Polaris BRUTUS Owner's Manual

BRUTUS™

BRUTUS™ HD

Owner's Manual

for Maintenance and Safety

PTO

WELCOME

Thank you for purchasing a POLARIS vehicle, and wel come to our world- wide family of POLARIS owners. We proudly produce an exciting line of utility and recreational products.

• Snowmobiles

• All-terrain vehicles (ATVs)

• BRUTUS

• RANGER® utility vehicles

• Victory® motorcycles®

• Low Emission Vehicles (LEVs) W e be lieve POLARIS sets a sta ndard of exce llence for all utility and recreat ional vehic les manufact ured in the worl d today. Many

years of experience have gone into the engineering, design, and development of your POLARIS vehicle, making it the finest machine we’ve ever produced.

For safe and enjoyab le oper at ion of your vehicle, be su re to follow the instr uct io ns and recommendations i n th is owner’s manual . Your manual contains instructions for minor maintenance, but information about major repairs is outlined in the POLARIS Service Manual and should be performed only by a Factory Certified Master Service Dealer® (MSD) Technician.

Your POLARIS dealer knows your vehicle best and is interes ted in your total satis fa ct ion . Be sure to return to your dealership for all of your service needs during, and after, the warranty period.

We also take great pride in our complete line of apparel, parts and accessories, available through our online store at www.purepolaris.com. Have your accessories and clothing delivered right to your door!

™ utility vehicles

POLARIS is registered trademark of and BRUTUS is a trademarks of POLARIS Industries Inc. Copyright 2013 POLARIS Sales Inc. All information contained within this publication is based on the latest product information

at the time of publication. Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication. Depictions and/or procedures in this publication are intended for reference use only. No liability can be accepted for omissions or inaccuracies. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited.

The original instructions for this vehicle are in English. Other languages are provided as translations of the original instructions. Printed in U.S.A. 2013 BRUTUS Diesel Owner’s Manual P/N 9924341

Table of Con tents

Introduction. . . . . . . . . . . . . . . . . . . . . . . . .4

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Features And Controls . . . . . . . . . . . . . . .18

Operation . . . . . . . . . . . . . . . . . . . . . . . . .34

Attachment Arm . . . . . . . . . . . . . . . . . . . .70

PTO System . . . . . . . . . . . . . . . . . . . . . . .74

Emission Control Systems . . . . . . . . . . . .76

Maintenance . . . . . . . . . . . . . . . . . . . . . . .77

Specifications . . . . . . . . . . . . . . . . . . . . .125

Polaris Products . . . . . . . . . . . . . . . . . . .128

Troubleshooting . . . . . . . . . . . . . . . . . . .130

Warranties. . . . . . . . . . . . . . . . . . . . . . . .131

Maintenance Log . . . . . . . . . . . . . . . . . .136

Index. . . . . . . . . . . . . . . . . . . . . . . . . . . .137

INTRODUCTION

WARNING

Failure to follow the warnings contained in this manual can result in severe injury or death.

A POLARIS BRUTUS is not a toy and can be hazardous to operate. This vehicle handles differently than other vehicles, such as motorcycles and cars. A collision or rollover can occur quickly, even during routine maneuvers like turning, or driving on hills or over obstacles, if you fail to take proper precautions.

• Read this owner’s manual. Understand all safety warnings, precautions and operating procedures before operating the vehicle. Keep this manual with the vehicle.

• Never permit a guest to operate this vehicle unless the guest has read this manual and all product labels.

• Always keep hands and feet inside the vehicle at all times

• The Polaris BRUTUS is not intended for on-highway use. Driver must be at least 16 years old with a valid driver’s license to operate. Passengers m us t b e a t least 12 years ol d a nd tall enough to sit with feet firmly on the floor. All SxS drivers should take a safety training course. Polaris recommends that drivers and passengers wear helmets, eye protection, and protective clothing, especially for trail riding and other recreational use. Always wear seat belts. Be particularly careful on difficult terrain. Never engage in stunt driving, and avoid excessive speeds and sharp turns. Riding and alcohol/drugs don’t mix. Check local laws before riding trails.

The BRUTUS is an off-r oad vehicl e. Familiari ze yourse lf with all laws and regulations concerning the operation of this vehicle in your area.

The following signal words and symbols appear throughout this manual and on y our vehicle. Your safety is involved when these words and symbols are use d. Become familiar with their meanings before reading the manual.

Safety Symbols and Signal Words

The following signal words and symbols appear throughout this manual. Your safety and the safety of others is involved when these words and symbols are used. Become familiar with their meanings before reading the manual.

The safety alert symbol indicates a potential personal injury hazard.

DANGER

A DANGER ind icates a hazardous situation that, if not avoided, will result in death or serious injury.

WARNING

A WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.

CAUTION

A CAUTION indicates a hazar dous situat ion that, if not avoided, cou ld result in minor or moderate injury.

NOTICE

A NOTICE indicates a situation that could result in property damage.

The Prohibition Safety Si gn indicates an ac tion NOT to tak e in order to avoid a hazard.

