Polaris A00CD32FB, A00CD32AA, A00CD32FA User Manual

MAGNUM 325 4X4
Model #A00CD32AA Model #A00CD32CA
325 MAGNUM 4X4 HDS
Model #A00CD32FA
325 MAGNUM 4X4 HDS II
Model #A00CD32FB
Rev. 02
P ARTS MANUAL PN 9914940 and MICROFICHE PN 9916574 3/00
T ABLE OF CONTENTS
Magnum 325 4X4 A00CD32AA and Magnum 325 4X4 A 00CD32CA and 325 MAGNUM 4X4 HDS
A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB
Parts Manual
A
A- ARM/STRUT MOUNTING B13.................
AIR BOX B3...............................
B
BREATHER BOX D14.........................
C
CARBURETOR D9-10...........................
CLUTCH COVER C3.........................
CONTROLS - MASTER CYLINDER/BRAKE LINE B10..
CONTROLS - THROTTLE ASM./CABLE B9........
CRANKCASE D3............................
CRANKSHAFT and PISTON D5.................
CV JOINT - BTB B4..........................
CYLINDER D4..............................
D
DECALS A10...............................
DRIVE CLUTCH B14- C1..........................
DRIVEN CLUTCH C2.........................
GEARCASE SELECTOR MOUNTING C13...........
HANDLEBAR B12............................
INTAKE an d EXHAUST D6.....................
MAGNETO D11..............................
MAIN GEARCASE C9.........................
MAIN GEARCASE C10........................
OIL COOLING (If built after 1/1/00) A12............
OIL COOLING (If built before 1/1/00) A11...........
OIL PUMP and OIL FILTER D8..................
PROP SHAFT B5............................
E
ELECTRICAL/TAILLIGHT C4...................
ENGINE MOUNTING B1-2.......................
EXHAUST SYSTEM A13.......................
F
FRONT BRAKE B8..........................
FRONT CAB A7.............................
FRONT HOUSING C8.........................
FRONT RACK and BUMPER MOUNTING A9........
FRONT STRUT B6...........................
FRONT WHEEL B7..........................
FUEL PUMP D13.............................
FUEL TANK A14.............................
G
GEAR SELECTOR C12........................
The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly.
REAR BRAKE C5-6...........................
REAR CAB and SEAT A5-6.....................
REAR HOUSING C11..........................
REAR RACK MOUNTING A8...................
REAR WHEEL DRIVE C7......................
RECOIL STARTER D7........................
SHOCK MOUNTING D1.......................
STARTING MOTOR D12........................
STEERING POST B11.........................
SWING ARM/REAR GEARCASE MOUNTING C14.....
TOOL KIT E1...............................
TRANSMISSION MOUNTING D2.................
G
H
I
M
O
P
R
S
T
2000 MAGNUM 325 4x4 SPECIFICATIONS
BRAKES
Type - Front Type - Rear Type - Auxiliary Type - Parking
Hydraulic Lock, All Wheel
CAPACITIES
Fuel Tank (gallon) Gearcase Oil (ounces) Engine Oil (quarts) 0W40 Engine Counter Balance Oil (quarts) Injector Rack, Front (pounds) Rack, Rear (pounds) Tongue Weight Tow Hi t c h Tow Weight
DRIVE TRAIN
Type Shaft Ride System
DRIVE CLUTCH
Drive System Type Center Distance (inches) Clutch Offset (inches) Clutch Weight (grams) Spring Color
DRIVEN CLUTCH
Helix Angle Outside Diameter (inches) Spring Position
DIMENSIONAL FEATURES
Approx. Turning Radius (inches) Box, Tool Volume (Cu. Inches) Box Dimensions (inches) Ground Clearance (inches) Height (inches) Length (inches) Seat Height (inches) Weight (dry) Wheel Base (inches) Width (inches)
GEARCASE
Trans. Number and Type Shift Type Gear Reduction - Low Gear Reduction - Reverse Gear Reduction - High Front Drive (ratio) Final Drive (ratio) Center Drive (ratio) Axle to Axle Chain Type
TIRES&WHEELS
Tire Manufacturer Tire Size - Front Tire Size - Rear Tire Size - Center Tire Pressure - Front Tire Pressure - Rear Tire Pressure - Center
Polaris Industries Inc. reserves the right to make changes in design and specifications and/or to make additions or improvements to its products without notice.
