Polaris BRUTUS User Manual

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PMS 419

BRUTUS™

ANGLE BROOM

Owner's Manual

for Maintenance and Safety

WELCOME

Thank you for purchasi ng a POLARIS ve hic le , and we lc ome to our world-wide family of POLARIS owner s. We proudly produce an exciting line of utility and recreational products.

• Snowmobiles

• All-terrain vehicles (ATV s)

• BRUTUS

• RANGER® utility vehicles

• Victory® motorcycles

• Low Emission Vehicles (LEVs) We believe POLARIS sets a standard of excellence for all utility and recreational vehicles manufactured in the world today.

Many years of experience have gone into the engineering, design, and development of your POLARIS vehicle, making it the finest machine we’ve ever produced.

For safe and enj oya bl e o peration of your veh ic le, be sure to follow the i nstructions and recommendations in this owner’s manual. Your manual contains instructions for minor maintenance, but information about major repairs is outlined in the POLARIS Service Manual and should be performed only by a Factory Certif ied Master Service Dealer® (MSD) Technician.

Your POLARIS dealer knows your vehicle best and is intere sted in your total satis facti on. Be sure to re turn to you r dealer sh ip for all of your service needs during, and after, the warranty period.

We also take great pride in our compl ete l ine of appare l, par ts and ac cessor ies, a vaila ble t hrough o ur online stor e at www.purepolaris.com. Have your accessories and clothing delivered right to your door!

™ utility vehicles and attachments

POLARIS is registered trademark of and BRUTUS is a trademark of POLARIS Industries Inc. Copyright 2013 POLARIS Sales Inc. All information contained within this publication is based on the latest product information at the time of publica-

tion. Due to constant im pro vem e nts in th e de sig n and q ua lit y o f production components, som e mino r d iscrep an cie s may re sult b etw een the actual vehicle and the information presen te d in this pub lic ation . De pic tio n s and/o r pro ced ure s in th is pu blication are intended for reference use o nly. No liability can be accepted for omissions or inaccuracies. Any reprinting or reuse of the depictions and/or procedures contained within, whether who l e or in pa r t, is expressly prohibited.

The original instructions for this vehicle are in English. Other languages are provided as translations of the original instructions. Printed in U.S.A. 2013 BRUTUS Angle Broom Owner’s Manual P/N 9924396

TABLE OF CONTENTS

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Features And Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Daily Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Lifting The Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Transporting The Attachment On A Trailer . . . . . . . . . . . . . . 29

Maintenance Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Troubleshootin g. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

Service Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

POLARIS Products. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Maintenance Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

INTRODUCTION

WARNING

Failure to follow the warnings contained in this manual can result in severe injury or death. A POLARIS BRUTUS and attachm ents are not toy’s and can be hazardous to operate. This vehic le hand les differently than other vehicles,

such as motorcyc les and c ars. A c ollis ion o r rollo ve r can occur quic kly, even during routine ma neuve rs lik e turn ing, or dri ving on hi lls or over obstacles, if you fail to take proper precautions.

• Read this owner’s manual. Underst and all sa fety warning s, precauti ons and operati ng procedure s before ope rating the ve hicle. Keep t his manual with the vehicle.

• Never permit a guest to operate this vehicle unless the guest has read this manual and all product labels.

• Always keep hands and feet inside the vehicle at all times.

• The Polaris BRUTUS is not intended for on-highway use. Driver must be at least 16 years old with a valid driver’s license to operate. Passengers must be at least 12 years old and tall enough to sit with feet firmly on the floor. All SxS drivers should take a safety training course. Polaris recommends that drivers and passengers wear helmets, eye protection, and protective clothing, especially for trail riding and other recreational use. Always wear seat belts. Be particularly careful on difficult terrain. Never engage in stunt driving, and avoid excessive speeds and sharp turns. Riding and alcohol/drugs don’t mix. Check local laws before riding trails.

The BRUTUS is an off-road vehicle. Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area.

The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual.

Safety Symbols and Signal Words

The following signal words and symbol s appea r throughou t this manua l. Your safety and the sa fety of oth ers is involved whe n these words and symbols are used. Become familiar with their meanings before reading the manual.

The safety alert symbol indicates a potential personal injury hazard.

DANGER

A DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.

WARNING

A WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.

CAUTION

A CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.

NOTICE

A NOTICE indicates a situation that could result in property damage.

The Prohibition Safety Sign indicates an action NOT to take in order to avoid a hazard.

The Mandatory Action Sign indicates an action that NEEDS to be taken to avoid a hazard.

Vehicle Identification Numbers

VIN

Record your angle broom identification number in the spaces provided.

Vehicle Model Number:

INTRODUCTION

SAFETY

7208179

6806909 (2)

7161603

7202000

Safety Labels and Locations

Warning labels have been placed on the vehicle for your prot ecti on. Read and fol low the ins truct ions of th e labe ls on the veh icle carefully. If any of the labels depicted in this manual differ from the labels on your vehicle, always read and follow the instructions of the labels on the vehicle.

If any label becomes illegible or comes off, contact your POLARIS dealer to purchase a replacement. Replacement safety labels are provided by POLARIS at no charge. The part number is printed on the label.

SAFETY

Safety Labels and Locations

Rotating Shaft Danger / Overspeed Warning

DANGER

ROTATING SHAFT WILL CAUSE SERIOUS INJURY OR DEATH Keep shields and guards in place.

WARNING

OVERSPEEDING SHAFT CAN CAUSE SERIOUS INJURY OR DEATH Do Not exceed the PTO speed of 2000 RPM

Burn Warning / Important

WARNING

AVOID BURNS Gearbox will be hot after operating. Use gloves when servicing.

IMPORTANT Change gearbox oil after first 50 hours of operation. The gearbox is a 414 cm 3 (1 4 oz ) v olu me fil l of BR UT US An gl e Broo m O il . Sub sti tut ion s of any other lubricant may res ult i n g ear box failure. Excessive down pressure may damage drivetrain. Refer to Operation & Maintenance Manual for recommended sweep pattern.

Flying Objects / Rotating Shaft

WARNING

FLYING OBJECTS OR ROTATING PARTS CAN CAUSE SERIOUS INJURY OR DEATH

• Stay at least 3 m (10 ft) away from operating equipment.

• Stop engine before cleaning or servicing.

• Keep all guards in place.

7161603

7208179

7202000

SAFETY

Operator Safety

WARNING!

Serious injury or death can result if you do not follow these instructions and procedures, which are outlined in further detail within your owner's manual.

• Read this manual and all labels carefully. Follow the operating procedures described.

• Never allow anyone under age 16 to operate this vehicle and never allow anyone without a valid driver's license to operate this vehicl e.

• Do not carry passengers until you have at least two hours of driving experience with this vehicle.

• No person under the age of 12 may ride as a passenge r in this vehicl e. Any passenger mu st be able to comfortabl y reach the floor and hand holds.

• The driver and all passengers must wear eye protection and seat belt at all times. All riders should also wear long sleeves, long pants and sturdy over-t he- ank le boot s.

• Always keep hands and feet inside the vehicle at all times.

• Always keep both hands on the steering wheel and both feet on the floorboards of the vehicle during operation.

• Never permit a guest to operate this vehicle unless the guest has read this manual and all product labels.

• To reduce tipover risk, be especially careful when encountering obstacles and slopes and when braking on hills or during turns.

• This vehicle is for off road use only. Never operate on public roads. Always avoid paved surfaces.

• Never consume alcohol or drugs before or while operating this vehicle.

• Never operate at excessive speeds. Always travel at a speed proper for the terrain, visibility and operating conditions, and your experience.

• Never attempt jumps or other stunts.

• Always inspect the vehicle before each use to make sure it's in safe operating condition. Always follow the inspection procedures described in this manual.