The Mandatory Action Sign indicates an action that NEEDS to be taken to avoid a hazard.

Vehicle Identification Numbers

Engine Serial Number

Key

Number

####

VIN

Record your vehicle's identification numbers and key number in the spaces provided. Remove the spare key and store it in a safe place. An ignit ion key can be duplicated only by orde ri ng

INTRODUCTION

a POLARIS key blank (using your key number) and mating it with one of your existing keys. The ignition switch must be replaced if all keys are lost

Vehicle Model Number:

Frame VIN:

European Vibration and Noise

The driver-perceived noise and hand/arm and whole body vibration levels of this machinery is measured per prEN

15997. The operating conditions of the machinery during testing: The vehicles were i n like-new condition. Th e environ ment was

controlled as indicated by the test procedure(s). The uncertainty of vibration exposure measurement is depen-

dent on many factors, including:

Engine Serial Number:

Key Number:

• Instrument and calibration uncertainty

• Variations in the machine such as wear of components

• Variation of machine operators such as experience or physique

• Ability of the worke r to reproduce typical work during mea surements

• Environmental factors such as ambient noise or temperature

Safety

PTO Warning

(If Equipped)

Discretionary

Warning

Age 16

Warning

Shift

Caution

To Start Engine / To Leave vehicle

Attachment Arm Warning

(If Equipped)

Seat Switch Warning

(If Equipped With PTO)

Towing Warning

Discretionary

Warning

Rotating Fan

Warning

Safety and Information Labels

Warning labels have been placed on the vehicle for your protection. Read and follow the instructions of the labels on the vehicle carefully. If any of the labels depicted in this manual differ from the labels on your vehicle, always read and follow the instructions of the labels on the vehicle.

If any label becomes illegible or comes off, contact your POLARIS dealer to purchase a replacement. Replacement safety labels are provided by POLARIS at no charge. The part number is printed on the label.

Safety Labels and Locations

Age 16 Warn ing

WARNING

NO OPERATOR UNDER 16 Operating this vehicle if you are under the age of 16 increases your

chance of severe injury or death. NEVER operate this vehicle if you are under age 16 and NEVER

operate this vehicle without a valid driver’s license.

7175566

To Start Engine / To Leave Vehicle

To Start Engine

• Gear Selector must be in PARK, NEUTRAL or travel control pedal must be in NEUTRAL.

• PTO must be OFF (If Equipped).

To Leave Vehicle

• Put gear selector in PARK.

• STOP engine.

7179357

Shift Caution

CAUTION

To avoid transmission damage, shift only when vehicle is stationary and at idle.

7172674

Seat Switch Warning

WARNING

• Check that seat switch is properly installed and functions correctly.

• Replace switch and components if damaged or missing.

7179343

SAFETY

Discretionary Warning

WARNING

Improper vehicle use can result in Serious Injury or Death. NEVER Operate:

• At speeds too fast for your skills or the conditions.

• After or while using Alcohol or Drugs.

• On hills steeper than 15 degrees 15°.

• On public roads, a collision can occur with a another vehicle.

• With passengers under age twelve or who cannot comfortably reach the floor and hand holds.

• With unapproved accessori es - they may seriously affect stability.

ALWAYS:

• Wear your seat belt. Vehicle rollover could cause severe injury or death.

• Wear eye protection and keep hands and feet in vehicle at all times.

• Reduce speed and use extra caution when carrying passengers.

• Avoid sharp turns or turns while applying heavy throttle.

• Operate slowly in reverse - avoid sharp turns or sudden braking.

• Make sure passenger reads and understands all safety signs.

• Watch for branches or other hazards that could enter vehicle.

LOCATE AND READ OWNER’S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS.

7179169

SAFETY

Safety Labels and Locations

Attachment Arm Wa rning

WARNING

Avoid Serious Injury Or Death.

• Do not excee d attachment arm rated capacity.

• Keep bystanders away. No riders on attachment.

• Keep hands and body from under attachment.

• Do not modify the attachment arm o r use una pprove d att achme nts . 7179168

Rotating Parts Warning

Rotating Parts Can Cause serious Injury Or Death

• Keep PTO shield and all guards in place.

• Keep away from moving parts.

• Keep bystanders away.

• Do not exceed the PTO speed of 2000 RPM

See Owner’s Manual For More Instructions.

7179185

Rotating Fan Warning

WARNING

Avoid Serious Injury Or Death . Do not operate with shields removed. Do not modify.

7179166

Maximum Trailer Weight Warning

WARNING

Towing An Improperly Loaded Trailer Can Cause Loss Of Control Resulting In Serious Injury Or Death.

Maximum Tongue Weight: 150 lbs. (68 kg) Maximum Tow Weight: 2000 lbs. (907 kg) See Owner’s Manual For More Instructions.

7179167

Safety Labels and Locations

Load/Passenger/Tire Pressure Warning

WARNING

FALLING OFF CARGO BOX CAN CAUSE SERIOUS INJURY OR DEATH

• Never carry riders in cargo box. OVERLOADING OR IMPROPER TIRE PRESSURE CAN CAUSE

TIPPING OR LOSS OF CONTROL RESULTING IN SERIOUS INJURY OR DEATH.

