PMS 419
BRUTUS™
SNOW BLADE
Owner's Manual
for Maintenance and Safety
WELCOME
Thank you for purchasi ng a POLARIS ve hic le , and we lc ome to our world-wide family of POLARIS o wner s. We proudly produce an exciting line of utility and recreational products.
• Snowmobiles
• All-terrain vehicles (ATV s)
• BRUTUS
• RANGER® utility vehicles
• Victory® motorcycles
• Low Emission Vehicles (LEVs)
We believe POLARIS sets a standard of excellence for all utility and recreational vehicles manufactured in the world today.
Many years of experience have gone into the engineering, design, and development of your POLARIS vehicle, making it the
finest machine we’ve ever produced.
For safe and enjoyable operation of your vehicle, be s ure t o f ol low the instructions and recommendations in this owner’s manual. Your manual contains instructions for minor maintenance, but information about major repairs is outlined in the
POLARIS Service Manual and should be performed only by a Factory Certified Master Service D ealer® (MSD) Technician.
Your POLARIS dealer knows your vehicle best and is intere sted in your tot al sat isfac tion. Be sur e to retur n to you r dealer ship
for all of your service needs during, and after, the warranty period.
We also take great pride in our compl ete l ine of appare l, par ts and ac cessor ies, a vaila ble t hro ugh our online stor e at www.purepolaris.com. Have your accessories and clothing delivered right to your door!
™ utility vehicles and attachments
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POLARIS is registered trademark of and BRUTUS is a trademark of POLARIS Industries Inc.
Copyright 2013 POLARIS Sales Inc. All information contained within this publication is based on the latest product information at the time of publica-
tion. Due to constant im pro vem e nts in th e desig n a nd q uality of production com pone nt s, som e m ino r d iscrep anc ie s may result b e tween the actual vehicl e
and the information presen ted in this pu b licat ion . De pictio n s and /o r pro ced ures in th is pu bl ic ation are in tend ed for re fe renc e use o nly. No liability can be
accepted for omissions or inaccuracies. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is
expressly prohi bite d .
The original instructions for this vehicle are in English. Other languages are provided as translations of the original instructions.
Printed in U.S.A.
2013 BRUTUS Snow Blade Owner’s Manual
P/N 9924406
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TABLE OF CONTENTS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Features And Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Initial Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Daily Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Lifting The Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Transporting The Attachment On A Trailer . . . . . . . . . . . . . . 26
Maintenance Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
POLARIS Products. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Bolt Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Hydraulic Connection S p ecifications. . . . . . . . . . . . . . . . . . . 47
Wa rranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Maintenance Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
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INTRODUCTION
WARNING
Failure to follow the warnings contained in this manual can result in severe injury or death.
A POLARIS BRUTUS and attachments are not toy’s and can be hazardous to operate. This vehicle handles differently than other vehicles,
such as motorcycles and cars. A collision or rollover can occur quickly, even during routine maneuvers like turning, or driving on hills or over
obstacles, if you fail to take proper precautions.
• Read this owner’s manual. Understand all safety warnings, precautions and operating procedures before operating the vehicle. Keep this
manual with the vehicle.
• Never permit a guest to operate this vehicle unless the guest has read this manual and all product labels.
• Always keep hands and feet inside the vehicle at all times.
• The Polaris BRUTUS is not intended for on-highway use. Driver must be at least 16 years old with a valid driver’s license to operate.
Passengers must be at least 12 years old and tall enough to sit with feet firmly on the floor. All SxS drivers should take a safety training
course. Polaris recommends that drivers and passengers wear helmets, eye protection, and protective clothing, especially for trail riding
and other recreational use. Always wear seat belts. Be particularly careful on difficult terrain. Never engage in stunt driving, and avoid
excessive speeds and sharp turns. Riding and alcohol/drugs don’t mix. Check local laws before riding trails.
The BRUTUS is an off-road vehicle. Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area.
The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when
these words and symbols are used. Become familiar wit h their meanings befo re reading the manual.
Safety Symbols and Signal Words
The following signal words and symbols appea r throughou t this ma nual. Your safety and th e safety of others is involv ed when
these words and symbols are used. Become familiar wit h their meanings befo re reading the manual.
The safety alert symbol indicates a potential personal injury hazard.