• Always travel slowly and use extra caution when operating on unfamiliar terrain. Be alert to changing terrain.

• Never operate on excessively rough, slippery or loose terrain.

• Always follow proper procedures for turning. Practice turning at slow speeds before attempting to turn at faster speeds. Never turn at excessive speeds.

• Always have this vehicle checked by an authorized POLARIS dealer if it has been involved in an accident.

• Never operate this vehicle on hills too steep for the vehicle or for y our abilities. Practice on smaller hills before attempting larger hills.

• Always follow proper procedures for climbing hills as described in the BRUTUS owner’s manual. Check the terrain carefully before attempt ing to cl imb a hill . Never cli mb hil ls with excessi vely sl ippery or loose su rf aces. Neve r move th e trave l control pedal suddenly, make sudden changes of direction or make sudden gear changes. Never go over the top of a hill at high speed.

• Always follow the proper procedures outlined in this manual for traveling downhill and for braking on hills. Check the terrain carefully befo re descendi ng a hill. Never trave l downhill at high spee d. Avoid going downhill at an angle, which would cause the vehicle to lean sharply to one side. Travel straight down the hill where possible.

• Always check for obstacles before operating in a new area. Never attempt to operate over large obstacles such as rocks or fallen trees. Always follow the proper procedures outlined in the BRUTUS owner’s manual when operating over obstacles.

• Always be careful of skidding or sliding. On slippery surfaces such as ice, travel slowly and exercise caution to reduce the chance of skidding or sliding out of control.

• Never operate your vehicle in fast-flowing water or in water deeper than that specified in the BRUTUS owner’s manual. Wet brakes may have reduced stopping abi lity. T est your br akes a fter le aving wa ter. If necessary, apply them lightly several times to let friction dry out the pads.

• Always be sure t here are n o obs tacl es or peop le be hind you r vehi cle wh en o perat ing in rever se . When it 's sa fe t o proce ed in reverse, move slowly. Avoid turning at sharp angles in reverse.

• Always use the proper size and type of tires specified in this manual. Always maintain proper tire pressure as specified on safety labels.

• Never modify this vehicle through improper installation or use of accessories.

• Never exceed the stated load capacity for this vehicle. Cargo should be properly distributed and securely attached. Reduce speed and follow the instructions in this manual for hauling cargo, with attachments installed or pulling a trailer. Allow a greater distance for braking. Keep the attachment arm low (if equipped) and slow down when turning.

• Check that the attachment is securely fastened to the machine.

• Check for underground lines before operating attachment (if applicable).

• Disengage PTO (if equipped), put the gear selector lever in PARK, stop the engine and make sure all rotating components are stopped before exiting utility vehicle.

• Always stop the engine bef ore refu eling. Remove flammable mat erial cont ainers f rom the box before fi lling t hem with fue l. Make sure the refueling ar ea i s wel l ven ti la te d and f ree of any source of flame or sparks. Fuel is e xtr emel y fl ammable. See your BRUTUS owner’s manual for fuel safety warnings.

• Always remove the ignition key when the vehicle is not in use to prevent unauthorized use or accidental starting.

FOR MORE INFORMATION ABOUT SAFETY, call POLARIS at 1 -800- 342-3764.

SAFETY

Operator Safety

Equipment Modifications

We strongly recommend that consumers do not inst all on a POLARIS BRUTUS any equi pment that ma y inc rease t he s peed or power of the vehicle, or make any other modifications to the vehicle for these purposes. Any modifications to the original equipment of the vehicle create a substantial safety hazard and increase the risk of bodily injury.

The warranty on your POLARIS BRUTUS is terminated if any equipment has been added to the vehicle, or if any modifications have been made to the vehicle, that increase its speed or power.

The addition of certain accessories, including (but not limited to) mowers, blades, tires, sprayers, or large racks, may change the handling characteristics of the vehicle. Use only POLARIS-approved accessories and attachments, and familiarize yourself with their function and effect on the vehicle.

WARNING!

Failure to operate the BRUTUS properly can result in a collision, loss of control, accident or overturn, which may result in serious injury or death. Heed all safety warnings outlined in this section of the owner’s manual. See the OPERATION section of the owner’s manual for proper operating procedures.

Age Restrictions

This vehicle is an ADULT VEHICLE ONLY. NEVER operate this vehicle if you are under age 16 and NEVER operate without a valid driver’s license.

No person under the age of 12 may ride as a passenger in this vehicle. Any passenger must be able to comfortably reach the floor and hand holds.

Operating Without Instruction

Operating this vehicle without proper instruction increases the risk of an accident. The operator must understand how to operate the vehicle properly in different situations and on different types of terrain.

All operators must re ad and un derst and t he Own er's M anual and a ll warni ng an d inst ruc tion la bels before operating the vehicle and attachment.

Using Alcohol or Drugs

Operating the vehicle after consuming alcohol or drugs could adversely affect operator judgment, reaction time, balance and perception.

Never drink alcohol or use drugs or medications before or while operating this vehicle.

Seat Belts

Riding in this vehicle without wearing the seat belt increases the risk of serious injury in the event of an accident or sudden st op. Riders must wear seat belts at all times. Seat belt s reduc e the severi ty of injury in the event of a sudden stop or accident. Always make sure the seat belts are secured for both the operator and passengers before riding.

Protective Eyewear

Riding in this vehicle without wearing protective eye wear increases the risk of a serious injuries in the event of an accident. Operator and all passengers must always wear approved eye protection (goggles).

Operating With a Load on the Vehicle

The weight of both cargo, passengers and attachments impacts vehicle operation. For your safety and the safety of others, carefully consider how your vehicle is loaded and how to safely operate the vehicle. Follow the instructions in this manual for loading, tire pressure, gear selection and speed.

• Do not exceed vehicle weight capacities. The vehicle’s maximum weight capacity is listed in the specifications section of the owner’s

manual and on a label on the vehicle. When more passenger weight is added, cargo weight may need to be reduced accordingly.

• The recommended tire pressures are listed in the specifications section of the BRUTUS owner’s manual.

Always follow these guidelines:

Under ANY of these conditions: Do ALL of these steps:

Passenger and/or cargo exceeds half the maximum weight capacity 1. Slow dow n. Operating in rough terrain Operating over obstacles Climbing an incline Towing Operating with attachments installed

2. Verify tire pressure.

3. Use extra caution when operating.

SAFETY

Failure to Inspect Before Operating

Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident. Always inspect your BRUTUS and attachment before each use to make sure it's in safe operating condition. Always follow all inspection and maintenance procedures and schedules described in the owner's manual.

Exposure to Exhaust

Engine exhaust fume s are poison ous and can cau se loss of c onsci ousne ss or dea th in a sho rt time. Nev er st art the eng ine or let it ru n in a n enclosed area.

The engine exhaust from this product contains chemicals known to cause cancer, birth defects or other reproductive harm. Operate this vehicle only outdoors or in well-ventilated areas.

Operating a Damaged Vehicle

Operating a damage d vehicle or att a chme nt can resul t in a n acc ident . Aft er a ny overt urn or accid ent, ha ve a qua lified servic e d ealer inspe ct the entire machine for possible damage, including (but not limited to) brakes, throttle and steering systems.

Operating at Excess ive Speeds

Operating this vehicle at excessive speeds increases the operator's risk of losing control. Always operate at a speed that's appropriate for the terrain, the visibility and operating conditions, your skills and your passengers’ skills.

Turning Improperly

Turning im properly coul d cause lo ss of traction, loss of con trol, accid ent or overtu rn. Always foll ow proper pr ocedures for tur ning. Nev er turn abruptly or at sharp angles. Never turn at high speeds. Practice turning at slow speeds before attempting to turn at faster speeds.