• Never exceed load capacities.

• Reduce speed and allow greater distance for braking when carrying cargo.

• Carrying tall, off-center, or un-secured loads will increase your risk of losing control. Center and secure loads as low as possible in box.

• Reduce speed and cargo on rough or hilly terrain.

• Check for proper tire pressure.

BRUTUS BRUTUS HD BRUTUS HDPTO

MAXIMUM CARGO BOX LOAD 1250 lbs.

ATTACHMENT ARM RATED CAPACITY 500 lbs.

TIRE PRESSURE IN PSI (KPa) MAXIMUM WEIGHT CAPACITY INCLUDES WEIGHT OF OPERATOR,

PASSENGER, CARGO AND ACCESSORIES

Read Operation and Maintenance Manual for more detailed loading information.

(567 kg)

FRONT 10 (69) REAR 20 (138)

1750 lbs.

(794 kg)

1250 lbs.

(567 kg)

(225 kg)

FRONT 20 (138)

REAR 20 (138)

2000 lbs.

(907 kg)

SAFETY

1250 lbs.

(567 kg) 500 lbs.

(225 kg)

FRONT 20 (138)

REAR 20 (138)

1750 lbs.

(794 kg)

SAFETY

Safe Riding Gear

Always wear appropriate clothing when riding a POLARIS vehicle. Wear protective clothing for comfort and to reduce the chance of injury.

Eye Protection

Do not depend on eyeglasses or sunglasses for eye protection. Whenever riding a POLARIS vehicle, always wear shatterproof goggles. POLARIS recommends wearing approved Personal Protective Equipment (PPE) bearing markings such as VESC 8, V-8, Z87.1, or CE. Make sure protective eye wear is kept clean.

Gloves

Wear gloves for comfort and for protection from sun, cold weather and other elements.

Boots

Wear sturdy over-the-ankle boots. Do not ride a POLARIS vehicle with bare feet.

Clothing

Wear long sleeves and long pants to protect arms and legs.

Operator Safety

WARNING

SAFETY

Serious injury or death can result if you do not follow these instructions and proc edures , which are outl ined i n further det ail within your owner's manual.

• Read this manual and all labels carefully. Follow the operating procedures described.

• Never allow anyo ne unde r age 16 t o operat e this ve hicle an d never allow anyone without a valid driver's license to operate this vehicle.

• Do not carry passengers until you have at least two hour s o f driving experience with this vehicle.

• No person under the age of 12 may ride as a passenger in this vehicle. Any passenger must be able to comfortably reach the floor and hand holds.

• The driver and all passengers must wear eye protection and seat belt at all times. All riders should also wear long sleeves, long pants and sturdy over-the-ankle boots.

• Always keep hands and feet inside the vehicle at all times.

• Always keep both hands on t he ste ering whe el and b oth feet on the floorboards of the vehicle during operation.

• Never permit a gu est to operate thi s vehicle unless the gue st has read this manual and all product labels.

• To reduce tipover risk, be especially careful when encountering obstacles a nd slop es and when b raking on hills or during turns.

• This vehicle i s for of f road use onl y . Never operate on pub lic roads. Always avoid paved surfaces.

• Never consume alcohol or drugs before or while operating this vehicle.

• Never operate at exce ss ive speeds. Always travel at a speed proper for the terrain, visibility and operating conditions, and your experience.

• Never attempt jumps or other stunts.

• Always inspec t t he vehicle before each use to make sure it' s in safe operating condition. Always follow the inspection procedures described in this manual.

• Always travel slowly and use extra caution when operating on unfamiliar terrain. Be alert to changing terrain.

• Never operate on excessively rough, slippery or loose terrain.

• Always follow proper procedures for turning. Practice turning at slow speeds before attempting to turn at faster speeds. Never turn at excessive speeds.

• Always have this vehicle checked by an authorized POLARIS dealer if it has been involved in an accident.

• Never operate this vehicle on hills too steep for the vehicle or for your abilities. Practice on smaller hills before attempting larger hill s.

SAFETY

Operator Safety

• Always follow proper procedures for climbing hills as described in this manual. Check the terrain carefully before attempting to climb a hill. Never climb hills with excessively slippery or loos e surf aces. Nev er mo ve the t ravel control pedal suddenly, make sudden changes of direction or make sudden gear change s. Never go ove r the top o f a hill a t high speed.

• Always follow the proper procedures outlined in this manual for traveling downhill and for braking on hills. Check the terrain carefully before descending a hill. Never travel downhill at high speed. Avoid going downhill at an angle, which would cause the vehicle to lean sharply to one side. Travel straight down the hill where possible.

• Always check for obstacles before operating in a new area. Never atte mpt to operate over large o bstacles such as roc ks or fallen trees. Always follow the proper procedures outlined in this manual when operating over obstacles.

