Polaris BRUTUS User Manual
PMS 419
BRUTUS™
ANGLE BROOM
Owner's Manual
for Maintenance and Safety
WELCOME
Thank you for purchasi ng a POLARIS ve hic le , and we lc ome to our world-wide family of POLARIS owner s. We proudly produce an exciting line of utility and recreational products.
• Snowmobiles
• All-terrain vehicles (ATV s)
• BRUTUS
• RANGER® utility vehicles
• Victory® motorcycles
• Low Emission Vehicles (LEVs)
We believe POLARIS sets a standard of excellence for all utility and recreational vehicles manufactured in the world today.
Many years of experience have gone into the engineering, design, and development of your POLARIS vehicle, making it the
finest machine we’ve ever produced.
For safe and enj oya bl e o peration of your veh ic le, be sure to follow the i nstructions and recommendations in this owner’s manual. Your manual contains instructions for minor maintenance, but information about major repairs is outlined in the
POLARIS Service Manual and should be performed only by a Factory Certif ied Master Service Dealer® (MSD) Technician.
Your POLARIS dealer knows your vehicle best and is intere sted in your total satis facti on. Be sure to re turn to you r dealer sh ip
for all of your service needs during, and after, the warranty period.
We also take great pride in our compl ete l ine of appare l, par ts and ac cessor ies, a vaila ble t hrough o ur online stor e at www.purepolaris.com. Have your accessories and clothing delivered right to your door!
™ utility vehicles and attachments
1
POLARIS is registered trademark of and BRUTUS is a trademark of POLARIS Industries Inc.
Copyright 2013 POLARIS Sales Inc. All information contained within this publication is based on the latest product information at the time of publica-
tion. Due to constant im pro vem e nts in th e de sig n and q ua lit y o f production components, som e mino r d iscrep an cie s may re sult b etw een the actual vehicle
and the information presen te d in this pub lic ation . De pic tio n s and/o r pro ced ure s in th is pu blication are intended for reference use o nly. No liability can be
accepted for omissions or inaccuracies. Any reprinting or reuse of the depictions and/or procedures contained within, whether who l e or in pa r t, is
expressly prohibited.
The original instructions for this vehicle are in English. Other languages are provided as translations of the original instructions.
Printed in U.S.A.
2013 BRUTUS Angle Broom Owner’s Manual
P/N 9924396
2
TABLE OF CONTENTS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Features And Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Daily Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Lifting The Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Transporting The Attachment On A Trailer . . . . . . . . . . . . . . 29
Maintenance Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Troubleshootin g. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Service Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
POLARIS Products. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Maintenance Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
3
INTRODUCTION
WARNING
Failure to follow the warnings contained in this manual can result in severe injury or death.
A POLARIS BRUTUS and attachm ents are not toy’s and can be hazardous to operate. This vehic le hand les differently than other vehicles,
such as motorcyc les and c ars. A c ollis ion o r rollo ve r can occur quic kly, even during routine ma neuve rs lik e turn ing, or dri ving on hi lls or over
obstacles, if you fail to take proper precautions.
• Read this owner’s manual. Underst and all sa fety warning s, precauti ons and operati ng procedure s before ope rating the ve hicle. Keep t his
manual with the vehicle.
• Never permit a guest to operate this vehicle unless the guest has read this manual and all product labels.
• Always keep hands and feet inside the vehicle at all times.
• The Polaris BRUTUS is not intended for on-highway use. Driver must be at least 16 years old with a valid driver’s license to operate.
Passengers must be at least 12 years old and tall enough to sit with feet firmly on the floor. All SxS drivers should take a safety training
course. Polaris recommends that drivers and passengers wear helmets, eye protection, and protective clothing, especially for trail riding
and other recreational use. Always wear seat belts. Be particularly careful on difficult terrain. Never engage in stunt driving, and avoid
excessive speeds and sharp turns. Riding and alcohol/drugs don’t mix. Check local laws before riding trails.
The BRUTUS is an off-road vehicle. Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area.
The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when
these words and symbols are used. Become familiar with their meanings before reading the manual.
Safety Symbols and Signal Words
The following signal words and symbol s appea r throughou t this manua l. Your safety and the sa fety of oth ers is involved whe n
these words and symbols are used. Become familiar with their meanings before reading the manual.
The safety alert symbol indicates a potential personal injury hazard.
DANGER
A DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING
A WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION
A CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
NOTICE
A NOTICE indicates a situation that could result in property damage.