Operating on Public Roads

Operating this vehicle on public streets, roads or highways could result in a collision with another vehicle. Never operate this vehicle on any public street, road or highway, including dirt and gravel roads. In some areas it's unlawful to operate this

vehicle on public streets, roads and highways.

Jumps and Stunts

Attempting wheelies, jumps and other stunts increases the risk of an accident or overturn. Never attempt wheelies, jumps, or other stunts. Avoid exhibition driving.

Operating in Unfamiliar Terrain

Failure to use extra caution when operating on unfamiliar terrain could result in an accident or overturn. Unfamiliar terrain may contain hidden rocks, bumps, or holes that could cause loss of control or overturn.

Travel slowly and use extra caution when operating on unfamiliar terrain. Always be alert to changing terrain conditions.

Operating on Slippery Terrain

Failure to use extra caution when operating on excessively rough, slippery or loose terrain could cause loss of traction, loss of control, accident or overturn.

Do not operate on excessively slippery surfaces. Always reduce speed and use additional caution when operating on slippery surfaces.

Improper Hill Climbing

Climbing hills impro perly can c ause loss of c ontrol or ve hicle overt urn. Alw ays follo w pr oper pr ocedur es for cl imbi ng hil ls as des cribed in t he BRUTUS owner's manual.

Stalling While Climbing a Hill

Stalling or rolling backwards while climbing a hill could cause an overturn. Always maintain a steady speed when climbing a hill.

If all forward speed is lost:

• Apply the brakes.

• Place the transmission in reverse and slowly allow the vehicle to roll straight downhill while applying light brake pressure to control speed.

If you begin rolling downhill:

• Never apply engine power.

• Apply the brakes gradually until the vehicle is fully stopped.

• Place the transmission in reverse and slowly allow the vehicle to roll straight downhill while applying light brake pressure to control speed.

Improper Tire Maintenance

Operating this vehicle with improper tires or with improper or uneven tire pressure could cause loss of control or accident. Always use the size and type of tires specified for your vehicle. Always maintain proper tire pressure as described in the owner's manual and on safety labels.

Operating on Frozen Bodies of Water

Severe injury or death can result if the vehicle and/or the operator fall through the ice. Never operate the vehicle on a frozen body of water unless you have fir st ve rified that th e ice is suf fi ciently thick to s upport the wei ght and m oving force o f t he ve hicle , you and y our passengers, and your cargo, together with any other vehicles in your party. Always check with local authorities and residents to confirm ice conditions and thickness over your entire route. Vehicle operators assume all risk associated with ice conditions on frozen bodies of water.

Unauthorized Use of the Vehicle

Leaving the keys in the ignition can lead to unauthorized use of the vehicle, which could result in an accident or overturn. Always remove the ignition key when the vehicle is not in use.

Hot Exhaust Systems

Exhaust system components are very hot during and after use of the vehicle. Hot components can cause burns and fire. Do not touch hot exhaust system components. Always keep combustible materials away from the exhaust system. Use caution when traveling through tall grass, especially dry grass.

Component Locations

Bristles

Attachment

Mounting

Frame

PTO Driveline

Spring Tension

Adjustment

Adjustable

Wheel (2)

FEATURES AND CONTROLS

FEATURES AND ACCESSORIES Standard Items

The angle broom is equipped with the following Standard items:

• PTO- Category 1 Driveline

• Shear Bolt Drive Protection

• Replaceable Wafer Bristles

• Adjustable Wheels

Required Kits For Attachment

• Auxiliary Relief Kit

Options And Accessories

Below is a list of Options and Accessories available for the angle broom. See your dealer for other available options and accessories:

• Deflector Kit

Angle Broom Mounting Frame

Inspect the mounting flan ge (Item 1) and al l welds on the atta chment for wear or damage each time the attachment is removed from the machine. Inspect the input shaft and PTO driveline for damage (Item 2).

Check the following items at the start of the work day:

• Check for damaged or missing decals. Replace if necessary.

• Replace any worn or damaged parts immediately.

PTO Driveline

Inspect the driveline assembly for wear or damage. Replace damaged or worn U-joints (Item 1). Inspect the snap rings (Item 2) for damage or missing. Replace damaged or missing snap rings and parts.

DAILY INSPECTION

PRO-TACH Attachment Mounting Frame

WARNING!

AVOID INJURY OR DEATH

• Disengage the PTO, put the Gear Selector Lever in PARK, stop the

engine and make sure a ll rotati ng compo nents a re completel y stopped before connecting, disconnecting, adjusting or cleaning any PTO driven equipment.

•

Always keep PTO shields and all guards in place when using PTO driven equipment.

•

Disengage PTO for road travel.

WARNING!

MACHINE ROLLAWAY CAN CAUSE SERIOUS INJURY OR DEATH Place the gear selector lever in PARK before leaving the operator's seat.

Inspect the mounting frame (Item 1 and 2) and all welds on the attachment mount fo r wear and d amage each t ime the at tachment i s removed fro m the machine.

Approved Utility Vehicle Models And Requirements

UTILITY VEHICLE FMAB70

BRUTUS HDPTO X

The above chart lists the angle broom approved for use on the BRUTUS HDPTO.

The warranty is void if this attachment is used on a non-approved carrier. See your Polaris dealer for an updated list of approved carriers.

WARNING!

Never use attachme nts or buc kets which are not approved by Pola ris. Attachm ents and buckets for safe loads of specified densities are approved for each model. Unapproved attachments and buckets can cause injury or death.

The utility vehicle must be equipped with front auxiliary hydraulics (Item

1) for proper operation for angling the broom. See your dealer for available kits for your model utility vehicle.

The utility vehicl e must be e quipped wit h the auxi liary r elief k it for p roper operation of the angle broom. See your dealer for the auxiliary relief kit.

OPERATION

Entering and Existing The Utility Vehi cle

Entering

WARNING!

Operator must have instructions before operating the machine. Untrained operators can cause injury or death.

WARNING!

AVOID INJURY OR DEATH When operating the machine:

• Operate only from the driver’s seat

• Keep the seat belts fastened snugly.

• Keep entire body inside the vehicle.

Enter and exit the operator seat of the utility vehicle from the left side.

Tip: The left side of the utility vehicle as viewed from the operator seat.

1. Insert the tab (Item 1) into the buckle (Item 2). Position the lap belt as low as possible on the hips – not on the waist, then

adjust it to a snug fit by pulling the shoulder portion upward through the latch plate.

Tip: Use a single sa fety belt for one person at a ti me. Do not use a sin gle safety

belt for two or more people - this includes children.

Exiting

WARNING!

AVOID INJURY OR DEATH Before leaving the operator seat:

• Park on flat level ground.

• Lower the attachment arm, put the attachment flat on the ground.

• Press the brake and put the gear selector lever in PARK.

• Stop the engine and remove the key.

• Make sure PTO drivel ine a nd al l rot at ing p art s h ave com e to a com plete stop .

SEE THE BRUTUS OWNER’S MANUAL FOR MORE INFORMATION.

1. To release the seat belt, press the buckle release button (Item 1)

and allow the belt to retract.

Remove the key to prevent operation of the utility vehicle by unauthorized personnel.

3. Exit the utility vehicle.

Installation

Installing The Angle Broom

Always inspect the utility vehicle’s mounting frame and attachment front mounting frame before installation. See the BRUTUS owner’s manual. See Daily Inspection on page 14.

WARNING!

Warnings on the ma ch ine and in the manuals are for your safety. Failure to obey warnings can cause serious injury or death.

WARNING!

Keep fingers and hands out of pinch po int s when inst alli ng and rem oving attachments.