• Always be careful of skidding or sliding. On slippery surfaces such as ice, travel slowly and exercise caution to reduce the chance of skidding or sliding out of control.

• Never operate your ve hicle in f ast- flowin g water or i n water deeper than that specified in this manual. Wet brakes may have reduced stoppi ng abilit y. Test your brakes aft er leavi ng water. If necessary, apply them lightly several times to let friction dry out the pads.

• Always be sure there are no ob stacles or peopl e behi nd your vehicle when opera ting i n reve rse. When it's safe to procee d in reverse, move slowly. Avoid turning at sharp angles in

reverse.

• Always use the proper size and type of tires specified in this manual. Alw ays maintain proper tire pressure as specified on safety lab els.

• Never modify this vehicle through improper installation or use of accessories.

• Never exceed the s tated load ca pacity for th is vehicle. Ca rgo should be properly distributed and securely attached. Reduce speed and follow the instructions in this manua l for hauling cargo, with attach ments insta lled or pull ing a traile r. Allow a greater distance for braking. Keep the attachment arm low (if equipped) and slow down when turning.

• Disengage PTO (if equipped), put the gear selector in PARK, stop the engine and make sure all rotating components are stopped before exiting utility vehicle.

• Always stop the engine before refueling. Remove flammable material co ntainers f rom the box before fi lling them wi th fuel. Make sure the refueling area is well ventilated and free of any source of flame or sparks. Fuel is extremely flammable. See page 38 for fuel safety warnings.

• Always remove the ignition key when the vehicle is not in use to prevent unauthorized use or accidental starting.

FOR MORE INFORMATION ABOUT SAFETY, call POLARIS at 1-800-342-3764.

Operator Safety

WARNING

Equipment Modifications

We strongly recommend that consumers do not install on a POLARIS BRUTUS any equipment that may increase the speed or power of the ve hicle, or make any other modification s to the vehicle for these purposes. Any modifications to the original equipment of the vehicle create a substantial safety hazard and increase the risk of bodily injury.

The warranty on your POLARIS BRUTUS is terminated if any equipment has been added to the vehicle, or if any modifications have been made to the vehicle, that increase its speed or power.

The addition of certain accessories, including (but not limited to) mowers, blades, tires, spraye rs, or large racks, may change the handling characteristics of the vehicle. Use only POLARIS-approved accessories and attachments, and familiarize your self with their function and effect on the vehic l e.

Failure to operate the BRU TUS properly can result in a collis ion , loss of control, accident or overturn, which may result in serious injury or death. Heed all safety w arnings outlin ed in this sec tion of the ow ner’s manual. See the OPERATION section of the owner’s manual for proper operating procedures.

SAFETY

Age Restrictions

This vehicle is an ADULT VEHICLE ONL Y. NEVER operate this vehicle if you are under age 16 and NEVER operate wi tho ut a valid driver’s license.

No person under the age of 12 may ride as a passenger in this vehicle. Any passenger must be able to comfortably reach the floor and hand holds.

Operating Without Instruction

Operating this vehicle without proper instruction increases the risk of an accident. The operator must understand how to operate the vehicle properly in different situations and on different types of terrain.

All operators must read and understand the Own er' s Ma nua l and all warning and instruction labels before operating the vehicle.

SAFETY

Operator Safety

Using Alcohol or Drugs

Operating the vehicle afte r consuming alcohol or drugs could adversely affect operator judgment, reaction time, balance and perception.

Never drink alcohol or use drugs or medications before or while operating this vehicle.

Seat Belts

Riding in this vehicle without wearing the seat belt increases the risk of serious injury in the event of an accident or sudden stop. Riders must wear seat belts at all times. Seat belts reduce the severity of injury in the event of a sudden stop or accident. Always make sure the seat belts are secured for both the operator and passengers before riding.

Always follow these guidelines:

Under ANY of these conditions: Do ALL of these steps:

Passenger and/or cargo exceeds half the maximum weight capacity 1. Slow down. Operating in rough terrain Operating over obstacles Climbing an incline Towing Operating with attachments installed

Protective Eyewear

Riding in this vehicle without wearing protective eye wear increases the risk of a serious injuries in the event of an accident.

Operator and all passengers must always wear approved eye protection (goggles).

Operating With a Load on the Vehicle

The weight of both cargo and passengers impacts vehicle operation. For your safety and the safety of others, carefully consider how your vehicle is loaded and how to safely operate the vehicle. Follow the instructions in this manual for loading, tire pressure, gear selection and speed.

• Do not exceed vehicle weight capacities. The vehi cle’ s maxim um

weight capacity is listed in the specifications section of this manual and on a label on the vehicle. When more passenger weight is added, cargo weight may need to be reduced accordingly.

• The recommended tire pressures are listed in the specifications

section of this manual and on a label on the vehicle.

2. Verify tire pressure.

3. Use extra caution when operating.

Failure to Inspect Before Operating

Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident.

Always inspect your BRUTUS before each use to make sure it's in safe operating condition.

Always follow all inspection and maintenance procedures and schedules described in the owner's manual.