The Prohibition Safety Sign indicates an action NOT to take in order to avoid a hazard.
The Mandatory Action Sign indicates an action that NEEDS to be taken to avoid a hazard.
4
Vehicle Identification Numbers
VIN
Record your angle broom identification number in the spaces provided.
Vehicle Model Number:
INTRODUCTION
5
SAFETY
7208179
6806909 (2)
7161603
7202000
Safety Labels and Locations
Warning labels have been placed on the vehicle for your prot ecti on. Read and fol low the ins truct ions of th e labe ls on the veh icle carefully. If any of the labels depicted in this manual differ from the labels on your vehicle, always read and follow the
instructions of the labels on the vehicle.
If any label becomes illegible or comes off, contact your POLARIS dealer to purchase a replacement. Replacement safety
labels are provided by POLARIS at no charge. The part number is printed on the label.
6
SAFETY
Safety Labels and Locations
Rotating Shaft Danger / Overspeed Warning
DANGER
ROTATING SHAFT WILL CAUSE SERIOUS INJURY OR DEATH
Keep shields and guards in place.
WARNING
OVERSPEEDING SHAFT CAN CAUSE SERIOUS INJURY OR DEATH
Do Not exceed the PTO speed of 2000 RPM
Burn Warning / Important
WARNING
AVOID BURNS
Gearbox will be hot after operating. Use gloves when servicing.
IMPORTANT
Change gearbox oil after first 50 hours of operation.
The gearbox is a 414 cm 3 (1 4 oz ) v olu me fil l of BR UT US An gl e Broo m O il . Sub sti tut ion s of any other lubricant may res ult i n g ear box failure.
Excessive down pressure may damage drivetrain. Refer to Operation & Maintenance Manual for recommended sweep pattern.
Flying Objects / Rotating Shaft
WARNING
FLYING OBJECTS OR ROTATING PARTS CAN CAUSE SERIOUS INJURY OR DEATH
• Stay at least 3 m (10 ft) away from operating equipment.
• Stop engine before cleaning or servicing.
• Keep all guards in place.
.
7161603
7208179
7202000
7
SAFETY
Operator Safety
WARNING!
Serious injury or death can result if you do not follow these instructions and procedures, which are outlined in further detail within your
owner's manual.
• Read this manual and all labels carefully. Follow the operating procedures described.
• Never allow anyone under age 16 to operate this vehicle and never allow anyone without a valid driver's license to operate
this vehicl e.
• Do not carry passengers until you have at least two hours of driving experience with this vehicle.
• No person under the age of 12 may ride as a passenge r in this vehicl e. Any passenger mu st be able to comfortabl y reach the
floor and hand holds.
• The driver and all passengers must wear eye protection and seat belt at all times. All riders should also wear long sleeves,
long pants and sturdy over-t he- ank le boot s.
• Always keep hands and feet inside the vehicle at all times.
• Always keep both hands on the steering wheel and both feet on the floorboards of the vehicle during operation.
• Never permit a guest to operate this vehicle unless the guest has read this manual and all product labels.
• To reduce tipover risk, be especially careful when encountering obstacles and slopes and when braking on hills or during
turns.
• This vehicle is for off road use only. Never operate on public roads. Always avoid paved surfaces.
• Never consume alcohol or drugs before or while operating this vehicle.
• Never operate at excessive speeds. Always travel at a speed proper for the terrain, visibility and operating conditions, and
your experience.
• Never attempt jumps or other stunts.
• Always inspect the vehicle before each use to make sure it's in safe operating condition. Always follow the inspection procedures described in this manual.
• Always travel slowly and use extra caution when operating on unfamiliar terrain. Be alert to changing terrain.
• Never operate on excessively rough, slippery or loose terrain.
• Always follow proper procedures for turning. Practice turning at slow speeds before attempting to turn at faster speeds.
Never turn at excessive speeds.
• Always have this vehicle checked by an authorized POLARIS dealer if it has been involved in an accident.
• Never operate this vehicle on hills too steep for the vehicle or for y our abilities. Practice on smaller hills before attempting
larger hills.
• Always follow proper procedures for climbing hills as described in the BRUTUS owner’s manual. Check the terrain carefully before attempt ing to cl imb a hill . Never cli mb hil ls with excessi vely sl ippery or loose su rf aces. Neve r move th e trave l
control pedal suddenly, make sudden changes of direction or make sudden gear changes. Never go over the top of a hill at
high speed.