1. Enter the utility vehicle. See page 16.

2. Start the engine.

3. Move the gear selector lever to Low.

4. Tilt the mounting frame (Item 1) of the utility vehicle for-

ward. Slowly drive forward until the front edge of the attachment interface (Item 1) is completely under the top lip of the attachment mounting frame (Item 2).

5. Raise the utility vehicle’s attachment arm until the mounting

frame engages the attachment mounting frame and starts to raise the attachment off the ground.

6. Tilt the attachment interface backward until the attachment is

slightly off the ground.

7. Move the gear select or leve r to Pa rk. S top t he engin e an d exit

the utility vehicle. See page 16.

OPERATION

8. Remove the two ret ai ner pi ns ( It em 3) a nd pins (Item 4) from

the storage location on the mounting frame.

OPERATION

Installation

Installing The Angle Broom

9. Install the pin (Item 5) and retainer pin (Item 6) (both sides).

Leveling The Angle Broom

The angle broom should be leveled before every use. This will position the angle broom parallel to the ground.

1. The tilt cylinder (Item 1) is used to adjust the front to back

level of the attachment.

2. Using the tilt function of the utility vehicle, the angle broom

is set correctly when it is 90° to the ground as shown.

3. Once the attachment is leveled - engage the tilt lock. See

page 21.

Tip: Once the attachment is leveled, the tilt function of the utility vehicle

can be locked so it does not need to be readjusted. (See the BRUTUS Owner’s Manual for addition al information).

NOTICE: AVOID PTO DRIVELINE DAMAGE. PTO powered

attachment s are no t c om p at ibl e w i th the ti lt c y lin der full range of motion. Engage the tilt cylind er loc k once th e att a chment i s level to prevent PTO driveline damage.

OPERATION

Power Take-Off (PTO) Installation

1. Install the angle broom on the utility vehicle.

2. Always park on fl at level gr ound. Fu lly lower t he arm and put

the attachment flat on the ground.

3. Stop the engine and exit the utility vehicle. See page 16.

4. Make sure the PTO driveline and all rotating components

have come to a complete stop before exiting the utility vehicle.

WARNING!

AVOID INJURY OR DEATH Before leaving the operator’s seat:

• Always park machine on flat, level ground.

• Place the gear selector lever in PARK.

• Lower the attachment arm and put the attachment flat on the ground.

• Move the engine speed control lever to low idle.

• Stop the engine and remove the key

• Make sure PTO driveline and all rotating parts have come to a complete stop. SEE ThE BRUTUS OWNER’S MANUAL FOR MORE INFORMATION:

5. Connect the attachment PTO shaft (Item 1) to the utility vehicle PTO shaft (Item 2).

6. Retract the collar (Item 3) and slide the attachment PTO driveline onto the uti lity vehicle PTO shaft (Item 2). Release the

collar and the driveline will lock onto the PTO shaft. Push and pull the PTO driveline back and forth several times and make sure it is securely attached to the PTO shaft.

Tip: The PTO driveline must have a means to retain it to both the utility vehicle and attachment PTO shaft.

WARNING!

AVOID INJURY OR DEATH

• Keep PTO shield and all guards in place.

• Keep away from moving parts.

• Keep bystanders away.

• Do NOT exceed 2000 PTO RPM

Removal

WARNING!

AVOID INJURY OR DEATH Before leaving the operator seat:

• Park on flat level ground

• Lower the attachment arm, put the attachment flat on the ground.

• Press the brake and put the gear selector lever in PARK.

• Stop the engine and remove the key.

• Make sure PTO driveline and all rotating parts have come to a complete stop. SEE THE BRUTUS OWNER’S MANUAL FOR MORE INFORMATION.

1. Always park on flat level ground. Fully lower the attachment arm and put the attachment flat on the ground.

2. Stop the engine and exit the utility vehicle. See page 16.

3. Make sure the PTO driveline and all rotating components have come to a complete stop before exiting the utility vehicle.

4. Retract the collar (Item 3) and pull the attachment PTO driveline (Item 1) off the utility vehicle PTO shaft (Item 2).

5. Place the PTO driveline into the attachment storage position (if equipped).

6. Remove the angle broom from the utility vehicle. See page 27.

OPERATION

Hydraulic Quick Couplers

New attachments and new BRUTUS HD and HDPTO models are factory equipped with flush face couplers. If installing an attachment equipped with other couplers, the attachment couplers will have to be changed to match the BRUTUS. See your dealer for parts.

Tip: Make sure the quick couplers are fully engaged. If the quick cou-

plers do not fully engage, check to see that the couplers are the same size and type.

WARNING!

AVOID BURNS Hydraulic fluid, tubes, fittings and quick couplers can get hot when

running machine and attachments. Be careful when connecting and disconnecting quick couplers.

To Connect:

Remove dirt or debris from the both the female and male couplers. Visually check the couplers for corrosion, damage or excessive wear, if any of these condition s exist , the coup lers must be replaced. Align the notched out area of the sleeve (Item 1) with the ball on the base (Item 2) and retract the sleeve on the female coupler. Insert the male coupler and push the couplers tightly together. Pull back firmly on the male coupler to make sure the couplers have engaged properly.

To Disconnect:

Align the notched out area of the sleeve (Item 1) with the ball on the base (Item 2). Push the couplers together, retract the sleeve on the female coupler until the couplers disconnect. Pull to disengage the male coupler.

For First Time Installation

With the utility vehicle’s engine off, connect the attachment couplers to the utility vehicle couplers. Check the attachment hoses so they are not twis ted and they r oute to the ut ility vehi cle withou t contacti ng any moving part s. T ighten all connect ions before starting the utility vehi cle.

Tip: Check the attachment hydraulic hoses so the hoses are not twisted or contacting any moving parts of the BRUTUS or attachment.

Controls

Joystick

The joystick control lever will be used to control the utility vehicle PRO-TACH attachment system. See the BRUTUS owner’s manual for detailed information.

Move the joys tick control lever forward to lower the attachmen t arm (Item 1).

Move the joys tick control lever backw ard to raise the attachment arm (Item 2).

Float

Move the joystick control lever all the way forward until it locks in the deten t (float) position to h ave the utility vehicle PROTACH in the float position.

Move the joystick back to disengage float.

OPERATION

Angle Broom Rotation

The angle broom can be rotated 25

° to the left or right for direct-

ing the movement of the debris in front of the angle broom. Press the switch t o the left (Item 1) t o rotate angle broom coun te r-

clockwise. Press the switch to the right (Item 2) to rotate angle broom clock-

wise.

Tilt Lock Switch

Press the tilt lockout switch forward (Item 3) to engage the tilt lock.

Press the tilt lockout switch backward (Item 4) to disengage the tilt lock

NOTICE: AVOID PTO DRIVELINE DAMAGE. PTO powered

attachment s are not compatible with the tilt cylinder full rang e of motion. Engage the til t cy li nder lock once the att ac hm ent is level to prevent PTO driveline damage.

OPERATION

Controls For PTO

Safety Rules For PTO Operation

WARNING!

AVOID INJURY OR DEATH

• Do Not exceed the rated attachment PTO speed.

• Stay clear of rotating driveline.

• Keep bystanders away.

• Keep hands, feet, clothing and long hair away.

• Keep PTO shields and guards in place.

• Disengage PTO, put gear selector lever in PARK, stop the engine and make sure all rotating components are stopped before exiting utility vehicle.

• Do Not service the utility vehicle or attachment with the PTO engaged.

• Do Not service the attachment in a raised position unless properly blocked and all rotating components stopped.

• Disengage PTO for road travel.

WARNING!

AVOID INJURY OR DEATH Before leaving the operator seat:

• Park on flat level ground

• Lower the attachment arm, put the attachment flat on the ground.

• Press the brake and put the gear selector lever in PARK.

