Poulan Pro CO18542STC User Manual

OWNER'S MANUAL

MODEL NO. CO18542STC

18.5 HP 42 INCH
LAWN TRACTOR

• Assembly

• Operation

• Maintenance

• Service and Adjustments

• Storage

• Troubleshooting

• Repair Parts

)

i

For Parts and Service, contact our authorized distributor:

call 1-800-849-1297 For Technical Assistance: call 1-800-829-5886

Poulan

193008 6.3.04 MH
PRINTED IN U.S.A.

Warranty ................................................ 2

Safety Rules .......................................... 3

Product Specifications ........................... 6

Assembly/Pre-Operation ....................... 8

Operation ............................................. 11

Maintenance Schedule ........................ 17

Maintenance ........................................ 17

Service and Adjustments ..................... 20

Storage ................................................ 25

Troubleshooting ................................... 26

Repair Parts ......................................... 30

LIMITED WARRANTY

The Manufacturer warrants to the original consumer purchaser that this product as

manufactured is free from defects in materials and workmanship. For a period of two
(2) years from date of purchase by the original consumer purchaser, we will repair or
replace, at our option, without charge for parts or labor incurred in replacing parts, any

part which we find to be defective due to materials or workmanship. This Warranty is
subject to the following limitations and exclusions.

1. This warranty does not apply to the engine, other than EHP manufactured transaxle/
transmission components, battery (except as noted below) or components parts

thereof. Please refer to the applicable manufacturer's warranty on these items.

2. Transportation charges for the movement of any power equipment unit or attachment
are th6 responsibility of the purchaser. Transportat on charges for any parts submit-

ted for replacement under this warranty must be paid by the purchaser unless such

return is requested by Electrolux Home Products.

3. Battery Warranty: On products equipped with a Battery, we will replace, without
charge to you, any battery which we find to be defective in manufacture, during the
first ninety (90) days of ownership. After ninety (90) days, we will exchange the Bat-

tery, charging you 1/12 of the price of a new Battery for each full month from the date
of the original sale. Battery must be maintained in accordance with the instructions

furnished.

4. The Warranty period for any products used for rental or commercial purposes is

limited to 90 days from the date of original purchase.

5. This Warranty applies only to products which have been properly assembled, ad-
justed, operated, and maintained in accordance with the instructions furnished. This

Warranty does not apply to any product which has been subjected to alteration, mis-
use, _buse, improper assembly or installation, delivery damage, or to normal wear of

the product.

6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal

wear, normal adjustments, standard hardware and normal maintenance.

7. In the event you have a claim under this Warranty, you must return the product to an
authorized service dealer.

Should you have any unanswered questions concerning this WarrantY, please contact:

ElectroluxHomeProducts,Inc. In Canada contact:
OutdoorProductsCustomer Service Dept. ElectroluxCanada Corp.
250 BobbyJonesExpressway 7075 Ordan Drive
Augusta,GA 30909 USA Mississauga,Ontario

giving the model number, serial number and date of purchase of your product and the
name and address of the authorized dealer from whom it was purchased.

THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL

DAMAGES AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME TIME
PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas do

not allow the limitation of consequential damages or limitations of how long an implied
Warranty may last, so the above limitations or exclusions may not apply to you. This

Warranty gives you specific legal rights, and you may have other rights which vary from
locale to locale.

This is a limited Warranty within the meaning of that term as defined in the Magnuson-
Moss Act of 1975.

L5T "1K6

2

IMPORTANT: This cutting machine is capable of amputating hands and feet and throw-
ing objects. Failure to observe the following safety instructions could result in serious

injury or death.

,_WARNING: In order to prevent ac-

cidental starting when setting up, trans-

porting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where itcannot contact spark
plug.

,_WARNING: Do not coast down a
hill in neutral, you may lose control of the

tractor.
,_WARNING: Tow only the attachments

that are recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.

Operate only at the lowest possible speed

when on a slope. Too heavy of a load,
while on a slope, is dangerous. Tires can

lose traction with the ground and cause

you to lose control of your tractor.
,_WARNING: Engine exhaust, some

of its constituents, and certain vehicle
components contain or emit chemicals

known to the State of California to cause
cancer and birth defects or other reproduc-

tive harm.
,_WARNING: Battery posts, terminals

and related accessories contain lead and
lead compounds, chemicals known to the

State of California to cause cancer and

birth defects or other reproductive harm.
Wash hands after handling.

I. GENERAL OPERATION

• Read, understand, and follow all instruc-
tions in the manual and on the machine

before starting.

• Only allow responsible adults, who are
familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks,
toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area is clear of other people
before mowing. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and

behind before and while backing.

• Be aware of the mower discharge direc-
tion and do not point it at anyone. Do

not operate the mower without either

the entire grass catcher or the guard in
place.

• Slow down before turning.

• Never leave a running machine unat-
tended. Always turn off blades, set

parking brake, stop engine, and remove
keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass
catcher or unclogging chute.

• Mow only in daylight or good artificial
light.

• Do not operate the machine while under
the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

• Use extra care when loading or un-
loading the machine into a trailer or

truck.

• Data indicates that operators, age 60

years and above, are involved in a large
percentage of riding mower-related in-

juries. These operators should evaluate

their ability to operate the riding mower
safely enough to protect themselves and

others from serious injury.

• Keep machine free of grass, leaves or

other debris build-up which can touch
hot exhaust / engine parts and burn. Do

not allow the mower deck to plow leaves

or other debris which can cause build-
up to occur. Clean any oil or fuel

spillage before operating or storing the
machine. Allow machine to cool before

storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss-
of-control and tipover accidents, which can

result in severe injury or death. All slopes
require extra caution. If you cannot back

up the slope or if you feel uneasy on it, do
not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

3

• Watch for holes, ruts, or bumps. Un-
even terrain could overturn the machine.

Tall grass can hide obstacles.

• Use slow speed. Choose a low gear
so that you will not have to stop or shift
while on the slope.

• Follow the manufacturer's recommend-
ations for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow
and gradual Do not make sudden
changes in speed or direction.

• Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades

and proceed slowly straight down the
slope.

DO NOT:

• Do not turn on slopes unless neces-
sary, and then, turn slowly and gradually
downhill, if possible.

• Do not mow near drop-offs, ditches,
or embankments. The mower could

suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced
traction could cause sliding.

• Do not try to stabilize the machine by

putting your foot on the ground.

• Do not use grass catcher on steep

slopes.

III. CHILDREN

Tragic accidents can occur if the operator
is not alert to the presence of children.

Children are often attracted to the ma-
chine and the mowing activity. Neveras-

sume that children will remain where you

last saw them.

• Keep children out of the mowing area
and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children
enter the area.

• Before and when backing, look behind
and down for small children.

• Never carry children. They may fall off

and be seriously injured or interfere with
safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind
corners, shrubs, trees, or other objects

that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and
other fuels. They are flammable and

vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel

with the engine running. Allow
engine to cool before refueling. Do

not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel
container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade
attachment bolts, tight and keep equip-

ment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before

storing.

• Stop and inspect the equipment if you

strike an object. Repair, if necessary,
before restarting,

• Never make adjustments or repairs with
the engine running.

• Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or

allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

• Mower blades aresharp and can cut.

Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.

• Check brake operation frequently. Ad-

just and service as required.

4

• Be sure the area is clear of other people
before mowing. Stop machine if anyone

enters the area.

• Never carry passengers or children
even with the blades off.

• Do not mow in reverse unless abso-
lutely necessary. Always look down and

behind before and while backing.

• Never carry children. They may fall off
and be seriously injured or interfere with

safe machine operation.

• Keep children out of the mowing area
and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children
enter the area.

• Before and when backing, look behind
and down for small children,

• Mow up and down slopes (15 ° Max), not
across.

• Remove obstacles such as rocks, tree
limbs, etc.

• Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear
so that you will not have to stop or shift
while on the slope.

• Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades

and proceed slowly straight down the
slope.

• If machine stops while going uphill,
disengage blades, shift into reverse and
back down slowly.

• Do not turn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.

5

PRODUCT SPECIFICATIONS

Gasoline 4.0
Capacity and Unleaded

Type: Regular
Oil Type SAE 30 (above 32°F)

API-SG-SL): SAE 5W-30(below 32°F

Oil Capacity: W/Filter: 3.5 Pints

W/O Filter: 3.0 Pints

Spark Plug: Champion RC12YC
(Gap: .030")

Ground Speed (MPH):

Forward: 1st 1.2

2nd 1.5
3rd 2.4

4th 3.5
5th 4.8

6th 5.3

Reverse: 1.5

Tire Pressure: Front: 14 PSI

Rear: 10 PSI

Charging 9 Amps @ 3600 RPM
System:

Battery: Amp/Hr: 28

Min. CCA: 230
Case Size: U1R

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in main-
taining, caring for and using your tractor.

• Follow the instructions under"Mainte-
nance" and "Storage" sections of this

_wner's manual.

WARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any unim-
proved forest-covered, brush-covered or

grass-covered land unless the engine's

exhaust system is equipped with a spark
arrester meeting applicable local or state

laws (if any). If a spark arrester is used, it

should be maintained in effective working ,
order by the operator.

In the state of California the above is
required by law (Section 4442 of the

California Public Resources Code). Other
states may have similar laws. Federal
laws apply on federal lands. A spark ar-

rester for the muffler is available through

your nearest authorized service center/de-
partment (See REPAIR PARTS section of

this manual).

Blade Bolt Torque: 27-35 Ft. Lbs.

CONGRATULATIONS on your purchase
of a new tractor. It has been designed,

engineered and manufactured to give
you the best possible dependability and

performance.
Should you experience any problem you
cannot easily remedy, please contact

your nearest authorized service center/
department We have competent, well-
trained technicians and the proper tools to
service or repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble
and maintain your tractor properly. Always

observe the "SAFETY RULES".

6

Steering

Wheel Insert

(1) Hex Bolt 1/4-28 x 1-1/4

Steering Wheel

(1) Large Flat Washer

Steering Sleeve

Extension

_ Steering Wheel

Adapter

(1) Hex nut 1/2-20

Seat

(1) Washer
17/32 x 1-3/16 x 12 Gauge

(1) Knob

Steering Sleeve

Slope Sheet

For Future Use

Keys

_IUl (2) Keys

7

Your new tractor has been assembled at the factory with the exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor

all parts and hardware you assemble must be tightened securely. Use the correct tools

as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR

ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes you need
are listed below.

(t) 3/4"wrench (1) Pliers
(2) 7/16" wrench (1) Utility knife
(1) Tire pressure gauge
When right or left hand is mentioned in

this manual, it means, from your point of
view, when you are in the operating posi-

tion (seated behind the steering wheel).
TO REMOVE TRACTOR FROM

CARTON
UNPACK CARTON

1. Remove all accessible loose parts and
parts boxes from carton.

2. Cut along dotted lines on all four pan-
els of carton. Remove end panels and

lay side panels flat.

