Poulan CHDR500E User Manual

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OWNER'S MANUAL

MODEL NO. CHDR500E
5 HP 17 Inch T>0 Mot T2£iriDvio

Tiller

• Assembly

• Operation

• Customer Responsibilities

• Service and Adjustments

• Storage

• Troubleshooting

• Repair Parts

For Parts and Service, contact our authorized distributor: call 1-800-849-1297

For Technical Assistance: call 1-800-829-5886

174222 2.8.00 TR

PRiNTEDiNU.S.A.

SAFETY RU LES

SAFE OPERATION PRACTICES FOR WALK-BEHIND POWERED ROTARYTILLERS

TRAINING

Read the Owner’s Manual carefully. Be thoroughly
familiar with the controls and the proper use of the
equipment. Know howto stop the unit and disengage the
controls quickly.

Never allow children to operate the equipment. Never
allow adults to operate the equipment without proper

instruction.

Keep the area of operation clear of all persons, particu

larly small children, and pets.

PREPARATION

Thoroughly inspect the area where the equipment is to

be used and remove all foreign objects.

Disengage all dutches and shift into neutral before
starting the engine (motor).

Do notoperate the equipment without wearing adequate
outer garments. Wear footwear that will improve footing
on slippery surfaces.

Handle fuel with care; it is highly flammable.

Use an approved fuel container.
Never add fuel to a running engine or hot engine.

Fill fuel tank outdoors with extreme care. Never fill fuel
tank indoors.

Replace gasoline cap securely and clean up spilled fuel
before restarting.

Use extension cords and receptacles as specified by
the manufacturer for all units with electric drive motors
or electric starting motors.

Never attempt to make any adjustments while the
engine (motor) is running (except where specifically
recommended by manufacturer).

OPERATION

Do not put hands or feet near or under rotating parts.
Exercise extreme caution when operating on orcrossing

gravel drives, walks, or roads. Stay alert for hidden
hazards or traffic. Do not carry passengers.

After striking a foreign object, stop the engine (motor),
remove the wire from the spark plug, thoroughly inspect
the tiller for any damage, and repair the damage before
restarting and operating the tiller.

Exercise caution to avoid slipping or failing,
if the unit should start to vibrate abnormally, stop the

engine (motor) and check immediately for the cause.
Vibration is generally a warning of trouble.

Stop the engine (motor) when leaving the operating
position.

Take all possible precautions when leaving the machine
unattended. Disengagethetines, shift into neutral, and
stop the engine.

Before cleaning, repairing, or inspecting, shut off the
engine and make certain all moving parts have stopped.
Disconnectthe spark plug wire, and keep the wire away

from the plug to prevent accidental starting. Disconnect
the cord on electric motors.

Do not run the engine indoors; exhaust fumes are
dangerous.

Neveroperatethetiilerwithoutproperguards, plates, or
other safety protective devices in place.

A

Keep children and pets away.
Do not overload the machine capacity by attempting to

till too deep at too fast a rate.

Never operate the machine at high speeds on slippery

surfaces. Look behind and use care when backing.

Never allow bystanders near the unit.
Use only attachments and accessories approved by the

manufacturer of the tiller.
Never operate the tiller without good visibility or light.
Be careful when tilling in hard ground. The tines may

catch in the ground and propel the tiller forward. If this
occurs, let go of the handlebars and do not restrain the
machine.

MAINTENANCE AND STORAGE

* Keep machine, attachments, and accessories in safe

working condition.

• Check shear pins, engine mounting bolts, and other
bolts at frequent intervals for proper tig hi ness to be su re
the equipment is in safe working condition.

• Never store the machine with fuel in the fuel tank inside
a building where ignition sources are present, such as
hot water and space heaters, clothes dryers, and the
like. Allow the engine to cool before storing in any
enclosure.

♦ Always refer to the operator’s guide instructions for

important details if the tiller is to be stored for an
extended period.

-IMPORTANT-

CAUTIONS, IMPORTANTS, AND NOTES ARE A MEANS
OF ATTRACTING ATTENTION TO IMPORTANT OR
CRITICAL INFORMATION IN THIS MANUAL.

IMPORTANT: USED TO ALERT YOU THAT THERE IS A
POSSIBILITY OF DAMAGING THIS EQUIPMENT.

NOTE: Gives essential information that will aid you to better
understand, incorporate, or execute a particular set of
instructions.

Lookforthis symbol to point out impor

tant safety precautions. It means

A

A

The engine exhaust from this product con
tains chemicals known to the State of Califor
nia to cause cancer, birth defects, or other
reproductive harm.

