Poulan PXT12538 (96016002200), 96016002200 Owner’s Manual

iMPORTANT MANUAL DO NOT THROW AWAY

OPERATOR'S MANUAL

EL:

Read this Manual and follow all Warnings

and Safety instructions. Failure to do so can result in serious injury.

PXT 12538

LAWN TRACTOR

ALWAYS WEAR EYE PROTECTION DURING OPERATION Visit our website: www.poulan-pro.com

50OO

_, WARNING:

4311 47 lo.2_.o9sR PrintedintheU.S.A.

Safe Operation Practices for Ride=On Mowers

DANGER: THiS CUTTING MACHINE iS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY iNSTRUCTiONS COULD RESULT iN SERIOUS iNJURY OR DEATH.

WARNING: in orderto prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.

WARNING: Do not coast down ahill in neu-tral, you may lose control of the tractor.

WARNING: Tow onlythe attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only atthe lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

WARNING

Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals

known to the State of California to cause cancer and birth defects or other reproductive harm.

WARNING

Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known

to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands

after handling.

I. GENERAL OPERATION

• Read, understand, and follow all instructions on the machine and in the manual before starting.

• Do not put hands or feet near rotating parts or under

the machine. Keep clear of the discharge opening at all times.

• Only allow responsible adults, who are familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades.

• Be sure the area is clear of bystanders before operating. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary.

Always look down and behind before and while backing.

• Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when crossing gravel surfaces.

• Do not operate machine without the entire grass catcher, discharge chute, or other safety devices in place and

working.

SAFETY RULES

• Slow down before turning.

• Never leave a running machine unattended. Always

turn off blades, set parking brake, stop engine, and remove keys before dismounting.

• Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or

unclogging the discharge chute.

• Operate machine only in daylight or good artificial light.

• Do not operate the machine while under the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unloading the machine into a trailer or truck.

• Always wear eye protection when operating machine.

• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower- related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.

• Follow the manufacturer's recommendation for wheel weights or counterweights.

• Keep machine free of grass , leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss of control and tip-over accidents, which can result in severe injury or

death. Operation on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it,

do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or other hidden

objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

• Choose a low ground speed so that you will not have to stop or shift while on the slope.

• Do not mow on wet grass. Tires may lose traction. Always keep the machine in gear when going down

slopes. Do not shift to neutral and coast downhill.

• Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed

slowly straight down the slope.

• Keep all movement on the slopes slow and gradual.

Do not make sudden changes in speed or direction,

which could cause the machine to roll over.

• Use extra care while operating machine with grass catchers or other attachments; they can affect the stability of the machine. Do no use on steep slopes.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not mow near drop-offs, ditches, or embankments. The machine could suddenly roll over if a wheel is over

the edge or if the edge caves in.

Safe Operation Practices for Ride=On Mowers

SAFETY RULES &

ill. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to

the machine and the mowing activity. Never assume that children will remain where you last saw them.

• Keepchildrenoutofthemowingareaandinthewatchful care of a responsible adult other than the operator.

• Be alert and turn machine off if a child enters the

area,

• Before and while backing, look behind and down for small children.

• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing

area for another ride and be run over or backed over by the machine.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs,

trees, or other objects that may block your view of a child.

IV. TOWING

• Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the

hitch point.

• Follow the manufacturer's recommendation for weight limits for towed equipment and towing on slopes.

• Never allow children or others in or on towed equipment.

• On slopes, the weight of the towed equipment may cause loss of traction and loss of control.

• Travel slowly and allow extra distance to stop.

V. SERVICE

SAFE HANDLING OF GASOLINE To avoid personal injuryor property damage, use extreme

care in handling gasoline. Gasoline isextremely flammable and the vapors are explosive.

• Extinguish all cigarettes, cigars, pipes, and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.

• Never fuel the machine indoors.

• Never store the machine or fuel container where there isan open flame, spark, orpilot light such as on a water

heater or other appliances.

• Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner. Always place containers

on the ground away from your vehicle when filling.

• Remove gas-powered equipment from the truck or trailer and refuel iton the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.

• Keep the nozzle incontact with the rim of the fuel tank or container opening at all times until fueling is complete.

Do not use a nozzle lock-open device.

• If fuel is spilled on clothing, change clothing immedi- ately.

• Never overfill fuel tank. Replace gas cap and tighten securely.

GENERAL SERVICE

• Never operate machine in a closed area.

• Keep all nuts and bolts tight to be sure the equipment is in safe working condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuel-

soaked debris. Allow machine to cool before storing.

• If you strike a foreign object, stop and inspect the machine. Repair, if necessary, before restarting.

• Never make any adjustments or repairs with the engine running.

• Check grass catcher components and the discharge chute frequently and replace with manufacturer's rec- ommended parts, when necessary.

• Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them. Check brake operation frequently. Adjust and service as required.

Maintain or replace safety and instruction labels, as necessary.

Be sure the area is clear of bystanders before operat- ing. Stop machine if anyone enters the area.

Never carry passengers.

Do not mow in reverse unless absolutely necessary. Always look down and behind before and while back- ing.

Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing

area for another ride and be run over or backed over by the machine.

Keep children out ofthe mowing area and inthewatchful care of a responsible adult other than the operator.

Be alert and turn machine off if a child enters the area.

Before and while backing, look behind and down for small children.

Mow up and down slopes (15° Max), not across. Choose a low ground speed so that you will not have

to stop or shift while on the slope. Avoid starting, stopping, or turning on a slope. If the

tires lose traction, disengage the blades and proceed slowly straight down the slope.

If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

Do not turn onslopes unless necessary, and then, turn slowly and gradually downhill, if possible.

PRODUCT SPECiFiCATiONS

GASOLINE CAPACITY 1.50 GALLONS

AND TYPE: UNLEADED REGULAR

OIL TYPE (API: SF-SJ): SAE 30 (above 32°F)

SAE 5W-30 (below 32°F)

OiL CAPACITY: 48 Oz.

SPARK PLUG: Champion RC12YC

(GAP: .030")

GROUND SPEED (MPH): Forward: 1st 1.0

2nd 1.4 3rd 2.1 4th 3.1 5th 4.0 6th 5.1

Reverse: 1.6

CHARGING SYSTEM: 3 AMPS BATTERY

5 AMPS HEADLIGHTS

BATTERY: AMP/HR: 28

MIN. CCA: 230 CASE SIZE: U1R

BLADE BOLT TORQUE: 45-55 FT. LBS.

CONGRATULATIONS on your purchase of a new tractor.

Ithas been designed, engineered and manufactured to give

you the best possible dependability and performance. Should you experience any problem you cannot easily

remedy, please contact your nearest authorized service center/department. We have competent, well-trained technF

cians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will

enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES".

CUSTOMER RESPONSiBiLiTiES

• Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for

and using your tractor.

• Follow the instructions under "Maintenance" and "Stor- age" sections of this owner's manual.

WARNING: This tractor isequipped with an internal com- bustion engine and should not be used on or near any un-

improved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system isequipped with

a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, itshould be maintained

in effective working order by the operator. A spark arrester for the muffler is available through your

nearest authorized service center/department (See REPAIR

PARTS section of this manual). In the state of California the above is required by law

(Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands.

TABLE OF CONTENTS

SAFETY RULES ......................................................... 2=3

PRODUCT SPECiFiCATiONS ....................................... 4

CUSTOMER RESPONSIBILITIES ................................. 4

ASSEMBLY .................................................................... 6

OPERATION ............................................................. 8=12

MAINTENANCE SCHEDULE ...................................... 13

MAINTENANCE ...................................................... 13=16

SERVICE AND ADJUSTMENTS ............................ 17o20

STORAGE .................................................................... 21

TROUBLESHOOTING ............................................ 22=23

WARRANTY ................................................................. 26

UNASSEMBLED PARTS

Steering

/ \

I \

\ I

\ /

Steering

Wheel Insert

(1) Bolt

Steering Wheel

L i

i J

Steering Wheel

Adapter

f -- ... Steering

/" _ Extension

k.... j Shaft

I -" I

I I

I I Steering

,_ _ .I / Boot

Seat

(1) Lock Washer (1) Large Flat Washer

(1) Large Flat Washer

(1) Lock Washer

(1) Seat

(1) Bolt

Keys Slope Sheet

(1) Oil Drain Tube

For Future Use

Key(s)

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use

the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed.