Hydraulic Disc Hydraulic Disc Hydraulic Disc
3.75
400 (ml)
1.9 N/A N/A
180
Standard
850
PVT
1/2
16 MH
Blue/Green
Compound
9.5
Black 2-2
588 N/A
7.25
620
49.75
PRD
Side Lever
7.46/1
5.12/1
3.3/1
3.7/1
3.1/1 N/A N/A N/A
Titan
24x8-12
24x11.5-10
N/A
N/A
Engine Model Number Engine Type Lubrication Type Bore & Stroke (mm) Displacement (cc’s) Compression Ratio Cooling Alternator Output (watts) Elec. Start w/Recoil Back Up Carburetors (no. of/size)
Main Jet
90
30
10
65
46 81 34
46
4 3
Pilot Jet Needle Jet Cut Away Pilot Screw
Jet Needle Ignition Ignition (Type & Deg. BTDC) Spark Plug Gap (inches) Spark Plug (Type) Exhaust
Bumper Caps/Polyprop. Cargo Box or Bed Fender, Front Fender, Rear Footwell Frame/Steel Front Cover Handlebar Cover Headlight/Dash Pod Rack, Front Rack, Rear Rims Seat Vinyl Side Panel Spring, Front Spring, Rear Tank Cover Tool Box Cover
w/lettering Color
Headlight - Front Hood (watts) Headlight - Grill (watts) Taillight (watts) Brake Light (watts) Indicator Bulb Battery
Front Type -
Front Travel (inches) Rear Type -
Rear Travel (inches)
Shock
Adjustment
ENGINE
4 Stroke, Single Cylinder
Air w/Fan Assisted Oil Cooler
1/BST31 (CV Type)
USFS Appr. Pending
GRAPHICS
ELECTRICAL
2 Single Beam/30 W
SUSPENSION
MacPherson Strut
Progressive Rate Swing Arm
2² Gas Charged Monotube
ES32PFE01
Wet Sump
78x68
325
9:2 Full Stroke
200
Standard
142.5 50
P-0 (829)
N/A
2
5F14-2
CDI
30@3500
.028
NGKBKR5E
N/A
N/A Eddie B. Green Eddie B. Green
Black Black
Eddie B. Green
Black Black Black Black
Aluminum
Sable Brown
Eddie B. Green
Black Black
N/A
N/A
N/A
12 V/8.26 W 12 V/26.9 W
12 V/1.0 W
12 V/14 AH
6.7
6.5
Cam
2000 ATV PUBLICATION NUMBERS
MODEL MODEL NO. OWNER’S
MANUAL
Magnum 325 4X4 A00CD32AA 9915299 9914939 9914940 9916574 9914942
Magnum 325 4X4 A00CD32CA 9915299 9914939 9914940 9916574 9914942
325 Magnum 325 4X4 HDS A00CD32FA 9915299 9914939 9914940 9916574 9914942
325 Magnum 325 4X4 HDS II A00CD32FB 9915299 9914939 9914940 9916574 9914942
OWNER’S
MANUAL
SUPPLEMENT
PARTS
MANUAL
PARTS
MICROFICHE
ASSEMBLY
INSTRUCTIONS
REAR CAB and SEAT
MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB
15
45
44
6
5
1
4
3
2
33
38
39
43
42
36
41
7
8
6
3
40
37
14
16
13
9
10
12
11
19
20
21
18
17
22
23
24
25
35
34
33
32
26
27
28
29
30
31
A5
REAR CAB and SEAT
MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7661645 10 Rivet 2 7511930 2 Bolt 3 7555792 6 Washer 4 5811107 1 Foil, Rear Cab, Rear 5 5432117-195 1 Cab, Rear, E.B. Green 6 7541925 4 Nut, Nylok 7 5224592 1 Retainer, Seat Latch 8 5811308 1 Foil, Tape, Rear Cab
9 7512242 4 Screw 10 7555859 4 Washer 11 7512085 2 Screw 12 5431786 1 Box, Tool 13 7621403 2 Rivet 14 5211033 2 Bracket, Lever Retainer 15 1040387 1 Latch, Seat 16 7041370 1 Spring, Latch 17 2682441-276
2681747-276 5811104
5811105 18 5410414 8 Bumper, Rubber 19 7517599 2 Screw and Washer 20 5431787 1 Cover, Tool Box 21 5410896 1 Cap, Drain 22 5243188-067 1 Guard, Clutch 23 7661637 4 Rivet