DANGER
A DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING
A WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION
A CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
NOTICE
A NOTICE indicates a situation that could result in property damage.
The Prohibition Safety Sign indicates an action NOT to take in order to avoid a hazard.
The Mandatory Action Sign indicates an action that NEEDS to be taken to avoid a hazard.
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Vehicle Identification Numbers
VIN
Record your snow blade identification number in the spaces provided.
Vehicle Model Number:
INTRODUCTION
5
SAFETY
3120231
3120480
Safety Labels and Locations
Warning labels have been placed on the vehicle for your protec tion. Read and follow th e instr uct ions of th e labels on the veh icle carefully. If any of the labels depicted in this manual differ from the labels on your vehicle, always read and follow the
instructions of the labels on the vehicle.
If any label becomes illegible or comes off, contact your POLARIS dealer to purchase a replacement. Replacement safety
labels are provided by POLARIS at no charge. The part number is printed on the label.
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Safety Labels and Locations
Keep Away Danger
DANGER
AVOID INJURY OR DEATH
• Keep 10 feet (3 m) away from machine and attachment when in use.
Raise Storage Stand Before Operating
SAFETY
3120231
3120480
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SAFETY
Operator Safety
WARNING!
Serious injury or death can result if you do not follow these instructions and procedures, which are outlined in further detail within your
owner's manual.
• Read this manual and all labels carefully. Follow the operating procedures described.
• Never allow anyone under age 16 to operate this vehicle and never allow anyone without a valid driver's license to operate
this vehicle.
• Do not carry passengers until you have at least two hours of driving experience with this vehicle.
• No person under the age of 12 may ride as a passenge r in this vehicl e. Any passenge r must be able to comfort ably reach the
floor and hand holds.
• The driver and all passengers must wear eye protection and seat belt at all times. All riders should also wear long sleeves,
long pants and sturdy over-the-ankle boots.
• Always keep hands and feet inside the vehicle at all times.
• Always keep both hands on the steering wheel and both feet on the floorboards of the vehicle during operation.
• Never permit a guest to operate this vehicle unless the guest has read this manual and all product labels.
• To reduce tipover risk, be especially careful when encountering obstacles and slopes and when braking on hills or during
turns.
• This vehicle is for off road use only. Never operate on public roads. Always avoid paved surfaces.
• Never consume alcohol or drugs before or while operating this vehicle.
• Never operate at excessive speeds. Always travel at a speed proper for the terrain, visibility and operating conditions, and
your experience.
• Never attempt jumps or other stunts.
• Always inspect the vehicle before each use to make sure it's in safe operating condition. Always follow the inspection procedures described in this manual.
• Always travel slowly and use extra caution when operating on unfamiliar terrain. Be alert to changing terrain.
• Never operate on excessively rough, slippery or loose terrain.
• Always follow proper procedures for turning. Practice turning at slow speeds before attempting to turn at faster speeds.
Never turn at excessive speeds.
• Always have this vehicle checked by an authorized POLARIS dealer if it has been involved in an accident.
• Never operate this vehicle on hills too st eep for the vehicle or for your abilities. Practice on smaller hills before attempting
larger hills.
• Always follow proper procedures for climbing hills as described in the BRUTUS owner’s manual. Check the terrain carefully before attempt ing to cl imb a hi ll. Never climb hil ls with exces sivel y slipp ery or loose su rface s. Never mo ve the tr avel
control pedal suddenly, make sudden changes of direction or make sudden gear changes. Never go over the top of a hill at
high speed.
• Always follow the proper procedures outlined in this manual for traveling downhill and for braking on hills. Check the terrain carefully befo re descendi ng a hill. Never trave l downhill at high speed. Avoid going downhill at an ang le, which would
cause the vehicle to lean sharply to one side. Travel straight down the hill where possible.
• Always check for obstacles before operating in a new area. Never attempt to operate over large obstacles such as rocks or
fallen trees. Always f ollow the proper procedure s ou tl ine d in the BRUTUS owner’s manual whe n ope ra ti ng ove r obstacles.
• Always be careful of skidding or sliding. On slippery surfaces such as ice, travel slowly and exercise caution to red uce the
chance of skidding or sliding out of control.
• Never operate your vehicle in fast-flowing water or in water deeper than that specified in the BRUTUS owner’s manual.