(1) 5/16" wrench Utility knife (2) 7/16" wrenches Tire pressure gauge (2) 1/2" wrenches Pliers (1) 9/16" wrench

When right or left hand ismentioned inthis manual, itmeans when you are in the operating position (seated behind the

steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons from carton.

• Cut along dotted lines on all four panels of carton. Remove end panels and lay side panels flat.

• Check for any additional loose parts or cartons and remove.

TO INSTALL STEERING WHEEL (See Fig. 2)

ASSEMBLE EXTENSION SHAFT AND BOOT

• Slide extension shaft onto lower steering shaft.

• Place tabs of steering boot over tab slots in dash and push down to secure.

iNSTALL STEERING WHEEL

• Position front wheels of the tractor so they are pointing straight forward.

• Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension.

• Position steering wheel so cross bars are horizontal

(left to right) and slide inside boot and onto adapter.

• Assemble large flat washer, lock washer, hex bolt and tighten securely.

• Snap steering wheel insert intocenter ofsteeringwheel.

• Remove protective materials from tractor hood and grill.

iMPORTANT: CHECK FOR AND REMOVEANY STAPLESIN SKIDTHAT MAYPUNCTURETIRES WHERE TRACTOR ISTO ROLL OFF SKID.

BEFORE REMOVING TRACTOR FROM SKID

TO CHECK BATTERY (See Fig. 1)

• Lift seat to raised position. NOTE: If this battery is put into service after month and

year indicated on label (label is located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual

for charging instructions).

• For battery and battery cable installation see "RE- PLACING BATTERY"in the "Service and Adjustments"

section in this manual.

SEAT

Fig. 1

LABEL

! i '_INSERT

'-i_BOLT

i LOCK

WASHER

LARGE FLAT

WASHER

/ STEERING

BOOT

ADAPTER

LOWER i STEERING _o SHAFT

_------_ EXTENSION

SHAFT_ __ _- 71

\ / /_,b

II #,,! " _'-_ _ _

i _. i /1

£ ii /

Fig. 2

ASSEMBLY

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment bolt.

• Remove adjustment bolt, lock washer and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor.

• Pivot seat upward and remove from the cardboard pack- ing. Remove the cardboard packing and discard.

• Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan.

• Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor.

• Pivot seat and pan forward and assemble adjustment bolt, Iockwasher and flat washer loosely. Do not tighten

Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal allthe way down.

• Get off seat without moving its adjusted position.

• Raise seat and tighten adjustment bolt securely.

SEAT SHOULDER

SEAT

PAN, _

FLAT

LOCK

ADJUSTMEN]

BOLT

Fig. 3

NOTE: You may now rollyour tractor off the skid. Follow the instructions below to remove the tractor from the skid.

,_,WARNING: Before starting, read, understand and follow

all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in

front of tractor is clear of other people and objects.

TO ROLLTRACTOR OFF SKiD (See Operation section for location and function of controls)

• Raise attachment lift lever to its highest position.

• Release parking brake bydepressing clutch/brake pedal.

• Place gearshift lever in neutral (N) position.

• Roll tractor forward off skid.

• Remove banding holding the deflector shield up against tractor.

Continue with the instructionsthat follow.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important

for best cutting performance.

• Reduce tire pressure to PSI shown on tires.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See"TO LEVEL MOWER HOUSING" inthe Service

and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion and mower blade drive belts inthe Service and Adjustments sec-

tion ofthis manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is operating properly. See "TO CHECK BRAKE" in the Service and Adjustments section of this manual.