Exposure to Exhaust

Engine exhaust fumes are poisonous and can cause loss of consciousness o r death i n a sh ort time . Nev er st art the engin e or let it run in an enclosed area.

The engine exhaust from this product contains chemicals known to cause cancer, birth defects or other reproductive harm. Operate this vehicle only outdoors or in well-ventilated areas.

Operating a Damaged Vehicle

Operating a damaged vehicle can result in an accident. After any overturn or accident, have a qualified service dealer inspect the entire machine for possible damage, including (but not limited to) brakes, throttle and steering systems.

Operating at Excess ive Speeds

Operating this vehicle at excessive speeds increases the operator's risk of losing control. Alway s operat e at a speed that's appropria te for the terrain, the visib ility and operating co ndi tio ns, your skills and your passengers’ skills.

SAFETY

Turning Improperly

Turning improperly could cause loss of traction, loss of control, accident or overturn. Always follow proper procedures for turning. Never turn abruptly or at sharp angles. Never turn at high speeds. Practice turning at slow speeds before attempting to turn at faster speeds.

Operating on Pavement

This vehicle's tires are designed for off-road use only, not for use on pavement. Operating this vehicle on paved surfaces (including sidewalks, paths, parking lots and driveways) may adversely affect the handling of the vehicle and could result in loss of control and accident or overturn.

Avoid operating the vehicle on pavement. If it's unavoidable, travel slowly and avoid sudden turns or stops.

SAFETY

Operator Safety

Operating on Public Roads

Operating this vehicle on public streets, roads or highways could result in a collision with another vehicle.

Never operate this vehicle on any public street, road or highway, including dirt and gravel roa ds . In som e are as it' s unlaw fu l to ope rate this vehicle on public streets, roads and highways.

Jumps and Stunts

Attempting wheelies, jumps and other stunts increases the risk of an accident or overturn. Never attempt wheelies, jumps, or other stunts. Avoid exhibition driving.

Operating in Unfamiliar Terrain

Failure to use extra caution when operating on unfamiliar terrain could result in an ac ci den t or overturn. Unfamili ar te rrain may contain hidden rocks, bumps, or holes that could cause loss of control or overturn.

Travel slowly and use extra caution when operating on unfamiliar terrain. Always be alert to changing terrain conditions.

Operating on Slippery Terrain

Failure to use extra caution when operating on excessively rough, slippery or loose terrain could cause loss of traction, loss of control, accident or overturn.

Do not operate on excessively slippery surfaces. Always reduce speed and use additional caution when operating on

slippery surfaces.

Improper Hill Climbing

Climbing hills imp roperly can ca use loss of co ntrol or vehicl e overturn. Always follow proper procedures for clim bin g h ill s as described in the owner's manual. See page 53.

Stalling While Climbing a Hill

Stalling or rolling backwards while climbing a hill could cause an overturn. Always maintain a steady speed when climbing a hill.

If all forward speed is lost (engine running):

• Use the travel control pedal to slowly back the vehicle straight downhill.

• If necessary, apply brake pressure to control speed.

If all forward speed is lost (engine not running):

• Apply the brakes and attempt to restart the engine.

• If engine will not restart, place transmission in neutral and slowly allow the vehicle to roll straight downhill while applying brake pressure to control speed.

Operator Safety

Improper Tire Maintenance

Operating this vehicle with improper tires or with improper or uneven tire pressure could cause loss of control or accident.

Always use the size and type of tires specified for your vehicle. Always maintain proper tire pressure as described in the owner's

manual and on safety labels.

Operating on Frozen Bodies of Water

Severe injury or dea th c an re sul t i f th e vehicle and/or the op era tor fall through the ice. Never operate the vehicle on a frozen body of water unless you have first v erified that the i ce is suf fi cientl y thi ck t o sup port the weight and moving force of the vehicle, yo u and your pass engers, and your cargo, t ogether with any other v ehicl es in your party. Always check with local authorities and residents to confirm ice conditions and thickness over your entire route. Vehicle operators assume all risk associated with ice conditions on frozen bodies of water.

Unauthorized Use of the Vehicle

Leaving the keys in the ignition can lead to unauthorized use of the vehicle, which cou ld re sult in an accident o r ov ert urn. Always remove the ignition key when the vehicle is not in use.

Hot Exhaust Systems

Exhaust system components are very hot during and after use of the vehicle. Hot components can cause burns and fire. Do not touch hot exhaust system components. Always keep combustible materials away from the exhaust system. Use caution when traveling through tall grass, especially dry grass.

SAFETY

Attachment Arm System (If Equipped)

The dealer explains the capabilities and restrictions of the BRUTUS utility vehicle, attachment and accessories for each application. The dealer demonstrates the safe operation according to Polaris instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments and accessories. The attachments and buckets are designed for an attachment arm Rated Capacity. They are designed for secure fastening to the BRUTUS utility vehicle. The user must check with the deale r, or POLARIS literature, to determine safe lo ads of materials of specified densities for the vehicle - attachment combination.

