Polaris Cab User Manual
POLARIS FREEDOM
Rev. K, p. 1 of 11
CAB INSTALLATION INSTRUCTIONS
FOR THE POLARIS RANGER (p/n 2876196-067)
IMPORTANT: THIS ACCESSORY WEIGHS 340 POUNDS.
PLEASE ADJUST THE VEHICLE PAYLOAD ACCORDINGLY.
The contents of this manual are the property of the owner.
Be sure to leave with the owner when installation is complete.
Standard item with purchase of cab: one driver’s side wiper.
Optional accessories available: passenger’s side wiper, work lights, and strobe light.
Multiple U.S. and Foreign Patents Pending
INSTALLATION & OWNER’S MANUAL
Rev. K, p. 2 of 11
DESIGN CONCEPT
Curtis Cabs feature an assembly of parts designed for your vehicle which require adjustment
and alignment of components to accommodate vehicle variations and provide proper weather
protection. For accurate installation, proper operation, and years of satisfaction, please read
and understand the installation instructions.
From all of us at Curtis, we thank you for choosing our product.
GENERAL INFORMATION
Helpful Reminders:
A. Refer to parts diagram to help identify parts during assembly process.
B. Leave all bolts loose for later adjustment unless otherwise specified.
C. Read and understand all instructions before beginning.
D. Apply a clear silicone sealant to seal any minor gaps that may occur due
to vehicle variations.
ADDED
WEIGHT
Curtis Cabs, blades and general accessories
add additional weight to the base vehicle. All
Curtis accessory weights are listed in product
brochures. Deduct the accessory's total weight
from the vehicle's rated capacity and never
exceed the vehicle's rated capacity including
driver and passenger.
Curtis Customer Service Hotline
1-800-343-7676 (ext. 1)
Exposure to Carbon Monoxide can
Cause illness, serious injury or death.
Carbon Monoxide. Inspect exhaust system for leaks monthly.
Leaks can result from loose connections, corrosion, cracks or
other damage to the exhaust manifold. If leaks are found, repair
or replace exhaust system. Do not use vehicle until repair or
replacement is complete.
Never operate vehicle if suspicious of
DO NOT TRAVEL WITH WIND-
SHIELD IN FULL OPEN POSITION.
TOOLS REQUIRED:
1/4” & 3/8” DRIVE RATCHETS
3/8” DEEP SOCKET (3/8” DRIVE)
1/2” SOCKET (3/8” DRIVE)
10mm SOCKET (3/8” DRIVE)
5/32” AND 3/16” ALLEN WRENCHES
HAND DRILL
#2 PHILLIPS HEAD BIT TO USE IN DRILL
#2 and #3 PHILLIPS HEAD SCREWDRIVERS
T27 TORX BIT
BAR CLAMP
Rev. K, p. 3 of 11
WA RN I NG !
Gasoline—Flammable! Explosive! Do not operate gasoline vehicle in an enclosed area without proper ventilation. The engine produces carbon monoxide, which is an odorless, deadly
poison.
This vehicle and enclosure will not provide protection from rollover, flying objects, lightening,
or other hazards. If caught in a storm, exit the vehicle and seek shelter in accordance with applicable safety guidelines for your location.
Only trained technicians should service or repair the enclosure. Anyone doing repairs or service should have knowledge and experience in electrical and mechanical repair. The appropriate instructions must be used when performing maintenance, service, or installation.
Follow the procedures exactly as stated in these instructions, and heed all DANGER, WARNING, and CAUTION statements both in this instruction manual as well as those posted on the
vehicle.
Prior to servicing the vehicle, turn the key switch to OFF and set the parking brake.
Always wear safety glasses or approved eye protection when servicing the vehicle.
Moving parts! Do not attempt to service the vehicle while it is running.
Hot! Do not attempt to service while engine, exhaust system, or motor are hot. Failure to heed
this warning could result in severe burns.
Use insulated tools when working near batteries or electrical connections. Avoid shorting components or wiring.
If wires are removed or installed, make sure wiring and wire harness are properly routed and
secured. Failure to properly route and secure wiring could result in vehicle malfunction, property damage, personal injury, or death.
1. VEHICLE PREP.
1.1 Using a T27 Torx bit, remove three (3) original
equipment screws on each side of the vehicle floorboard
as shown in fig. 1.1. Save these six (6) bolts for reinstallation in step 3.3. Note: these are self-tapping
screws that were factory installed. Use care when removing and re-installing to avoid cross-threading or damaging the female threads underneath the vehicle floorboard.
2. “P” CLAMPS
2.1 Install a total of seven (7) “P” clamps as follows:
per fig. 2.1, place three (3) clamps on the rear tubular
frame oriented as shown
. One in the center of the tubular
frame and one per side on the outer edges. Per fig. 2.1.1,
install two (2) clamps on each side tubular frame oriented
as shown. The front most clamp can be close to the front
welded joint and the rear most clamp can be 13” behind
the front one. Hardware will be installed in step 6.2.
3. SIDE FRAME & DOOR ASS’Y.
3.1 With assistance, place the side frame assembly in
place on top of the vehicle floorboard per fig. 3.1. Attach
the middle front using the bracket shown, two 5/16-18 x
1” long hex head bolts, two internal tooth locking washers, and two flat steel washers into the factory installed
threaded inserts. See fig. 3.1.1. Hand tighten only.
Rev. K, p. 4 of 11
remove and save 3 bolts per side
before installing side frame
Fig. 1.1 View from passenger’s side
flat portion towards the sky
Ref.
place floorboard of side
frame onto floorboard of
vehicle lining up 3 holes
Fig. 3.1 View from passenger’s side
Ref
front clamp
Fig. 2.1 View from passenger’s side
flat portion towards the ground
Ref.
welded joint
Fig. 2.1.1 View from passenger’s side
Fig. 3.1.1 View from driver’s side
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