J'CHECKLIST

BEFORE YOU OPERATE YOUR NEW TRACTOR, WE WISH TO ASSURE THATYOU RECEIVETHE BEST PER-

FORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

¢" All assembly instructions have been completed. v" No remaining loose parts in carton.

v" Battery is properly prepared and charged. ¢" Seat is adjusted comfortably and tightened securely. v" All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory).

¢" Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

¢" Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

¢" Check wiring. See that all connections are still secure

and wires are properly clamped.

WHILE LEARNING HOWTO USEYOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:

v" Engine oil is at proper level. ¢" Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

v" Become familiar with all controls, their location and

function. Operate them before you start the engine.

¢" Be sure brake system is in safe operating condition. ¢" Be sure Operator Presence System and Reverse Op-

eration System (ROS) are working properly (See the Operation and Maintenance sections in this manual).

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

REVERSE NEUTRAL HiGH

ENGINE OFF REVERSE ENGINE ON

LIGHTS ON FUEL BATTERY

ATTACHMENT

CLUTCH DISENGAGED

FREE WHEEL

(Automatic Models only)

OPERATION

SYSTEM (ROS)

ATTACHM ENT

CLUTCH ENGAGED

DANGER, KEEP HANDS

AND FEETAWAY

L I",1

LOW CHOKE FAST SLOW

IGNITION SWITCH

G ® d?

ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE

LOCKED UNLOCKED

REVERSE FORWARD MOWER HEIGHT

BRAKE/CLUTCH

PEDAL

DANGER indicates a hazard which, if not avoided, wili result in death or serious injury.

WARNING indicates a hazard which, if not avoided, could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

MOWER LiFT

Failure to follow instructions

could result in serious injury or death. The safety alert symbol

is used to identify safety inform- ation about hazards which can

result in death, serious injury and/or property damage.

CAUTION when used without the alert symbol, indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury

and/or property damage. FIRE indicates a hazard which, if not avoided,

could result in death, serious injury and/or

property damage.

OPERATION

KNOW YOUR TRACTOR

READ THiS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

LIGHT

THROTTLE/CHOKE

CLUTCH/BRAKE PEDAL

ATTACHMENT CLUTCH LEVER

iGNiTiON SWITCH POSiTiON

LiFT LEVER PLUNGER

ATTACHMENT

LiFT LEVER

PARKING BRAKE

GEAR SHIFT

LEVER

Our tractors conform to the applicable safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, orother attachments mountedto your tractor.

ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor.

CLUTCH/BRAKE PEDAL- Used for declutching and brak- ing the tractor and starting the engine.

GEARSHIFT LEVER - Selects the speed and direction of the tractor.

IGNITION SWITCH - Used for starting/stopping the engine.

02829

FIG. 4

LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position.

LIGHT SWITCH - Turns the headlights on and off. PARKING BRAKE - Locks clutch/brake pedal into the

brake position. REVERSE OPERATION SYSTEM (ROS) "ON" POSI=

TION =Allows operation of mower deck or other powered attachment while in reverse.

THROTTLE/CHOKE CONTROL - Used for starting and controlling engine speed.

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which can result

in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 5)

Your tractor is equipped with an operator presence sens- ing switch. When engine is running, any attempt by the

operator to leave the seat without first setting the parking brake will shut off the engine.

• Depress clutch/brake pedal intofull "BRAKE" position and hold.

• Place parking brake lever in"ENGAGED" position and release pressure from clutch/brake pedal. Pedal should

remain in"BRAKE" position. Make sure parking brake will hold tractor secure.

ATTACHMENT CLUTCH LEVER "ENGAGED"

POSiTiON

THROTTLE/ iGNiTiON KEY

CHOKE CONTROL "DISENGAGED"

LEVER POSiTiON

PARKING BRAKE

"BRAKE"

POSiTiON POSiTiON

GEAR SHIFT

CLUTCH/BRAKE PARKING BRAKE PEDAL "DRIVE" "DISENGAGED"

POSiTiON POSiTiON

FIG. 5

STOPPING (See Fig. 5)

MOWER BLADES -

• To stop mower blades,move attachment clutch lever to "DISENGAGED" position.

GROUND DRIVE -

• To stop ground drive, depress clutch/brake pedal into full "BRAKE" position.

• Move gearshift lever to neutral (N) position.

ENGINE -

• Move throttle control between half and full speed (fast) position.

NOTE: Failure to move throttle control between half and full speed (fast) position, before stopping may cause engine

to "backfire".

• Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent

unauthorized use.

• Never use the choke position to stop engine.

IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN "OFF" WILL CAUSETHE BATTERY

TO BE DISCHARGED, (DEAD).

LEVER

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility, al- ways stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor com-

pletely, as described above, before leav= ing the operator's position; to empty grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 5)

Always operate engine at full speed(Fast).

• Operating engine at less than full speed(Fast) reduces the engine's operating efficiency rate.

• Full speed(Fast) offers the mower performance.

TO MOVE FORWARD AND BACKWARD

(See Fig. 5)

The direction and speed of movement is controlled by the gearshift lever.

• Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position.

• Move gearshift lever to desired position.

• Slowly release clutch/brake pedal to start move- ment.

IMPORTANT: BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE.

TO ADJUST MOWER CUTTING HEIGHT (See Fig. 6)

The position of the attachment lift lever determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move lever to desired position.

The cutting height range is approximately 1-1/2" to 4". The heights are measured from the ground to the blade tip

with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of

grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2" during the cool season and to over 3" during hot months. For healthier and better looking lawns, mow

often and after moderate growth.

• For best cutting performance, grass over 6" in height should be mowed twice. Make the first cut relatively

high; the second to desired height.

OPERATION

TO OPERATE MOWER (See Fig. 6)

Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with

the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally

positioned inthe seat to prevent the engine from hesitating or cutting off when operating your equipment on rough,

rolling terrain or hills.

• Select desired height of cut.

• Start mower blades by engaging attachment clutch control.

TO STOP MOWER BLADES (See Fig. 6)

• Disengage attachment clutch control.

_ AUTION: Do not operatethe mower without

either the entire grass catcher, on mowers so equipped, or the deflector shield in place.

"ENGAGED" POSITION

LIFT LEVER

HiGH POSITION

LOW POSITION

REVERSE OPERATION SYSTEM (ROS) (See Fig. 7)

Your tractor is equipped with a Reverse Operation System (ROS). Any attempt by the operator to travel in the reverse

direction with the attachment clutch engaged will shut offthe engine unless ignition key is placed inthe ROS "ON" position.

_I:_WARNING: Backing up with the attachment clutch en- gaged while mowing is strongly discouraged. Turning the

ROS "ON", to allow reverse operation with the attachment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged. Do not mow in reverse unless absolutely necessary.

USING THE REVERSE OPERATION SYSTEM =

• Depress clutch/brake pedal all the way down and hold.

• With engine running, turn ignition key counterclockwise to ROS "ON" position.

• Look down and behind before and while backing.

• Move gear shift lever to reverse (R) position and slowly release clutch/brake pedal to start movement.

• When use of the ROS is no longer needed, turn the ignition key clockwise to engine "ON" position.

ATTACHMENT CLUTCH LEVER

"DISENGAGED" POSITION -_.

SHIELD

FiG. 6

TO OPERATE ON HILLS

I WARNING: Do not drive up or down hills I I with slopes greater than 15° and do not drive

across any slope.

• Choose theslowestspeed beforestarting upor down hills.

• Avoid stopping or changing speed on hills.

• If stopping isabsolutely necessary, push clutch/brake pedal quicklyto brake position and engage parking brake.

• Movegearshift leverto 1stgear.Besureyou haveallowed room for tractor to roll slightly as you restart movement.