Safety Rules For Power Take-Off (PTO) Driven Attachments (If Equipped)

• Keep PTO shields and all guards in place. Replace damaged or

missing shields and guards before operating.

• Follow warnings and instructions on machine signs (decals).

Replace damaged or missing decals.

• Do not wear loose or bulky clothing around the PTO or other

moving parts.

• Keep bystanders away from PTO driven equipment, and never

allow children near machines.

• Read and understand the manuals for the PTO driven equipment

and be aware of safe operating procedures and hazards that may not be readily apparent.

• Always walk around equipment to avoid coming near a turning

PTO driveline. Stepping over, leaning across or crawling under a turning PTO driveline can cause entanglement.

• Position the machine and attachment correc tl y to prevent driveline

stress.

• Use caution when raising PTO driven attachment. Excessive

driveline angle can reduce driveline service life.

FEATURES AND CONTROLS

Front Bumper/

Brush Guard

Radiator

ROPS / OPS

Cab Frame

Console

Hip Bar

Cargo Box

Fuel Tank Cap

Tailgate Latch

Release

Receiver Hitch

Muffler

(Spark Arrester)

Tailgate

Storage Compartment

Under Seats

Headlights

Center Console

(Model HD and HD

PTO Only)

Attachment Arm

(Model HD and HDPTO Only)

PTO

(Model HDPTO Only)

Taillights

Component Locations

Not all models come with all features. Refer to the specifications section on page 125.

Switches and Indicator Lights

Ignition

Switch

Light Switch

AWD/Differential Switch

Power Lift Assist Switch

(If Equipped)

Blank Switch Op enings -

Available For Accessories

HVAC Switches

(If Equipped)

STARTOFF

Ignition Switch

The ignition switch is a three-position, key-operated switch. The key can be removed from the switch in the OFF position.

OFF The engine is off. Electrical circuits are off, except Acc,

ON Electrical circuits are on. Electrical equipment can be

START After the wait-to-start indicator turns off, turn the key to

12V.

used.

the START position to engage the electric starter. The key returns to the ON position when released.

FEATURES AND CONTROLS

Switches and Indicator Lights

HIGH

OFF

LOW

AWD

Differential Lock

Differential Unlock

Fan

A/C

On-Off

Temp

Control

Wiper

Switch

Washer

Switch

Light Switch

The ignition switch must be in the ON position to operate the headlights.

Press the top of the rocker switch toward the dash to place the headlights on high beam.

Move the rocker switch to the center position to place the hea dl ights on low beam.

Press the bottom of the rocker switch to turn off the headlights.

AWD/Differential Lock Switch

The AWD/Differential Switch has three positions:

• All Wheel Drive (AWD)

• Differential Lo ck (2WD)

• Differential Unlock Press the top of the rocker

switch to eng age All Wheel Drive (AWD). See page 66 for operating instructions.

Move the rocker switch to the center position to lock the differential and operate in rear wheel drive. Press the bottom of the switch to unlock the differential and allow the two rear drive wheels to operate independently. See page 66 for differential lock operating instructions.

HVAC Switches (If Equipped)

If equipped with a Cab with HVAC (Heat and Air Conditioning):

• Fan Switch (OFF-LowMed-High)

• Air Conditioning (Press top of switch to turn Air Conditioning ON, bottom for OFF)

• Temperature Control Switch (Rotate clockwise to increase temperature, counterclockwise to decrease)

Wiper Switch (If Equipped)

If equipped with a cab with a wiper, the front wiper swit ch is located on the wiper motor cover at the top of the front window:

• Wiper Switch (OFF-LowHigh)

• Washer Switch (Press and hold top of switch to activate window washer)

Console

Cup Holder

12V Auxiliary

Outlet

Mode

Button

Storage

Tray

Instrument

Cluster

Gear Selector

(Shifter)

Steering

Wheel

Storage

Compartment

Cup Holder

FEATURES AND CONTROLS

Auxiliary Outlet

The 12-volt receptacles have spade connections on the back that may be used to power an auxiliary light or other optional accessories or lights. The connections are behind the console, under the dash.

Mode Button

The button located on the instrument cluster is used to toggle through mode options. See pages 27-33.

Gear Selector

Use the gear selector to shift gears. Low gear is the primary driving range for the BRUTUS. High gear is intended for use on hard-packed surfaces with light loads. To shift gears, brake to a complete stop. When the engine is idling, move the lever to the desired gear.

NOTICE: Shifting gears with the engine speed above idle or while

Tip: Maintaining shift linka ge adjustmen t is important to assure proper

the vehicle is moving could cause transmission damage. Always shift when the vehicle is stationary and the engine is at idle.

transmission function. See your dealer if you experience any shifting prob lems.

FEATURES AND CONTROLS

Console

Adjustable Steering Wheel

The steering wheel can be tilted upward or downward for rider preference .

Lift and hold th e adjust ment lever toward you while moving the steering wheel upward or downward. Release the lever when the steering wheel is at the desired position.