• Stop the engine and remove the key.

• Make sure PTO driveline and all rotating parts have come to a complete stop.

SEE THE BRUTUS OWNER’S MANUAL FOR MORE INFORMATION.

WARNING!

AVOID INJURY OR DEATH Warnings and instructions in this manual and on the machine are for your protection. Failure to follow the warnings and instructions can

cause serious injury or death .

• Keep all shields in place. Replace damaged or missing shields before operating.

• Follow warnings and instructions on machine signs (decals). Replace damaged or missing decals.

• Do not wear loose or bulky clothing around the PTO or other moving parts.

• Keep bystanders away from PTO driven equipment, and never allow children near machines.

• Read and understand the manuals for the PTO driven equipment and be aware of safe operating procedures and hazards that may not be readily apparent.

• Always walk around equipment to avoid coming near a turning PTO driveline. Stepping over, leaning across or crawling under a turning PTO driveline can lead to entanglement.

• Do not install an adapter between the machine PTO shaft and the attachment PTO driveline.

• Never overspeed the PTO.

• Position the machine and attachment correctly to prevent driveline stress and separation.

• Use caution w hen raising PTO driven at tachment. Excessive dr iveline angle can reduce driveline service life.

WARNING!

DRIVELINE ENTANGLEMENT OR OVERSPEEDING PTO CAN CAUSE SERIOUS INJURY OR DEATH

• DO NOT install an adapter between the utility vehicle PTO shaft and the attachment PTO driveline.

• An adapter can extend the driveline universal joint and connecting yoke beyond the PTO shields.

• An adapter can overspeed the attachment PTO causing driveline or attachment damage.

Controls For PTO

Engaging The PTO

1. Enter the utility vehicle. See page 16.

2. Start the engine.

3. Lower the arm and keeping the angle broom 3 - 4 in. (76 - 101 mm)

from the ground.

4. Move the engine speed control lever (Item 1) to low engine speed.

5. To avoid start-up overload on PTO driveline, reduce engine speed to

low idle when engaging the PTO. After PTO driveline is rotating, increase engine speed.

6. Engage the PTO system by pressing the center button (Item 2) and

then pulling up on the knob (Item 3) to engage PTO. (See the BRUTUS Owner’s Manual for detailed information).

7. The front PTO driveline will start to rotate.

8. Move the engine sp eed l ever (Item 1) to i ncreas e engi ne sp eed to 20 00

RPM as indicated on the instrument gauge. Do Not exceed a PTO speed of 2000 RPM.The light (Item 4) in the dash will illuminate and the PTO shaft will start rotating. The PTO shaft RPM will be displayed in the dash (Item 5).

Tip: When the PTO is engaged, the tilt function of the PRO-TACH attachment sys-

tem will be automatically lock ed.

OPERATION

WARNING!

AVOID INJURY OR DEATH

• Keep PTO shield and all guards in place.

• Keep away from moving parts.

• Keep bystanders away.

• Do NOT exceed 2000 PTO RPM

Disengaging The PTO

1. Move the engine speed lever back to the low idle position.

2. Disengage the PT O system by pushing the knob ( It em 3 ) d own. (See the Brutus Owner’s Manual for detailed information.

OPERATION

Driving The Utility Vehicle and The Angle Broom To The Worksite

Read and understand the attachment Owner’s Manual and the BRUTUS Owner’s Manual prior to installing or using any attachment.

WARNING!

VEHICLE TIPPING OR ROLLOVER CAN CAUSE SERIOUS INJURY OR DEATH

• Keep the attachment arm as low as possible.

• Turn on level ground. Slow down when turning.

• Go up and down slopes, not across them.

• Keep the heavy end of the vehicle uphill.

• Do not exceed vehicle load capacity.

WARNING!

When operating the machine:

• Operate only from the driver’s seat.

• Keep the seat belts fastened snugly.

• Keep entire body inside the vehicle.

Enter the utility vehicle. See page 16. Start the engine Raise the angle broom to the travel position. See Controls on page 21.

Tip: Keep the angle broom as low as possible for travel.

Drive the utility vehicle and attachment to the work area.

Operating The Angle Broom

The angle broom is used to clear dirt, debris, and snow from sidewalks and driveways

Tip: Damage to the angl e broo m an d the BR UT US ma y be ca us ed if PTO

is engaged while in the travel position.

WARNING!

AVOID INJURY OR DEATH Never direct discharge toward bystanders, building or other property.

Foreign objects or ice chunks can be thrown great distances.

1. Using the hand crank (Item 1) , adjust both whee l height s (Item

2) to be half the diameter of the bristles (Item 3).

EXAMPLE: If the diameter of the brist le (Item 3) is 24 inch es (310 mm), the wheel height (Item 2) would be 12 inches (155 mm).

OPERATION

2. Set the base spring tension adjustment knob (Item 4) to 0.25

inch (6.35 mm) of threads showing (Item 5).

Tip: The base spring adj ustme nt is a bas e settin g. Du ring sw eepin g opera -

tion, an adjustment may be required to get the desired sweep pattern.

OPERATION

CORRECT

INCORRECT

Operating The Angle Broom

3. Set the bristle sweeping pattern.

For General Sweeping:

A 3.0 - 5.0 inch (76 - 127 mm) (Item 1) pattern is recommended for bristle ground contact and allows the bristle tips to dig and break up debris then throw the debris off of the swept surface.

For Snow Removal:

A 5.0 - 7.0 inch (127 - 178 mm) (Item 1) pattern is recommended for bristle ground contact and allows the bristle tips to dig and break up the snow then throw the snow off of the swept surface.

Tip: Excessive do wn pressure can resul t in the following p roblems; A, The

sides of the bristles trying to dig and break up the debris causing increased wear at the contact point. B, The bristles are stressed and can break off in full length pieces.

Tip: Minimize dust by reducing brush bristle speed. It is recommended to

sweep on days when the ground is wet.

WARNING!

AVOID INJURY OR DEATH.

• Keep PTO shield and all guards in place.

• Keep away from moving parts.

• Keep bystanders away.

• Do Not exceed 2000 PTO RPM

4. Enter the utility vehicle. See page 16.

5. Start the engine.

6. Adjust th e tilt cylinder to set the angle broom level with the

ground. See page 18. Engage the tilt lock. See page 21.

NOTICE: A VOID PTO DRIVELINE DAMAGE. PTO powered att achments

are not compatible with the tilt cylinder full range of motion. Engage the tilt cylinder lock once the attachment is level to prevent PTO driveline damage.

7. Rotate the angle broom to the desired position. See page 21.

8. Raise the attachment, keeping the angle broom 76 - 101 mm (3 - 4 in) from ground. See page 21.

9. Engage the PTO. Increase engine sp eed to the desired RPM f or the correct broom speed for the materi al being swept. See

page 23.

10. Lower the angle broom, setting the wheels on the ground. Put the controls in the FLOAT position. See page 21.

11. Slowly drive the utility vehicle forward. Watch for and avoid obstructions and obstacles that may cause damage to the

angle broom and utility vehicle.

NOTICE: Damage to the angle broom and utility vehicle may occur by hitting objects that can be easily hidden in debris or snow. Tip: Faster bristle speeds perform better on wet heavy snow.

12. When at the end of a pass, stop and raise the angle broom 76 - 101 mm (3 - 4 in) from ground. Use caution when raising

the angle broom when t he PTO is engaged, if th e a ngl e br oom i s r ai sed too high the attachment PTO shaft may bind causing damage

Tip: Caution is to be used when raising the angle broom when the PTO is engaged. Tip: If additional lift height is required for travel, disengage the PTO, then raise the angle broom to desired height.