• Torestart movement, slowly release parking brake and clutch/brake pedal.

• Make all turns slowly.

TOWING CARTS AND OTH ER ATTACHMENTS

Tow only the attachments that are recommended by and comply with specifications ofthe manufacturer of your trac-

tor. Use common sense when towing. Too heavy of a load, while on a slope, isdangerous. Tires can lose traction with

the ground and cause you to lose control of your tractor.

ROS "ON"

POSITION

ENGINE "ON" POSITION (NORMAL OPERATING)

Fig. 7

TO TRANSPORT

• Raise attachment lift to highest position with attachment lift control.

• When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position.

• Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying

hood to tractor (rope, cord, etc.).

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

• Check engine oil with tractor on level ground.

• Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds,

remove and read oil level. If necessary, add oil until "FULE' mark on dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the

Maintenance section of this manual).

• To change engine oil, see the Maintenance section in this manual.

OPERATION

ADD GASOLINE

• Fill fuel tank to bottom offiller neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with aminimum

of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life).

Do not mix oilwith gasoline. Purchase fuel inquantities that can beused within 30 days toassure fuel freshness.

i& CAUTION: Wipe off any spilled oil or

IMPORTANT: WHEN OPERATING INTEMPERATURES BELOW 32°F(0°0), USE FRESH, CLEAN WINTER GRADE GASOLINE

TO HELP INSURE GOOD COLD WEATHER STARTING.

CAUTION:Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract tools= ture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage.

To avoid engine problems, the fuel system should be emptied before storage of30 days or

longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are

empty. Use fresh fuel next season. See Storage Instructions for additional information. Never

use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

fuel. Do not store, spill or use gasoline

near an open flame.

TO START ENGINE (See Fig. 4)

When starting the engine for the first time or ifthe engine has run out of fuel, it will take extra cranking time to move

fuel from the tank to the engine.

• Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

• Place gear shift lever in neutral (N) position.

• Move attachment clutch to "DISENGAGED" position.

• Move throttle control to choke (1\1)position.

NOTE: Before starting, read the warm and cold starting procedures below.

• Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen

seconds per minute. If the engine does not start after several attempts, move throttle control to fast position,

wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke (

I\1)position and retry.

WARM WEATHER STARTING (50°F/10°C and above)

• When engine starts, move the throttle control to the fast position.

• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine

and allow itto warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50°F/10°C and below)

• When engine starts, allow engine to run with the throttle

control in the choke (1",,I)position until the engine runs roughly, then move throttle control to fast position. This

may require an engine warm-up period from several sec- onds to several minutes, depending on the temperature.

• The attachments can also be used during the engine warm-up period.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 °F) the carburetor fuel mixture may

need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" inthe Service and Adjustments section of this manual.

MOWING TIPS

• Mower should be properly leveled for best mowing per- formance. See "TO LEVEL MOWER HOUSING" inthe

Service and Adjustments section of this manual.

• The left hand side ofmower should be used for trimming.

• Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the

machine. This will result in a more even distribution of clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs,

fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until

finished (See Fig. 8).

FIG. 8

• If grass is extremely tall, itshould be mowed twice to reduce load and possible fire hazard from dried clip- pings. Make first cut relatively high; the second to the

desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to

dry before mowing.

• Always operate engine at full throttle when mow- ing to assure better mowing performance and proper

discharge of material. Regulate ground speed by se- lecting a low enough gear to give the mower cutting

performance as well as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain and give best performance of

the attachment being used.

MAINTENANCE

SCHEDULE

BEFORE

EACH

USE

EVERY

HOURS

Check Brake Operation Check Tire Pressure

R Check Operator Presence & ROS System. _

A Check for Loose Fasteners C ChecWReplace Mower Blades

T Lubrication Chart 0 Check Battery Level

R Clean Battery and Terminals

Check Transaxle Cooling Check Mower Levelness

Check V-Belts Check Engine Oil Level

Change Engine Oil (with oil filter)

Change Engine Oil (without oil filter

_ Clean Air Filter

G Clean Air Screen

Inspect Muffler/Spark Arrester N Replace Oil Filter (If equipped) E Clean Engine Cooling Fins

Replace Spark Plug

Replace Air Filter Paper Cartridge

__ _ce Fuel Filter

- Change more often when operating under a heavy load or in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have

been subjected to operator abuse or negligence. To receive

full value from the warranty, operator must maintain tractor

as instructed in this manual. Some adjustments will need to be made periodically to

properly maintain your tractor.