Center Console (For Models HD and

PTO Only)

Joystick - Attachment Arm

Movement of the joystick (Item 1) controls the lift and tilt functions of the attachment arm and the PROTACH attachment system. See Page 44.

Engine Speed Control Lever

The engine speed control lever (Item 2)controls engine RPM. This is used to set engine RPM separately from the travel speed when using attachments. See Page 47.

Power T ake-Off (PTO)

The front PTO (Item 3) is available on model HDPTO only. The PTO has a rated speed of 2000 RPM. The PTO is used to power some attachments. See page 68.

WARNING! Do NOT exceed the rated attachment PTO speed. Stay clear of rotating driveline. Keep bystanders away. Keep PTO shields and all guards in place. Disengage PTO, put the gear selector in PARK, stop the engine and make sure all rotating components are stopped before exiting utility vehicle. Do NOT service the utility vehicle or attachment with the PTO engaged. Do NOT service the attachment in a raised position unless properly blocked and with all rotating components stopped. Disengage PTO for road travel.

FEATURES AND CONTROLS

Joystick Lock Switch

The joystick lockout switch (Item 4) is used to active or lockout the joystick functions. The joystick should be lockout when no attachments are instal led. This will keep the joystick from accidentally being activated. See Page 44.

Tilt Lock Switch

The tilt lockout switch (Item 5) locks out the tilt function. See Page 44.

Tip: When operating PTO driven attachments, the tilt lockout switch

will automatically activate. Using the attachment with the tilt locked out will limit the possibility of tilting the attachment while the PTO shaft is turning and putting stress on the PTO driveline u-joints. Before engaging the PTO system, tilt the attachment to the desired operating position. See your attachment Owner’s Manual for detailed information.

Front Auxiliary Hydraulic Switch

The front auxiliary hydraulic switch (Item 6) controls hydraulic flow to the front male and female coupler for attachment operation. See Page 45.

FEATURES AND CONTROLS

ROPS / OPS

Travel Control

Pedal

Brake

Pedal

Rollover Protective Structure (ROPS) / Occupant Protective Structure (OPS)

The Rollover Protective Structure (ROPS) on this vehicle meets OSHA 1928.53 rollover performance requirements. The Occupant Protective S t ruc tur e (OPS) on this vehicle meets ANSI/OPEI B71.9-2012 occupant requirements. Always have your authorized POLARIS dealer thoroughly inspect the ROPS / OPS if it ever becomes damaged in any way.

No device can assure occupant protection in the event of a rollover . Always follow all safe operating practi ces out li ned in

this manual to avoid vehicle rollover.

WARNING! Vehicle rollover could cause severe injury or death. Always avoid operating in a manner that could result in vehicle rollover.

Storage Compartments

A storage compartment is located under both the driver’s and operator’s seat.

Trailer Hitch Bracket

This vehicle is equipped with a receiver hitch bracket for a trailer hitch. To avoid injury and property damage, always heed the warnings and towing capacities outlined on pages 61.

Brake Pedal

Depress the brake pedal to slow or stop the vehicle. Apply the brakes while starting the engine.

Travel Control Pedal

The travel control pedal is used to control the forward and backward movement of the utility vehicle. The farther the pedal is pressed, the faster the travel speed.

Press the toe of the pedal for forward travel, press the heel of the pedal for backward travel.

Seat Removal

Seat

Switch

Harness

Model HD

PTO Only

Buckle

Latch Plate

Pull up on the rear of the seat and tilt it toward the front of the vehicle. In stall the seat by sliding the tabs into the front of the seat base. Push down firmly on the rear of the seat until the pins are full y s eat ed into the gro mmets .

Tip: For Model HDPTO; a seat switch is

located under the operator’s seat. Set the seat aside if possible to avoid disconnecting the seat switch. If the seat switch is disconnected, the harness must be secured in it’ s origin al positio n to avoid harness damage.

Seat Belt s

This POLARIS vehicle is equipped with three-point lap and diagonal seat belts on all external seats.The center seat is equipped with a lap-style seat belt. Always make sure the se at belts are secured for all riders befo re operating.

WARNING! Falling from a moving vehicle c ould resu lt in serious injury or death. Always fasten your seat belt securely before operating or riding in the BRUTUS.

FEATURES AND CONTROLS

To wear the seat belt properly, follow this procedure:

1. For 3-point belts, pull the seat belt latch downward and

across your chest toward the buckle at the inner edge of the seat. The belt should fit snugly across your hips and diagonally across your chest. Make sure the belt is not twisted. For lap style belts, place the belt across your lap as low on your hips as possible. Make sure that the belt is not twisted.

2. Push the latch plate into the buckle until it clicks.

3. Release the strap, it will self-tighten.

Tip: The center belt must be tightened manually by pulling on the

strap.

4. To release the seat belt, press the square red button in the

buckle's center.

FEATURES AND CONTROLS

Seat Belt s

Seat Belt Inspection

Inspect all seat belts for proper operation before each use of the vehicle.

1. Push the latch plate into the buckle until it clicks. The latch plate must slide smoothly into the buckle. A click indicates that it's securely latched.