1
Seat, Sable Brown
1
Covering, Seat, Sable Brown
1
Foil, Seat Base, Large
1
Foil, Seat Base, Small
24 7621509 2 Rivet 25 5243829-067 1 Strap, Fuel Pump 26 -- -- -- -- -- -- -- 1 Asm., Front Gearcase (See Front Gear-
27 7552603 4 Washer 28 7512492 4 Screw 29 5433435 1 Guard, Rock 30 7556065 7 Washer 31 7517386 9 Screw 32 7558301 2 Washer, Flat 33 7512232 21 Screw 34 7542122 8 Nut 35 5411548 8 Mount, Rubber 36 7517264 8 Screw 37 1012764-067 1 Frame, Main 38 5432221-070
5433219-070 39 5811111 1 Foil, Foam, Rear Fender 40 5811 106 2 Foil, Rear Cab, Front 41 7073761 1 Decal - Carb Information 42 7078396 1 Decal - Filter Element 43 5811087 1 Foil, Foam 44 7670057 12 Nut, U-Type Speed 45 5431796
5431797
7555913
2873213
case Pg. C10 for Details)
11Footwell, LH, Black
Footwell, RH, Black
1
Guard, Mud, Rear, LH (AA)(AB)
1
Guard, Mud, Rear, RH (AA)(AB)
8
Washer,Flat(FA)(FB)
1
Kit - Mud Skirt, Full Set (FA)(FB)
2/00
A6
FRONT CAB
MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB
3
12
1
11
10
2
13
14
2
2
8
7
9
6
2
4
5
6
15
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 2632084-195
2632284-195
2632101-195 2 7512232 12 Screw 3 5432088-195 1 Cover, Front, E.B. Green 4 7670085 2 Clip, Spring 5 2632144-195 1 Cab, Front, E.B. Green 6 7670057 10 Nut, U-Type Speed 7 7670068 2 Nut, Push-on
1
Asm., Panel w/Foam, LH, E.B. Green (If built before 3/20/00)
1
Asm., Panel w/Foam, LH, E.B. Green (If built after 3/20/00)
1
Asm., Panel w/Foil, RH, E.B. Green
16
8 7661645 4 Rivet
9 5431798
5431799
10 7541925 2 Nut, Nylok
11 7555792 2 Washer 12 7512085 2 Screw 13 7555931 2 Washer 14 7542122 2 Nut, Nylok 15 7621509 4 Rivet 16 5811917 2 Shield, Deflector
11Guard, Mud, Front, LH
Guard, Mud, Front, RH
A7
10/00
REAR RACK MOUNTING
MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB
1
2
3
2
4
5
6
7
8
10
6
9
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7517685 2 Screw 2 7517686 4 Screw 3 2670174 1 Asm., Rack, Rear
(Incl. Ref. 4 and Warning Decal) 4 2670070 2 Reflector, Red 5 1040490-067 1 Support, Rear Rack 6 7542324 8 Nut, Nylok
7 7670096 2 Nut, Chimney 8 7512329 4 Bolt 9 1040524-067
10 7558402 2 Washer
11 5333332-067 4 Spacer
12 7515385 4 Screw
11
10
1040525-067
12
11Mount, Front, Rear Rack, LH
Mount, Front, Rear Rack, RH
2/00
A8
FRONT RACK and BUMPER MOUNTING
MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB
1
2
5
3
4
8
7
6
14
15
16
17
6
24
23
22
21
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7517685 4 Screw 2 2670180 1 Asm., Front Rack
3 2670071 2 Reflector, Amber 4 7515399 6 Screw 5 2200775 1 Kit - Front Rack Mount 6 7542324 4 Nut, Nylok 7 7558403 2 Washer 8 5432155-070 1 Bumper 9 7515391 2 Screw
10 7515390 2 Screw
11 7555954 2 Washer
12 1040554-067
1040555-067
1013210-067
1013211-067
13 7517386 4 Screw
(Incl. Ref. 3 and Warning Decal)
1
Support, Front Rack, LH (If built before 11/15/99)
1
Support, Front Rack, RH (If built before 11/15/99)