3. Check for any additional loose parts or
cartons and remove.

BEFORE REMOVING TRACTOR
FROM SKID

ATTACH STEERING WHEEL

1. Remove Iocknut and large flat washer

from steering shaft.

2. Position front wheels of the tractor so

they are pointing straight forward.

3. Slide the steering sleeve over the

steering shaft.

4. Align tabs and press steering sleeve
extension into bottom of steering

wheel.

5. Position steering wheel so cross bars
are horizontal (left to right) and slide
onto steering wheel adapter.

6. Secure steering wheel to steering
shaft with Iocknut and large flat washer

previously removed. Tighten securely.

7. Snap steering wheel insert into center
of steering wheel.

8. Remove protective materials from trac-
tor hood and grill.

IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.

Steering Wheel

i"_-- Lock Nut

_---,_nse rt

LargeFlat

Washer

Steering Wheel@ Steering

_.-.-------Wheel

Steering II AdapTM
Wheel Extention _ _c:=====.--Tabs

Steering

Shaft

Steerin_

Sleeve =-I-- _-_

/

_,j., ,

,;,,',' ,,' / ;:I

P_ t i

%,,,

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

1. Lift hood to raised position.

NOTE: If this battery is put into service
after month and year indicated on label
(label located between terminals) charge

battery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance

section of this manual for charging instruc-
tions).

• o oo,

o_° / f

d -- _abel

°.

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

1.. Remove adjustment knob and flat
washer securing seat to cardboard

packing and set aside for assembly of
seat to tractor.

8

2. Pivot seat upward and remove from
the cardboard packing. Remove the

cardboard packing and discard.

3. Place seat on seat pan so head of
shoulder bolt is positioned over large

slotted hole in pan.

4. Push down on seat to engage shoulder
bolt in slot and pull seat towards rear of

tractor.

5. Pivot seat and pan forward and as-
semble adjustment knob and flat

washer loosely. Do not tighten.

6. Lower seat into operating position and

sit in seat.

7. Slide seat until a comfortable position

is reached which allows you to press
clutch/brake pedal all the way down.

8. Get off seat without moving its ad-
justed position.

9. Raise seat and tighten adjustment

knob securely.

Seat

Seat Pan

Bolt

TO DRIVE TRACTOR OFF SKID (See

Operation section for location and
function of controls)

_I_WARNING: Before starting, read, un-

derstand and follow all instructions in the

Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure
the area in front of tractor is clear of other

people and objects.

1. Be sure all the above assembly steps
have been completed.

2. Check engine oil level and fill fuel tank
with gasoline.

3. Sit on seat in operating position,
depress clutch/brake pedal and set the
parking brake.

4. Place gear shift lever in neutral (N)
position.

5. Press lift lever plunger and raise
attachment lift lever to its highest posi-

tion.

6. Start the engine. After engine has
started, move throttle control to idle

position.

7. Depress clutch/brake pedal into full
"BRAKE" position and hold. Move

gearshift lever to 1st gear.

8. Slowly release clutch/brake pedal and

slowly drive tractor off skid.

9. Apply brake to stop tractor, set park-

ing brake and place gearshift lever in
neutral position.

10.Turn ignition key to "STOP" position.

Continue with the instructions that follow.

NOTE; You may now roll or drive your
tractor off the skid. Follow the appropriate

instruction below to remove the tractor
from the skid.

TO ROLL TRACTOR OFF SKID (See
Operation section for location and

function of controls)

1. Press lift lever plunger and raise
attachment lift lever to its highest po-

sition.

2. Release parking brake by depressing
clutch/brake pedal.

3. Place gearshift lever in neutral (N)
position.

4, Roll tractor forward oft skid.

5. Remove banding holding deflector
shield up against tractor.

INSTALL MULCHER PLATE

(If previously removed)

1. Raise and hold deflector shield in
upright position.

2. Place front of mulcher plate over front
of mower deck opening and slide into
place, as shown.

3. Hook front latch into hole on front of
mower deck.

4. Hook rear latch into hole on back of

,_ower deck.

AUTION: Do not remove deflector

shield from mower.

Deflector
Shield

Mulcher Plate

Hooks

9

TO CONVERTTO BAGGING OR

DISCHARGING
Simply remove mulcher plate and store in

a safe place. Your mower is now ready for
discharging or installation of optional grass

catcher accessory.

NOTE; It is not necessary to change
blades. The mulching blades are designed

for discharging and bagging also.

REPOSITION RIGHT REAR GAUGE
WHEEL

For shipping purposes, the right rear

gauge wheel assembly is mounted upside
down on the mower. Remove the gauge

wheel assembly and reinstall from the

bottom as shown. To adjust gauge wheels,

see the Operation section in this manual.

CHECKTIRE PRESSURE

The tires on your tractor were overin-
flated at the factory for shipping purposes.

Correct tire pressure is important for best

cutting performance.

• Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" section

of this manual.

CHECK FOR PROPER POSITION
OF ALL BELTS

See the figures that are shown for replac-
ing motion and mower blade drive belts
in the Service and Adjustments section
of this manual. Verify that the belts are

routed correctly.
CHECK DECK LEVELNESS

For best cutting results, mower hous-
ing should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the Service
and Adjustments section of this manual.

CHECK BRAKE SYSTEM

After you learn how to operate your trac-

tor, check to see that the brake is properly
adjusted. See "TO ADJUST BRAKE" in

the Service and Adjustments section of
this manual

,/'CHECKLIST

Before you operate your new tractor, we
wish to assure that you receive the best

performance and satisfaction from this
Quality Product.

Please review the following checklist:

,/All assembly instructions have been

completed.

/ No remaining loose parts in carton.
4' Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

,/Seat is adjusted comfortably and tight-

ened securely.

,/All tires are properly inflated. (For ship-

ping purposes, the tires were overin-

flated at the factory).

€" Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).

,I Check mower and drive belts. Be sure

they are routed properly around pulleys
and inside all belt keepers.

•/ Check wiring. See that all connections
are still secure and wires are properly

clamped.
While learning how to use your tractor, pay
extra attention to the following important

items:
,/Engine oil is at proper level.

,/" Fuel tank is filled with fresh, clean, regu-

lar unleaded gasoline.

,I Become familiar with all controls, their

location and function, Operate them
before you start the engine.

,/" Be sure brake system is in safe operat-

ing condition.

10

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

R N H L Ikl

REVERSE NEUTRAL HtGH LOW CHOKE FAST SLOW iGNITION

ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE

OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE FORWARD MOWER HEIGHT MOWER LIFT

LIGHT

ATTACHMENT ATTACHMENT

CLUTCH ENGAGED CLUTCH DISENGAGED

FREE WHEEL

(Automatic Models only)

&

Failure to follow instructions

could result in serious injury or

death. The safety alert symbol

is used to identify safety inform-
ation about hazards which can

result in death, serious injury
and/or property damage.

DANGER, KEEP HANDS

AND FEET AWAY

&

_HOT SURFACES indicates a hazard which,

,_ FIRE Indicates a hazard which, if notavoided,

DANGER indicatesa hazard which, if not avoided,

will result in death or serious injury.
WARNING indicates a hazard which, if not avoided,

&

could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided,

&

might result in minor or moderate injury.
CAUTION when used without the alert symbol,

indicates a situationthat could result in damage
to the tractor and/or engine.

if not avoided, could result in death, serious injury
and/or property damage.

could result in death, serious Injury and/or
property damage.

KEEP AREA CLEAR SLOPE H/_.ARDS

(SEE SAFETY RULES SECTION)

LOCKED UNLOCKED

11

KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Throttle/Choke

Control _

Clutch/Brake
Pedal _

Hour meter

Ignition Switch

Parking Brake Lever

ght Switch Position

Clutch Switch

- Lift Lever

Plunger

Attachment

Lift Lever

Our tractors conform to the safety standards of the

American National Standards Institute.

ATTACHMENT CLUTCH SWITCH - Used

to engage the mower blades or other at-

tachments mounted to your tractor.
ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck or
other attachments mounted to your tractor.

CLUTCH/BRAKE PEDAL - Used for
declutching and braking the tractor and

starting the engine.
GEARSHIFT LEVER - Selects the speed

and direction of tractor.
IGNITION SWITCH - Used for starting and
stopping the engine.

LIFT LEVER PLUNGER - Used to release
attachment lift lever when changing its

position.
LIGHT SWITCH POSITION - Turns the

headlights on and off.
PARKING BRAKE LEVER - Locks clutch/

brake pedal into the brake position.

THROTTLE/CHOKE CONTROL - Used
for starting and controlling engine speed.

AMMETER - Indicatescharging(+) or discharg-
ing (-) of battery.
HOURMETER - Indicates hours of op-

eration.

12

The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety glasses

or eye shields while operating your tractor or performing any adjustments
or repairs. We recommend a wide vision safety mask over spectacles or
standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine

is running, any attempt by the operator

to leave the seat without first setting the
parking brake will shut off the engine.

1. Depress clutch/brake pedal all the way
down and hold.

2. Pull parking brake lever up and
release pressure from clutch/brake

pedal. Pedal should remain in brake

position. Make sure parking brake will

hold tractor secure.

Push in to

"Disen

Throt

Choke
Control

"Brake"

Position

"Disengaged" Parking Gearshift

Position Brake Lever

STOPPING
MOWER BLADES -

• To stop mower blades, push attach-
ment clutch switch in to disengaged

position.

GROUND DRIVE -

• To stop ground drive, depress clutch/

brake pedal all the way down.

• Move gearshift lever to neutral (N)

position.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control

to slow position to allow engine to idle
before stopping may cause engine to

"backfire".

• Turn ignition key to "STOP" position and

remove key. Always remove key when
leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

Attachment Clutch Switch

Pull out to "Engage"

"Engaged"

Position

IMPORTANT: Leaving the ignition switch

in any position other than "STOP" will
cause the battery to discharge and go

dead.
NOTE: Under certain conditions when

tractor is standing idle with the engine
running, hot engine exhaust gases may

cause "browning" of grass. To eliminate

this possibility, always stop engine when

stopping tractor on grass areas.

_LCAUTION: Always stop tractor
completely, as described above, before

leaving the operator's position.

TO USE THROTTLE CONTROL
Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging

rate.

• Full throttle offers the best bagging and

mower performance.

TO MOVE FORWARD AND

BACKWARD

The direction and speed of movement is
controlled bythe gearshift lever.

1. Start tractor with clutch/brake pedal
depressed and gearshift lever in neu-

tral (N) position.

2. Move gearshift lever to desired position.

3. Slowly release clutch/brake pedal to
start movement.

IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.

Failure to do so will shorten the useful life
of your transaxle.

TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever

determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move

lever to desired position.

The cutting height range is approxi-

mately 1-1/2 to 4". The heights are
measured from the ground to the blade

tip with the engine not running. These
heights are approximate and may vary
depending upon soil conditions, height of

grass andtypes of grass being mowed.

13

• The average lawn should be cut to ap-
proximately 2-1/2 inches during the cool

season and to over 3 inches during hot
months. For healthier and better looking
lawns, mow often and after moderate

growth.

• For best cutting performance, grass over
6 inches in height should be mowed
twice. Make the first cut relatively high;
the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted

when they are slightly off the ground when

mower is at the desired cutting height in
operating position. Gauge wheels then

keep the deck in proper position to help
prevent scalping in most terrain conditions.

NOTE: Be sure tractor is on a flat level

surface.

1. Lower mower and adjust mower to de-
sired cutting height(See "-Á-ÙADJUST

MOWER CUTTING HEIGHT" in this
section of manual).

2. Remove retainer spring and clevis pin
which secure each gauge wheel bar.

3. Lower gauge wheels to ground. Raise
gauge wheels slightly to align holes

in bracket and gauge wheel bar and
insert clevis pin. Gauge wheels should

be slightly off the ground.

4. Replace retainer spring into clevis pin.

5. Be sure all gauge wheels are in the
same setting.

IMPORTANT: Be sure to readjust gauge

wheels if you change the cutting height
of the mower deck.

TO STOP MOWER BLADES -

disengage attachment clutch control.

h_CAUTION: Do not operate the mower
without either the entire grass catcher,

on mowers so equipped, or the deflector
shield in place.

Attachment Clutch Switch

Pull Out To "Engage"

Push'

in to -f-_/

/.,_. Attachemnt

Lift Lever High
Position

"Disengage" _-._

TO OPERATE ON HILLS
_WARNING: Do not drive up or down
hills with slopes greater than 15° and do

not drive across any slope. Use the slope
guide provided at the back of this manual.

• Choose the slowest speed before start-

ing up or down hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle
control lever to slower position.

clutch/brake pedal quicklyto brake posi-

i f stoppingis absolutely necessary, push

tion and engage parking brake.

Move gearshift lever to 1st gear. Be
sure you have allowed room for tractor

to rol/slightly as you restart movement.

Retainer

spring

Pin

TO OPERATE MOWER
Your tractor is equipped with an operator

presence sensing switch. Any attempt
by the operator to leave the seat with the

engine running and the attachment clutch
engaged will shut off the engine. You must

remain fully and centrally positioned in the
seat to prevent the engine from hesitating
or cutting off when operating your equip-
ment on rough, rolling terrain or hills.

1. Select desired height of cut.

2. Start mower blades by engaging at-
tachment clutch control.

parking brake and clutch/brake pedal.

i o restart movement, slowly release

Make all turns slowly.

TO TRANSPORT

• Raise attachment liftto highest position

with attachment lift control.

• When pushing or t0wing your tractor,
be sure gearshift lever isin neutral (N)

!_osition.

• Do not push or tow tractor at more than

five (5) MPH.

NOTE: To protect hood from damage when

transporting your tractor on a truck or a
trailer, be sure hood is closed and secured

to tractor. Use an appropriate means of
tying hood to tractor (rope, cord, etc.).

14

TOWING CARTS AND OTHER ATTACH-

MENTS

Tow only the attachments that are recom-
mendedby and comply with specifications

of the manufacturer of your tractor. Use
common sense when towing. Too heavy

of a load, while on a slope, is dangerous.
Tires can lose traction with the ground and

cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL

The engine in your tractor has been

shipped, from the factory, already filled
with summer weight oil.

1. Check engine oil with tractor on level
ground.

2. Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw

cap tight, wait for a few seconds, re-
move and read oil level. If necessary,

add oil until "FULl" mark on dipstick is

reached. Do not overfill.

• For cold weather operation you should
change oil for easier starting (See "OIL

VISCOSITY CHART" in the Mainte-

nance section of this manual).

• To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do

not overfill. Use fresh, clean, regular

unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will

increase carbon and lead oxide deposits

and reduce valve life). Do not mix oil
with gasoline. Purchase fuel in quan-

tities that can be used within 30 days to

assure fuel freshness.

_CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline

near an open flame.
IMPORTANT: When operating in temper-
atures below32°F(0°C), use fresh, clean

winter grade gasoline to help insure good
cold weather starting.

_CAUTION: Alcohol blended fuels

(called gasohol or using ethanol or metha-
nol) can attract moisture which leads to

separation and formation of acids during
storage. Acidic gas can damage the fuel

system of an engine while in storage. To
avoid engine problems, the fuel system
should be emptied before storage of 30

days or longer. Drain the gas tank, start
the engine and let it run until the fuel lines

and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for
additional information. Never use engine

or carburetor cleaner products in the fuel

tank or permanent damage may occur.

TO START ENGINE

When starting the engine for the first time
or if the engine has run out of fuel, it will

take extra cranking time to move fuel from
the tank to the engine.

1. Sit on seat in operating position,

depress clutch/brake pedal and set
parking brake.

2. Place gear shift lever in neutral (N)
position.

3. Move attachment clutch to disengaged
position.

4. Move throttle control to choke position.

NOTE: Before starting, read the warm
and cold starting procedures below.

5. Insert key intoignitionand turn key

clockwise to start position and release

key as soon as engine starts. Do not run

starter continuously for more than fifteen
seconds per minute. Ifthe engine does

not start after several attempts, move

throttle control to fast position, wait a few

minutes and try again. If engine still does
not start, move the throttle control back to

the choke position and retry.

WARM WEATHER STARTING (50° F and
above)

6. When engine starts, move the throttle
control to the fast position.

• The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and

allow it to warm up for one minute using
the choke as described above.

COLD WEATHER STARTING ( 50 ° F and
below)

6. When engine starts, leave throttle control
in choke position until engine warms up

and begins to run roughly. Once rough

running begins, immediately move the

throttle controlto the fast position.Engine
warm-up may take from several seconds

to several minutes (the colder the tem-

perature, the longerthe warm-up).

• The attachments can also be used dur-

ing the engine warm-up period.

NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)

the carburetor fuel mixture may need to

be adjusted for best engine performance
(see "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this
manual).

15

MOWING TIPS

• Mower should be properly leveled for

best mowing performance. See "TO

LEVEL MOWER HOUSING" in the
Service and Adjustments section of this

manual.

• The left hand side of mower should be
used for trimming.

• Drive so that clippings are discharged

onto the area that has already been
cut. Have the cut area to the right of

the tractor. This will result in a more
even distribution of clippings and more

uniform cutting.

• When mowing large areas, start by

turning to the right so that clippings will
discharge away from shrubs, fences,

driveways, etc. After one or two rounds,

mow in the opposite direction making

left hand turns until finished.

f

I

ir

IMPORTANT: For best performance, keep

mower housing free of built-up grass and
trash. Clean after each use.

• The special mulching blade will recut

the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into

the grass and not be noticed. Also, the

mulched grass will biodegrade quickly

to provide nutrients for the lawn. Always
mulch with your highest engine (blade)
speed as this will provide the best recut-

•ting action of the blades.

• Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action. The

best time to mow your lawn is the early
afternoon. At this time the grass has
dried, yet the newly cut area will not be
exposed to direct sunlight.

• For best results, adjust the mower

cutting height so that the mower cuts
off only the top one-third of the grass

blades. For extremely heavy grass, re-
duce your width of cut on each pass and

mow slowly.

00272

• If grass is extremely tall, it should be
mowed twice to reduce load and pos-

sible fire hazard from dried clippings.

Make first cut relatively high; the second

to the desired height.

• Do not mow grass when it is wet.
Wet grass will plug mower and leave

undesirable clumps. Allow grass to dry
before mowing.

• Always operate engine at full throttle

when mowing to assure better mow-
ing performance and proper discharge

of material. Regulate ground speed by
selecting a low enough gear to give the

mower cutting performance as well as

the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain
and give best performance of the at-
tachment being used.

MAX 1/3

• Certain types of grass and grass

conditions may require that an area be
mulched a second time to completely

hide the clippings. When doing a sec-
ond cut, mow across (perpendicular) to

the first cut path.

• Change your cuttingpattern from week

to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting and

graining of the lawn.

16

"A,NTENA.CESC.EO'."E

FI'..L,"O,TES

AS YOU COMPLETE
REGULAR SERVICE f__/_/_r'S ERVIC E

°n WW

' Check Operator Presence and

T Interlock Systems I1_

R Check for Loose Fasteners If Ks Ik/

T LubricationChart If

0 Check Battery Level

Sharpen/Replace Mower Blades i_

g Clean Battery and Terminals V'

Check Transaxle Cooling II_

Check V-Belts I##
Check Engine OIl Level I_ I_

Change Engine Oil (with oil fBter) Vllr; V j

E Change Engine Oil (without oil filter) ll//_,2

N C,ean Air Filler _1_;

G Clean AJrScreen

Inspect

NI Muffler/Spark Arrester If

E Replace OII Filter (If equipped) 1_1.2

Clean Engine Cooling Fins _ d

Replace Spark Plug I_ V'

Replace Air Filter Paper Cartridge I/2

Replace Fuel Filter

I - Change more often when operating under a heavy load or

inhigh ambient temperatures.

2 - Service mote often when operating in dirtyor dusty conditions.

3 - Replace blades more often when mowing in sandy soil
4 - Not required if equipped with mainter_ance_free battery.
5 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum.

Do not overgghten.

DATE. €

GENERAL RECOMMENDATIONS

The warranty on this tractor does not
cover items that have been subjected to

operator abuse or negligence. To receive
full value from the warranty, operator

must maintain tractor as instructed in this
manual.

Some adjustments will need to be made
periodically to properly maintain your

tractor.
At least once a season, check to see if

you should make any of the adjustments
described in the Service and Adjustments
section of this manual.

• At least once a year you should replace

the spark plug, clean or replace air filter,

and check blades and belts for wear.
A new spark plug and clean air filter

assure proper air-fuel mixture and help

your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and
interlock systems for proper operation.

5. Check for loose fasteners.

LUBRICATION CHART

(_ Spindle -_.,r------_F_ (_ Spindle

Zerk i",'=]J_- _ Zerk

(_ Front _"_'"='-":_1" _ Front Wheel

._',,, ,

Wheel ,-_ "_ _ Bearing zerk
zerk F H _?, / i_ _

] @ Gearshift

.......... , Pivots

• SAE 30 or 10w30 Motor Oil

(_General Purpose Grease
® Refer to Maintenance "ENGINE" Section

IMPORTANT: Do not oil or grease the
pivot points which have special nylon
bearings. Viscous lubricants will attract

dust and dirt that will shorten the life of the
self-lubricating bearings. If you feel they

must be lubricated, use only a dry, pow-
dered graphite type lubricant sparingly.