13. Drive the utility vehicle to the desired starting point, while moving over up to 3/4 the width of the angle broom.

14. Follow steps 10 through 13 until the area is cleared.

The utility vehicle speed is determined by the depth and density of the debris or snow.

WARNING!

FLYING OBJECTS AND ROTATING PARTS CAN CAUSE INJURY OR DEATH

• Stay at least 3 m (10 ft) away from operating equipment

• Stop engine before cleaning or servicing.

• Keep all guards in place.

Disengage the PTO when finished cleaning the work area. See page 23.

OPERATION

Removal

Removing The Angle Broom

Tip: In muddy conditions or to prevent the attachment from freezing to the ground, put the attachment on planks or blocks before removing

the attachment from the machine.

WARNING!

AVOID INJURY OR DEATH Before leaving the operator seat:

• Park on flat level ground.

• Lower the attachment arm, put the attachment flat on the ground.

• Press the brake and put the gear selector lever in PARK.

• Stop the engine and remove the key.

• Make sure PTO driveline and all rotating parts have come to a complete stop. SEE THE BRUTUS OWNER’S MANUAL FOR MORE INFORMATION.

1. Always park on flat level ground. Ful ly lower the at tac hment

arm and put the attachment flat on the ground.

2. Stop the engine.

3. Release auxiliary hydra ul ic pre ssu re. See the BRUTUS

owner’s manual for the correct procedure.

4. Exit the utility vehicle. See page 16.

5. Disconnect the PTO driveline. See page 19.

6. Enter the utility vehicle. See page 16.

7. Start the engine.

8. With the gear selector lever in PARK, raise the angle broom

until it is slightly off the ground.

9. Stop the engine and exit the utility vehicle. See page 16.

10. Remove the retaining pins (Item 1) (both sides).

11. Remove the pins (Item 2) (both sides).

12. Install the two pins (Item 3) and retaining pins (Item 4) in the

storage location on the mounting frame.

OPERATION

Removal

Removing The Angle Broom

13. Slowly lower the attachment arm and tilt it forward until the

attachment is released from the mounting frame. See page

21.

14. Slowly drive the Brutus backwards away from the attach-

ment.

Procedure

Fasten the chain to the angle broom (Item 1).

Tip: Use chains that are in good co nditio n and of adequa te size to lif t the

attachment.

TRANSPORTING THE ATTACHMENT ON A TRAILER

Fastening

Rotate both wheels (Item 1) forward (as shown).

LIFTING THE ATTACHMENT

Place one strap (Item 2) against the thrust washer between the mounting frame and angle broom

TRANSPORTING THE ATTACHMENT ON A TRAILER

Fastening

Route both ends of the strap (Item 1) under the angle broom bristles and attach both ends of the strap to the trailer (Item 2)

Route a strap (Item 3) along the back of the angle broom and attach both ends of the strap to the trailer

Use the strap ratchets (Item 2) to tighten the straps, to prevent the attachment from moving during transport.

TRANSPORTING THE ATTACHMENT ON A TRAILER

Loading and Fastening

WARNING!

AVOID INJURY OR DEATH Adequately designed ramps of sufficient strength are needed to support

the weight of the machine when loading onto a transport vehicle. Wood ramps can break and cause personal injury.

Be sure the transport a nd towin g vehicles are of adeq uate size and capacity for weight of machine and a ttachment c ombination. (See utility vehicle and attachment Owner’s Manuals for specifications.)

The rear of the trai ler mus t b e block ed or s upport ed when l oading and unloading to prevent the front of the trailer from raising.

• Load the heaviest end of the machine and attachment combina-

tion first.

• Lower the attachment to the floor.

• Stop the engine.

• Exit the utility vehicle. See page 16.

Fastening

Install the chains at the front and rear tie down positions on the BRUTUS. See BRUTUS owner’s manual for procedure.

• Install chains on the attachment ( if needed).

• Fasten each end of the chain to the transport vehicle and secure with chain binders.

Tip: Use chain binders to prevent the attachment and machine from moving during transport.

MAINTENANCE SAFETY

CORRECT

WARNING! Instructions are necessary before operating or servicing machine. Read and understand the Owner’s Ma nual , Operat or’s Hand-

book and signs (decals) on machine. Follow warnings and instructions in the manuals when making repairs, adjustments or service Check for correct function after adjustments, repairs or service. Untrained operators and failure to follow instructions can

cause injury or death.

WARNING!

Never service attachments without instructions. See Owner’s Manual and Attachment Service Manual

WARNING!

Cleaning and maintenance are required daily

WARNING!

Never service or adjust attachment with the engine running unless instructed to do so in manual

WARNING!

Always lower the attachment to the ground before lubricating or servicing

WARNING!

Avoid contact with leaking hydraulic fluid or diesel fuel under pressure. It can penetrate skin or eyes

WARNING!

Stop, cool and clean engine of flammable materials before checking fluids

WARNING!

Keep body, loose objects and clothing away from moving parts, electrical contacts, hot parts and exhaust

WARNING!

Safety glasses are needed for eye protection from electrical arcs, battery acid, compressed springs, fluids under pressure and flying debris or when tools

are used.

Use eye protection approved for type of welding

TROUBLESHOOTING

WARNING!

Instructions are necessary before operating or servicing machine. Read and understand the Owner’s Manual, Operator’s Handbook and signs (decals) on mac hine. Fo llow warnings and ins tructio ns i n the manual s whe n maki ng repai rs, adju stmen ts o r service. C heck for correct

function after adjustments, repairs or service. Untrained operators and failure to follow instructions can cause injury or death

Chart

PROBLEM CAUSE CORRECTION

Angle broom does not operate.

Broom bristles wear quick ly. Too mu ch down pressur e being applied t o the

Broom operation not ef fective. Broom bristles worn to minimum length. Replace Broom bristle sections.

Damaged or incorrect attachment of the PTO shaft.

Bristle shaft shear bolt has sheared / missing. Replace bolt. Gearbox input shaft shear bolt has sheared or

missing.

broom.

Check connection, connect properly , repair or replace.

Replace bolt.

Adjust the wheel height. Adjust spring tension.

SERVICE SCHEDULE

Description

Maintenance work mus t be done a t re gul ar i nterv als. Failur e to do so will res ult i n excess ive we ar a nd ear ly f ailur es. The service schedule is a guide for correct maintenance of the attachment.

WARNING!

function after adjustments, repairs or service. Untrained operators and failure to follow instructions can cause injury or death

Chart

SERVICE SCHEDULE FREQUENCY

ITEM SERVICE REQUIRED

Attachment Frame Inspection Inspect for cracks or damage. Wheel Inspection Inspect for excess wear, cracks, damage

and loose hardware. Grease PTO Shaft Grease PTO shaft and u-joints. Lubricate the Wheel Assemblies Lubricate the wheel assemblies. Replace Gearbox Lube Drain and replace fluid - 14 fl. oz. (0.414

L) of Polaris Angle Broom Oil

[1] Service at first 50 hours and then as scheduled.

DAILY 2 HOURS 50 HOURS

[1]

200 HOURS/

YEARLY

MAINTENANCE

Auger Gearbox Fluid Change

WARNING!

AVOID INJURY OR DEATH Wear safety glasses to prevent eye injury when any of the following

conditions exist:

• When fluids are under pressure

• Flying debris or loose material is present.

• Engine is running.

• Tools are being used.

Tip: Fluid such as en gine oil, hy draulic flu id, coo lants , grease, etc . must

be disposed of in an environmentally safe manner. Some regulations require that certain spills and leaks on the ground must be cleaned in a specific manner. See local, state and federal regulations for the correct disposal.

WARNING

AVOID BURNS Gearbox will be hot after operating. Let gearbox cool or use gloves

when servicing.