1
Support, Front Rack, LH (If built after 11/15/99)
1
Support, Front Rack, RH (If built after 11/15/99)
13
12
4
18
19
20
14 2431011
2431012
4030059 15 7515382 2 Bolt 16 7558402 4 Washer 17 5810467 1 Plug, Frame 18 5241583-067 1 Guard, Brush 19 5240591-067 1 Grill, Brush Guard 20 7621330 7 Rivet 21 7670094 6 Nut, U-Type 22 7512097 6 Screw 23 5431814
5431815 24 5241398-067
5241399-067
5244623-067
5244624-067
1
Headlight, LH
1
Headlight, RH
2
Bulb, Replacement, 27W
11Shield, Radiator Side, LH
Shield, Radiator Side, RH
1
Extension, Frame, LH (If built before 12/01/99)
1
Extension, Frame, RH (If built before 12/01/99)
1
Extension, Frame, LH (If built after 12/01/99)
1
Extension, Frame, RH (If built after 12/01/99)
11
10
9
2/00
A9
DECALS
MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB
1
2
3
10
6
5
4
7
8
RH
9
12
11
1
13
14
15
16
17
4
18
LH
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7074954 2 Decal - Rack/Warning 2 7074110 1 Decal - Load Distribution, 4W 3 7078022 1 Decal - “4x4”, Shaft Ride Sys., RH 4 7077780 2 Decal - ‘‘POLARIS” Side Panel 5 7078017 1 Decal - Tank Side, RH 6 7074935 1 Decal - Warning, AWD Switch 7 7078315
7078465
8 7074220 1 Decal - “Macpherson Strut” 9 7078354 1 Decal - Discretionary Warning, ATV
11Logo, “45th Anniversary”
(If built before 1/01/00) Logo, Polaris Star (If built after 1/01/00)
10 7078577 1 Decal - Drain Recoil
11 7078015
7079007
7079008 12 7077919 1 Decal - Warning, General, CPSC 13 7079604 1 Decal - Warning, Override, AWD 14 7078016 1 Decal - Tank Side, LH 15 7078253 1 Decal - Age Warning, ATV 16 7078018 1 Decal - “4x4”, Shaft Ride Sys., LH 17 7077920 1 Decal - Passenger Warning 18 7078004 1 Decal - Tire Pressure
1
Decal - “325” Front Cover (AA)(AB)
1
Decal - “325 4 Stroke HDS” (F A)
1
Decal - “325 4 Stroke HDS II” (FB)
A10
10/00
OIL COOLING (If built before 1/01/00)
MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB
18
4
9
10
7
8
17
16
11
12
1
22
2
3
4
4
5
21
4
15
1
2
3
4
5
6
20
19
4
14
4
15
4
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7547069 2 Nutsert 2 3110032 2 Mount, Rubber 3 5242924-067 2 Bracket, Cooling Fan 4 7542122 10 Nut, Nylok 5 7080474 2 Clamp, Hose 6 5411813 1 Hose, Cooler Inlet 7 7670111 4 U-Clip 8 5433353 1 Shroud, Fan 9 4010274 1 Thermister
10 7515158 4 Screw
11 1240064 1 Cooler, Oil
4
13
14
12 7052244 1 Valve, Drain 13 5242983-067 2 Mount, Oil Cooler 14 7558301 2 Washer, Flat 15 3110050 2 Mount, Carburetor 16 2410157 1 Motor, Fan 17 7517659 4 Screw 18 7080862 1 Clamp, Hose 19 7080866 1 Clamp, Hose 20 5411768 1 Hose, Oil Cooler Outlet, Flared 21 8450086-07 1 Tubing, Convoluted 22 7080869 1 P-Clamp
10
2/00
A11
OIL COOLING (If built after 1/01/00)
MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB
1
19
18
2
3
4
17
16
15
6
14
5
6
7
8
9
10
11
13
12
6
Ref. Part No. Qty. Description