2. Push the red release latch in the middle of the buckle to

make sure it releases freely.

3. Pull each seat belt completely out and inspect the full

length for any damage, including cuts, wear, fraying or stiffness. If any damage is found, or if the seat belt does not operate properly, have the seat belt system checked and/or replaced by an authorized POLARIS dealer.

4. To clean dirt or debris from the seat belts, sponge the

straps with mild soa p and wate r. Do not use bleach, dye or household detergents.

Instrument Cluster

Your vehicle is equipped with an instr ument clus ter that senses vehicle speed from the transmission. In addition to showing vehicle speed, the s peedometer needle fl as hes when a warning condition exists.

NOTICE: High water pressure may damage components. Wash the

Rider Information Center

vehicle by hand or with a garden hose using mild soap. Certain products, including insect repellents and

chemicals, will damage the instrument cluster lens and other plastic surfaces. Do not use alcohol to clean the instrument cluster. Do not allow insect sprays to contact the lens. Immediately clean off any fuel that splashes on the instrument cluster.

The rider information display is located in the instrument cluster. All segments will light up for 1 second at start-up. If the instrument cluster fails to illuminate, a battery over-voltage may have occurred and the instrument cluster may have shut off to protect the electronic speedometer. If this occurs, take the vehicle to your Polaris dealer for proper diagnosis.

1. Vehicle Speed Display - Analog display of vehicle speed

in MPH or km/h.

2. Information Display Area - Odometer / Tri p Meter /

Tachometer / Engine Temperature / Engine Hours / Service Info - LCD display of the service hour interval,

total vehicle miles or km., total engine hours, a trip meter, engine RPM and engine temperature.

FEATURES AND CONTROLS

Instrument Cluster

3. MPH / KM/H Display - MPH is displayed when the instrument cluster is in the Standard mode. KM/H is dis- played when the instrument cluster is in the Metric mode.

4. High Beam Indicator - LED icon illuminates whenever the Headlam p switch is in the high beam position.

5. Fuel Level Indicator - LCD bar graph indicating current fuel level. All segments will flash when the last segment is cleared indicating a low fuel warning.

6. Clock / PTO RPM - Displays current time in either 12hour or 24-hour formats. When the PTO is engaged, PTO RPM will be indicated instead of the clock.

7. Engine / Hydraulic Fluid Temperature Indicator - LED icon illuminates when the ECM determines the engine is overheating. The indicators will initially flash to indicate the engine is overheating. The indicators will stay lit and not flash if a severe overheating condition exists.

8. PTO Indicator - PTO is engaged when this is illuminated. PTO RPM will be displayed in the Clock field (6) ONLY when engine RPM is displayed in the Information Display Area (2).

9. Check Engine MIL - Illuminated when the ECM has detected a Diagnostic Trouble Code in the engine management system.

10. Unit Lock - N/A on this model.

11. Hour Meter - Illuminates when the dis play (2) i s showing hours.

12. Low Oil Pressure Indicator - LED icon illuminates low

engine oil or hydraulic fluid pressure is sensed.

13. Gear Position Indicator - Displays gear selector position. H = High

L = Low N = Neutral P = Park

-- = Gear Signal Error (shifter stuck between gears)

14. Power Steering System MIL - N/A on this model.

15. Glow Plug Indicator - Illuminated when the glow plugs

are active. Light goes out when the engine is ready to start.

16. Seat Belt Indicator - LED ic on illuminate s for 10 secon ds

when the key is turned to the ON position. The lamp is a

reminder to the operator to ensure all riders are wearing

seat belts before operating the vehicle.

17. AWD/TURF Indicator - Illuminate to ind icate how many

drive wheels are active. This will tell you if you are in

AWD, 2WD, or Turf.

18. ADC Indicator - N/A on this model.

19. Service Interval Indicato r - Preset at the factory and

adjustable by the user, a flashing wrench symbol alerts the

operator that the preset service interval has been reached

and maintenance should be performed. The wrench icon

will flash for 10 seconds upon start-up once it reaches 0.

20. Unit of Measurement - Indicates the measurement (Trip

1, Trip 2, KM, MI, RPM) being displayed in the Informa-

tion Display Area (2).

Instrument Cluster

Information Display Area

The LCD portion of the instrument cluster is the information display area which displ ays the f ollowi ng infor mat ion: odometer, trip meter, RPM, battery voltage, engine temperature, air temperature, engine hours , tro ubl e code s, service interval, and clock.

Units of Measurement

Distance Miles (MPH) Kilometers (KM/H) Temperature Fahrenheit Celsius Time 12-Hour Clock 24-Hour Clock

T o change bet ween S tandard and Metri c units of mea surement, follow these steps:

1. Turn the key to the OFF position.

2. Press and hold the MODE button while turning the key to the ON position.

3. When the display flashes the distance setting, tap the MODE button to advance to the desired setting.

FEATURES AND CONTROLS

4. Press and hold the MODE button to save the setting and advance to the next display option.

5. Repeat the procedure to change rema ining displ ay setting s.

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