CAUTION!!! BECOME ALERT!!! YOUR
SAFETY IS INVOLVED.

CAUTION: Always disconnect spark
plug wire and place wire where it cannot

contact spark plug in order to prevent
accidental starting when setting up,
transporting, adjusting or making re

pairs.

A WARNING A

PRODUCT SPECIFICATIONS

GASOLINE CAPACITY;

OIL (API-SF/SG/SH):
(CAPACITY; 20 OZ./0.6L)

SPARK PLUG :
(GAP; .030"/0.76mm)

CONGRATULATIONS on your purchase of a new tiller. It
has been designed, engineered and manufactured to give

you the best possible dependability and performance.
Should you experience any problems you cannot easily

remedy, please contact your nearest authorized service
center. We have competent, well-trained technicians and
the proper tools to service or repair this unit.

Please read and retain this manual. The instructions will
enable you to assemble and maintain your tiller properly.
Always observe the “SAFETY RULES”.

3 Quarts (2.8L)
Unleaded Regular
SAE 30 (Above 32"F/0°C)

SAE 5W-30 (Below 32°F/0°C)

Champion RJ19LM or J19LM

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Foliowaregularschedule in maintaining, caring for and
using your tiller.

• Follow instructions under “Customer Responsibilities”
and “Storage” sections of this Owner’s Manual.

IMPORTANT: THIS UNIT iS EQUIPPED WITH AN
INTERNAL COMBUSTION ENGINE AND SHOULD NOT
BE USED ON OR NEAR ANY UNIMPROVED FOREST­COVERED, BRUSH-COVERED OR GRASS COVERED
LAND UNLESS THE ENGINE’S EXHAUST SYSTEM IS
EQUIPPED WITH A SPARK ARRESTER MEETING
APPLICABLE LOCAL LAWS (IF ANY). IF A SPARK
ARRESTER IS USED, IT SHOULD BE MAINTAINED IN
EFFECTIVE WORKING ORDER BY THE OPERATOR.

INTHESTATEOFCALIFORNIA, A SPARK ARRESTER IS
REQUIRED BY LAW (SECTION 4442 OF THE CALIFORNIA
PUBLIC RESOURCES CODE). OTHER STATES MAY
HAVE SIMILAR LAWS. FEDERAL LAWS APPLY ON
FEDERAL LANDS. SEE YOUR AUTHORIZED SERVICE
CENTER FOR SPARK ARRESTER.

TABLE OF CONTENTS

SAFETY RULES .................................

CUSTOMER RESPONSIBILITIES

PRODUCT SPECIFICATIONS....................................... 3

ASSEMBLY....

OPERATION...
MAINTENANCE SCHEDULE..

..........................................................

.......................................................

...................................

................ 2

.................

........3,12-14

4-6

7-11

12

SERVICE & ADJUSTMENTS

STORAGE ...................................................................... 18

TROUBLESHOOTING................................................. 19

REPAIR PARTS-TILLER...................................

WARRANTY ............................................................ 27

....................................

....20-26

.14-17

ASSEMBLY

Your new tilier has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To
ensure safe and proper operation of yourtiiler, all parts and hardware you assemble must be tightened securely. Use the correct
tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard
wrench sizes are listed.

(1) Utility knife
(1) Tire pressure gauge
(1) Pair of pliers
(1) 9/16" wrench

OPERATOR’S POSITION (See Fig. 1)

When right or left hand is mentioned in this manual, it means
when you are in the operating position (standing behind tiller
handies).

(2) Handle Locks

(1) Flat Washer 13/32 x 1 x 11 Gauge

CONTENTS OF HARDWARE PACK

(1) Carriage Bolt

3/8-16 UNCxI Grades

(1) Center Locknut

3/8-16 UNC

(1) Pivot Bolt

3/8-16 UNC Grade 5

Extra Shear Pins & Clips

ASSEMBLY

UNPACKING CARTON (See Fig. 2)

CAUTION: Becarefulofexposedstaples
when handling or disposing of cartoning

A

IMPORTANT: WHEN UNPACKING AND ASSEMBLING
TILLER, BE CAREFUL NOT TO STRETCH OR KINK
CABLES.

• While holding handle assembly, cut cable ties securing
handle assembly to top frame. Let handle assembly rest
on tiller.

• Remove top frame of carton.

• Slowly ease handle assembly up and place on top of

carton.

• Cut down right hand front and right hand rear comers of

carton, lay side carton wall down.

• Remove packing material from handle assembly.

material.

INSTALL HANDLE (See Figs. 3, 4, and 5)

• Insert one handle lock (with teeth facing outward) in
gearcase notch. (Apply grease on smooth side of
handle lock to aid In keeping lock in place until handle
assembly is lowered into position.)