Wet brakes may have reduced stopping abi lity. T est your br akes a fter leavi ng water. If necessary, apply them lightly several
times to let friction dry out the pads.
• Always be sure t he re ar e no obs tacl es or peo ple be hin d your vehicl e when o per ating in r everse . When it's safe t o proce ed in
reverse, move slowly. Avoid turning at sharp angles in reverse.
• Always use the proper size and type of tires specified in this manual. Always maintain proper tire pressure as specified on
safety labels.
• Never modify this vehicle through improper installation or use of accessories.
• Never exceed the stated load capacity for this vehicle. Cargo should be properly distributed and securely attached. Reduce
speed and follow the instructions in this manual for hauling cargo, with attachments installed or pulling a trailer. Allow a
greater distance for braking. Keep the attachment arm low (if equipped) and slow down when turning.
• Check that the attachment is securely fastened to the machine.
• Check for underground lines before operating attachment (if applicable).
• Disengage PTO (if equipped), put the gear selector lever in PARK, stop the engine and make sure all rotating components
are stopped before exiting utility vehicle.
• Always stop the engine bef ore refu eling. Remove flammable mat erial cont ainers f rom the box before fi lling them wi th fuel.
Make sure the refueling ar ea i s wel l ven ti la te d and f ree of an y sour ce of flame or sparks. Fuel is extr emel y fl ammabl e. Se e
your BRUTUS owner’s manual for fuel safety warnings.
• Always remove the ignition key when the vehicle is not in use to prevent unauthorized use or accidental starting.
FOR MORE INFORMATION ABOUT SAFETY, call POLARIS at 1 -800- 342-3764.
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SAFETY
Operator Safety
Equipment Modifications
We strongly recommend that consumers do not inst all on a POLARIS BRUTUS any equi pment t hat may inc rease the speed or
power of the vehicle, or make any other modifications to the vehicle for these purposes. Any modifications to the original
equipment of the vehicle create a substantial safety hazard and increase the risk of bodily injury.
The warranty on your POLARIS BRUTUS is terminated if any equipment has been added to the vehicle, or if any modifications have been made to the vehicle, that increase its speed or power.
The addition of certain accessories, including (but not limited to) mowers, blades, tires, sprayers, or large racks, may change
the handling characteristics of the vehicle. Use only POLARIS-approved accessories and attachments, and familiarize yourself with their function and effect on the vehicle.
WARNING!
Failure to operate the BRUTUS properly can result in a collision, loss of control, accident or overturn, which may result in serious injury or
death. Heed all safety warnings outlined in this section of the owner’s manual. See the OPERATION section of the owner’s manual for
proper operating procedures.
Age Restrictions
This vehicle is an ADULT VEHICLE ONLY. NEVER operate this vehicle if you are under age 16 and
NEVER operate without a valid driver’s license.
No person under the age of 12 may ride as a passenger in this vehicle. Any passenger must be able to
comfortably reach the floor and hand holds.
Operating Without Instruction
Operating this vehicle without proper instruction increases the risk of an accident. The operator must
understand how to operate the vehicle properly in different situations and on different types of terrain.
All operators must read and understand the Owner's Manual and all warning and instruction labels before
operating the vehicle and attachment.
Using Alcohol or Drugs
Operating the vehicle after consuming alcohol or drugs could adversely affect operator judgment, reaction
time, balance and perception.
Never drink alcohol or use drugs or medications before or while operating this vehicle.
Seat Belts
Riding in this vehicle without wearing the seat belt increases the risk of serious injury in the event of an
accident or sudden stop. Riders must wear seat belts at all times. Seat belts reduce the severity of injury in
the event of a sudden stop or accident. Always make sure the seat belts are secured for both the operator
and passengers before riding.
Protective Eyewear
Riding in this vehicle without wearing protective eye wear increases the risk of a serious injuries in the event of an accident.
Operator and all passengers must always wear approved eye protection (goggles).
Operating With a Load on the Vehicle
The weight of both cargo, passengers and attachments impacts vehicle operation. For your safety and the safety of others, carefully
consider how your vehicle is loaded and how to safely operate the vehicle. Follow the instructions in this manual for loading, tire pressure,
gear selection and speed.
• Do not exceed vehicle weight capacities. The vehicle’s maximum weight capacity is listed in the specifications section of the owner’s
manual and on a label on the vehicle. When more passenger weight is added, cargo weight may need to be reduced accordingly.
• The recommended tire pressures are listed in the specifications section of the BRUTUS owner’s manual.
Always follow these guidelines:
Under ANY of these conditions: Do ALL of these steps:
Passenger and/or cargo exceeds half the maximum weight capacity 1. Slow down.
Operating in rough terrain
Operating over obstacles
Climbing an incline
Towi n g
Operating with attachments installed
2. Verify tire pressure.
3. Use extra caution when operating.
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SAFETY
Failure to Inspect Before Operating
Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident.
Always inspect your BRUTUS and attachment before each use to make sure it's in safe operating condition.
Always follow all inspection and maintenance procedures and schedules described in the owner's manual.
Exposure to Exhaust
Engine exhaust fumes are poisonous and can cause loss of consciousness or death in a short time. Never start the engine or let it run in an
enclosed area.
The engine exhaust from this product contains chemicals known to cause cancer, birth defects or other reproductive harm. Operate this
vehicle only outdoors or in well-ventilated areas.
Operating a Damaged Vehicle
Operating a damaged vehicle or attachment can result in an accident. After any overturn or accident, have a qualified service dealer inspect
the entire machine for possible damage, including (but not limited to) brakes, throttle and steering systems.
Operating at Excess ive Speeds
Operating this vehicle at excessive speeds increases the operator's risk of losing control. Always operate at a speed that's appropriate for
the terrain, the visibility and operating conditions, your skills and your passengers’ skills.
Turning Improperly
Turning improperly could cause loss of traction, loss of control, accident or overturn. Always follow proper procedures for turning. Never turn
abruptly or at sharp angles. Never turn at high speeds. Practice turning at slow speeds before attempting to turn at faster speeds.
Operating on Public Roads
Operating this vehicle on public streets, roads or highways could result in a collision with another vehicle.
Never operate this vehicle on any public street, road or highway, including dirt and gravel roads. In some areas it's unlawful to operate this
vehicle on public streets, roads and highways.
Jumps and Stunts
Attempting wheelies, jumps and other stunts increases the risk of an accident or overturn. Never attempt wheelies, jumps, or other stunts.
Avoid exhibition driving.
Operating in Unfamiliar Terrain
Failure to use extra caution when operating on unfamiliar terrain could result in an accident or overturn. Unfamiliar terrain may contain
hidden rocks, bumps, or holes that could cause loss of control or overturn.
Travel slowly and use extra caution when operating on unfamiliar terrain. Always be alert to changing terrain conditions.
Operating on Slippery Terrain
Failure to use extra caution when operating on excessively rough, slippery or loose terrain could cause loss of traction, loss of control,
accident or overturn.
Do not operate on excessively slippery surfaces.
Always reduce speed and use additional caution when operating on slippery surfaces.
Improper Hill Climbing
Climbing hills improperly can cause loss of control or vehicle overturn. Always follow proper procedures for climbing hills as described in the
BRUTUS owner's manual.
Stalling While Climbing a Hill
Stalling or rolling backwards while climbing a hill could cause an overturn. Always maintain a steady speed when climbing a hill.
If all forward speed is lost:
• Apply the brakes.
• Place the transmission in reverse and slowly allow the vehicle to roll straight downhill while applying light brake pressure to control
speed.
If you begin rolling downhill:
• Never apply engine power.
• Apply the brakes gradually until the vehicle is fully stopped.
• Place the transmission in reverse and slowly allow the vehicle to roll straight downhill while applying light brake pressure to control
speed.
Improper Tire Maintenance
Operating this vehicle with improper tires or with improper or uneven tire pressure could cause loss of control or accident.
Always use the size and type of tires specified for your vehicle.
Always maintain proper tire pressure as described in the owner's manual and on safety labels.
Operating on Frozen Bodies of Water
Severe injury or death can result if the vehicle and/or the operator fall through the ice. Never operate the vehicle on a frozen body of water
unless you have first verified that the ice is sufficiently thick to support the weight and moving force of the vehicle, you and your passengers,
and your cargo, together with any other vehicles in your party. Always check with local authorities and residents to confirm ice conditions
and thickness over your entire route. Vehicle operators assume all risk associated with ice conditions on frozen bodies of water.