• Always follow the proper procedures outlined in this manual for traveling downhill and for braking on hills. Check the terrain carefully befo re descendi ng a hill. Never trave l downhill at high spee d. Avoid going downhill at an angle, which would
cause the vehicle to lean sharply to one side. Travel straight down the hill where possible.
• Always check for obstacles before operating in a new area. Never attempt to operate over large obstacles such as rocks or
fallen trees. Always follow the proper procedures outlined in the BRUTUS owner’s manual when operating over obstacles.
• Always be careful of skidding or sliding. On slippery surfaces such as ice, travel slowly and exercise caution to reduce the
chance of skidding or sliding out of control.
• Never operate your vehicle in fast-flowing water or in water deeper than that specified in the BRUTUS owner’s manual.
Wet brakes may have reduced stopping abi lity. T est your br akes a fter le aving wa ter. If necessary, apply them lightly several
times to let friction dry out the pads.
• Always be sure t here are n o obs tacl es or peop le be hind you r vehi cle wh en o perat ing in rever se . When it 's sa fe t o proce ed in
reverse, move slowly. Avoid turning at sharp angles in reverse.
• Always use the proper size and type of tires specified in this manual. Always maintain proper tire pressure as specified on
safety labels.
• Never modify this vehicle through improper installation or use of accessories.
• Never exceed the stated load capacity for this vehicle. Cargo should be properly distributed and securely attached. Reduce
speed and follow the instructions in this manual for hauling cargo, with attachments installed or pulling a trailer. Allow a
greater distance for braking. Keep the attachment arm low (if equipped) and slow down when turning.
• Check that the attachment is securely fastened to the machine.
• Check for underground lines before operating attachment (if applicable).
• Disengage PTO (if equipped), put the gear selector lever in PARK, stop the engine and make sure all rotating components
are stopped before exiting utility vehicle.
• Always stop the engine bef ore refu eling. Remove flammable mat erial cont ainers f rom the box before fi lling t hem with fue l.
Make sure the refueling ar ea i s wel l ven ti la te d and f ree of any source of flame or sparks. Fuel is e xtr emel y fl ammable. See
your BRUTUS owner’s manual for fuel safety warnings.
• Always remove the ignition key when the vehicle is not in use to prevent unauthorized use or accidental starting.
FOR MORE INFORMATION ABOUT SAFETY, call POLARIS at 1 -800- 342-3764.
8
SAFETY
Operator Safety
Equipment Modifications
We strongly recommend that consumers do not inst all on a POLARIS BRUTUS any equi pment that ma y inc rease t he s peed or
power of the vehicle, or make any other modifications to the vehicle for these purposes. Any modifications to the original
equipment of the vehicle create a substantial safety hazard and increase the risk of bodily injury.
The warranty on your POLARIS BRUTUS is terminated if any equipment has been added to the vehicle, or if any modifications have been made to the vehicle, that increase its speed or power.
The addition of certain accessories, including (but not limited to) mowers, blades, tires, sprayers, or large racks, may change
the handling characteristics of the vehicle. Use only POLARIS-approved accessories and attachments, and familiarize yourself with their function and effect on the vehicle.
WARNING!
Failure to operate the BRUTUS properly can result in a collision, loss of control, accident or overturn, which may result in serious injury or
death. Heed all safety warnings outlined in this section of the owner’s manual. See the OPERATION section of the owner’s manual for
proper operating procedures.
Age Restrictions
This vehicle is an ADULT VEHICLE ONLY. NEVER operate this vehicle if you are under age 16 and
NEVER operate without a valid driver’s license.
No person under the age of 12 may ride as a passenger in this vehicle. Any passenger must be able to
comfortably reach the floor and hand holds.
Operating Without Instruction
Operating this vehicle without proper instruction increases the risk of an accident. The operator must
understand how to operate the vehicle properly in different situations and on different types of terrain.
All operators must re ad and un derst and t he Own er's M anual and a ll warni ng an d inst ruc tion la bels before
operating the vehicle and attachment.
Using Alcohol or Drugs
Operating the vehicle after consuming alcohol or drugs could adversely affect operator judgment, reaction
time, balance and perception.
Never drink alcohol or use drugs or medications before or while operating this vehicle.