Grasp handle assembly. Hold in “up” position. Be sure

handle lock remains in gearcase notch. Slide handle

assembly into position.

Rotate handle assembly down. Insert rear carriage bolt
first, with bolt head on L.H. side of tiller and loosely
assemble locknut (See Fig. 5).

insert pivot bolt in front part of plate and tighten.
Cutdown remaining cornersofcarton and lay panels flat.

Lowerthe handle assembly. Tighten nut on carriage bolt
bolt so handle moves with some resistance. This will
allow for easier adjustment.

Place flat washer on threaded end of handle lock lever.

Insert handle lock leverth rough handle base and gearcase.
Screw in handle lock lever Just enough to hold lever in
place.

Insert second handle lock (with teeth inward) in the slot
of the handle base (just inside of washer).

With handle assembly in lowest position, securely
tighten handle lock lever by rotating clockwise. Leaving
handle assembly In lowest position will make it easier
to remove tiller from carton.

ASSEMBLY

ATTACH CLUTCH CABLE (See Fig. 6)

• Hook end of dutch cable through hole in control bar
bracket.

CONNECT SHIFT ROD (See Fig. 7)

• Insert end of shift rod farthest from bend into hole of shift
lever indicator.

“ Insert hairpin dip through hole of shift rod to secure.

REMOVE TILLER FROM CRATE

• Make sure shift lever indicator is in “N” position (See Fig.

7)

• Tilt tiilerforward by lifting handle. Separate cardboard
cover from leveling shield.

• Rotate tiller handle to the right and pull tiller out of carton.

CHECK TIRE PRESSURE

The tires on your unit were overinflated at the factory for
shipping purposes. Correct and equal tire pressure is
important for best tilling performance.

• Reduce tire pressure to 20 PSI (1.4 kg/cm^).

HANDLE HEIGHT

• Handle height may be adjusted to better suit operator.
(See “TO ADJUST HANDLE HEIGHT" in the Service
and Adjustments section of this manual).

OPERATION

KNOW YOUR TILLER

READ THIS OWNER’S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TILLER.

Compare the illustrations with your tiller to familiarize yourself with the location of various controls and adjustments. Save this
manual forfuture reference.

These symbols may appear on your Tiller or in literature supplied with the product. Learn and understand their

meaning.

RUN

FNRA©©*^*^l\ia^

TiLLiNG FORWARD NEUTRAL REVERSE CAUTION ENGINE ENGINE FAST

OR WARNING ON OFF

SLOW CHOKE FUEL

OIL

STOP

o

MEETS ANSI SAFETY REQUIREMENTS

Our tillers conform to the safety standards of the American National Standards Institute.

THROTTLE CONTROL - Used to control engine speed.

DRIVE CONTROL BAR - Used to engage tiller.
DEPTH STAKE - Controls depth at which tiller will dig.
LEVELING SHIELD - Levels tilled soil.

OUTER SIDE SHIELD - Adjustable to protect small plants

from being buried.

SHIFT LEVER - Used to shift transmission gears.
RECOIL STARTER HANDLE - Used to start the engine.
CHOKE CONTROL - Used when starting a cold engine.

FORESIGHT IS SETTER

THMINOSSTr

OPERATION

The operation of any tiller can result in foreign objects thrown into the eyes, which can result

in severe eye damage. Always wear safety glasses or eye shields before starting your tiller

and while tilling. We recommend a wide vision safety mask over spectacles or standard
safety glasses.

HOW TO USE YOUR TILLER

Know how to operate ail controls before adding fuel and

Oil or attempting to start engine.

STOPPING (See Fig. 9)

TINES AND DRIVE

• Release drive control bar to stop movement.

• Move shift lever to “N” (neutral) position.

ENGINE

• Move throttle control to “STOP” position. If equipped
with stop switch, move switch to “STOP” position.

• Never use choke to stop engine.

TINE OPERATION - WITH WHEEL DRIVE

• Always release drive control bar before moving shift
lever into another position.

• Tine movement is achieved by moving shift lever to (E)

till position and engaging drive control bar.

DEPTH STAKE (See Fig. 10)

The depth stake can be raised or lowered to allow you more
versatile tilting and cultivating, or to more easily transport
your tiller.

•TRANSPORT
POSITION

FIG. 10

TILLING (See Fig. 11)

• Release depth stake pin. Pull the depth stake up for
increased tilting depth. Place depth stake pin in hole of
depth stake to lock in position.

• Place shift lever indicator in (§) till position.

• Hold the drive control bar against the handle to start

tilling movement. Tines and wheels will both turn.