At least once a season, check to see if you should make

any of the adjustments described in the Service and

Adjustments section of this manual.

• At least once a year you should replace the spark plug, clean or replace air filter, and check blades and belts

for wear. A new spark plug and clean air filter assure

proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and ROS systems for proper

operation.

• Check for loose fasteners.

EVERY

HOURS

VP1,2

EVERY

HOURS

VP1,2

EVERY

100

HOURS

EVERY

SEASON

BEFORE

STORAGE

!/+ t/+

_,2

V'2

3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery.

LUBRICATION CHART

C_ SPINDLE ZERK

FRONT

WHEEL

(2_ FRONT

WHEEL BEARING

ZERK

(_ SAE 30 or 10w30 motor oil (_) General Purpose Grease

(_ Refer to Maintenance "ENGINE" Section

iMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS

LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OFTHE SELF-LUBRICATING BEARINGS.

IFYOU FEELTHEY MUST BE LUBRICATED, USE ONLYA DRY, POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY.

BEARING

ZERK

(_ ENGINE

GEARSHIFT

PIVOTS

MAINTENANCE

TRACTOR

Always observe safety rules when performing any maintenance.

BRAKE OPERATION If tractor requires more than five (5) feet to stop at highest

speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted. (See "TO CHECK BRAKE" in the Service and Adjustments

section of this manual).

TIRES

• Maintain proper air pressure in all tires (See the sides of tires for proper PSI).

• Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your

local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM AND REVERSE OPERATION SYSTEM (ROS) (See Fig. 9)

Be sure operator presence and reverse operation systems are working properly. If your tractor does not function as

described, repair the problem immediately.

• The engine should not start unless the brake pedal is fully depressed, and the attachment clutch control is in the disengaged position.

CHECK OPERATOR PRESENCE SYSTEM

• When the engine is running, any attempt bythe operator to leave the seat without first setting the parking brake should shut off the engine.

• When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never operate unless the operator is in the seat.

CHECK REVERSE OPERATION (ROS) SYSTEM

• When the engine is running with the ignition switch in the engine "ON" position and the attachment clutch

engaged, any attempt by the operator to shift into reverse should shut off the engine.

• When the engine is running with the ignition switch in the ROS "ON" position and the attachment clutch engaged, any attempt by the operator to shift into reverse should NOT shut off the engine.

ROS "ON" POSITION

ENGINE "ON" POSITION (NORMAL OPERATING)

Fig. 9

BLADE CARE

Forbest results mower blades must bekept sharp. Replace

bent or damaged blades.

proved by the manufacturer of your tractor.

_ CAUTION: Use onlya replacement blade ap=

Using a blade not approved by the manu= facturer of your tractor is hazardous, could damage your tractor and void your warranty.

BLADE REMOVAL (See Fig. 10)

• Raise mower to highest position to allow access to blades.

NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.

• Remove blade bolt by turning counterclockwise.

• Install new or resharpened blade with stamped "THIS SIDE UP" facing deck and mandrel assembly.

iMPORTANT:TO ENSURE PROPERASSEMBLY,CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL ASSEMBLY.

• Install and tighten blade bolt securely (45-55 Ft. Lbs. torque).

IMPORTANT: SPECIAL BLADE BOLTHEATTREATED.

BLADE BOLT

(SPECIAL)

CENTER HOLE

Fig. 10

BATTERY

Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery

with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on your tractor ismain- tenance free. Do not attempt to open orremove caps orcov-

ers. Adding or checking level of electrolyte isnot necessary. TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the battery to "leak" power.

• Raise seat.

• Disconnect BLACK battery cable first then RED bat- tery cable and remove battery from tractor.

• Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brush until bright.

• Coat terminals with grease or petroleum jelly.

• Reinstall battery (See "REPLACING BATTERY" inthe

SERVICEAND ADJUSTMENTS section ofthismanual).

MAINTENANCE

V=BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not

adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE MAINTENANCE

Keep transaxle free from build-up of dirt and chaff which

can restrict cooling.

Do not attempt to clean transaxle while engine is running

or while the transaxle is hot. To prevent possible damage to seals, do not use high pressure water or steam to clean

transaxle.

ENGINE

OiL

DRAIN PLUG

EXTENSION

LUBRICATION

Only use high quality detergent oil rated with API service classification SG-SL. Select the oil's SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

F -20 0 30 32 40 60 80 100

c -20 -10 ;0 40

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting incold weather, they will result inincreased

oil consumption when used above 32°R Check your engine oil level more frequently to avoid possible engine damage

from running low on oil. Change the oil after every 25 hours of operation or at least

once a year if the tractor is not used for 25 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill

cap/dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Fig. 11)

Determine temperature range expected before oil change.

All oil must meet API service classification C.

• Be sure tractor ison level surface.

• Oil will drain more freely when warm.

• Catch oil ina suitable container.

• Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.

for an extended period of time immedi- ately prior to draining oil, oil will be hot.

oil visc chart1

Fig. 11

• Slide oil drain extension under oil drain hole (drain hole maybe flush with or protrude from engine blockside wall).

• Make sure back face of oil drain extension isflush with engine side wall.

• Make sure bottom lip of oil drain extension is lined up with bottom of oil drain hole.

• Position a container to catch oil directly under front end of oil drain extension.

• Slide a 1/2" (12 point) socket mounted on an extension onto oil drain plug.

• Loosen plug while holding the oildrain extension firmly in place.

• Drain oil intocontainer.

• After oil has drained completely, reinstall oil drain plug. (Do not tighten more than 13 Ft-Lb's)

• Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see

"PRODUCT SPECI FICATIONS" section ofthis manual.

• Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap istightened securely for accurate reading. Keep oil at "FULL' line on dipstick. Tighten cap onto the tube securely when finished.

ENGINE OIL FILTER

Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one

year. See engine manual.

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with awire brush or

compressed airto remove dirt and stubborn dried gum fibers.

AIR FILTER

Your engine will not run properly using a dirty air filter. Service air cleaner more often under dusty conditions. See

Engine Manual.

MAINTENANCE

ENGINE COOLING SYSTEM (See Fig, 12)

Debris may clog the engine's air cooling system. Remove blower housing and clean the area shown to prevent over- heating and engine damage.

AiR SCREEN

MUFFLER

Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing sea- son or after every 100 hours of use, whichever comes first. Spark plug type and gap setting is shown in "PRODUCT SPECIFICATIONS" section of this manual.

IN=LINE FUEL FILTER (See Fig. 13)

The fuel filter should be replaced once each season. Iffuel filter becomes clogged, obstructing fuel flow to carburetor,

replacement is required.

• With engine cool, remove filter and plug fuel linesections.

• Place new fuel filter in position in fuel line with arrow pointing towards carburetor.

• Be sure there are no fuel line leaks and clamps are properly positioned.

• Immediately wipe up any spilled gasoline.

CLEAN OUT CHAFF AND DEBRIS

Fig. 12

CLAMP

FUEL FILTER _ ",---,/___..z_

/ / / uu667

FIG. 13

CLEANING

Clean engine, battery, seat,finish, etc.ofall foreign matter.

• Keep finished surfaces and wheels free of all gasoline, oil, etc.

• Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and trans-

mission are covered to keep water out. Water in engine or transmission will shorten the useful life of your tractor. Use

compressed air or a leaf blower to remove grass, leaves and trash from tractor and mower.

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