1 7080474 2 Clamp, Hose 2 5411813 1 Hose, Inlet 3 7542122 4 Nut 4 5243783-067 1 Bracket, Top 5 7080869 1 Clamp, Rubber Coated 6 7515158 8 Screw 7 7517659 4 Screw 8 2410157 1 Motor, Fan 9 7670111 4 U-Clip
10 5433353 1 Shroud
Ref. Part No. Qty. Description
11 4010274 1 Thermister 12 7052244 1 Plug, Drain 13 1240064 1 Cooler, Oil to Air 14 3021186 4 Mount, Rubber 15 5244069-067 1 Bracket, Bottom 16 7080862 1 Clamp 17 7080866 1 Clamp, Hose 18 5411768 1 Hose, Outlet, Flared 19 8450086-07 AR Tubing, Convoluted
11/99
A12
EXHAUST SYSTEM
MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB
1 2 3
4
5
6
8
7
12
16
9
10
11
8
16
17
(If built after 7/01/99)
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7542324 1 Nut, Nylok 2 7555716 1 Washer 3 5410436 1 Washer, Rubber 4 7555863 1 Washer (If built before 7/01/99) 5 5010192
5132295
6 5410241
5411790
7 7515316
7515339 7515394
8 1260977-029
1260961-029
11Bushing (If built before 7/01/99)
Bushing (If built after 7/01/99)
11Dampener, Vib. (If built before 7/01/99)
Dampener, Vib. (If built after 7/01/99)
1
Bolt, Carriage (If built before 7/01/99)
1
Bolt (If built after 7/01/99)
1
Screw, Carriage (If built after 8/12/99)
11Silencer (If built before 7/01/99)
Silencer (If built after 7/01/99)
12
13
14
13
9 7512666 1 Bolt
10 3110064 2 Mount, Torque Stop
11 7542301 2 Nut 12 7041804 4 Spring, Exhaust 13 7042029 2 Spring, Exhaust (If built before 7/01/99)
14 1260976-029
15 1260960-029 1 Manifold, Black 16 5243517 2 Seal, Exhaust 17 7041789 1 Spring, Exhaust (If built after 7/01/99)
14
13
1260987-029
10
11
(Only 1 used if built after 7/01/99)
11Headpipe (If built before 7/01/99)
Headpipe (If built after 7/01/99)
15
12
16
2/00
A13
FUEL TANK
MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB
1
2
3
24
4
6
5
7
8
9
10
11
22
21
19
18
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 5430725 1 Cap, Gas Tank 2 5810144 1 Gasket, Fuel Cap 3 5811899 1 Seal, Foam 4 8360009-600 AR Line, Fuel 5 5431053 1 Vent, Tank 6 7517451 2 Bolt 7 7552801 2 Washer 8 7558301 2 Washer 9 5222154-067
5222155-067
10 5811796 1 Foam, Intake, Splash
11 5332457
5333936
23
21
20
20
17
11Bracket, Mounting, Rear, LH
Bracket, Mounting, Rear, RH
22Spacer (If built before 1/17/00)
Spacer (If built after 1/17/00)
13
16
15
14
12 7547069 4 Nutsert 13 5810317 2 Pad, Fuel Tank Bracket 14 7517505 1 Screw 15 5432559 1 Knob, Fuel V alve 16 5432733 1 Nut, Fuel Valve 17 7052161 1 Valve, 3-Way 18 7661637 2 Rivet 19 5240577-067 1 Bracket, Fuel Valve 20 8450040-600 AR Line, Fuel 21 7080003 4 Clamp, Hose, Red 22 7052149 1 Fitting, Fuel Outlet, Reserve 23 7052146 1 Fitting, Fuel Outlet, Main 24 2520183 1 Asm., Fuel Tank (Incl. 5,22,23)
12
2/00
A14
ENGINE MOUNTING
MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB
33
1
37
35
33
32
32 32
34
33
30
14
10
13
9
2
3
4
5
36
33
31
8
7
6
11
12
6
15
16
17
29
28
27
26
6
25
19
6
7
24
20
23
19
22
21
18
7
6
B1
ENGINE MOUNTING
MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 8450003-1525 AR Line, Fuel 2 7052075 1 Fitting, Tee 3 5243720-067 1 Bracket, Carburetor 4 3084205 2 Screw and Washer 5 3085823 1 Engine, Short Block NOTE: The
Short Block assembly contains a crankcase assembly., cylinder & cylin­der head assembly and a piston & crankshaft assembly. Prior authoriza­tion is required for warranty consider-
ation. 6 7542403 4 Nut 7 7555806 2 Washer 8 5243641-067 1 Bracket, Motor Mount 9 7552901 2 Washer
10 7512315 2 Bolt
11 7512232 1 Screw 12 4010132 1 Cable, Ground Engine 13 7555823 1 Washer 14 3110068 1 Mount, Rubber Rear 15 5411721 1 Boot, Clutch Intake 16 7080511 1 Clamp, Narrow Band 17 8360009-600 AR Line, Fuel
18 1012960-067
1013133-067
19 7547108 4 Nut 20 7517289 2 Screw 21 3021119 1 Mount, Rubber, Rear 22 7555815 2 Washer 23 7515417 2 Screw 24 5243288-067 1 Mount, Lower Front 25 3021181 1 Mount, Rubber, Rear 26 5430261 1 Bushing 27 5210748 1 Washer 28 7575202 1 Washer 29 7512566 1 Bolt 30 4010095 1 Cable, Battery/Engine 31 7080482 1 T-Clip 32 8450040-600 AR Line, Fuel 33 7080003 8 Clamp, Hose 34 2530009 1 Filter 35 7546601 2 Nut, Nylok 36 3110079 2 Mount, Rubber 37 7517615 2 Screw
11Mount, Engine, Rear
(If built before 12/01/99) Mount, Engine, Rear (If built after 12/01/99)
2/00
B2
AIR BOX
MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB
1
26
2
3
4
5
6
7
25
8
12
24
9
23
10
11
12
13
14
20
22
21
18
17
19
9
16
15
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7517541 4 Screw 2 5432859 1 Duct, Inlet 3 5411422 1 Gasket, Intake 4 5432868 1 Cover, Air Box 5 5811482 1 Seal, Cover 6 7515180 2 Screw 7 7558301 2 Washer 8 5433396 1 Cap, End 9 7080699 2 Clamp, Hose
10 5830128 1 Gasket, Duct
11 5433180 1 Duct, Carburetor Inlet 12 7080413 2 Clamp 13 5411588 1 Boot, Carb 14 7080511 1 Clamp
15 7080694 1 Clamp, Hose 16 5411746
5411848
17 5432774
5433678 18 5431863 2 Insulator 19 5811650 1 Foil, Air Box 20 5432377 1 Plug 21 8450059-150 AR Line, Fuel 22 7080650 1 Clamp, Hose 23 5243694 6 Clip 24 5432601 1 Collar, Carburetor Inlet 25 7080595 1 Filter, Air Intake 26 5811633 1 Filter, Precleaner Sleeve
ARARHose, Breather (If built before 7/26/99)
Hose, Breather (If built after 7/26/99)
11Box, Air (If built before 7/26/99)
Box, Air (If built after 7/26/99)
B3
2/00
CV JOINT - BTB
MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB
BTB
7
3
2
1
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
4
5
11
12
13
6
8
9
10
1 1380119 2 Asm., CV Housing w/Sleeve 2 5222299 1 Sleeve, Drive Shaft Seal 3 3260115 1 Clamp, CV Joint, Large 4 7670091 1 Circlip 5 5411106 1 Boot, CV Joint 6 1380094 1 Shaft Replacement (Incl. 4) 7 1380092 1 Cardan Replacement (Incl. 4,6,8,9)
8 2200771 1 Kit - Cross and Bearing 9 3260130 1 Yoke, Splined
10 7661913 1 Pin, Spring
11 7080627 1 Clamp, Small Band
12 2200773 1 Kit - Boot Replacement, CV Joint
(Incl. 3,5,11)
13 2200961 1 Kit - Drive Shaft w/Sleeve
11/98
B4
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