Seat Belts
Riding in this vehicle without wearing the seat belt increases the risk of serious injury in the event of an
accident or sudden st op. Riders must wear seat belts at all times. Seat belt s reduc e the severi ty of injury in
the event of a sudden stop or accident. Always make sure the seat belts are secured for both the operator
and passengers before riding.
Protective Eyewear
Riding in this vehicle without wearing protective eye wear increases the risk of a serious injuries in the event of an accident.
Operator and all passengers must always wear approved eye protection (goggles).
Operating With a Load on the Vehicle
The weight of both cargo, passengers and attachments impacts vehicle operation. For your safety and the safety of others, carefully
consider how your vehicle is loaded and how to safely operate the vehicle. Follow the instructions in this manual for loading, tire pressure,
gear selection and speed.
• Do not exceed vehicle weight capacities. The vehicle’s maximum weight capacity is listed in the specifications section of the owner’s
manual and on a label on the vehicle. When more passenger weight is added, cargo weight may need to be reduced accordingly.
• The recommended tire pressures are listed in the specifications section of the BRUTUS owner’s manual.
Always follow these guidelines:
Under ANY of these conditions: Do ALL of these steps:
Passenger and/or cargo exceeds half the maximum weight capacity 1. Slow dow n.
Operating in rough terrain
Operating over obstacles
Climbing an incline
Towing
Operating with attachments installed
2. Verify tire pressure.
3. Use extra caution when operating.
9
SAFETY
Failure to Inspect Before Operating
Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident.
Always inspect your BRUTUS and attachment before each use to make sure it's in safe operating condition.
Always follow all inspection and maintenance procedures and schedules described in the owner's manual.
Exposure to Exhaust
Engine exhaust fume s are poison ous and can cau se loss of c onsci ousne ss or dea th in a sho rt time. Nev er st art the eng ine or let it ru n in a n
enclosed area.
The engine exhaust from this product contains chemicals known to cause cancer, birth defects or other reproductive harm. Operate this
vehicle only outdoors or in well-ventilated areas.
Operating a Damaged Vehicle
Operating a damage d vehicle or att a chme nt can resul t in a n acc ident . Aft er a ny overt urn or accid ent, ha ve a qua lified servic e d ealer inspe ct
the entire machine for possible damage, including (but not limited to) brakes, throttle and steering systems.
Operating at Excess ive Speeds
Operating this vehicle at excessive speeds increases the operator's risk of losing control. Always operate at a speed that's appropriate for
the terrain, the visibility and operating conditions, your skills and your passengers’ skills.
Turning Improperly
Turning im properly coul d cause lo ss of traction, loss of con trol, accid ent or overtu rn. Always foll ow proper pr ocedures for tur ning. Nev er turn
abruptly or at sharp angles. Never turn at high speeds. Practice turning at slow speeds before attempting to turn at faster speeds.
Operating on Public Roads
Operating this vehicle on public streets, roads or highways could result in a collision with another vehicle.
Never operate this vehicle on any public street, road or highway, including dirt and gravel roads. In some areas it's unlawful to operate this
vehicle on public streets, roads and highways.
Jumps and Stunts
Attempting wheelies, jumps and other stunts increases the risk of an accident or overturn. Never attempt wheelies, jumps, or other stunts.
Avoid exhibition driving.
Operating in Unfamiliar Terrain
Failure to use extra caution when operating on unfamiliar terrain could result in an accident or overturn. Unfamiliar terrain may contain
hidden rocks, bumps, or holes that could cause loss of control or overturn.
Travel slowly and use extra caution when operating on unfamiliar terrain. Always be alert to changing terrain conditions.
Operating on Slippery Terrain
Failure to use extra caution when operating on excessively rough, slippery or loose terrain could cause loss of traction, loss of control,
accident or overturn.
Do not operate on excessively slippery surfaces.
Always reduce speed and use additional caution when operating on slippery surfaces.
Improper Hill Climbing
Climbing hills impro perly can c ause loss of c ontrol or ve hicle overt urn. Alw ays follo w pr oper pr ocedur es for cl imbi ng hil ls as des cribed in t he
BRUTUS owner's manual.
Stalling While Climbing a Hill
Stalling or rolling backwards while climbing a hill could cause an overturn. Always maintain a steady speed when climbing a hill.
If all forward speed is lost:
• Apply the brakes.
• Place the transmission in reverse and slowly allow the vehicle to roll straight downhill while applying light brake pressure to control
speed.