• Move throttle control to “FAST” position for deep tilling.

To cultivate, throttle control can be set at any desired

speed, depending on how fast or slow you wish to

cultivate.

IMPORTANT: ALWAYS RELEASE DRIVE CONTROL BAR
BEFORE MOVING SHIFT LEVER INTO ANOTHER
POSITION.

FORWARD - WHEELS ONLY/TINES STOPPED

» Release drive control bar and move shift lever indicator

to “F” (forward) position. Engage drive control bar and
tiller will move forward.

REVERSE - WHEELS ONLY/TINES STOPPED

• DO NOT STAND DIRECTLY BEHIND TILLER.

• Release the drive control bar.

• Move throttle control to “SLOW” position.

• Move shift lever indicator to “R” (reverse) position.

• Hold drive control bar against the handle to start tiller
movement.

HARD TO SHIFT GEARS

» Briefly engage drive control bar and release or rock tiller

forward and backward until are able to shift gears.

8

OPERATION

TURNING

• Release the drive control bar.

• Move throttle control to “SLOW” position.

• Placeshift!everindicatorin“F” (forward) position. Tines
will not turn.

• Lift handle to raise tines out of ground.

• Swing the handle in the opposite direction you wish to
turn, being careful to keep feet and legs away from tines.

• When you have completed yourtum-around, release the
drive control bar and lower handle. Place shift lever in
till position and move throttle control to desired speed,
Tobegintilling, hold drive control bar against the handle.

OUTER SIDE SHIELDS (See Fig. 11)

The back edges of the outer side shields are slotted so that
the shields can be raised for deep tilling and lowered for
shallow tilling to protect small plants from being buried.
Loosen nut “A” in slot and nut “B”. Move shield to desired
position (both sides). Retighten nuts.

TO TRANSPORT

CAUTION; Before lifting or transport
ing, allow tiller engine and muffler to

A

cool. Disconnect spark plug wire. Drain
gasoline from fuel tank.

CHECK ENGINE OIL LEVEL (See Fig. 12)

* The engine in your unit has been shipped, from the

factory, already filled with SAE 30 summer weight oil.

* With engine level, clean area around oil filler plug and

remove plug,

* Engine oil should be to point of overflowing when engine

is level. For approximate capacity see “PRODUCT
SPECIFICATIONS” on page 3 of this manual. All oil
must meet A.P.I. Service Classification SF, SG or SH.

* For cold weather operation you should change oil for

easier starting (See oil viscosity chart in the Customer

Responsibilities section of this manual).

* To change engine oil, see the Customer Responsibilities

section in this manual.

AROUNDTHEYARD

• Release the depth stake pin. Move the depth stake
down to the top hole for transporting the tiller. Place
depth stake pin in hole of depth stake to lock in position.
This prevents tines from scuffing the ground.

• Place shift lever indicator in “F” (forward) position for
transporting.

• Hold the drive control bar against the handle to start tiller
movement. Tines will not turn.

• Move throttle control to desired speed.

AROUNDTOWN

• Disconnect spark plug wire.

• Drain fuel tank.

• Transport in upright position to prevent oil leakage.

BEFORE STARTING ENGINE

IMPORTANT: BE VERY CAREFUL NOT TO ALLOW DIRT

TO ENTER THE ENGINE WHEN CHECKING OR ADDING
OIL OR FUEL. USE CLEAN OIL AND FUEL AND STORE
IN APPROVED, CLEAN, COVERED CONTAINERS. USE
CLEAN FILL FUNNELS.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded
gasoline. (Use of leaded gasoline will increase carbon
and lead oxide deposits and reduce valve life.)

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW32°F (0°C), USE FRESH, CLEAN, WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.

WARNING: Experience indicates that alcohol blended fuels
(called gasohol or using ethanol or methanol) can attract
moisture which leads to separation and formation of acids
during storage. Acidic gas can damage the fuel system of
an engine while in storage. To avoid engine problems, the

fuel system should be emptied before storage of 30 days
or longer. Drain the gas tank, start the engine and let it run
until thefuel lines and carburetor are empty. Use fresh fuel
next season. See Storage section of this manual for

additional information. Never use engine or carburetor
cleaner products in the fuel tank or permanent damage may
occur.

CAUTION: Fill to within 1/2 inch of top
offueltankto preventspills and to allow

A

for fuel expansion. If gasoline is acci
dentally spilled, move machine away
from area of spill. Avoid creating any
source of ignition until gasoline vapors
have disappeared.

Do not overfill. Wipe off any spilled oil
or fuel. Do not store, spill or use gaso
line near an open flame.