17

TRACTOR

Always observe safety rules when per-
formingany maintenance.

BRAKE OPERATION

If tractor requires more than six (6) feet
stopping distance at high speed in highest
gear, then brake must be adjusted. (See

"TO ADJUST BRAKE" in the Service and
Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS"
section of this manual).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may
cause tire damage.

NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant

may be purchased from your local parts
dealer. Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock
systems are working properly. If your trac-

tor does not function as described, repair
the problem immediately.

• The engine should not start unless

the brake pedal is fully depressed and
attachement clutch control is in the

disengaged position.

• When the engine is running, any at-

tempt by the operator to leave the seat
without first setting the parking brake

should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any at-
tempt by the operator to leave the seat

should shut off the engine.

• The attachment clutch should never op-

erate unless the operator is in the seat.

BLADE CARE

For best resultsmower blades must be kept
sharp. Replace bent or damaged blades.

BLADE REMOVAL

1. Raise mower to highest position to al-
low access to blades.

2. Remove blade bolt, lock washer and

flat washer securing blade.

3. Install new or resharpened blade with
trailingedge up towards deck as shown.

IMPORTANT' To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.

4. Reassemble blade bolt, lock washer

and flat washer in exact order as
shown.

5. Tighten blade bolt securely (27-35 Ft.

Lbs. torque).

IMPORTANT: Blade bolt is heat treated.
If bolt needs replacing, replace only with

approve bolt shown in the Repair Parts.

TrailingEdgeUp

Flat

Washer .Blade Assembly

Lock

Blade
Bolt -_--._ Center Hole

Star

TO SHARPEN BLADE

NOTE: We do not recommend sharp-

ening blade - but if you do, be sure the
blade is balanced.

Care should be taken to keep the blade
balanced. An unbalanced blade will cause

excessive vibration and eventual damage
to mower and engine.

• The blade canbe sharpened with a file
or on a grinding wheel. Do not attempt

to sharpen while on the mower.

• To check blade balance, you will need a
5/8" diameter steel bolt,pin, ora cone bal-

ancer. (When using a cone balancer, follow
the instructionssuppliedwith balancer.)

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may
appear to be centered, but are not.

• Slide blade on to an unthreaded portion
of the steel bolt or pin and hold the
bolt or pin parallel with the ground. If

blade is balanced, it should remain in a
horizontal position. If either end of the
blade moves downward, sharpen the

heavy end until the blade is balanced.

Center

BATTERY

Your tractor has a battery charging system
which is sufficient for normal use. How-

ever, periodic charging of the battery with
an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on

your tractor is maintenance free. Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is

not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and termi-
nals can cause the battery to =leak" power.

1. Remove terminal guard.

18

2. Disconnect BLACK battery cable first
then RED battery cable and remove

battery from tractor.

3. Rinse the battery with plain water and dry.

4. Clean terminals and battery cable ends
with wire brush until bright.

5. Coat terminals with grease or petro-

leum jelly.

6. Reinstall battery (See "REPLACING

BATTERY" in the SERVICE AND AD-

JUSTMENTS section of this manual).

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt

and chaff which can restrict cooling.
V-BELTS

Check V-belts for deterioration and wear after
100 hours of operation and replace if neces-

sary.The belts are not adjustable. Replace
belts if they begin to slipfrom wear.

ENGINE

LUBRICATION

Only use high quality detergent oil rated
with API service classification SG-SL. Se-

lect the oil's SAE viscosity grade according
to your expected operating temperature.

-30 -20 -10 0 10 20 30 40

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

NOTE: Although multi-viscosity oils
(5W30, 10W30 etc.) improve starting in

cold weather, they will result in increased
oil consumption when used above 32°1.

Check your engine oil level more frequent-
ly to avoid possible engine damage from

running low on oil.

Change the oil after every 50 hours of op-
eration or at least once a year if the tractor

is not used for 50 hours in one year.
Check the crankcase oil level before starting
the engine and after each eight (8) hours

of operation. Tighten oil fill cap/dipstick se-
curely each time you check the oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected
before oil change. All oil must meet API

service classification SG-SL.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine

when changing oil.

2. Removeyellow cap from end of drain
valve andinstall the drain tube onto the

fitting.

olLv_c oh,Mr I j

Closed

Oil Drain Valve

Locked

Position_=:

Yellow Cap_ /'Tube

3. Unlock drain valve by pushing inward
slightly and turning counterclockwise.

4. To open, pull out on the drain valve.

5. After oil has drained completely, close
and lock the drain valve by pushing

inward and turning clockwise until the
pin is in the locked position as shown.

6. Remove the drain tube and replace the
cap onto the end of the drain valve.

7. Refill engine with oil through oil fill dipstick
tuba. Pour slowly. Do not overfill. For

sapproximatecapacity see "PRODUCT

PECIFICATIONS" section ofthis manual.

8. Use gauge on oil fill cap/dipstick for

checking level. For accurate reading,

tighten dipstick cap securely onto the
tube before removing dipstick. Keep oil

at "FULL" line on dipstick. Tighten cap
onto the tube securely when finished.

CLEAN AIR SCREEN
Air screen must be kept free of dirt and

chaff to prevent engine damage from
overheating. Clean with a wire brush or
compressed air to remove dirt and stub-
born dried gum fibers.

AIR FILTER
Your engine will not run properly using a dirty

air filter. Service air cleaner more often under
dusty conditions. See Engine Manual.

ENGINE OIL FILTER
Replace the engine oil filter every season

or every other oil change if the tractor is
used more than 100 hours in one year.

CLEAN AIR INTAKE/COOLING AREAS

To insureproper cooling,make surethe grass

screen,coolingfins,and other external sur-

faces of the engine are keptclean atalltimes.

Every 100 hours of operation (more often
under extremely dusty, dirty conditions),
remove the blower housing and other cool-
ing shrouds. Clean the cooling fins and

external surfaces as necessary. Make sure

the cooling shrouds are reinstalled.

NOTE: Operating the engine with a
blocked grass screen, dirty or plugged
cooling fins, and/or cooling shrouds

removed will cause engine damage due to

overheating.

19

Drain

MUFFLER
Inspect and replace corroded muffler and

spark arrester (if equipped) as it could cre-

ate a fire hazard and/or damage.
SPARK PLUG(S)

Replace spark plug(s) at the beginning
of each mowing season or after every

100 hours of operation, whichever occurs

first. Spark plug type and gap setting are

shown in "PRODUCT SPECIFICATIONS"
section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once

each season. If fuel filter becomes
clogged, obstructing fuel flow to carbu-

retor, replacement is required.

1. With engine cool, remove filter and
plug fuel.line sections.

2. Place new fuel filter in position in fuel line
with arrow pointing towards carburetor.

3. Be sure there are no fuel line leaks and
clamps are properly positioned.

4. Immediately wipe up any spilled gasoline.

Clamp _Clamp

Fuel Filter_J_ j'_J

CLEANING

• Clean engine, battery, seat, finish, etc.
of all foreign matter.

• Keep finished surfaces and wheels free
of all gasoline, oil, etc.

• Protect painted surfaces with auto-
motive type wax.

We do not recommend using a garden
hose or pressure washer to clean your
tractor unless the engine and transmis-
sion are covered to keep water out. Water
in engine or transmission will shorten the

useful life of your tractor. Use compressed
air or a leaf blower to remove grass,

leaves and trash from tractor and mower.

_ WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER-

VICE OR ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake.

2. Place gearshift lever in neutral IN) position.

3. Place attachment clutch in "DISENGAGED" position.

4. Turn ignition key to "STOP" and remove key.

5. Make sure the blades and all moving parts have completely stopped.

6. Disconnect spark plug wire from spark plug and place wire where itcannot
come incontact with plug.

TRACTOR

TO REMOVE MOWER
Mower will be easier to remove from the

right side of tractor.

1. Place attachment clutch in =DISEN-

GAGED" position.

Small Retainer Spring

Clutch Sprin

Small Retainer Spring

Clutch Spring-

2. Move attachment lift lever forward to
lower mower to its lowest position.

3. Roll belt off engine pulley.

4. Remove small retainer spring, and
remove clutch spring off pulley bolt.

5. Remove large retainer spring, slidecollar
offand push housing guide out ofbracket.

•Flat-. :-_. '"'"

-, d

Washer.

o_, Square Hole

Anti-Sway

Housing Guide

Springs

Sides)

Deflector

LargeRetainer Bracket
Spring

20

6. Disconnect anti-sway bar from chassis
bracket by removing.retainer spring.

7. Disconnect suspension arms from rear
deck brackets by removing retainer

springs,

8. Disconnect front links from deck by

removing retainer springs.

9. Raise liftlever to raise suspension arms.
Slide mower out from under tractor.

IMPORTANT: If an attachment other than

the mower deck is to be mounted on the
tractor, remove the front links and hook

the clutch spring Into square hole in frame.
TO INSTALL MOWER

1. Raise attachment lift lever to its highest
position.

2. Slide mower under tractor with deflec-
tor shield to right side of tractor.

3. Lower lift lever to its lowest position.

4. Connect front links to mower deck and
secure with retainer springs.

5. Connect suspension arms to rear deck
brackets and secure with retainer springs.

6. Connect anti-sway bar to chassis
bracket and secure with retainer spring.

7. Push clutch cable housing guide into
bracket, slide collar onto guide and

secure with large retainer spring.

8. Place flat washer and clutch spring on
idler pulley bolt and secure with small

retainer spring.

9. Install belt onto engine pulley.

TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked

on level ground or driveway. Make sure
tires are properly inflated (See "PROD-

UCT SPECIFICATIONS section of this
manual). If tires are over or underinflated,
you will not properly adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

: Raise mower to its highest position.

At the midpoint of both sides of mower,

measure height from bottom edge of
mower to ground. Distance "A" on both

sides of mower should be the same or
within 1/4" of each other.

ment on one side of mower only.

ll adjustment is necessary, make adjust-
To raise one side of mower, tighten lift"

link adjustment nut on that side.

• To lower one side of mower, loosen lift
link adjustment nut on that side.

NOTE: Each full turn of adjustment nut
will change mower height about 1/8".

• Recheck measurements after adjusting.

Bottom edgeof Bottom edgeof

LiftLink Adjustment Nut

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-to
side. If the following front-to-back adjustment

is necessary, be sure to adjust both front links
equally so mower willstay level side-to-side.

To obtain the best cutting results, the
mower housing should be adjusted so
that the front is approximately 1/8" to 1/2"

lower than the rear when the mower is in
its highest position.

Check adjustment on right side of trac-

tor. Measure distance "D" directly in front

and behind the mandrel at bottom edge of
mower housing as shown.

• Before making any necessary adjust-
ments, check that both front links are

equal in length.

• Iflinks are not equal in length, adjust
one link to same length as other link.

• To lower frontof mower loosen nut "E"on
both front linksan equal number of turns.

• When distance "D" is 1/8" to 1/2"
lower at front than rear, tighten nuts "F"

against trunnion on both front links.

= To raise front of mower, loosen nut "F"

from trunnion on both front links. Tighten

nut "E" on both front links an equal num-

ber of turns. The two front links must

remain equal in length.

• When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nut "F" against

trunnion on both front links.

° Recheck side-to-side adjustment.

21

Both Front Links Should be Equal in Length

Nut "F"

Trunnion

Front Links

TO REPLACE MOWER BLADE DRIVE

BELT

The mower blade drive belt may be re-

placed without tools. Park the tractor on
level surface. Engage parking brake.

BELT REMOVAL -

1. Remove mower from tractor (See "TO
REMOVE MOWER" in this section of

manual).

2. Work belt off both mandrel pulleys and

idler pulleys.

3. Pull belt away from mower.

BELT INSTALLATION -

1. Work belt around both mandrel pulleys
and idler pulleys

2. Make sure belt is in all pulley grooves
and inside all belt guides.

3. Install mower (See "To Install Mower" in
this section of this manual).

Mandrel Pulley Idler Pulleys

Mandrel

Pulley

TO CHECK AND ADJUST BRAKE
Your tractor is equipped with an adjustable

brake system which is mounted on the
right side of the transaxle.

Iftractor requires more than five (5) feet to

stop at highest speed in highest gear on a
level, dry concrete or paved surface, then

brake must be checked and adjusted.

TO CHECK BRAKE

1. Park tractor on a level, dry concrete or
paved surface, depress clutch/brake

pedal all the way down and engage
parking brake.

2. Place gear shift lever in neutral (N)
position.

The rear wheels must lock and skid when
_foutry to manually push the tractor forward.

the rear wheels rotate, the brake needs to

be adjusted or the pads need to be replaced.

TO ADJUST BRAKE

1. Depress clutch/brake pedal all the way
down and engage parking brake.

2. Measure distance between brake oper-
ating arm and nut "A" on brake rod.

3. If distance is other than 1-1/2", loosen

jam nut and turn nut "A" until distance

becomes 1-1/2". Retighten jam nut
against nut "A".

4. Road test tractor for proper stopping dis-
tance as stated above. Readjust if nec-

essary. If stopping distance is still greater
than five (5) feet in highest gear, further

maintenance is necessary. Contact an
authorized service center/department.

With parking brake "Engaged"

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage

carking brake. For assistance, there is a

elt installation guide decal on bottom side

of left footrest. •

BELT REMOVAL -

1. Remove mower (Bee "TO REMOVE
MOWER" in this section of manual).

NOTE: Observe entire motion drive belt

and position of all belt guides and keepers.

2. Disconnect clutch wire harness.

3. Remove clutch Iocator.

4. Remove belt from stationary idler and
clutching idler.

5. Remove belt downward from engine

pulley and around electric clutch.

6. Pull belt slack toward rear of tractor.

Remove belt upwards from transaxle
pulley by deflecting belt keepers.

7. Remove belt from center span keeper
and pull belt away from tractor.

22

BELT INSTALLATION -

1. Carefully work new belt down between
transaxle belt keepers and onto the

input pulley.

2. Slide belt into the center span keeper.

3. Pull belt toward front of tractor androll
belt around electric clutch and onto

engine pulley.

4. Install belt through stationary idler and
clutching idler.

5. Reinstall clutch Iocator and tighten nut
securely.

6. Reconnect clutch harness.

7. Make sure belt is in all pulley grooves
and inside all belt guides and keepers.

8. Install mower (See "TO INSTALL
MOWER" in this section of manual).

TO ADJUST STEERING WHEEL ALIGN-
MENT

If steering wheel crossbars are not
horizontal (left to right) when wheels are

positioned straight forward, remove steer-
ing wheel and reassemble with crossbars

horizontal. Tighten securely.

FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not

adjustable on your tractor. If damage has
occurred to affect the front wheel toe-in or

camber, contact your nearest authorized
service center/department.

TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.

2. Remove axle cover, retaining ringand
washers to allow wheel removal(rear

Electric II ,,.,_[_ _ Clutch wheels have a square key - Do not lose).
Clutch li-_ II Locator 3. Repair tire and reassemble.

Idler rear wheel hub and axle. Insert square key.

Clutching _ _ NOTE: On rear wheels only: align grooves in

StationaryJ 4. Replace washers and snap retaining
Idler 5. Replace axle cover.

J,, , NOTE: To seal tire punctures and prevent

Center Span" II _ 7 ]P_--_ "J_ flat tires due to slow leaks, tire sealant
Keeper /'_L_ _1[//_ _utc may be purchased from your local parts

h dealer. Tire sealant also prevents tire dry

Transaxle L _ Jl Wire rot and corrosion.

Pulley [L _-,JJ_j/ Harness Retaining Washers_

TRALTRANSADJUSTMENTAXLEG EAR SHIFT LEVER NEU- Ring _ _ _P'_l'_
The transaxle should be in neutral when

the gear shift lever is in neutral (N) (lock Cover _'_J- _JJF'

Axle_ _ "_'_ _--'_&\'_JW"

Square Key v_ :',_v_

gate) position. The adjustment is preset (Rear Wheel Only)_

at the factory; however, if adjustment is
needed, proceed as follows:

1. Make sure transaxle is in neutral (N).

NOTE: When the tractor rear wheels move
freely, the transaxle is in neutral.

2. Loosen adjustment bolt in front of the

right rear wheel.

3. Position the gear shift lever in the neu-

tral (N) position.

4. Tighten adjustment bolt securely.
NOTE: If additional clearance is needed

to get to adjustment bolt, move mower
deck height to the lowest position.

Gearshift Lever

TO START ENGINE WITH A WEAK

BATTERY

_kWARNING: Lead-acid batteries gen-
erate explosive gases. Keep sparks, flame

and smoking materials away from bat-
teries. Always wear eye protection when

around batteries.

If your battery is too weak to start the

engine, it should be recharged. (See "BAT-
TERY" in the MAINTENANCE section of

this manual).

If "jumper cables" are used for emergency

starting, follow this procedure:

IMPORTANT: Your tractor is equipped

with a 12 volt system. The other vehicle

must also be a 12 volt system. Do not use

your tractor battery to start other vehicles.

TO A-I-IACH JUMPER CABLES -

Adjustment Bolt

qeutral 1. Connect one end of the RED cable

LockGate to the POSITIVE (+) terminal of each

battery(A-B), taking care not to short
against tractor chassis.

23

2. Connect one end of the BLACK cable
to the NEGATIVE (-) terminal (C) of

fully charged battery.

3. Connect the other end of the BLACK
cable (D) to good chassis ground,

away from fuel tank and battery.

TO REMOVE CABLES, REVERSE
ORDER-

1. BLACK cable first from chassis and
then from the fully charged battery.

2. RED cable last from both batteries.

Weak or Dead FullyCharged

Battery Battery

REPLACING BATTERY

t_WARNING: Do not short battery

erminals by allowing a wrench or any

other object to contact both terminals at

the same time. Before connecting battery,

remove metal bracelets, wristwatch bands,
rings, etc.

Positive terminal must be connected

first to prevent sparking from accidental
grounding.

1. Lift hood to raised position.

2. Remove terminal guard.

3. Disconnect BLACK battery cable
then RED battery cable and carefully

remove battery from tractor.

4. Install new battery with terminals in

same position as old battery.

5. Reinstall terminal guard.

6. First connect RED battery cable to
positive (+) battery terminal with hex

bolt and keps nut as shown. Tighten
securely.

7. Connect BLACK grounding cable to
negative (-) battery terminal with re-
maining hex bolt and keps nut. Tighten

securely

8. Close terminal access doors.

9. Close hood.
Nut Hex Bolt

Terminal
Access-_.

Door

Cable

TO REPLACE HEADLIGHT BULB

1. Raise hood.

2. Pull bulb holder out of the hole in the
backside of the grill.

3. Replace bulb in holder and push bulb
holder securely back into the hole in
the backside of the grill.

4. Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause
your tractor to run poorly, stop running, or
prevent itfrom starting.

• Check wiring. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-type
plug-in fuse. The fuse holder is located

behind the dash.
TO REMOVE HOOD AND GRILL AS-

SEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.

3. Stand in front of tractor. Grasp hood at

sides, tilt toward engine and rift off of
tractor.

4. When replacing hood, be sure to re-

connect the headlight wire connector.

°°_eadlight

Wire

Connector

ENGINE

TO ADJUST THROTTLE CONTROL
CABLE

The throttle control has been preset at the
factory and adjustment should not be nec-
essary. Check adjustment as described

below before loosening cable. If adjust-
ment is necessary, see engine manual

TO ADJUST CARBURETOR

The carburetor has been preset at the

factory and adjustment should not be nec-

essary. However, minor adjustment may
be required to compensate for differences
in fuel, temperature, altitude or load. If

the carburetor does need adjustment, see
engine manual.

Terminal .Negative (Black)
Guard Cable

24

Immediately prepare your tractor for stor-
age at the end of the season or if the trac-

tor will not be used for 30 days or more.
,_I, WARNING- Never store the tractor

with gasoline in the tank inside a building
where fumes may reach an open flame
or spark. Allow the engine to cool before

storing in any enclosure.

TRACTOR

Remove mower from tractor for winter

storage. When mower is to be stored for a
period of time, clean it thoroughly, remove

all dirt, grease, leaves, etc. Store in a
clean, dry area.

1. Clean entire tractor (See "CLEANING"

in the Maintenance section of this
manual).

2. Inspect and replace belts, if necessary
(See belt replacement instructions in

the Service and Adjustments section of
this manual).

3. Lubricate as shown in the Maintenance

section of this manual.

4. Be sure that all nuts, bolts and screws

are securely fastened. Inspect moving

parts for damage, breakage and wear.
Replace if necessary.

5. Touch up all rusted or chipped paint
surfaces; sand lightly before painting.

BATrERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

• To help prevent corrosion and power

leakage during long periods of storage,
battery cables should be disconnected

and battery cleaned thoroughly (see "TO

CLEAN BATTERY AND TERMINALS" in
the Maintenance section of this manual).

• After cleaning, leave cables discon-

nected and place cables where they
cannot come in contact with battery

terminals.

• If battery is removed from tractor for

storage, do not store battery directly on
concrete or damp surfaces.

ENGINE

FUEL SYSTEM
IMPORTANT: It is importantto prevent

gum depositsfrom forming in essential

fuel system parts such as carburetor,fuel

hose, or tank during storage. Also, alcohol

blended fuels (called gasohol or using
ethanol or methanol) can attract moisture
which leads to separation and formation of

acids during storage. Acidic gas can dam-
age the fuel system of an engine while in

storage.

• Empty the fuel tank by starting the en-
gine and letting it run until the fuel lines

and carburetor are empty.

• Never use engine or carburetor cleaner
products in the fuel tank or permanent

damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of

fuel gum deposits during storage. Add

stabilizer to gasoline in fuel tank or stor-
age container. Always follow the mix ratio
found on stabilizer container. Run engine

at least 10 minutes after adding stabilizer
to allow the stabilizer to reach the car-

buretor. Do not empty the gas tank and
carburetor if using fuel stabilizer.

ENGINE OIL
Drain oil (with engine warm) and replace

with clean engine oil. (See "ENGINE" in
the Maintenance section of this manual).

CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce of oil through spark
plug hole(s) into cylinder(s).

3. Turn ignition key to start position for a
few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season

to another.

• Replace your gasoline can if your can

starts to rust. Rust and/or dirt in your
gasoline will cause problems.

• If possible, store your tractor indoors

and cover it to give protection from dust
and dirt.

• Cover your tractor with a suitable pro-

tective cover that does not retain mois-
ture. Do not use plastic. Plastic cannot

breathe which allows condensation to
form and will cause your tractor to rust.

IMPORTANT: Never cover tractor while
engine and exhaust areas are still warm.

25

TROUBLESHOOTING CHART

PROBLEM

Will not start

Hard to start

CAUSE CORRECTION

1. Out of fuel.

2.

Engine not "CHOKED"

properly.

3.

Engine flooded.

4.

Bad spark plug.

5,

Dirty air filter.

6.

Dirty fuel fUter.

7

Water in fuel.

8.

Loose or damaged wiring.

9.

Carburetor out of adjustmenl

10.Engine valves out of

adjustment.

1. Dirty air filter.

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel filter.

5. Stale or dirty fuel.

6. Loose or damaged wiring.

7. Carburetor out of adjustment,

8. Engine valves out of

adjustment.

1. Fill fuel tank.

2. See =TOSTART ENGINE" in
Operation section.

3. Wait several minutes before
attempting to start.

4. Replace spark plug.

5. Clean/replace air filter.

6. Replace fuel filter.

7. Empty fuel tank and carbure
for, refill tank with fresh gas

oline and replace fuel filter.

8. Check all wiring.

9. See "To Adjust Carburetor"
in Service and Adjustments

section.

10. Contact a qualified service

center/department.

1. Clean/replace air filter.

2. Replace spark plug.

3. Recharge or replace battery.

4. Replace fuel filter.

5. Empty fuel tank and refilltank
with fresh, clean gasoline.

6. Check all wiring.

7. See "To Adjust Carburetor" ir
Service and Adjustments

section.

8. Contact a qualified
service center/department.

Engine will not

turn over

Engine clicks but

will not start

Loss of power

1. Clutch/brake pedal not
depressed.

2. Attachment clutch is

engaged.

3. Weak or dead battery.

4. Blown fuse.

5. Corroded battery terminals.

6. Loose or damaged wiring.

7. Faulty ignition switch.

8. Faulty solenoid or starter.

9. Faulty operator presence

switch(es).

1. Weak or dead battery.

2. Corroded battery terminals.

3. Loose or damaged wiring.

4. Faulty solenoid or starter.

1. Cutting too much grass/too

fast.

2. Throttle in"CHOKE" position,

1. Depress clutch/brake pedal.

2. Disengage attachment

clutch.

3. Recharge or replace battery.

4. Replace fuse.

5. Clean battery terminals.

6. Check all wiring.

7. Check/replace ignitionswitch.

8. Check/replace solenoid or
starter,

9. Contact a qualified service
center/department,

1. Recharge or replace battery.

2. Clean battery terminals.

3. Check all wiring.

4. Check/replace solenoid or
starter.

1. Raise cutting height/reduce
speed.

2. Adjust throttle control.

26

TROUBLESHOOTING CHART

PROBLEM

Loss of power

(continued)

CAUSE

3. Build-upof grass, leaves and

trash under mower.

4. Dirty air filter.

5. Low oil level/dirty oil.

6. Faulty spark plug.

7. Dirty fuel filter.

8. Stale or dirty fuel.

9. Water in fuel.

10.Spark plug wire loose.

11. Dirty engine air screen/fins.

12. Dirty/clogged muffler.

13. Loose or damaged wiring.

14. Carburetor out of adjustment.

15. Engine valves out of
adjustment.

CORRECTION

3. Clean underside of mower
housing.

4. Clean/replace air filter.

5. Check oil level/change oil.

6. Clean and regap or change
spark plug.

7. Replace fuel filter.

8. Empty fuel tank and refill tank
with fresh, clean gasoline.

9. Empty fuel tank and carbure-
tor, refill tank with fresh gas-

oline and replace fuel filter.

10.Connect and tighten spark
plug wire.

11.Clean engine air screen/fins.

12.Clean/replace muffler.

13.Check all wiring.

14.See "To Adjust Carburetor" in
Service and Adjustments

section.

15.Contact a qualified service
center/department.

Excessive
vibration

Engine continues
to run when oper-
ator leaves seat

with attachment
clutch engaged

Poor cut - uneven

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

1. Faulty operator-safety
presence control system.

1. Worn, bent or loose blade.

2. Mower deck not level.

3. Buildup of grass, leaves, and
trash under mower.

4. Bent blade mandrel.

.

Clogged mower deck vent
holes from buildup of grass,
leaves, and trash around

mandrels.

1. Replace blade. Tighten blade
bolt.

2. Contact a qualified service
center/department.

3. Tighten loose part(s).
Replace damaged parts.

;1.

Check wiring, switches and
connections. If not contact a

qualified service center/de-
partment.

1. Replace blade. Tighten
blade bolt.

2. Level mower deck.

3. Clean underside of mower
housing.

4. Contact a qualified service
center/department.

5. Clean around mandrels to
open vent holes.

Mower blades will
not rotate

1. Obstruction in clutch

mechanism.

2. Worn/damaged mower drive
belt.

3. Frozen idler pulley.

4. Frozen blade mandrel.

27

1. Remove obstruction.

2. Replace mower drive belt.

3. Replace idler pulley.

4. Contact a qualified service

center/department.

TROUBLESHOOTING CHART

i PROBLEM

Poor grass

discharge

Headlight(s) not
working

(if so equipped)

CAUSE CORRECTION

1. Enginespeedtooslow.

1. Place throttle control in

=FAST" position.

2. Travelspeedtoo_st.

3. Wetgmss.

2. Shift to slower speed.

3. Allow grass to dry before
mowing.

4. Mower deck not level.

5. Low/uneven tire air
pressure.

6. Worn, bent or loose blade.

4. Level mower deck.

5. Check tires for proper air
pressure.

6. Replace/sharpen blade.

Tighten blade bolt.

7. Buildup of grass, leaves

and trash under mower.

8. Mower drive belt worn.

9. Blades improperly installed.

7. Clean underside of mower
housing.

8. Replace mower drive belt.

9. Reinstall blades sharp edge
down.

10. Improper blades used.

10. Replace with blades listed in

this manual.

11

•Clogged mower deck vent
holes from buildup of grass,

11. Clean around mandrels to
open vent holes.

leaves, and trash around
mandrels.

1. Switch is"OFP.

2. Bulb(s) or lamp(s) burned out.

3. Faulty light switch.

4. Loose or damaged wiring.

5. Blown fuse.

1. Turn switch "ON".

2. Replace bulb(s) or lamp(s).

3. Check/replace light switch.

4. Check wiring and connections.

5. Replace fuse.

Battery will not
charge

Engine "backfires"

when turning
engine "OFF"

1. Bad battery cell(s).

2. Poor cable connections.

3. Faulty regulator
(if so equipped).

4. Faulty alternator.

.

Engine throttle control not

set at "SLOW" position

for 30 seconds before

stopping engine.

1. Replace battery.

2. Check/clean all connections.

3. Replace regulator.

4. Replace alternator.

.

Move throttle control to
"SLOW" position and allow

to idle for 30 seconds before
stopping engine.

28

SCHEMATIC

TRACTOR -- MODEL NUMBER CO18542STC

l

BLACK

SOLENOID

WHITE

AMMETER

(OPTIONAL)

RED

BATTERY

R£D

FUSE

i I

i I I WHITE I

i F I I

.Eo:O:o:

;NITIOi_ A : : ' .E. _ DIODE

I ___-D : SEAT SWITCH

:........ :

_NIT_H_ I "__ (NOTOCCUP'E_)

GROUNDING

CONNECTOR

BLUE _

IGNITION SWITCH

', : IGNITION _ GAP L

I

FUEL SHUT-OFF 0 NiP PC • 3600 RPM (REGULATOR DISCONNECTED I

(" R i..........

SOLENOID (_ _

UNIT I v (2 PLUGS '_

CHARGINGSYSTEM OUTPUT 28 VOLTS AC O 3600 RPM

I ON TWIN CYL ENGINES)

qp

REMOVABLE

CONNECTIONS

O

e

NON-REMOVABLE

CONNECTIONS

2810

WIRING INSULATED CLIPS IIIII

NOTE: IF WIRING INSULATED

CLIPS WERE REMOVED FOR H B
SERVICING OF UNIT, THEY

SHOULD BE REPLACED TO
PROPERLY SECURE YOUR D A
WIRING,

Fro SWITCH

POSITION CIRCUIT

OFF C+GIB+H

ON C+FIB+ErA+D

HEADLIGHTS

GFC

29

ELECTRICAL

TRACTOR - - MODEL NUMBER CO18542STC

22

I i
I i

I i

i I
I i

t I i

40

26

25

11 '_ _ 29

T 16

l
I

F

3O

ELECTRICAL

TRACTOR - - MODEL NUMBER CO18542STC

KEY PART
NO. NO. DESCRIPTION

1 163465 Battery

2 74760412 Bolt, Hex 1/4-20 x 3/4
8 7603J Tray, Battery

10 145211 Bolt, Battery, Front 1/4-20 x 7-1/2
11 150109 Holddown, Battery, Front

12 145769 Nut, Push, Nylon, Battery, Front 1/4
16 176138 Switch, Interlock

21 175688 Harness, Light
22 4152J Bulb Light #1156

24 8860R Cable Starter

25 146148 Cable
26 175158 Fuse

27 73510400 Nut, Hex, Keps 1/4-20 unc
28 145491 Cable, Ground
29 121305X Switch, Seat