If you begin rolling downhill:
• Never apply engine power.
• Apply the brakes gradually until the vehicle is fully stopped.
• Place the transmission in reverse and slowly allow the vehicle to roll straight downhill while applying light brake pressure to control
speed.
Improper Tire Maintenance
Operating this vehicle with improper tires or with improper or uneven tire pressure could cause loss of control or accident.
Always use the size and type of tires specified for your vehicle.
Always maintain proper tire pressure as described in the owner's manual and on safety labels.
Operating on Frozen Bodies of Water
Severe injury or death can result if the vehicle and/or the operator fall through the ice. Never operate the vehicle on a frozen body of water
unless you have fir st ve rified that th e ice is suf fi ciently thick to s upport the wei ght and m oving force o f t he ve hicle , you and y our passengers,
and your cargo, together with any other vehicles in your party. Always check with local authorities and residents to confirm ice conditions
and thickness over your entire route. Vehicle operators assume all risk associated with ice conditions on frozen bodies of water.
Unauthorized Use of the Vehicle
Leaving the keys in the ignition can lead to unauthorized use of the vehicle, which could result in an accident or overturn. Always remove
the ignition key when the vehicle is not in use.
Hot Exhaust Systems
Exhaust system components are very hot during and after use of the vehicle. Hot components can cause burns and fire. Do not touch hot
exhaust system components. Always keep combustible materials away from the exhaust system. Use caution when traveling through tall
grass, especially dry grass.
10
Component Locations
Bristles
Attachment
Mounting
Frame
PTO Driveline
Spring Tension
Adjustment
Adjustable
Wheel (2)
FEATURES AND CONTROLS
11
FEATURES AND ACCESSORIES
Standard Items
The angle broom is equipped with the following Standard items:
• PTO- Category 1 Driveline
• Shear Bolt Drive Protection
• Replaceable Wafer Bristles
• Adjustable Wheels
Required Kits For Attachment
• Auxiliary Relief Kit
Options And Accessories
Below is a list of Options and Accessories available for the angle broom. See your dealer for other available options and
accessories:
• Deflector Kit
12
Angle Broom Mounting Frame
1
2
1
1
Inspect the mounting flan ge (Item 1) and al l welds on the atta chment for
wear or damage each time the attachment is removed from the machine.
Inspect the input shaft and PTO driveline for damage (Item 2).
Check the following items at the start of the work day:
• Check for damaged or missing decals. Replace if necessary.
• Replace any worn or damaged parts immediately.
PTO Driveline
Inspect the driveline assembly for wear or damage.
Replace damaged or worn U-joints (Item 1).
Inspect the snap rings (Item 2) for damage or missing.
Replace damaged or missing snap rings and parts.
DAILY INSPECTION
13
DAILY INSPECTION
1
2
PRO-TACH Attachment Mounting Frame
WARNING!
AVOID INJURY OR DEATH
• Disengage the PTO, put the Gear Selector Lever in PARK, stop the
engine and make sure a ll rotati ng compo nents a re completel y stopped
before connecting, disconnecting, adjusting or cleaning any PTO
driven equipment.
•
Always keep PTO shields and all guards in place when using PTO
driven equipment.
•
Disengage PTO for road travel.
WARNING!
MACHINE ROLLAWAY CAN CAUSE SERIOUS INJURY OR DEATH
Place the gear selector lever in PARK before leaving the operator's seat.
Inspect the mounting frame (Item 1 and 2) and all welds on the
attachment mount fo r wear and d amage each t ime the at tachment i s
removed fro m the machine.
14
Approved Utility Vehicle Models And Requirements
1
UTILITY VEHICLE FMAB70
BRUTUS HDPTO X
The above chart lists the angle broom approved for use on the BRUTUS HDPTO.
The warranty is void if this attachment is used on a non-approved
carrier. See your Polaris dealer for an updated list of approved carriers.
WARNING!
Never use attachme nts or buc kets which are not approved by Pola ris. Attachm ents
and buckets for safe loads of specified densities are approved for each model.
Unapproved attachments and buckets can cause injury or death.
The utility vehicle must be equipped with front auxiliary hydraulics (Item
1) for proper operation for angling the broom. See your dealer for available kits for your model utility vehicle.
The utility vehicl e must be e quipped wit h the auxi liary r elief k it for p roper
operation of the angle broom. See your dealer for the auxiliary relief kit.
OPERATION
15
Loading...