Polaris BRUTUS, BRUTUS HD, BRUTUS HDPTO Owner's Manual For Maintenance And Safety
Owner's Manual
for Maintenance and Safety
BRUTUS™
BRUTUS™ HD
BRUTUS™ HD
PTO
WARNING
Read, understand, and follow all of the instructions and safety precautions in
this manual and on all product labels.
Failure to follow the safety precautions could result in serious injury or death.
WARNING
The engine exhaust from this product contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive harm.
1
WELCOME
Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide family of
POLARIS enthusiasts. Be sure to visit us online at www.polaris.com for the latest news, new
product introductions, upcoming events, career opportunities and more.
Here at POLARIS we proudly produce an exciting line of utility and recreational products.
• Snowmobiles
• All-terrain vehicles (ATVs)
• Low emission vehicles (LEVs)
• BRUTUS
™ utility vehicles
• RANGER® utility vehicles
• RZR® sport vehicles
• VICTORY® motorcycles
• GEM® electric vehicles
We believe POLARIS sets a standard of excellence for all utility and recreational vehicles
manufactured in the world today. Many years of experience have gone into the engineering,
design, and development of your POLARIS vehicle, making it the finest machine we’ve ever
produced.
For safe and enjoyable operation of your vehicle, be sure to follow the instructions and
recommendations in this owner’s manual. Your manual contains instructions for minor
maintenance, but information about major repairs is outlined in the POLARIS Service
Manual and should be performed only by a Factory Certified Master Service Dealer®
(MSD) Technician.
Your POLARIS dealer knows your vehicle best and is interested in your total satisfaction. Be
sure to return to your dealership for all of your service needs during, and after, the warranty
period.
2
POLARIS® and BRUTUS™ are trademarks of POLARIS Industries Inc.
Copyright 2014 Polaris Industries Inc. All information contained within this publication is
based on the latest product information at the time of publication. Due to constant
improvements in the design and quality of production components, some minor
discrepancies may result between the actual vehicle and the information presented in this
publication. Depictions and/or procedures in this publication are intended for reference use
only. No liability can be accepted for omissions or inaccuracies. Any reprinting or reuse of
the depictions and/or procedures contained within, whether whole or in part, is expressly
prohibited.
The original instructions for this vehicle are in English. Other languages are provided as
translations of the original instructions.
Printed in U.S.A.
2014 BRUTUS Diesel Owner’s Manual
P/N 9925212
3
TABLE OF CONTENTS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Features And Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Attachment Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
PTO System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Emission Control Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
POLARIS Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
W arranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Maintenance Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
4
INTRODUCTION
The BRUTUS is an off-road vehicle. Familiarize yourself with all laws and regulations
concerning the operation of this vehicle in your area
The following signal words and symbols appear throughout this manual and on your vehicle.
Your safety is involved when these words and symbols are used. Become familiar with their
meanings before reading the manual.
The safety alert symbol indicates a potential personal injury haza rd.
DANGER
A DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING
A WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION
A CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate
injury.
NOTICE
A NOTICE indicates a situation that could result in property damage.
The Prohibition Safety Sign indicates an action NOT to take in order to avoid a hazard.
The Mandatory Action Sign indicates an action that NEEDS to be taken to avoid a hazard.
5
INTRODUCTION
Failure to follow the warnings contained in this manual can result in severe injury or death.
Your POLARIS BRUTUS is not a toy and can be hazardous to operate. This vehicle handles differently
than other vehicles, such as cars, trucks or other off-road vehicles. A collision or rollover can occur
quickly, even during routine maneuvers like turning, or driving on hill s or over obstacles, if you fail to
take proper precautions.
• Read this owner’s manual. Understand all safety warnings, precautions and operating procedures
before operating the vehicle. Keep this manual with the vehicle.
• This vehicle is an ADULT VEHICLE ONLY. You MUST be at least age 16 and have a valid driver’s
license to operate this vehicle.
• All operators should take a training course.
• No person under the age of 12 may ride as a passenger in this vehicle. All riders must be able to sit
with backs against the seat, both feet flat on the floor and both hands on the steering wheel (if
driving) or on a passenger hand hold.
• Never permit a guest to operate this vehicle unless the guest has read this manual and all product
labels.
• Always keep hands, feet and all other body parts inside the vehicle at all times.
• Always wear a helmet, eye protection, gloves, long-sleeve shirt, long pants and over-the-ankle
boots.
• Never use this vehicle with drugs or alcohol, as these conditions impair judgment and reduce
operator reaction time.
WARNING
6
INTRODUCTION
Vehicle Identification Numbers
Record your vehicle's identification numbers and key number in the spaces provided.
Remove the spare key and store it in a safe place. An ignition key can be duplicated only by
ordering a POLARIS key blank (using your key number) and mating it with one of your
existing keys. The ignition switch must be replaced if all keys are lost
.
Vehicle Model Number: ________________________________________________________________________
Frame VIN: _________________________________________________________________________________
Engine Serial Number: ________________________________________________________________________
Key Number: ________________________________________________________________________________
European Vibration and Noise
The driver-perceived noise and hand/arm and whole body vibration levels of this machinery
is measured per prEN 15997.
The operating conditions of the machinery during testing:
The vehicles were in like-new condition. The environment was controlled as indicated by the
test procedure(s).
The uncertainty of vibration exposure measurement is dependent on many factors, including:
• Instrument and calibration uncertainty
• Variations in the machine such as wear of components
• Variation of machine operators such as experience or physique
• Ability of the worker to reproduce typical work during measurements
• Environmental factors such as ambient noise or temperature
Engine Serial Number
Key
Number
####
VIN
7
SAFETY
Safe Riding Gear
Always wear the proper clothing when operating or riding in this vehicle. All riders should
wear substantial footwear, long pants and a close-fitting shirt. A hard hat or helmet and
approved eye protection are recommended when appropriate for working or riding
conditions. POLARIS recommends wearing approved eye protection bearing markings such
as VESC 8, V-8, Z87.1 or CE. Never operate or ride in this vehicle while barefoot or while
wearing sandals or tennis shoes.
Workplace safety regulations may require the use of safety glasses, safety shoes and a hard
hat or helmet. Familiarize yourself with local requirements, be prepared for operating
conditions and wear the appropriate safety gear.
Rider Comfort
Under certain operating conditions, heat generated by the engine and exhaust system can
elevate temperatures in the driver and passenger cab area. The condition occurs most
frequently when a vehicle is being operated in high ambient temperatures at low speeds and/
or high load conditions for an extended period of time. The use of certain windshield, roof
and/or cab systems may contribute to this condition by restricting airflow. Any discomfort
due to heat buildup in this area can be minimized by wearing proper riding apparel and by
varying speeds to increase airflow.
8
SAFETY
Safety and Information Labels
Warning labels have been placed on the vehicle for your protection. Read and follow the
instructions of the labels on the vehicle carefully. If any of the labels depicted in this manual
differ from the labels on your vehicle, always read and follow the instructions of the labels
on the vehicle.
If any label becomes illegible or comes off, contact your POLARIS dealer to purchase a
replacement. Replacement safety labels are provided by POLARIS at no charge. The part
number is printed on the label.
.
Rotating Parts/
PTO Warning
(If Equipped)
Discretionary
Warning
Age 16
Warning
Shift
Caution
To Start Engine /
To Leave vehicle
Attachment Arm
Warning
(If Equipped)
Seat Switch Warning
(If Equipped With PTO)
Towing
Warning
Discretionary
Warning
Rotating Fan
Warning
9
SAFETY
Safety Labels and Locations
Age 16 Warning
WARNING
No Operator Under 16
Operating this vehicle if you are under the age of 16 increases your chance of severe injury or death.
NEVER operate this vehicle if you are under age 16 and NEVER operate this vehicle without a valid
driver’s license.
7175566
To Start Engine / To Leave Vehicle
WARNING
To Start Engine
• Gear Selector must be in PARK, NEUTRAL, or treadle pedal must be in NEUTRAL.
• PTO must be OFF (If Equipped).
To Leave Vehicle
• Put gear selector in PARK.
• STOP engine.
7179357
Shift Caution
CAUTION
To avoid transmission damage, shift only when vehicle is stationary and at idle.
7172674
Discretionary Warning
WARNING
Improper vehicle use can result in Serious Injury or Death.
NEVER Operate:
• At speeds too fast for your skills or the conditions.
• After or while using Alcohol or Drugs.
• Across slopes (Avoid side hilling).
• On public roads. This vehicle is for off-highway use only. Driving on public roads could be a violation
of law.
• With more passengers than described in the Owner’s Manual, with children under the age of 12, and
passengers who cannot comfortably reach the floor and hand holds with back against the seat.
• On paved surfaces – pavement may seriously affect handling and control.
• With non-POLARIS approved accessories – they may seriously affect stability.
ALWAYS:
• Wear your seat belt. Vehicle rollover could cause serious injury or death.
• Keep hands and feet in vehicle at all times.
• Wear a helmet and eye protection.
• Reduce speed and use extra caution when carrying passengers.
• Avoid sharp turns or turns while applying heavy throttle.
• Operate slowly in reverse - avoid sharp turns or sudden braking.
• Make sure passengers read and understand all safety labels.
Locate And Read Owner’s Manual. Follow Al l Instructions And Warnings.
7180852
10
SAFETY
Safety Labels and Locations
Seat Switch Warning
WARNING
Avoid Injury Or Death
• Check that seat switch is properly installed and functions correctly.
• Replace switch and components if damaged or missing.
7179343
Attachment Arm Warning
WARNING
Avoid Serious Injury Or Death.
• Do not exceed attachment arm rated capacity.
• Keep bystanders away. No riders on attachment.
• Keep hands and body from under attachment.
• Do not modify the attachment arm or use unapproved attachments.
7179168
Rotating Parts/PTO W a rning
WARNING
Rotating Parts Can Cause serious Injury Or Death
• Keep PTO shield and all guards in place.
• Keep away from moving parts.
• Keep bystanders away.
• Do not exceed the PTO speed of 2000 RPM
.
See Operation & Maintenance Manual For More Instructions.
7179165
Rotating Fan Warning
WARNING
Avoid Serious Injury.
Do not operate with shields removed.
Do not modify.
7179166
Maximum Trailer Weight Warning
WARNING
Towing An Improperly Loaded Trailer Can Cause Loss Of Control Resulting In Serious Injury Or Death.
Maximum Tongue Weight: 150 lbs. (68 kg)
Maximum Tow Weight: 2000 lbs. (907 kg)
See Operation & Maintenance Manual For More Instructions.
7179167
11
SAFETY
Safety Labels and Locations
Passenger/Tire Pressure Warning
WARNING
Falling Off Cargo Box Can Cause Serious Injury Or Death
• Never carry riders in cargo box.
WARNING
Overloading Or Improper Tire Pressure Can Cause Tipping Or Loss Of Control Resulting In Serious
Injury Or Death.
• Never exceed load capacities.
• Reduce speed and allow greater distance for braking when carrying cargo.
• Carrying tall, off-center, or unsecured loads will increase your risk of losing control. Center and
secure loads as low as possible in box.
• Reduce speed and cargo on rough or hilly terrain.
• Check for proper tire pressures.
7179171
Model Number BRUTUS BRUTUS HD
MAXIMUM CARGO BOX LOAD 1250 lbs. (567 kg) 1250 lbs. (567 kg)
ATTACHMENT ARM RATED
CAPACITY
500 lbs. (225 kg)
TIRE PRESSURE IN PSI (KPa) FRONT 10 (69)
REAR 20 (138)
FRONT 20 (138)
REAR 20 (138)
VEHICLE RATED CAPACITY
Includes weight of operator, passenger ,
cargo, attachment arm rated capacity
(BRUTUS HD only), and accessories.
No Cab: 1750 lbs. (794 kg)
Cab: 1750 lbs. (794 kg)
No Cab: 2000 lbs. (907 kg)
Cab: 1750 lbs. (794 kg)
Read Operation & Maintenance Manual for detailed loading information.
X
12
SAFETY
Operator Safety
Serious injury or death can result if you do not follow these instructions and procedures, which are
outlined in further detail within your owner's manual.
• Read this manual and all labels carefully. Follow the operating procedures described.
• Never allow anyone under age 16 to operate this vehicle and never allow anyone without a
valid driver's license to operate this vehicle.
• Do not carry passenger until you have at least two hours of driving experience with this
vehicle.
• No person under the age of 12 may ride as a passenger in this vehicle. All riders must be
able to sit with backs against the seat, both feet flat on the floor and both hands on the
steering wheel (if driving) or on a passenger hand hold.
• The driver and all passengers must wear helmet, eye protection, gloves, long-sleeve shirt,
long pants, over-the-ankle boots and seat belt at all times.
• Always keep hands and feet inside the vehicle at all times.
• Always keep both hands on the steering wheel and both feet on the floorboards of the
vehicle during operation.
• Never permit a guest to operate this vehicle unless the guest has read this manual and all
product labels.
• To reduce rollover risk, be especially careful when encountering obstacles and slopes and
when braking on hills or during turns.
• This vehicle is for off-road use only. Never operate on public roads (unless marked for offroad use). Always avoid paved surfaces.
• Never consume alcohol or drugs before or while operating this vehicle.
• Never operate at excessive speeds. Always travel at a speed proper for the terrain,
visibility and operating conditions, and your experience.
• Never attempt jumps or other stunts.
• Always inspect the vehicle before each use to make sure it's in safe operating condition.
Always follow the inspection procedures described in this manual.
• Always travel slowly and use extra caution when operating on unfamiliar terrain. Be alert
to changing terrain.
• Never operate on excessively rough, slippery or loose terrain.
• Always follow proper procedures for turning. Practice turning at slow speeds before
attempting to turn at faster speeds. Never turn at excessive speeds.
• Always have this vehicle checked by an authorized POLARIS dealer if it has been
involved in an accident.
• Never operate this vehicle on hills too steep for the vehicle or for your abilities. Practice
on smaller hills before attempting larger hills.
• Always follow proper procedures for climbing hills as described in this manual. See page
51. Check the terrain carefully before attempting to climb a hill. Never climb hills with
excessively slippery or loose surfaces. Never apply throttle suddenly. Never make sudden
gear changes. Never go over the top of a hill at high speed.
WARNING
13
SAFETY
Operator Safety
• Always follow the proper procedures outlined in this manual for traveling downhill and
for braking on hills. See page 52. Check the terrain carefully before descending a hill.
Never travel downhill at high speed. Avoid going downhill at an angle, which would cause
the vehicle to lean sharply to one side. Travel straight down the hill where possible.
• Always check for obstacles before operating in a new area. Never attempt to operate over
large obstacles such as large rocks or fallen trees. Always follow the proper procedures
outlined in this manual when operating over obstacles. See page 53.
• Always be careful of skidding or sliding. On slippery surfaces such as ice, travel slowly
and exercise caution to reduce the chance of skidding or sliding out of control.
• Never operate your vehicle in fast-flowing water or in water deeper than that specified in
this manual. See page 54. Wet brakes may have reduced stopping ability. Test your brakes
after leaving water. If necessary, apply them lightly several times to let friction dry out the
pads.
• Always be sure there are no obstacles or people behind your vehicle when operating in
reverse. When it's safe to proceed in reverse, move slowly. Avoid turning at sharp angles
in reverse.
• Always use the proper size and type of tires specified in this manual. Always maintain
proper tire pressure as specified on safety labels.
• Never modify this vehicle through improper installation or use of non-POLARIS-
approved accessories.
• Never exceed the stated load capacity for this vehicle. Cargo should be properly
distributed and securely attached. Reduce speed and follow the instructions in this manual
for hauling cargo, with attachments installed or pulling a trailer. Allow a greater distance
for braking. Keep the attachment arm low (if equipped) and slow down when turning.
• Always place the transmission in PARK before getting out of the vehicle.
• Disengage PTO (if equipped), put the gear selector in PARK, stop the engine and make
sure all rotating components are stopped before exiting utility vehicle.
• Always stop the engine before refueling. Remove flammable material containers from the
box before filling them with fuel. Make sure the refueling area is well ventilated and free
of any source of flame or sparks. Fuel is extremely flammable. See page 36 for fuel safety
warnings.
• Always remove the ignition key when the vehicle is not in use to prevent unauthorized use
by someone under the age of 16 or without a driver’s license and proper training, or
accidental starting.
14
SAFETY
Operator Safety
Failure to operate the BRUTUS properly can result in a collision, loss of control, accident or rollover,
which may result in serious injury or death. Heed all safety warnings outlined in this section of the
owner’s manual. See the OPERATION section of the owner’s manual for proper operating procedures.
Age Restrictions
This vehicle is an ADUL T VEHICLE ONLY. NEVER operate this
vehicle if you are under age 16 and NEVER operate without a
valid driver’s license.
Never operate with a passenger under the age of 12. All riders
must be able to sit with backs against the seat, both feet flat on
the floor and both hands on the steering wheel (if driving) or on a
passenger hand hold.
Operating Without Instruction
Operating this vehicle without proper instruction increases the
risk of an accident. The operator must understand how to
operate the vehicle properly in different situations and on
different types of terrain.
All operators must read and understand the Owner's Manual and
all warning and instruction labels before operating the vehicle.
Using Alcohol or Drugs
Operating the vehicle after consuming alcohol or drugs could
adversely affect operator judgment, reaction time, balance and
perception.
Never drink alcohol or use drugs or medications before or while
operating this vehicle.
Seat Belts
Riding in this vehicle without wearing the seat belt increases the
risk of serious injury in the event of rollover, loss of control, other
accident or sudden stop. Seat belts may reduce the severity of
injury in these circumstances.
All riders must wear seat belts at all times.
WARNING
15
SAFETY
Operator Safety
Failure to Inspect Before Operating
Failure to inspect and verify that the vehicle is in safe operating condition before operating increases
the risk of an accident. Always perform the pre-ride inspection before each use of your vehicle to make
sure it's in safe operating condition. See page 33.
Always follow all inspection and maintenance procedures and schedules described in this owner's
manual. See page 73.
Operating With a Load on the Vehicle
The weight of both cargo and passengers impacts vehicle operation. For your safety and the safety of
others, carefully consider how your vehicle is loaded and how to safely operate the vehicle. Follow the
instructions in this manual for loading, tire pressure, gear selection and speed.
• Do not exceed vehicle weight capacities. The vehicle’s maximum weight capacity is listed in the
specifications section of this manual and on a label on the vehicle. When more passenger weight is
added, cargo weight may need to be reduced accordingly.
• The recommended tire pressures are listed in the specifications section of this manual and on a
label on the vehicle.
Always follow these guidelines:
Under ANY of these conditions: Do ALL of these steps:
Passenger and/or cargo exceeds half the maximum
weight capacity
1. Slow down.
2. Verify tire pressure.
3. Use extra caution when operating.
Operating in rough terrain
Operating over obstacles
Climbing an incline
Towing
Operating with attachments installed
16
SAFETY
Operator Safety
Exposure to Exhaust
Engine exhaust fumes are poisonous and can cause loss of consciousness or death in a short time.
Never start the engine or let it run in an enclosed area.
The engine exhaust from this product contains chemicals known to cause cancer, birth defects or other
reproductive harm. Operate this vehicle only outdoors or in well-ventilated areas.
Operating a Damaged Vehicle
Operating a damaged vehicle can result in an accident. After any rollover or other accident, have a
qualified service dealer inspect the entire machine for possible damage, including (but not limited to)
seat belts, rollover protection devices, brakes, throttle and steering systems.
Operating at Excessive Speeds
Operating this vehicle at excessive speeds increases the operator's ri sk of losing control. Always
operate at a speed that's appropriate for the terrain, the visibility and operating conditions, your skills
and your passengers’ skills and experience.
Turning Improperly
Turning improperly could cause loss of traction, loss of control, accident or rollover. Always follow
proper procedures for turning as described in this owner’s manual. Never turn abruptly or at sharp
angles. Never turn at high speeds. Practice turning at slow speeds before attempting to turn at faster
speeds.
Operating on Pavement
This vehicle's tires are designed for off-road use only, not for use on pavement. Operating this vehicle
on paved surfaces (including sidewalks, paths, parking lots and driveways) may adversely affect the
handling of the vehicle and could result in loss of control and accident or rollover.
Avoid operating the vehicle on pavement. If it's unavoidable, travel slowly and avoid sudden turns or
stops.
Operating on Public Roads
Operating this vehicle on public streets, roads or highways could result in a collision with another
vehicle.
Never operate this vehicle on any public street, road or highway, including dirt and gravel roads (unless
designated for off-highway use). In some areas it's unlawful to operate this vehicle on public streets,
roads and highways.
Jumps and Stunts
Attempting wheelies, jumps and other stunts increases the risk of an accident or rollover . Never attempt
wheelies, jumps, or other stunts. Avoid exhibition driving.
Operating in Unfamiliar Terrain
Failure to use extra caution when operating on unfamiliar terrain could result in an accident or rollover.
Unfamiliar terrain may contain hidden rocks, bumps, or holes that could cause loss of control or
rollover.
Travel slowly and use extra caution when operating on unfamiliar terrain. Always be alert to changing
terrain conditions.
17
SAFETY
Operator Safety
Operating on Slippery Terrain
Failure to use extra caution when operating on excessively rough, slippery or loose terrain could cause
loss of traction, loss of control, accident or rollover. Do not operate on excessively slippery surfaces.
Always slow down and use additional caution when operating on slippery surfaces.
Skidding or sliding due to loss of traction can cause loss of control or rollover (if tires regain traction
unexpectedly). Always follow proper procedures for operating on slippery surfaces as described in this
owner's manual. See page 52.
Improper Hill Climbing
Climbing hills improperly can cause loss of control or vehicle rollover. Always follow proper procedures
for climbing hills as described in this owner's manual. See page 51.
Descending Hills Improperly
Improperly descending a hill could cause loss of control or rollover. Always follow proper procedures for
traveling down hills as described in this owner’s manual. See page 52.
Stalling While Climbing a Hill
Stalling or rolling backwards while climbing a hill could cause an rollover. Always maintain a steady
speed when climbing a hill.
.If all forward speed is lost (engine running):
• Use the treadle pedal to slowly back the vehicle straight downhill.
• If necessary, apply brake pressure to control speed.
If all forward speed is lost (engine not running):
• Apply the brakes and attempt to restart the engine.
• If engine will not restart, place transmission in neutral and slowly allow the vehicle to roll straight
downhill while applying brake pressure to control speed.
Improper Tire Maintenance
Operating this vehicle with improper tires or with improper or uneven tire pressure could cause loss of
control or accident.
Always use the size and type of tires specified for your vehicle.
Always maintain proper tire pressure as described in the owner's manual and on safety labels.
Operating on Frozen Bodies of Water
Severe injury or death can result if the vehicle and/or the operator fall through the ice. Never operate
the vehicle on a frozen body of water unless you have first verified that the ice is sufficiently thick to
support the weight and moving force of the vehicle, you and your passengers, and your cargo, together
with any other vehicles in your party.
Always check with local authorities and residents to confirm ice conditions and thickness over your
entire route. Vehicle operators assume all risk associated with ice conditions on frozen bodies of water.
18
SAFETY
Operator Safety
Unauthorized Use of the Vehicle
Leaving the keys in the ignition can lead to unauthorized use of the vehicle by someone under the age
of 16, without a drivers license, or without proper training. This could result in an accident or rollover.
Always remove the ignition key when the vehicle is not in use.
Hot Exhaust Systems
Exhaust system components are very hot during and after use of the vehicle. Hot components can
cause burns and fire. Do not touch hot exhaust system components. Always keep combustible
materials away from the exhaust system.
Use caution when traveling through tall grass, especially dry grass, to avoid debris build-up around the
exhaust system.
Attachment Arm System (If Equipped)
The dealer explains the capabilities and restrictions of the BRUTUS utility vehicle, attachment and
accessories for each application. The dealer demonstrates the safe operation according to POLARIS
instructional materials, which are also available to operators. The dealer can also identify unsafe
modifications or use of unapproved attachments and accessories. The attachments and buckets are
designed for an attachment arm Rated Capacity. They are designed for secure fastening to the
BRUTUS utility vehicle. The user must check with the dealer, or POLARIS literature, to determine safe
loads of materials of specified densities for the vehicle - attachment combination.
Safety Rules For Power Take-Off (PTO) Driven Attachments (If
Equipped)
• Keep PTO shields and all guards in place. Replace damaged or missing shields and guards before
operating.
• Follow warnings and instructions on machine signs (decals). Replace damaged or missing decals.
• Do not wear loose or bulky clothing around the PTO or other moving parts.
• Keep bystanders away from PTO driven equipment, and never allow children near machines.
• Read and understand the manuals for the PTO driven equipment and be aware of safe operating
procedures and hazards that may not be readily apparent.
• Always walk around equipment to avoid coming near a turning PTO driveline. S tepping over , leaning
across or crawling under a turning PTO driveline can cause entanglement.
• Position the machine and attachment correctly to prevent driveline stress.
• Use caution when raising PTO driven attachment. Excessive driveline angle can reduce driveline
service life
.
Equipment Modifications
Do not install any non-POLARIS-approved accessory or modify the vehicle for the purpose
of increasing speed or power. Any modifications or installation of non-POLARIS-approved
accessories could create a substantial safety hazard and increase the risk of bodily injury.
The warranty on your POLARIS vehicle will be terminated if any non-POLARIS-approved
equipment and/or modifications have been added to the vehicle that increase speed or power.
The addition of certain accessories, including (but not limited to) mowers, blades, tires,
sprayers, or large racks, may change the handling characteristics of the vehicle. Use only
POLARIS-approved accessories and attachments, and familiarize yourself with their
function and effect on the vehicle.
For More Information About Safety, call POLARIS at 1-800-342-3764.
19
FEATURES AND CONTROLS
Component Locations
Not all models come with all features. Refer to the specifications section beginning on page
120.
Front Bumper/
Brush Guard
OPS Cab
Frame
Console
Hip Bar
Cargo Box
Fuel Tank Cap
Tailgat e Latch
Release
Receiver Hitch
Muffler
(Spark Arrester)
Tailgate
Storage Compartment
Under Seats
Headlights
Center Console
(Model HD and HD
PTO Only)
Attachment Arm
(Model HD and HD
PTO Only)
PTO
(Model HD
PTO Only)
Taillights
Radiator
20
FEATURES AND CONTROLS
Switches and Indicator Lights
Ignition Switch
The ignition switch is a three-position, key-operated switch.
The key can be removed from the switch in the OFF position.
Mode Button
The button located on the instrument cluster is used to toggle through mode options. See
pages 26-31.
Power Lift Assist Switch (Box Dump Switch)
Use this switch to dump the cargo. See page 57.
OFF The engine is off. Electrical circuits are off, except Acc,
12V.
ON Electrical circuits are on. Electrical equipment can be
used.
START After the wait-to-start indicator turns off, turn the key to
the START position to engage the electric starter. The
key returns to the ON position when released.
Ignition
Switch
Light Switch
AWD/Differential Switch
Power Lift Assist Switch
(If Equipped)
Blank Switch Openings
(Available For
Accessories)
HVAC Switches
(If Equipped)
Mode Button
Ignition
Switch
Light Switch
AWD/Differential Switch
Power Lift Assist Switch
(If Equipped)
Blank Switch Openings
(Available For
Accessories)
HVAC Switches
(If Equipped)
Mode Button
START
OFF
ON
21
FEATURES AND CONTROLS
Switches and Indicator Lights
Light Switch
The ignition switch must be in the ON position to operate
the headlights.
Press the top of the rocker switch toward the dash to place
the headlights on high beam.
Move the rocker switch to the center position to place the
headlights on low beam.
Press the bottom of the rocker switch to turn off the
headlights.
AWD/Differential Lock Switch
The AWD/Differential Switch has three positions:
• All Wheel Drive (AWD)
• Differential Lock (2WD)
• Differential Unlock
Press the top of the rocker switch to engage All Wheel
Drive (AWD). See page 61 for operating instructions.
Move the rocker switch to the center position to lock the
differential and operate in rear wheel drive. Press the
bottom of the switch to unlock the differential and allow
the two rear drive wheels to operate independently. See
page 61 for differential lock operating instructions.
HVAC Switches (If Equipped)
If equipped with a Cab with HVAC (Heat and Air
Conditioning):
• Fan Switch (OFF-Low-Med-High)
• Air Conditioning (Press top of switch to turn Air
Conditioning ON, bottom for OFF)
• Temperature Control Switch (Rotate clockwise to
increase temperature, counter-clockwise to decrease)
Wiper Switch (If Equipped)
If equipped with a cab with a wiper, the front wiper switch
is located on the wiper motor cover at the top of the front
window:
• Wiper Switch (OFF-Low-High)
• Washer Switch (Press and hold top of switch to activate
window washer)
HIGH
OFF
LOW
AWD
Differential Lock
Differential Unlock
Fan
A/C
On-
Off
Temp
Control
Wiper
Switch
Washer
Switch
22
FEATURES AND CONTROLS
Console
Auxiliary Outlets
The 12-volt receptacles have spade connections on the back that may be used to power an
auxiliary light or other optional accessories or lights. The connections are behind the
console, under the dash.
Gear Selector
Use the gear selector to shift gears. Low gear is the primary driving range for the BRUTUS.
High gear is intended for use on hard-packed surfaces with light loads. To shift gears, brake
to a complete stop. When the engine is idling, move the lever to the desired gear.
NOTICE: Shifting gears with the engine speed above idle or while the vehicle is moving could cause
transmission damage. Always shift when the vehicle is stationary and the engine is at idle.
Tip: Maintaining shift linkage adjustment is important to assure proper transmission function. See your
dealer if you experience any shifting problems.
Adjustable Steering Wheel
The steering wheel can be tilted upward or downward
for rider preference.
Lift and hold the adjustment lever toward you while
moving the steering wheel upward or downward.
Release the lever when the steering wheel is at the
desired position.
Cup Holder
12V Auxiliary
Outlets
Storage
Tray
Instrument
Cluster
Gear Selector
(Shifter)
Steering
Wheel
Storage
Compartment
Cup Holder
Lever
23
FEATURES AND CONTROLS
Center Console (For Models HD
and HD
PTO Only)
Joystick - Attachment Arm
Movement of the joystick controls the lift and tilt
functions of the attachment arm and the PRO-TACH
attachment system. See page 42.
Engine Speed (RPM) Control Lever
The engine speed (RPM) control lever controls
engine RPM. This is used to set engine RPM
separately from the travel speed when using
attachments. See page 45.
Power Take-Off (PTO)
The front PTO is available on model HDPTO only.
The PTO has a rated speed of 2000 RPM. The PTO is
used to power some attachments. See page 63.
WARNING! Do NOT exceed the rated attachment PTO
speed. Stay clear of rotating driveline. Keep bystanders
away. Keep PTO shields and all guards in place.
Disengage PTO, put the gear selector in PARK, stop the
engine and make sure all rotating components are stopped before exiting utility vehicle. Do NOT
service the utility vehicle or attachment with the PTO engaged. Do NOT service the attachment in a
raised position unless properly blocked and with all rotating components stopped. Disengage PTO for
road travel.
Joystick Lockout Switch
The joystick lockout switch is used to activate or lock out the joystick functions. The joystick
should be locked when no attachments are installed. This will keep the joystick from
accidentally being activated. See page 42.
Tilt Lockout Switch
The tilt lockout switch locks out the tilt function. See page 42.
Tip: When operating PTO driven attachments, the tilt lockout switch will automatically activate. Using
the attachment with the tilt locked out will limit the possibility of tilting the attachment while the PTO
shaft is turning and putting stress on the PTO driveline u-joints. Before engaging the PTO system,
tilt the attachment to the desired operating position. See your attachment owner’s manual for
detailed information.
Front Auxiliary Hydraulic Switch
The front auxiliary hydraulic switch controls hydraulic flow to the front male and female
coupler for attachment operation. See page 43.
Joystick
RPM
Control
Lever
PTO
Front Auxiliary
Hydraulic Switch
Tilt Lockout Switch
Joystick Lockout Switch
24
FEATURES AND CONTROLS
Occupant Protective Structure (OPS)
The Occupant Protective Structure (OPS) on this vehicle
meets ANSI/OPEI B71.9-2012 occupant requirements.
Always have your authorized POLARIS dealer thoroughly
inspect the OPS if it ever becomes damaged in any way.
No device can assure occupant protection in the event of a
rollover. Always follow all safe operating practices outlined
in this manual to avoid vehicle rollover.
WARNING! Vehicle rollover could cause severe injury or death.
Always avoid operating in a manner that could result in vehicle
rollover.
Storage Compartments
A storage compartment is located under both the driver’s and passenger seat.
Trailer Hitch Bracket
This vehicle is equipped with a receiver hitch bracket for a trailer hitch. To avoid injury and
property damage, always heed the warnings and towing capacities outlined on pages 55-57.
Brake Pedal
Depress the brake pedal to slow or stop the vehicle.
Apply the brakes while starting the engine.
Treadle Pedal
The treadle pedal is used to control the forward and
backward movement of the utility vehicle. The farther
the pedal is pressed, the faster the travel speed.
Press the toe of the pedal for forward travel, press the
heel of the pedal for rearward travel.
OPS
Treadle Pedal
Brake
Pedal
25
FEATURES AND CONTROLS
Seat Removal
Pull up on the rear of the seat and tilt it toward the front of
the vehicle. Install the seat by sliding the tabs into the
front of the seat base. Push down firmly on the rear of the
seat until the pins are fully seated into the grommets.
Tip: For Model HDPTO; a seat switch is located under the
operator’s seat. Set the seat aside if possible to avoid
disconnecting the seat switch. If the seat switch is
disconnected, the harness must be secured in it’s original
position to avoid harness damage.
Seat Belts
This POLARIS vehicle is equipped with three-point lap
and diagonal seat belts on all seats. Always make sure the
seat belts are secured for all riders before operating.
WARNING! Falling from a moving vehicle could result in serious
injury or death. Always fasten your seat belt securely before
operating or riding in the BRUTUS.
To wear the seat belt properly, follow this procedure:
1. For 3-point belts, pull the seat belt latch downward
and across your chest toward the buckle at the inner
edge of the seat. The belt should fit snugly across your
hips and diagonally across your chest. Make sure the
belt is not twisted.
2. Push the latch plate into the buckle until it clicks.
3. Release the strap, it will self-tighten.
4. To release the seat belt, press the square red button in the buckle's center.
Seat Belt Inspection
Inspect all seat belts for proper operation before each use of the vehicle.
1. Push the latch plate into the buckle until it clicks. The latch plate must slide smoothly
into the buckle. A click indicates that it's securely latched.
2. Push the red release latch in the middle of the buckle to make sure it releases freely.
3. Pull each seat belt completely out and inspect the full length for any damage, including
cuts, wear, fraying or stiffness. If any damage is found, or if the seat belt does not operate
properly, have the seat belt system checked and/or replaced by an authorized POLARIS
dealer.
4. To clean dirt or debris from the seat belts, sponge the straps with mild soap and water.
Do not use bleach, dye or household detergents.
Seat Switch
Harness
Model HD
PTO Only
Buckle
Latch Plate
26
FEATURES AND CONTROLS
Instrument Cluster
Your vehicle is equipped with an instrument cluster that senses vehicle speed from the
transmission. In addition to showing vehicle speed, the speedometer needle flashes when a
warning condition exists.
NOTICE: High water pressure may damage components. Wash the vehicle by hand or with a garden
hose using mild soap.
Certain products, including insect repellents and chemicals, will damage the instrument
cluster lens and other plastic surfaces. Do not use alcohol to clean the instrument cluster.
Do not allow insect sprays to contact the lens. Immediately clean off any fuel that splashes
on the instrument cluster.
Rider Information Center
The rider information display is located in the instrument cluster. All segments will light up
for 1 second at start-up. If the instrument cluster fails to illuminate, a battery over-voltage
may have occurred and the instrument cluster may have shut off to protect the electronic
speedometer. If this occurs, take the vehicle to your POLARIS dealer for proper diagnosis.
1. Vehicle Speed (Speedometer) Display - Analog display of vehicle speed in MPH or
km/h.
2. Information Display Area - Odometer / Trip Meter / Tachometer / Engine
Temperature / Engine Hours / Service Info - LCD display of the service hour interval,
total vehicle miles or km., total engine hours, a trip meter, engine RPM and engine
temperature.
.
1
20
10
11
12
13
14
15
16
17
18
19
2
3
3
4
5
6
7
8
9
27
FEATURES AND CONTROLS
Instrument Cluster
Rider Information Center
3. MPH / KM/H Display - MPH is displayed when the instrument cluster is in the
Standard mode. KM/H is displayed when the instrument cluster is in the Metric mode.
4. High Beam Indicator - LED icon illuminates whenever the Headlamp switch is in the
high beam position.
5. Fuel Level Indicator - LCD bar graph indicating current fuel level. All segments will
flash when the last segment is cleared indicating a low fuel warning.
6. Clock / PTO RPM - Displays current time in either 12-hour or 24-hour formats. When
the PTO is engaged, PTO RPM will be indicated instead of the clock.
7. Engine / Hydraulic Fluid Temperature Indicator - LED icon illuminates when the
ECM determines the engine is overheating. The indicators will initially flash to indicate
the engine is overheating. The indicators will stay lit and not flash if a severe
overheating condition exists.
8. PTO Indicator - PTO is engaged when this is illuminated. PTO RPM will be displayed
in the Clock field (6) ONLY when engine RPM is displayed in the Information Display
Area (2).
9. Check Engine MIL - Illuminated when the ECM has detected a Diagnostic Trouble
Code in the engine management system.
10. Unit Lock - N/A on this model.
11. Hour Meter - Illuminates when the display (2) is showing hours.
12. Low Oil Pressure Indicator - LED icon illuminates low engine oil or hydraulic fluid
pressure is sensed.
13. Gear Position Indicator - Displays gear selector position.
H = High
L = Low
N = Neutral
P = Park
-- = Gear Signal Error (shifter stuck between gears)
14. Power Steering System MIL - N/A on this model.
15. Glow Plug Indicator - Illuminated when the glow plugs are active. Light goes out when
the engine is ready to start.
16. Seat Belt Indicator - LED icon illuminates for 10 seconds when the key is turned to the
ON position. The lamp is a reminder to the operator to ensure all riders are wearing seat
belts before operating the vehicle.
17. AWD/TURF Indicator - Illuminate to indicate how many drive wheels are active. This
will tell you if you are in AWD, 2WD, or Turf.
18. ADC Indicator - N/A on this model.
19. Service Interval Indicator - Preset at the factory and adjustable by the user, a flashing
wrench symbol alerts the operator that the preset service interval has been reached and
maintenance should be performed. The wrench icon will flash for 10 seconds upon startup once it reaches 0.
20. Unit of Measurement - Indicates the measurement (Trip 1, Trip 2, KM, MI, RPM)
being displayed in the Information Display Area (2).
28
FEATURES AND CONTROLS
Instrument Cluster
Information Display Area
The LCD portion of the instrument cluster is the information display area which displays the
following information: odometer, trip meter, RPM, battery voltage, engine temperature, air
temperature, engine hours, trouble codes, service interval, and clock.
Units of Measurement
To change between Standard and Metric units of measurement, follow these steps:
1. Turn the key to the OFF position.
2. Press and hold the MODE button while turning the key to
the ON position.
3. When the display flashes the distance setting, tap the
MODE button to advance to the desired setting.
4. Press and hold the MODE button to save the setting and
advance to the next display option.
5. Repeat the procedure to change remaining display settings.
Odometer
The odometer records and displays the total distance traveled
by the vehicle. The odometer can not be reset.
Trip Meter
The trip meter records the miles traveled by the vehicle on
each trip. To reset the trip meter:
1. Toggle the MODE button to TRIP 1.
2. To reset to 0, push and hold the MODE button until the
distance display changes to 0.
Engine Hours
1. Engine hours are logged anytime the engine is running.
Total hours can not be reset.
Distance Miles (MPH) Kilometers (KM/H)
Temperature Fahrenheit Celsius
Time 12-Hour Clock 24-Hour Clock
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