30 175566 Switch, Ignition
33 140403 Key
40 192936 Harness, Ignition

41 17720408 ScrewThd Cut 1/4-20 x 1/2
42 131563 Cover Terminal

43 178861 Solinoid w/brass plunger
45 122822X Ammeter
46 169635 Hourmeter

50 174652 Switch, PTO
55 17490508 Screw, Thd. Roll. 5/16-18 x 1/2

79 175242 Socket Asm Bulb Twistlock
80 146685 Harness Clutch EXV
89 169639 Bracket Snap-In Hourmeter

NOTE: All componentdimensionsgivenin U.S.

inchesI inch= 25.4 mm

31

TRACTOR oo MODEL NUMBER CO18542STC

CHASSIS AND ENCLOSURES

217

155

166

213

214

209_

chassls-stealth.stlt_25

2O6

92G9 20 59

11

2O9

I

,,142

37

209

32

TRACTOR - - MODEL NUMBER CO18542STC

CHASSIS AND ENCLOSURES

KEY PART
NO. NO. DESCRIPTION

1 174619 Chassis
2 176554 Drawbar
9 161566X428 Dash

10 72140608 Bolt RDHD SQNK 3/8-16 x 1
11 167203 Panel, Dash, LH

13 188702X010 Panel, Dash, RH
14 17490608 Screw Thdrol 3/8-16 x 1/2

17 175260X428 Hood Assembly
20 162026 Plate Battery

26 73800600 Loeknut, Hex, with Insert 3/8-16 uric
28 175289X428 Grille

29 161840 Lens Bar
30 188572X428 Fender/Footrest

31 139976 Bracket, Fender/Support
37 17490508 Screw, Thdrol. 5/16-18 x 1/2 TYT

38 1_75710 Bracket Asm Pivot Mower Rear
54 161464 Screw 8-18 x 7/8

58 175351 Duct Hood
59 187495 Bushing

60 72140606 Bolt Rdhd Sqnk 3/8-16 unc x 3/4
64 174997 Dash Lower

74 73680600 Nut Crownlock 3/8-16 unc

90 124346X Nut Self Thrd Wshd 1/4 Zinc

114 158112 Keeper Belt Rear LH
142 175702 Ptate Reinforcement

143 186689 Bracket Swaybar Chassis
144 175582 Bracket Footrest

145 156524 Rod Pivot Chassis/Hood
148 17060620 Screw 3/8-16 x 1-1/4

154 161897 Bracket Dash Rh
155 161900 Bracket Dash Lh

158 162037 Parking Brake Bkrt
159 179950X428 Cupholder

161 164655 Bumper
166 191611 Screw 10 x 3/4 Single Lead Hex

206 170165 Bolt Shoulder 5/16-18

209 17000612 Screw Hexwsh Thdr 3/8-16 x 3/4
211 145212 Nut Hexflange Lock

213 169848X428 Skirt Grille LH
214 169847X428 Skirt Grille RH

217 179132X428 Console FueIWindow

NOTE: All component dimensions given in U.S. Inches

1 inch = 25,4 mm

33

GROUND DRIVE

TRACTOR - - MODEL NUMBER CO18542STC

33

lOO

52

23

*

/" _:" 2o

_2o 1

37

26 27

34

TRACTOR - - MODEL NUMBER CO18542STC

GROUNDDRIVE

KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 ........ Transaxle Peerless 206-545C 56 17060620

(Order parts from Transaxle 57 130801

2 146682 Spring, Return, Brake 61 17120614
3 123666X Pulley, Transaxle 62 123533X
4 12000028 Ring, Retainer 63 175414

5 121520X Strap, Torque 65 10040700
6 17060512 Screw 5/16-18 x 3/4 66 154778

8 165866 Rod Shifter Fender STLT 69 142432
9 160889 Clutch 74 137057

10 76020416 Pin, Cotter 75 121749)(
11 105701X Washer, Shift Plate 76 12000001
13 74550412 Bolt 1/4-28 UNF W/Patch Gr. 8 77 123583X

14 10040400 Washer Lock Hvy Helical 78 121748X
15 74490544 Bolt Hex FLGHD 5/16-18 Gr. 5 79 2228M

16 73800500 Nut Lock Hx W/Ins 5/16-18 unc 80 145090
18 7478616 Bolt Fin Hex 3/8-16 uric x 1 Gr. 5 81 165593

19 73350600 Nut 82 165711

20 150280 Bolt 7/16-20 x 4-1/4 Gr. 5 83 19171216
21 106933X Knob 84 166231

22 130804 Rod, Brake 85 150360
23 171258 Bracket Anti-Rotation 89

24 73800600 Nut 96 4497H

25 106888X Spring, Brake Rod 100 19111016
26 19131316 Washer 112 19091210

27 76020412 Pin 113 127265X
26 175765 Rod, Parking Brake 120 73900600

29 71673 Cap, Parking Brake 150 175456
30 169592 Bracket, Transaxle 151 19133210

32 74760512 Bolt 156 166002
33 72140506 Bolt Rdhd Sqnk 5/16-18 unc x 3/4 158 165589
34 175578 Shaft Assembly, Foot Pedal 159 183900

35 120183X Bearing, Nylon 161 72140406
36 19211616 Washer 162 73680400

37 1572H Roll Pin 163 74780416
38 179114 Pulley, Composite, Flat 165 165623

39 72110622 Bolt Rdhd 3/8-16 unc x2-3/4 166 17490510
41 175556 Keeper, Belt, Idler 168 165492

47 127783 Pulley, Idler, V-Groove, Plastic t69 165580
48 154407 Bellcrank Clutch Grnd Dry Stl 170 187414
49 . 123205X Retainer, Belt 197 169613

50 72110612 Bolt 198 169593
51 73680600 Nut Crown Lock 3/6-16 unc 202 72110614

52 73680500 Nut Crown Lock 5/16-18 unc
53 105710)( Link, Clutch
55 105709X Spring, Clutch Return

manufacturer) 59 169691

188310X428 Console, Shift, STLT

NOTE: Allcomponentdimensionsgivenin U.S.inches

1 inch= 25.4 mm

Screw 3/8-16 x 1-1/4

V-Belt, Ground Drive

Keeper, Belt, Center Span
Screw 3/8-16 x .875

Cover, Pedal
Pulley, Engine

Washer
Keeper, Belt, Engine, Fool Proof

Screw Hex Wsh Hi-Lo 1/4-1/2 uric
Spacer, Axle

Washer25/32 x 1-1/4 x 18 Ga.
E-Ring

Key, Square 2.0 x .1845/1865

Washer 25/32 x 1-5/8 x 16 Ga.

Key Woodruff

Arm, Shift

Shaft Asm Cross Tapered 20
Spdng, Torsion

Washer 17/32 x 3/4 x 16 Ga.
Link Traneaxle

Nut, Nylock

RetainerSpring1"
Washer11/32 x 5/8 x 16Ga.

Washer 9/32x 3/4 x 10 Ga.
StrapTorque90 Degrees

Nut LockFig. 3/8-16 unc

Spacer Retainer '

Washer 13/32x 2 x 10 Ga.
Washer Srrted 5/16 IDx 1.125

BracketShift Mount
Hub Shift

Bolt Rdhd Sqnk 1/4-20 x3/4 Gr.5
Nut Crownlock 1/4-20uno

Bolt Hex Fin l/4-20Une x 1 Gr. 5
Bracket Pivot Lever
Screw 5/16-18 x 5/6 TTYellow
Bolt Shoulder 5/16-18 x .561
Plate FasteningLt
Keeper BeltTransaxle Gear

Nyliner Snap-In 5/8 ID

Washer Nyliner 7/8 ID x .105 Hd

BoltCarr. SH 3/8-16 x 1-3/4Gr.5

35

STEERING

TRACTOR - - MODEL NUMBER CO18542STC

|

...::::o!-::--.'3.

\ ¢ .... t, i,.__.p i

41

I

68 67

67

67

\

\

34

4O

steeflng_steal_rem_7

36

STEERING

TRACTOR - - MODEL NUMBER CO18542STC

KEY PART

NO. NO. DESCRIPTION

1

159944X428
184706

2

3

169840

4

169839

5

6266H

6

121748X

8

12000029
175121

10
11

10040600

12

73940800

136518

13

15

145212

17

177883
17000612

29
32

171888
10040500

34
36

155105

37

152927

38

159946X428 Insert Cap Strg Wh
73540500 Crownlock Nut 5/16-24 unf

40

41

159945 Adaptor Wheel Strg

42

163888X428 Boot Steering

43

121749X Washer 25/32 1 1/4 x 16 Ga.

46

184946X505 Cap Spindle

65

160367 Spacer Brace Axle

67

72110618 Bolt Rdhd Sqnk 3/8-16 x 2-1/4

68

169827 Axle, Brace

71

175146 Steering Asm.

72

19182411 Washer 9/161D x1-1/2 0D11Ga.

73

160135X428 Extension Steering

82

169835 Bracket Susp. Chassis Front
173966 Washer Flat .781 x 1-1/2 x .15

87
88

175118 Bolt Shoulder 7116-20 unc

91

175553 Clip Steering
19111216 Washer11/32x3/4x16Ga.

94

188967 Washer Hardened

95

Wheel Steering
Axle Asm

Spindle Asm LH

Spindle Asm RH

Bearing Race Thrust Harden

Washer 25/32 x 1-5/8 x 16 Ga.

Ring Klip #t5304-75
Link Drag

Washer Lock Hvy Hlcl Spr 3/8

Nut Hex Jam Toploek 112-20 unf
Spacer Bearing Axle Front

Nut Hex Flange Lock
Shaft Asm. Steering

Screw 3/8-16 x 3/4
Rod Tie

Washer Lock 5/16
Bushing Strg

Screw

NOTE: Allcomponentdimensionsgivenin U.S.inches

1inch= 25.4 mm

37

TRACTOR - - MODEL NUMBER CO18542STC

SEATASSEMBLY

18

j"

i
I

i

I

i

17 12

W

5

21

seat_l.knob_

KEY PART
NO. NO.

1 189022

2 140551
3 71110616
4 19131610
5 145006
6 73800600

7 124181X
8 17000616

9 19131614

10 182493
11 166369

12 121246X
13 121248X

KEY PART • - r

DESCRIPTION NO. NO. DESCRIPTION

Seat 14 72050412
Bracket Pivot Seat 15 121249X

Bolt Fin Hex 3/8-16 unc x 1 16 123740X
Washer 13/32 x 1 x 10Ga. 17 123976X

Clip Push-in 18 124238X

Nut Hex w/Ins. 318-16 unc 21 171852
Spring Seat Cprsn 22 73800500

Screw 3/8-16 x 1-1/2 24 19171912

Washer 13/32 x I x 14 Ga. 25 127018X

Pan Seat
Knob Seat Adj. Wingnut

Bracket Mounting Switch
Bushing Snap BIk Nyl 50 Id

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

Bolt Rdhd Sqnk 1/4-20 x 1-1/2
Spacer Split 28x .88 Zinc
Spring Cprsn Plate 1.310 Ga.
Nut Lock 1/4 Lge Fig Gr. 5 Zinc
Cap Spring Seat

Bolt Shoulder 5/16-18 unc
Nut Hex LockW/Ins 5/16-18

Washer 17132 x 1-3/16 x 12 Ga.
Bolt Shoulder 5/16-18 x 62

38

DECALS

TRACTOR - - MODEL NUMBER CO18542STC

18

KEY PART
NO. NO.

