Polaris ATV XPLORER 400 User Manual
OWNER’S MANUAL SUPPLEMENT
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1999 XPLORER 400
PN 9914907
IMPORTANT: This is a supplement to your owner’s manual. This information should remain with your owner’s
manual at all times.
Specifications
Xplorer 400
Body Style Gen IV
Gross Vehicle Weight 1100
Fuel Capacity 4 U.S. Gallons
Gearcase Oil 16 Ounces
Injector Oil Capacity 2 Quarts
Front Rack
A
(Maximum - Capacity)
P
A
Rear Rack 180 Lbs.
Tongue Weight 30 Lbs.
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Tow H it ch Std
Tow Capacity 850 Lbs.
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S
Turn Radius 65²
Ground Clearance 7.5²
Height 47.5²
Length 81²
Seat Height 34²
Weight 588
Wheel Base 49.75²
Width 46²
Drive System Type PVT
D
Shift Type Side Lever (Hi/Low-N-R)
R
I
Gear Reduction - Low 6.14/1
Gear Reduction - Reverse 4.74/1
E
Gear Reduction - Forward 3.6/1
Front Drive (ratio) 2:1
Y
S
Final Drive (ratio) 13/36 78P
Center Drive (ratio) Not Applicable
E
M
Drive Chain 520 O-Ring
T
Front Tire 25 x 8-12
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Rear Tire 25 x 11-10
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E
Tire Pressure (front) 4
S
Tire Pressure (rear) 3
90 Lbs.
1
Xplorer 400
S
K
K
N
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Front Susp. - Mac Strut 6.25
S
Rear Susp. - Progressive
U
Rate Swing Arm
S
P
Shock Adjustment CAM
Front Brake Fixed disc, hydraulic floating
B
R
Rear Brake Hydraulic, opposed piston cal-
A
ESAuxiliary Brake Hydraulic, opposed piston cal-
Park Brake Hydraulic lock, all wheel
Engine Model Number EC38PLE-09
Engine Type 2 Cycle, Single Cylinder
Lubrication Oil Injection
Bore x Stroke 83 x 70
E
Displacement 378
Compression Ratio 6.9:1 Effective
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Engine Cooling Liquid
Alternator Output (watts) 200
E
Carburetion 1/VM34SS
Main Jet 210
C
Pilot Jet 35
Needle Jet 0-6 (480)
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L
Cutaway 1.5 Nickel / Aluminum
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Air Screw 1.5 Turn
N
G
Jet Needle 6CEY6-3
Ignition CDI
Timing 23.5 @ 3000
Spark Plug Gap .7mm / .028
Spark Plug Type NGKBR8ES
Exhaust USFS Approval Pending
L
Headlight (handlebar) 1 single beam, 60 watts
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Headlight (grill) 2 single beam, 27 watts
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Taillight (watts) 8.26
Brake Light (watts) 26.9
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8.9
caliper
iper, rear axle fixed disc
iper, rear axle fixed disc
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Xplorer 400
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3-Point Hitch Accessory
Battery 12V 14 AH
DC Plug In - Rear Standard
DC Socket - Forward Accessory
F
E
Electric Start Standard
A
High Beam Indicator Standard
T
U
High Temp Indicator Standard
R
Windshield Accessory
E
S
Low Oil Light Standard
Neutral Indicator Standard
Reverse Indicator Standard
Speedometer Standard
Tool Kit Standard
1999 Xplorer 400
(Engine - EC-38PLE-08)
Carburetor Jetting
Altitude Ambient
Meters
(Feet)
Temperature
0-900
(0-3000)
900-1800
(3000-6000)
1800-2700
(6000-9000)
2700-3700
(9000-12000)
Below 0°F
(Below --18°C)
227.5 217.5 210 202.5
217.5 210 202.5 192.5
207.5 200 192.5 185
197.5 190 182.5 175
Clutching
Altitude Shift
Meters
(Feet)
0-900
(0-3000)
900-1800
(3000-6000)
1800-2700
(6000-9000)
2700-3700
(9000-12000)
0° to 40°F
(--18°Cto
+5°C)
+40° to +80°F
(+5°Cto
+26°C)
+80°F&Above
(+26°C&
Above)
- Drop Needle one position (raise E-Clip)
-TurnAirScrewin1/2to3/4turn
Weight
S55 Blue / Green 2-2
S Blue / Green 2-2 or 2-1
s Blue / Green 2-1
s Blue / Green 2-1
Clutch
Spring
Driven
Helix
ATTENTION
Do not wash the electronic speedometer with a high pressure washer. Wash the unit by hand or with a garden
hose. High water pressure may allow water to enter the speedometer and cause damage to the electronic
components.
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