Change the gearbox oil AFTER THE FIRST 50 HOURS AND EVERY 200 HOURS THEREAFTER. Place the angle broom on a flat even surface to replace the gearbox oil. Remove the left side bristles. See page 36. Place an appropriate size container under the gearbox.

Remove the fill port plug (Item 1) and drain port plug (Item 2). Allow all the fluid to drain into an appropriate container.

Install and tighten drain plug (Item 2).

NOTE: Only use Polaris Angle Broom Oil in the gear box. Never overfill the gear box. Overfilling can cause excessive heat

resulting in gear box damage.

Add 14 oz (0.414 L) Polaris Angle Broom Oil through the fill port (Item 1).

Tip: Wait approximately two minutes before installing the fill port plug (Item 1). This will allow any excess oil to drain out of the gearbox fill

port.

Install and tighten fill plug (Item 1). Reinstall the left side bristles. See page 37.

Removal and Installat ion of Shear Bolt

Gearbox Input Shaft Shear Bolt

WARNING

AVOID BURNS Gearbox will be hot after operating. Let gearbox cool or use gloves

when servicing.

Remove any remaining portion of the old shear bolt (Item 1) from the shaft.

Tip: Use only shear bolts recommended by Polaris.

Installation: Realign holes and install the new shear bolt (Item

1) and nut. Tighten to 16 ft-lb (22 Nm) torque.

Bristle Shaft Shear Bolt

Remove the bristles from the side the shear bolt is being replaced. See page 36.

Remove the shear bolt (Item 2) and bristle shaft (Item 3).

MAINTENANCE

Remove the bristle shaft, apply anti-seize to the output shaft (Item 3) of the gearbox. Reinstall bristle shaft.

Tip: Use only shear bolts recommended by Polaris.

Install the shear bolt and nut (Item 1). Tighten to 60 ft-lb (81 Nm) torque.

Install the bristles on the side the shear bolt is being replaced. See page 37.

MAINTENANCE

Removal And Installation Of Bristles

Removal

WARNING

AVOID BURNS Gearbox will be hot after operating. Let the gear box cool or use gloves

when servicing.

Loosen the two set screws from the locking sleeve (Item 1). Rotate the locking sleeve and remove

Remove the four bolts (Item 2). Remove the side plate (Item 3).

Remove the three bolts (Item 3) and brush cover (Item 4).

Right Side: Face the bristle shaft and rotate the shaft to have the

bristle splines (Item 5) at the 10 o’clock position. Left Side: Face the bristle shaft and r otate the shaft to have the

bristle splines (Item 5) at the 2 o’clock position. Remove the bristle sections (Item 6).

Removal And Installation Of Bristles

Removal

Check the shear bolt (Item 1). If the shear bolt is loose, tighten the shear bolt to 60 ft-lb (81 Nm) torque.

When removing the left side bri stles, c heck the ge arbox oil level. Remove the fill plug (Item 2) and make sure the oil level is at the bottom of the fill port.

If the oil level is lo w, check the gearbox for leaks or damage . If a leak or damage is found, the gearbox will need to be repaired. (See your dealer for parts and service.

MAINTENANCE

If fluid level is low, add fluid. See page 34.

Installation

Install two concave bristles (Item 3) so that the bristles cover the gearbox (as shown).

MAINTENANCE

Removal And Installation Of Bristles

Installation

The bristle retaining ring is a wave design. Install the br istles so the two retaining pins (Item 1) are on each side of one of the bristle retainers (Item 2).

Install the bristle rings as shown in to provide the correct bristle spacing.

Install the brush cover (Item 3) and three bolts (Item 4).

Removal And Installation Of Bristles

Installation

Install side plate (Item 2) and bolts (Item 3) and tighten. Install the l ocking sleeve (Item 4). Rotate the locking sleeve on

the shaft and tighten the two set screws on the locking sleeve.

MAINTENANCE

Wheels

Removal And Installation

To remove the wheel (Item 1) remove the nut (Item 2) and bolt (Item 3).

Installation: Realign hole, install and tighten bolt and nut to 45 ft-lb (61 Nm) of torque.

Remove the bushing (Item 4) from the wheel (Item 5).

Installation: Install the bushing into the wheel.

Lubrication Locations

Lubricate the following grease fittings EVERY 20 HOURS.

Always use a good quality lithium based multipurpose grease. Apply lubricant until extra grease shows.

Tip: Fluid such as engine oil, hydrauli c fluid, coolants, grea se, etc. must

Lubricate the following:

PTO Driveline Utility Vehicle: Two locations (Items 1) on the PTO driveline.

MAINTENANCE

Angle Broom: Wheel (Item 2) and wheel swivel (Item 3) (both wheels).

MAINTENANCE

Attachment S torage

Sometimes it may be necessary to store your attachment for an extended period of time. Below is a list of items to perform before storage:

• Thoroughly clean and wash the attachment.

• Lubricate the attachment.

• Inspect the mounting frame, mounting pins and all welds on the attachment for wear and damage.

• Check for loose hardware, missing guards, or damaged parts.

• Replace worn or damaged parts.

• Check for damaged or missing decals. Replace if necessary.

• Place the attachment in a dry protected shelter.

• Place the attachment flat on the ground.

Tip: In muddy conditions or to prev en t the attachment from freezing to th e grou nd, put the attachment on planks or blocks be fore rem oving

the attachment from the machine.

Return to Service

After the at tachment has been in st orage, it is necessary to follow a list of items to return the attachment to service:

• Check for damaged or missing decals. Replace if necessary.

• Be sure all shields and guards are in place.

• Lubricate the attachment.

• Check for loose hardware, missing or damaged parts.

• Check for leaks. Repair as needed.

• Check oil level in the gearbox.

• Install and operate attachment, check for correct function.

Part Number Description

Grease / Specialized Lubricants

2871312 Grease Gun Kit, Premium All Season 2871322 Premium All Season Grease (3 oz./89 ml cartridge) 2871423 Premium All Season Grease (14 oz./414 ml cartridge) 2871460 Starter Drive Grease 2871515 Premium U-Joint Lube (3 oz./89 ml cartridge) 2871551 Premium U-Joint Lube (14 oz./414 ml cartridge) 2879747 Polaris Angle Broom Oil

POLARIS PRODUCTS

SPECIFICATIONS

25°

10°

9°

5°

73.9 in. (1877 mm)

44.8 in. (1137 mm)

70.0 in. (1778 mm)

65.5 in. (1664 mm)

28.4 in. (721 mm)

Dimensions

• Where applicable, specifications conform to SAE and ISO standards and are subject to change without notice.

SPECIFICATIONS

Performance

Weight 471 lbs. (214 kg) Bristle Diameter 24 in. (610 mm) Bristle Speed 1257 f/min (383.1 m/min) @ 200 RPM Number Of Bristle Sections 32 Convoluted

4 Conical

Capacities

Gear Box 14 oz (0.414 L) Angle Bro om Oil

POLARIS ATTACHMENT LIMITED WARRANTY

LIMITED WARRANTY

POLARIS Sales Inc., 2100 Highway 55, Medina, MN 55340 (POLARIS) gives a 12-month LIMITED WARRANTY for all components of your POLARIS Attachment against defects in material or workmans hip. This warranty covers parts and labor charges for repair or replacement of defe ctive parts and begins on the date of purchase. This warranty is limited to the origina l retail purchaser and is not transferab le The dura tio n of th is wa rr a nty m ay vary by internation a l region based upon local laws and regulat ions.

WARRANTY COVERAGE LIMITATIONS AND EXCLUSIONS

This POLARIS limited warranty excludes an y failures that are not caused by a defect in material or workmanship. THIS WARRANTY DOES NOT COVER CLAIMS OF DEFECTIVE DESIGN.