1 187407
3 176272

4 176273
5 160396

7 179128
9 189340

10 157141
15 187408

16 172743
17 156368

16

24

9 3 21

DESCRIPTION

Decal, Reflector, LH
Decal, Hood RH

Decal, Hood LH
Decal, Deck Sch.
Decal, Deck "B" "42"
Decal, Replacement Hood

Decal, Fender, Danger
Decal, Reflector, RH

Decal, Steering Wheel
Decal, Fender, Operator Inst.

4

KEY PART
NO. NO.

18 172740
20 145005
21 189290
23 189288

24 191643

- - 184310X428

-- 184311X428

- - 193008

- - 193009

10

115

--1

DESCRIPTION
Decal,Fender

Decal,Battery
Decal,Hood, SidePanel

Decal,Engine

Decal,Dash
Pad,Footrest,ST/LT,LH

Pad,Footrest,ST/LT,RH
Manual,Owner's,English

Manual,Owner's,Spanish

WHEELS & TIRES

2 _ 5,8

KEY PART
NO. NO.

1

59192

2

65139

106222X

4,10

7

wheel_l

3

59904

4

106732)(421

5
6

278H
9040H

7

11

8 106108X421

9 122082X
10 7152J
11 104757X421

-- 144334

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

DESCRIPTION

Cap ValveTire

StemValve

Tire FTs 15 x 6 0 - 6 Service
TubeFront(ServiceItem Only)

RimAsm6" front Service
FittingGrease(FrontWheel Only)

BearingFlange(FrontWheel
Only)

RimAsm8" rearService
TireR Ts 20 x10-8 C Service
TubeRear (ServiceItemOnly)
Cap Axle
Sealant,Tire (10 oz.Tube)

39

ENGINE

TRACTOR -- MODEL NUMBER CO18542STC

2_

31

32

78q

33

3

72

81

78

13

29

\

OPTIONAL EQUIPMENT ]

Spark Arrester

KEY PART

NO. NO. DESCRIPTION

1

176636X505 Control Throttle/Choke

2

171875 Screw Hwhd Hi-Lo #13-16 x 3/4

3

........ Engine, Bdggs Model 31P777

(OrderpartsfromengineManu

4 137352 Muffler

13 165291 MufflerGasket
14 148456 Tube Drainoil

23 169837 ShieldHeat

29 137180 KitSparkArrestor(Flat Scm)

31 179022 TankFuel4,0 Rear
32 179124X428 Cap AsmFuel

33 123487X Clamp HoseBlack
37 8543R LineFuel

38 181654 PlugDrainOil Easy

facturer)

engine-bs.1cyl_51

KEY PART

NO. NO. DESCRIPTION
41 139277 Stem Tank Fuel

45 17000612 Screw Hexwsh Thdr 3/8-16 x 3/4
72 183906 Screw 5/16-18 x 1

78 17060620 Screw 3/8-16 x 1-1/4
81 73510400 Nut Keps Hex 1/4-20 unc

112 3645J Bushing

NOTE: All componentdimensionsgivenin U.S.inches

1 inch= 25.4 mm

Forengineserviceand replacementparts,call thetoll
freenumberfor yourenginemanufacturerlistedbelow:
Briggs& Stretton 1-800-233-3723

KohlerCo. 1-800-544-2444
TecumsehProducts 1-800-558-5402

HondaEngines 1-800-426-7701
Kawasakl 1-800-460-5688

40

LIFT ASSEMBLY

41

4O

TRACTOR - - MODEL NUMBER CO18542STC

13

4

6

19 I

13

32 19

KEY PART
NO. NO.

1 179504

2 159476
3 188822

4 12000002
5 19211621
6 120183X
7 175830

11 139865
12 139866

13 4939M
15 173288

16 73350800
17 175689

13

32

DESCRIPTION

Plunger Assembly
Shaft Assembly, Lift
Pin, Groove

E-Ring

Washer 21/32 x 1x 21 Ga.

Bearing, Nylon
Grip, Handle, Fluted

Link, Lift, L.H.
Link, Lift, R.H.

Retainer Spring
Link, Front

Nut, Hex, Jam 1/2-13 unc
Trunnion

20

15

15

"' lift-rh.1pc.stir_9

KEY PART
NO. NO. DESCRIPTION

18 73800800 Locknut,Hex, withWasher Insert

1/2-13uric

19 139868 Arm,Suspension,Rear
20 163552 RetainerSpring
31 169865 Bearing,Pvt,Lift
32 73540600 Nut,Crownlock3/8-24

36 155097 PointerHeightIndicator
37 123935X PlugHole

38 17060516 Screw5/16-18 x 1
40 19112410 Washer11/32 x 1-1/2 10 Ga,

41 155098 IndicatorHeight

NOTE: All component dimensions given inU.S. inches

1 inch = 25.4 mm

41

20

MOWER DECK

TRACTOR - - MODEL NUMBER CO18542STC

117

34

140"

21

1

2 / 23

I

16

28 \',,

2

29

27

149

5

21

18

42_O.elec.t -path,acljwl.stlt_3

42

MOWERDECK

TRACTOR - - MODEL NUMBER CO18542STC

KEY PART KEY

NO. NO. DESCRIPTION NO.

1 192032 Mower Housing 94

2 72140506 Bolt 95
3 138017 Bracket Assembly, Sway Bar, Fr. 101

4 165460 Bracket Sway Bar 38/42" 102

5 4939M Retainer Spring 103

6 178024 Bar Sway Deck 104
8 850857 Bolt, Hex 3/8-24 x 1.25 Gr. 8 t05

9 10030600 Washer, Lock 106

10 140296 Washer, Hardened 113

(The following blades are 116
available) 117

11 134149 Blade, 42" Mulching STD 118

(For mulching mowers only) 119

- - 139775 Blade, 42" Mulching Premium (For 129

- - 138971 Blade, 42" Hi-Lift 131

13 137645 Shaft Assembly, Mandrel, Vented 134
14 128774 Housing, Mandrel, Vehted

15 110485X Bearing, Ball, Mandrel 136
16 174493 Stripper, Mower Deck 138

18 72140505 Bolt, Carriage 5/16-18 x 5/8
19 132827 Bolt, Shoulder 139

20 159770 Baffle, Vortex
21 73680500 Nut, Crownlock 5/16-18 uric 140

23 177563 Bracket, Deflector
24 105304X Cap, Sleeve 143
25 123713X Spring, Torsion, Deflector 144

26 110462X Nut, Push 145
27 130968X428 Shield, Deflector 146
28 19111016 Washer 11/32 x 5/8 x 16 Ga. 148

29 131491 Rod, Hinge 149
30 173984 ScrewThdrol Ro_ling Wsh Hd 150

31 187690 Washer, Spacer 159

32 173436 Pulley, Mandrel 182

33 176342 Nut, Toplock, Flanged 183
34 72110612 Bolt Carr Sh. 3/8-16 x 1-1/2 Gr. 5 184

36 173438 Pulley, Idler, Flat - -
40 73900600 Nut, Lock Fig. 3/8-16 unc

44 140088 Guard, Mandrel, L.H.
45 4497H Retainer - -
46 137729 Screw, Thd. Roll 1/4-20 x 5/8
54 178515 Washer, Hardened

55 155046 Arm, Idler
56 122052X Spacer, Retainer

59 173442 Guard, Toy Idler
61 174882 Spring Ext Elect Clutch

68 174883 V-Belt
91 180532 Bracket Roller Nose LH

92 73800600 Locknut, Hex W/Wsh 3/8-16 unc

better wear when mulching) 130

(For bagging or discharge) 132
(Incl. Key Number 6) , 135

NOTE= All component dimensions given in U. S.

PART
NO, DESCRIPTION

132264
180533

136420

71081010

19061216
10071000

160793

2029J

17060512

4898H

165746
73930600
19121414
19131312
74780616
72140608
17000612

156941

159765
155986

159763
159767

159768

157109

173441
173437

173443
169022

165898

19091210

72140614

179126
163552

19131410
130794

181542

inches 1 inch = 25.4 mm

Roller Nose
Bracket Roller Nose RH

Cover Mulching 42" Black
Screw Truss Hd Phil10-24 x 5/8

Washer #10
Washer Lock
Latch Asm Bagger

Nut Weld
Screw 5/16-18 x 3/4

Bolt, Shoulder
Wheel, Gauge
Nut, Crownlock 3/8-1

Washer 13/32 x 7/8 x 14 Ga.
Washer 13/32 x 13/16 x t2 Ga.
Bolt, Fin Hex 3/8-16 unc x 1Gr. 5

Bolt Rdhd Sqnk 3/8-t6 unc x 1
Screw Hexwsh Th

Pin Head Rivet
Bracket Asm. Wheel Gauge

Rear LH
Bar Adj. Gauge Wheel

Bracket Asm. Wheel Gauge
Rear RH

Bracket Asm. Wheel Gauge
Front RH

Bracket Asm. Wheel Gauge
Front LH
Bracket Arm Idler 42"

Keeper Belt 42" Clutch Cable
Pulley Idler Flat
Bolt Carraige Idler

Spring Return Idler
Retainer Spring Yellow Zinc

Washer 9/32 x 3/4 x 10 Ga.
Bolt Rdhd Sqn 3/8-16 unc x 1-3/4

Rod Roller Nose
Retainer Spring

Washer 3/8
Mandrel Assembly (Includes

housing, shaft and shaft hardware
only-pulley not included)

Replacement Mower, Complete

(Std. Deck-Order separately

mulch cover, guage wheels and
nose roller components key nos.

101 - 106, 5, 116- 119, 134, 136
and 91, 94, 95, 132, 182, 183)

43

=_

==

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

15 DEGREES MAX.

O

down the face of slopes, never across the face. Do not mow
WARNING: To avoid serious injury, operate your tractor up and

slopes greater than 15 degrees. Make turns gradually to prevent
tipping or loss of control. Exercise extreme caution when
changing direction on slopes.

1. Fold this page along doffed line indicated above.

2. Hold page before you so that its left edge is vertically parallel to a tree
trunk or other upright structure.

3. Sight across the fold in the direction of hill slope you want to measure.

4. Compare the angle of the fold with the slope of the hill.