Unauthorized Use of the Vehicle
Leaving the keys in the ignition can lead to unauthorized use of the vehicle, which could result in an accident or overturn. Always remove
the ignition key when the vehicle is not in use.
Hot Exhaust Systems
Exhaust system components are very hot during and after use of the vehicle. Hot components can cause burns and fire. Do not touch hot
exhaust system components. Always keep combustible materials away from the exhaust system. Use caution when traveling through tall
grass, especially dry grass.
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Component Locations
Moldboard
Cutting Edge
Trip Spring
Attachment
Mounting
Frame
Spacers
Cylinder
Skid Shoe
Storage
Stand
Skid Shoe
Spacers
FEATURES AND ACCESSORIES
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FEATURES AND ACCESSORIES
Standard Items
The front mount snow blade is equipped with the following Standard items:
• Moldboard That Angles Right Or Left Up To 30°
• Trip Moldboard
• Bolt On Replaceable Cuttin g Edges
• Cylinder Shear Bolt
• Storage Stan d
Required Kits For Attachment
Auxiliary Relief Kit
Options And Accessories
Below is a list of Options and Accessories available for the angle broom. See your dealer for other available options and
accessories:
• Rubber Or Polyether Cutting Edges Available
•Side Marker Kit
• Rubber Snow Deflector
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Adjusting Skid Shoe Height
1
2
3
4
5
6
7
8
2
2
1
3
Raise the snow blade off the ground. Place blocks (Item 1) under the
cutting edge (both sides) to hold the skid shoes off the ground.
Lower the snow blade until it rest securely on the blocks (Item 1).
Stop the engine and exit the vehicle. See page 16.
Remove the retaining pin (Item 2) and the skid show (Item 3).
Install or remove spacer s (Item 4 ) as nee ded to pos it ion the skid show
to the desired height.
Insert the skid shoe (Item 3) all the way into the skid shoe sleeve (Item
5).
Tip: If the skid shoes are not installed properly, the weight of the snow blade
will be put on the retaining pins instead of the washers and may cause
damage.
Reinstall the ret ainin g pin throug h a retai ning pin hol e in the skid shoe
sleeve (Item 5).
Tip: There are two retaining pin holes in the skid shoe sleeve. Depending on
the amount of spacers used, one hole will be open and one hole will be
blocked. If the pin will not go through one hole, use the other hole.
Repeat the procedure on the opposite side, make sure both skid shoes
are adjusted to the same height.
Store unused skid shoe spacers (Item 6) on the storage peg (Item 7)
located near the fr ont mounti ng plat e. Inst al l the re taini ng pin (I tem 8).
INITIAL SETUP
Snow Blade Mounting Frame
Inspect the mounting flange (Item 1), pin mounts (Item 2), storage
stands (Item 3) and all welds on the attachment for wear or damage
each time the attachment is removed from the machine.
Check the following items at the start of the work day :
• Check for damaged or missing decals. Replace if necessary.
• Replace any worn or damaged parts immediately.
DAILY INSPECTION
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DAILY INSPECTION
1
1
2
PRO-TACH Attachment Mounting Frame
WARNING!
MACHINE ROLLAWAY CAN CAUSE SERIOUS INJURY OR DEATH
Place the gear selector lever in PARK before leaving the operator's seat.
Inspect the mounting frame (Item 1) and all welds on the attachment mount for wear and damage each time the attachment is
removed fro m the machine.
Check the attachment mounting pins (Item 2) for wear or damage.
ensure mounting pins are securely fastened in there storage location.
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Approved Utility Vehicle Models And Require ments
1
UTILITY VEHICLE SB69
BRUTUS HD and HDPTO X
The above chart lists the snow blade approved for use on the BRUTUS HDPTO.
The warranty is void if this attachment is used on a non-approved
carrier. See your Polaris dealer for an updated list of approved
carriers.
WARNING!
Never use attachments or buckets which are not approved by Polaris. Attachments
and buckets for safe loads of specified densities are approved for each model.
Unapproved attachments and buckets can cause injury or death.
The utility vehicle must be equipped with front auxiliary hydraulics (Item
1) for proper operation of the chute rotation. See your dealer for available
kits for your model utility vehicle.
The utility vehicl e must be e quipped wit h the auxi liary r elief k it for p roper
operation of the snow blade. See your dealer for the auxiliary relief kit.
OPERATION
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