Poulan PXT195G42 User Manual

IMPORTANT MANUAL DO NOT THROW AWAY
03131
REPAIR PARTS MANUAL
WARNING:
MODEL:
Read this Man u al and follow all Warnings and Safety Instructions. Fail ure to do so can re sult in serious in ju ry.
PXT195G42
LAWN TRACTOR
ALWAYS WEAR EYE PROTECTION DURING OPERATION Visit our website: www.poulan.com
05.25.11 BD
532 44 42-44 Printed in the U.S.A.
HOW TO USE THIS MANUAL
This manual is designed to provide the customer with a means to identify the parts on his/her tractor when ordering repair parts. The illustrations may or may not represent the actual assemblies; therefore, it is not recommended to use this manual as a guide to assemble or disassemble the tractor. Some hardware and parts are drawn larger in order to more readily identify them.
Each tractor has its own model number. The model number for your tractor can be found on the fender under the seat. When ordering parts, always give the following information:
• Product - “TRACTOR”
• MODEL NUMBER - “PXT195G42 (96046002202)”
• Part Number
• Part Description
TABLE OF CONTENTS
SCHEMATIC ................................................................................................................ 3
ELECTRICAL ............................................................................................................ 4-5
CHASSIS ..................................................................................................................6-7
DRIVE........................................................................................................................8-9
ENGINE ................................................................................................................. 10-11
STEERING ............................................................................................................12-13
MOWER DECK .....................................................................................................14-15
MOWER LIFT ............................................................................................................. 16
SEAT .......................................................................................................................... 17
DECALS .....................................................................................................................18
WARRANTY ............................................................................................................... 19
2
TRACTOR - - MODEL NO. PXT195G42 (96046002202), PRODUCT NO. 960 46 00-22

SCHEMATIC

SCH11
RED
(OPTIONAL)
B
G
L
A
AMMETER
S
M
A1
A2
WHITE
FUSE
BATTERY
BLACK
BLACK
BLACK
SOLENOID
DER
CLUTCH/BRAKE
(PEDAL UP)
WHITE
2
3 1
6
JUNCTION
CONNECTOR
BLACK
BLACK
BLACK BLACKBLACK
GRAY
BLACK
STARTER
M
M
ATTACHMENT CLUTCH
(CLUTCH OFF)
BLACK
GRAY
REVERSE SWITCH (NOT IN REVERSE)
SEAT SWITCH
(NOT OCCUPIED)
NOTE
YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR
BRIGHTEST.
IGNITION SWITCH
POSITION
RUN/OVERRIDE
OFF
CIRCUIT
M+G+A1
B+A1 B+A1RUN
B+S+A1START
“MAKE”
L+A2
BLACK
CHASSIS HARNESS
BLUE
63
52
41
CONNECTOR
(MATING SIDE)
BLACK /WHITE
BLUE
FUEL
LINE
FUEL SHUT-OFF
SOLENOID
(IF SO EQUIPPED)
RED
LIGHT SWITCH
DASH HARNESS
CONNECTOR
(MATING SIDE)
CHASSIS
HARNESS
IGNITION
UNIT
(OPTIONAL)
HOUR
METER
CHARGING SYSTEM OUTPUT 3 AMP DC @ 3600 RPM
LIGHTING SYSTEM OUTPUT 5 AMP AC @ 3600 RPM
ORANGE
BROWN
6
3
5
2
4
1
WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE RE-INSTALLED TO PROPERLY SECURE YOUR WIRING.
SHORTING
CONNECTOR
SPARK
PLUGS GAP
(2 PLUGS ON
TWIN CYL. ENGINES)
BLACK
12V
POWER OUTLET
(OPTIONAL)
28 VOLTS AC MIN. @ 3600 RPM (CHARGING SYSTEM DISCONNECTED)
DIODE
14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)
HEADLIGHTS
ALTERNATOR
BLACK
NON-REMOVABLE
CONNECTIONS
REMOVABLE
CONNECTIONS
3
TRACTOR - - MODEL NO. PXT195G42 (96046002202), PRODUCT NO. 960 46 00-22

ELECTRICAL

T02K
With 12V Outlet Option
103
59
79
22
21
87
33
30
With Service Minder Option
4646
90
26
16
34
71
40
27
43
42
41
25
28
2
94
29
55
92
93
4
TRACTOR - - MODEL NO. PXT195G42 (96046002202), PRODUCT NO. 960 46 00-22
ELECTRICAL
KEY PART NO. NO. DESCRIPTION
1 532 16 34-65 Battery 2 874 76 04-12 Bolt Hex Head 1/4-20 x 3/4 8 532 19 32-28 Box Battery 16 532 17 61-38 Switch Interlock Push-In 21 532 40 02-52 Harness Socket Light w/4152J 22 532 00 41-52 Bulb Light 25 532 41 28-94 Cable Starter 26 532 17 51-58 Fuse 27 873 51 04-00 Nut Keps Hex 1/4-20 unc 28 532 19 88-85 Cable, Ground 29 532 19 27-49 Switch, Seat 30 532 19 33-50 Switch, Ign 33 532 41 19-33 Key/Chain 34 532 11 07-12 Switch Light / Reset 40 532 40 10-98 Harness Ign. Dash 41 817 72 04-08 Screw Thd Cut 1/4-20 x 1/2 42 532 13 15-63 Cover, Terminal 43 532 19 25-07 Solenoid 55 817 06 05-12 Screw Thdrol 5/16-18 x 3/4 71 532 44 15-44 Harness Chassis 79 532 17 52-42 Socket Asm Bulb 87 532 19 78-02 Switch Interlock Clutch Cable 90 532 43 53-95 Cover Square Terminal 92 532 19 66-15 Harness Pigtail Reverse Switch 93 532 19 25-40 Screw Plastite 10-14 x 2.0 94 532 19 18-34 Module Reverse ROS
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
5
TRACTOR - - MODEL NO. PXT195G42 (96046002202), PRODUCT NO. 960 46 00-22

CHASSIS AND ENCLOSURES

181
176
196
176
297
14
237
5
234
237
130
225
151
130
130
34
68
235
68
37
182
36
194
177
176
36
175
194
176
150
130
235
236
68
153
191
18
213
218
68
68
287
181
189
chassis-tex_TEX LT PRED_42_r1
58
162
189
159
138
180
183
228
194
68
183
228
159
236
152
217
189
52
189
6
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