This warranty also does not cover: 1) acts of God, accidental damage, normal wear and tear, abuse or improper handling; 2) scheduled service and general wear items, consumable components, or any parts exposed to friction surfaces, stresses, environmental conditions and/or contamination for which they were not designed or not intended, including engine and hydraulic components and fluids; and 3) any component or part that has been altered structurally, modified, neglected, improperly maintained, or used for purposes other than for which it was designed.

This warranty excludes damages or failures resulting from improper attachment or installation; airflow obstructions; operator error or abuse; accidents; use of the attachment on any vehicle or equipment not approved by Pol ari s; fa ilu re to m a int ain o r u s e th e atta chm e nt as pro vi ded in the applica ble instructions; or repairs made by an unauthorized repair center.

Mixing brands of hydraulic fluids or using non-recommended hydraulic fluids may cause dama ge to attachments. We recommend the use of POL A RI S hydraulic fluids. Damage or failure resulting from the use of non-recommended lubricants or hydraulic fluids is not covered by this warranty.

The warranty provides no coverage for personal loss or expense, including mileage, transportation costs, hotels, meals, shipping or handling fe es, pr oduc t pick-up or delivery, replacement ren tals, loss of product use, loss of profi ts, or loss of vacation or personal time.

THE EXCLUSIVE REMEDY FOR BREACH OF THIS WARRANTY SHALL BE, AT POLARIS’ OPTION, REPAIR OR REPLACEMENT OF ANY DEFECTIVE MATERIALS, COMPONENTS, OR PRODUCTS. THE REMEDIES SET FOR TH IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY. POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION, WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT, NEGLIGENCE, OR OTHER TORT OR OTHERWISE. THIS EXCLUSION OF CONSEQUENTIAL, INCIDENTAL, AND SPECIAL DAMAGES IS INDEPENDENT FROM AND SHALL SURVIVE ANY FINDING THAT THE EXCLUSIVE REMEDY FAIL ED OF ITS ESSENTIAL PURPOSE.

THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE IS EXCLUDED FROM THIS LIMITED WARRANTY. ALL OTHER IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTY OF MERCHANTABILITY) ARE LIMITED IN DURATION TO THE ABOVE 12-MONTH WARRANTY PERIOD. POLARIS DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY . Some sta tes do not permit the exclusion or limitation of in cidental or consequentia l damages or a llow limitatio ns on the dura tion of impli ed warranties, so the above limitations may not apply to you if inconsistent with controlling state law.

Please work with your dealer to resolve any warran ty issues. Should y our dea le r req uire any additional assistance they will c on tact the appropriate person at POLARIS. This warranty gives you specific legal rights, and you may also have other rights which vary fr om state to state. If any of the above terms are void because of federal, state, local law, all other warranty terms will remain in effect.

For questions call POLARIS Customer Assistance:

United States : 1-888-704-5290 Canada: 1-204-925-7100

Use the following chart to record periodic maintenance.

MAINTENANCE LOG

DATE MILES (KM)

OR HOURS

TECHNICIAN SERVICE PERFORMED / COMMENTS

MAINTENANCE LOG

Use the following chart to record periodic maintenance.

DATE MILES (KM)

OR HOURS

TECHNICIAN SERVICE PERFORMED / COMMENTS

INDEX

Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Angle Broom Dimensions . . . . . . . . . . . . . . . . . . 44

Angle Broom Mounting Frame. . . . . . . . . . . . . . . 13

Angle Broom Removal. . . . . . . . . . . . . . . . . . . . . 27

Angle Broom Specifications . . . . . . . . . . . . . . . . 45

Angle Broom Storage . . . . . . . . . . . . . . . . . . . . . . 42

Attachment Component Locations . . . . . . . . . . . . 11

Attachment Mounting Frame . . . . . . . . . . . . . . . . 14

Attachment Storage. . . . . . . . . . . . . . . . . . . . . . . . 42

Bristle Removal and Installation. . . . . . . . . . . . . . 36

Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Component Locations. . . . . . . . . . . . . . . . . . . . . . 11

Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Controls, Float . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Couplers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Disconnecting Couplers . . . . . . . . . . . . . . . . . . . . 20

Engaging PTO. . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Entering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Entering and Exiting. . . . . . . . . . . . . . . . . . . . . . . 16

Equipment Modifications . . . . . . . . . . . . . . . . . . . . 9

Exiting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Fastening RUTUS and Attachment on Trailer . . 31

Float . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Fluid Capacity. . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Greasing The Attachment. . . . . . . . . . . . . . . . . . . 41

Hydraulic Quick Couplers . . . . . . . . . . . . . . . . . . 20

Installing Couplers . . . . . . . . . . . . . . . . . . . . . . . . 20

Installing the Angle Broom. . . . . . . . . . . . . . . . . . 17

Installing the PTO. . . . . . . . . . . . . . . . . . . . . . . . . 19

Leveling The Angle Broom . . . . . . . . . . . . . . . . . 18

Lifting The Attachment . . . . . . . . . . . . . . . . . . . . 29

Loading Onto Trailer . . . . . . . . . . . . . . . . . . . . . . 31

Lowering the Attachment . . . . . . . . . . . . . . . . . . . 21

Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Maintenance Log . . . . . . . . . . . . . . . . . . . . . . . . . 47

Modifications to Vehicle . . . . . . . . . . . . . . . . . . . . 9

Mounting Frame . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Operator Safety . . . . . . . . . . . . . . . . . . . . . . . . . 8, 9

Options and Accessories. . . . . . . . . . . . . . . . . . . . 12

Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Power Take-Off . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Protective Eyewear. . . . . . . . . . . . . . . . . . . . . . . . . 9

PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

PTO Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

PTO Driveline. . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

PTO Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Raising the Attachment. . . . . . . . . . . . . . . . . . . . . 21

Removing The Angle Broom . . . . . . . . . . . . . . . . 27

Removing the PTO. . . . . . . . . . . . . . . . . . . . . . . . 19

Return To Service. . . . . . . . . . . . . . . . . . . . . . . . . 42

Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . 6, 7

Safety Rules For PTO Operation . . . . . . . . . . . . . 22

Safety Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Safety Warnings . . . . . . . . . . . . . . . . . . . . . . . . . 8, 9

Seat Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9, 16

Signal Words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Standard Items . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Storing the Attachment. . . . . . . . . . . . . . . . . . . . . 42

Vehicle Identification Number. . . . . . . . . . . . . . . . 5

Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Weight of Angle Broom . . . . . . . . . . . . . . . . . . . 45

Welcome. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Width of Angle Broom. . . . . . . . . . . . . . . . . . . . . 44

WARNING

Improper vehicle use can result in SEVERE INJURY or DEATH

NEVER Operate: ALWAYS:

At speeds too fast for your skills or the conditions. After or while using Alcohol or Drugs. On hills steeper than 15 degrees 15 . On public roads, a collision can occur with another vehicle. With passengers under age twelve or who cannot comfortably

reach the floor and hand holds. With unapproved accessories - they may seriously affect

stability.

READ OWNER’S MANUAL.

FOLLOW ALL INSTRUCTIONS AND WARNINGS.

Wear your seat belt. Vehicle rollover could cause severe injury or death.

Wear eye protection and keep hands and feet in vehicle at all times. Reduce speed and use extra caution when carrying passengers. Avoid sharp turns or turns while applying heavy throttle. Operate slowly in reverse - avoid sharp turns or sudden braking. Make sure passenger reads and understands all safety signs. Watch for branches or other hazards that could enter vehicle.

For your nearest Polaris dealer, call 1-800-POLARIS or visit www.polaris.com Polaris Sales Inc. 2100 Hwy. 55 Medina, MN 55340 Phone 1-888-704-5290 Part No. 9924396 Printed in USA

Polaris BRUTUS User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual