Poulan PXT175G42 (96016002400) Owner’s Manual

iMPORTANT MANUAL DO NOT THROW AWAY

5000

OPERATOR'S MANUAL

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Read this Manual and follow all Warnings

and Safety Instructions. Failure to do so can

result in serious injury.

_k, WARNING"

PXT175G42

LAWN TRACTOR

ALWAYS WEAR EYE PROTECTION DURING OPERATION Visit our website: www.poulan.com

532 43 88-1 7 o_.2_.1oAP PrintedintheU.S.A.

Safe Operation Practices for Ride=On Mowers

DANGER: THiS CUTTING MACHINE iS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY iNSTRUCTiONS COULD RESULT iN SERIOUS iNJURY OR DEATH.

WARNING: in orderto prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.

WARNING: Donot coast down ahill in neu-tral, you may lose control of the tractor.

WARNING: Towonlythe attachments that are recommended by and comply with

specifications of the manufacturer of your tractor. Use common sense when towing.

Operate only atthe lowest possible speed when on a slope. Too heavy of a load,

while on a slope, is dangerous. Tires can lose traction with the ground and

cause you to lose control of your tractor.

WARNING

Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals

known to the State of California to cause cancer and birth defects or other reproductive harm.

WARNING

Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known

to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands

after handling.

I. GENERAL OPERATION

• Read, understand, and follow all instructions on the machine and in the manual before starting.

• Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at

all times.

• Only allow responsible adults, who are familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades.

• Ensure the area is clear of bystanders before operating. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary.

Always look down and behind before and while backing.

• Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when crossing gravel surfaces.

• Do not operate machine without the entire grass catcher, discharge chute, or other safety devices in place and working.

SAFETY RULES

• Slow down before turning.

• Never leave a running machine unattended. Always

turn off blades, set parking brake, stop engine, and remove keys before dismounting.

• Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before

cleaning the machine, removing the grass catcher, or unclogging the discharge chute.

• Operate machine only in daylight or good artificial light.

• Do not operate the machine while under the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unloading the machine into a trailer or truck.

• Always wear eye protection when operating machine.

• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower- related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.

• Follow the manufacturer's recommendation for wheel weights or counterweights.

• Keep machine free of grass , leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss of control and tip-over accidents, which can result in severe injury or

death. Operation on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it,

do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or other hidden

objects. Uneven terrain could overturn the machine.

Tall grass can hide obstacles.

• Choose a low ground speed so that you will not have to stop or shift while on the slope.

• Do not mow on wet grass. Tires may lose traction. Always keep the machine in gear when going down

slopes. Do not shift to neutral and coast downhill.

• Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope.

• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction,

which could cause the machine to roll over.

• Use extra care while operating machine with grass catchers or other attachments; they can affect the stability of the machine. Do no use on steep slopes.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not mow near drop-offs, ditches, or embankments.

The machine could suddenly roll over if a wheel isover

the edge or if the edge caves in.

Safe Operation Practices for Ride=On Mowers

SAFETY RULES

ill. CHILDREN

Tragic accidents can occur if the operator is not alert to

the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that

children will remain where you last saw them.

• Keepchildrenoutofthemowingareaandinthewatchful care of a responsible adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing

area for another ride and be run over or backed over by the machine.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs,

trees, or other objects that may block your view of a child.

IV. TOWING

• Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the

hitch point.

• Follow the manufacturer's recommendation for weight limits for towed equipment and towing on slopes.

• Never allow children or others in or on towed

equipment.

• On slopes, the weight of the towed equipment may cause loss of traction and loss of control.

• Travel slowly and allow extra distance to stop.

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injuryor property damage, use extreme

care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.

• Extinguish all cigarettes, cigars, pipes, and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling.

• Never fuel the machine indoors.

• Never store the machine or fuel container where there isan open flame, spark, orpilot light such as on a water

heater or other appliances.

• Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner. Always place containers

on the ground away from your vehicle when filling.

• Remove gas-powered equipment from the truck or trailer and refuel iton the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.

• Keep the nozzle incontact with the rim of the fuel tank or container opening at all times until fueling is complete.

Do not use a nozzle lock-open device.

• If fuel is spilled on clothing, change clothing immedi- ately.

• Never overfill fuel tank. Replace gas cap and tighten securely.

GENERAL SERVICE

• Never operate machine in a closed area.

• Keep all nuts and bolts tight to Ensure the equipment

is in safe working condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuel- soaked debris. Allow machine to cool before storing.

• If you strike a foreign object, stop and inspect the machine. Repair, if necessary, before restarting.

• Never make any adjustments or repairs with the engine running.

• Check grass catcher components and the discharge chute frequently and replace with manufacturer's rec- ommended parts, when necessary.

• Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as required.

• Maintain or replace safety and instruction labels, as necessary.

Ensure the area is clear of bystanders before operat- ing. Stop machine ifanyone enters the area.

Never carry passengers.

Do not mow in reverse unless absolutely necessary. Always look down and behind before and while back- ing.

Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing

area for another ride and be run over or backed over by the machine.

Keep children out ofthe mowing area and inthewatchful care of a responsible adult other than the operator.

Be alert and turn machine off if a child enters the area.

Before and while backing, look behind and down for small children.

Mow up and down slopes (15° Max), not across.

Choose a low ground speed so that you will not have to stop or shift while on the slope.

Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope.

If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

PRODUCT SPECiFiCATiONS

Gasoline Capacity 1.50 Gallons

and Type: Unleaded Regular

Oil Type (API-SG-SL): SAE 30 (above 32°F/0°0)

SAE 5W-30 (below 32°F/0°0)

Oil Capacity: 48 oz. Spark Plug: Champion RC12YC

(Gap: .030")

Ground Speed (MPH): Forward: 1st 1.0

2nd 1.4 3rd 2.1

4th 3.1 5th 4.0

6th 5.1

Reverse: 1.6

Charging System: 3 Amps Battery

5 Amps Headlights

Battery: AMP/HR: 28

Min. CCA: 230 Case Size: U1R

Blade Bolt Torque: 45-55 Ft. Lbs.

CONGRATULATIONS on your purchase of anew tractor.

Ithas been designed, engineered and manufactured to give

you the best possible dependability and performance. Should you experience any problem you can not easily rem-

edy, please contact your nearest authorized service center/ department. We have competent, well-trained technicians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will

enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for and using your tractor.

• Follow the instructions under "Maintenance" and "Stor- age" sections of this manual.

WARNING: This tractor is equipped with an internal com- bustion engine and should not be used on or near any

unimproved forest-covered, brush-covered orgrass-covered land unless the engine's exhaust system is equipped with

a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, itshould be maintained

in effective working order by the operator. A spark arrester for the muffler is available through your

nearest authorized service center/department.

TABLE F CONTENTS

SAFETY RULES ......................................................... 2=3

PRODUCT SPECIFICATIONS ....................................... 4

CUSTOMER RESPONSIBILITIES ................................. 4

ASSEMBLY ................................................................. 6=7

OPERATION ............................................................. 8=12

MAINTENANCE SCHEDULE ...................................... 13

MAINTENANCE ..................................................... 13=16

SERVICE AND ADJUSTMENTS ............................ 17o21

STORAGE .................................................................... 22

TROUBLESHOOTING ............................................ 23=24

WARRANTY ................................................................. 26

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UNASSEMBLED PARTS

Steering Wheel

Steering

Wheel Insert

(1) Hex Bolt

1 l

Steering Wheel Adapter

Steering Wheel

Steering Extension

Shaft

Seat

(1) Large Flat Washer

(1) 5/16 Lock Washer

1 l

Steering

Boot

l l

k J

(1) Washer

(1) Seat _ (1) Hex Bolt

Keys

(2) Keys

Slope Sheet

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use

the correct tools as necessary to ensure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed.

(1) 5/16" wrench Utility knife (2) 7/16" wrenches Tire pressure gauge (2) 1/2" wrenches Pliers (1) 9/16" wrench

When right or left hand ismentioned inthis manual, itmeans when you are in the operating position (seated behind the

steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons from carton.

Cut along dotted lines on all four panels of carton. Remove end panels and lay side panels flat.

Check for any additional loose parts or cartons and remove,

TO INSTALL STEERING WHEEL (See Fig. 2)

ASSEMBLE EXTENSION SHAFT AND BOOT

Slide extension shaft onto lower steering shaft.

• Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so they are pointing straight forward.

• Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension.

• Position steering wheel so cross bars are horizontal

(left to right) and slide inside boot and onto adapter.

• Assemble large flat washer, lock washer, hex bolt and tighten securely.

• Snap steering wheel insert into center of steering wheel.

• Remove protective materials from tractor hood and grill.

iMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID.

BEFORE REMOVING TRACTOR FROM SKID

TO CHECK BATTERY (See Fig. 1)

Lift seat to raised position.

NOTE: If this battery is put into service after month and year indicated on label (label is located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions).

• For battery and battery cable installation see "RE- PLACING BATTERY"in the "Service andAdjustments"

section in this manual.

SEAT

LABEL

:,_ iNSERT

_ LOCK

WASHER

LARGE FLAT

WASHER

/ STEERING

BOOT

LOWER

EXTENSION

STEERING _, SHAFT

SHAFT-... . __ - -

I ?-L 0 \ \ '1

t ! I

Fig. 1

Fig. 2

ASSEMBLY

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment bolt.

• Remove adjustment bolt, lock washer and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor.

• Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.

• Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt securely.

• Assemble adjustment bolt, lock washer and flat washer loosely. Do not tighten.

• Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position is reached which

allows you to press clutch/brake pedal all the way down.

• Get off seat without moving its adjusted position.

• Raise seat and tighten adjustment bolt securely.

SEAT

SEAT PAN

SHOULDER

BOLT

FLAT WASHER

ADJUSTMENT

BOLT

NOTE: You may now roll your tractor off the skid. Follow the instructions below to remove the tractor from the skid.

Al_ WARNING: Before starting, read, understand and fol-

low all instructions in the Operation section of this manual.

Ensure tractor is in awell-ventilated area. Ensure the area

in front of tractor is clear of other people and objects.

WASHER

Fig. 3

TO ROLLTRACTOR OFF SKiD (See Operation

section for location and function of controls)

• Raise attachment lift lever to its highest position.

• Release parking brake bydepressing clutch/brake pedal.

• Place gearshift lever in neutral (N) position.

• Roll tractor forward off skid.

• Remove banding holding the deflector shield up against

tractor.

Continue with the instructionsthat follow.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important

for best cutting performance.

• Reduce tire pressure to PSI shown on tires.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be prop- erly leveled. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed

correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is operating properly. See "TO CHECK BRAKE"

in the Service and Adjustments section of this manual.

J'CHECKLIST

BEFORE YOU OPERATE YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST

PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

J" All assembly instructions have been completed. J" No remaining loose parts in carton.

J" Battery is properly prepared and charged. J" Seat is adjusted comfortably and tightened securely. J" All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory).

J" Ensure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

J" Check mower and drive belts. Ensure they are routed

properly around pulleys and inside all belt keepers.

J" Check wiring. See that all connections are still secure

and wires are properly clamped.

WHILE LEARNING HOW TO USEYOUR TRACTOR, PAY EX- TRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:

J" Engine oil is at proper level. J" Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

J" Become familiar with all controls, their location and

function. Operate them before you start the engine. J" Ensure brake system is in safe operating condition. J" Ensure Operator Presence System and Reverse Op-

eration System (ROS) are working properly (See the

Operation and Maintenance sections in this manual).

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

L IXI

LOW CHOKE FAST SLOWREVERSE NEUTRAL HiGH

IGNiTiON SWITCH

6 G ®

ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE

OPERATION LOCKED UNLOCKED

SYSTEM (ROS)

FUEL OIL PRESSURE BATTERYOVER TEMP

LIGHT

ATTACHMENT

CLUTCH DISENGAGED

FREE WHEEL

(Automatic Models only)

ATTACHM ENT

CLUTCH ENGAGED

LIGHTS ON

DANGER, KEEP HANDS

AND FEET AWAY

Failure to follow instructions

could result in serious injury or death. The safety alert symbol

is used to identify safety inform- ation about hazards which can

result in death, serious injury and/or property damage.

REVERSE FORWARD MOWER HEIGHT MOWER LIFT

BRAKE/CLUTCH

PEDAL

DANGER indicates a hazard which, if not avoided, will result in death or serious injury.

WARNING indicates a hazard which, if not avoided, could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.

CAUTION when used without the alert symbol, indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicates a hazard which,

,Jl_lllll_Nl',,,

if not avoided, could result in death, serious injury and/or property damage.

FIRE indicates a hazard which, if not avoided,

could result in death, serious injury and/or

property damage.

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

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