components
are subject to wear, damage and
deterioration, which could expose
moving parts or allow objects to be
thrown. Frequently check components
and replace with manufacturer's
recommended parts, when necessary.
10
NOTES
11
REPAIR PARTS / PIÈCES DE RECHANGE
ARNING
Do not oper
ate mo
er unless container is proper
lyis
nstalled.Container is
subject to w
ear and detier
ior
ation.
Chec
k bag frequently
Replace when
cr
ac
ed or damaged.
Use only a recommended replacement container
ARNING
Do not oper
ate mo
er unless container is proper
lyis
nstalled.Container is
subject to w
ear and detier
ior
ation.
Chec
k bag frequently
Replace when
cr
ac
ed or damaged.
Use only a recommended replacement container
GRASS CATCHER - - MODEL NUMBER QC38B / RAMASSE-HERBE - - NUMÉRO DE MODÈLE QC38B
PRODUCT NUMBER 954 14 01-10 / NUMÉRO DE PRODUIT 954 14 01-10
3
2
2
20
38
4
5
6
7
20
10
8
9
11
12
22
12
13
9
14
15
17
18
16
19
23
26
24
27
28
39
20
20
35
20
20
20
2
34
33
21
32
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31
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36
29
25
29
REPAIR PARTS / PIÈCES DE RECHANGE
GRASS CATCHER - - MODEL NUMBER QC38B / RAMASSE-HERBE - - NUMÉRO DE MODÈLE QC38B
PRODUCT NUMBER 954 14 01-10 / NUMÉRO DE PRODUIT 954 14 01-10
KEY PART DESCRIPTION DESCRIPTION
NO. NO.
2 532069180 Nut, Crown lock #10-24 Écrou auto-serrant #10-24
3 532127533 Screen, Cover Grillage de couvercle
4 532171061 Cover Asm.(Incl. 3,38,39) Couvercle Ens.
(Y combris 3,38,39)
5 532139569 Chute, Upper Glissière supérieure
6 818021008 Screw, Special Vis spéciale
7 532140572 Dump Bag Indicator Indicateur de sac de
déchargement
8 532087175 Screw, #10-24 x 1-1/8 Vis #10-24 x 1-1/8
13
9 819061216 Washer 3/16x3/4x16 Ga. Ronde
10 532007206 Spacer, Split Entret
11 5320
12 8100
13 532109808 Latch, Chute Loquet de glissière
14 532125004 Nut, Weld Axe du loquet
15 874930620 Bolt, Hex 3/8-16 x 1-1/4 Boulon H 3/8-16 x 1-1/4
16 819131616 Washer 13/32x1x16 Ga. Rondelle 13/32x1x16 Ja.
17 873930600 Locknut 3/8-16 Écrou frein 3/8-16
18 532131970 Chute, Lower Glissière inférieure
19 532135651 Wingnut 3/8-16 Écrou à oreilles 3/8-16
60867 Nut, Acorn #10-24 Écrou borgne #10-24
71000 Washer, lock Rondelle frein
lle 3/16x3/4x16 Ja.
oise fendue
KEY PART DESCRIPTION DESCRIPTION
NO. NO.
20 871081010 Screw #10-24 x 5/8 Vis #10-24 x 5/8
21 532132796 Spring, Cover L.H. (black) Ressort de
22 532133235 Spacer, Cover Entretoise de couvercle
23 532132983 Spring, Cover R.H. (gray) Ressort de
24 532180923 Support Assembly Ensemble du support
25 873800400 Locknut Écrou
26 532124670 Spring, Retainer Ressort de retenue
27 872140405 Bolt Boulon
28 532179745 Bracket, Stop
29 532170165 Shoulder Bolt Boulo
31 532174083 Plug, Tubing End Chapeau de l’extrémité de
tuyau
32 5321
33 532128600 Pin, Hinge Goupille de charnière
34 532127534 Gasket, Cover Garniture de couvercle
35 532129585 Container, Top Conteneur supérieur
36 532183286 Container, Bottom Conteneur inférieur
38 532130895 Latch Handle, Cover Poignée de loquet de
39 532155042 Strip, Reinforcement Bande
— 532183159 Owner's Manual Man
79746 Bagger, Frame Cadre de ramasse-herbe
couvercle
Support
uel du proriétaire
couvercle C.G.
couvercle C.D.
frein
n
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