P ARTS MANUAL PN 9914940 and MICROFICHE PN 9916574 3/00
T ABLE OF CONTENTS
Magnum 325 4X4 A00CD32AA and Magnum 325 4X4 A 00CD32CA and 325 MAGNUM 4X4 HDS
A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB
Parts Manual
A
A- ARM/STRUT MOUNTINGB13.................
AIR BOXB3...............................
B
BREATHER BOXD14.........................
C
CARBURETORD9-10...........................
CLUTCH COVERC3.........................
CONTROLS - MASTER CYLINDER/BRAKE LINEB10..
CONTROLS - THROTTLE ASM./CABLEB9........
CRANKCASED3............................
CRANKSHAFT and PISTOND5.................
CV JOINT - BTBB4..........................
CYLINDERD4..............................
D
DECALSA10...............................
DRIVE CLUTCHB14- C1..........................
DRIVEN CLUTCHC2.........................
GEARCASE SELECTOR MOUNTINGC13...........
HANDLEBARB12............................
INTAKE an d EXHAUSTD6.....................
MAGNETOD11..............................
MAIN GEARCASEC9.........................
MAIN GEARCASEC10........................
OIL COOLING (If built after 1/1/00)A12............
OIL COOLING (If built before 1/1/00)A11...........
OIL PUMP and OIL FILTERD8..................
PROP SHAFTB5............................
E
ELECTRICAL/TAILLIGHTC4...................
ENGINE MOUNTINGB1-2.......................
EXHAUST SYSTEMA13.......................
F
FRONT BRAKEB8..........................
FRONT CABA7.............................
FRONT HOUSINGC8.........................
FRONT RACK and BUMPER MOUNTINGA9........
FRONT STRUTB6...........................
FRONT WHEELB7..........................
FUEL PUMPD13.............................
FUEL TANKA14.............................
G
GEAR SELECTORC12........................
The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly.
REAR BRAKEC5-6...........................
REAR CAB and SEATA5-6.....................
REAR HOUSINGC11..........................
REAR RACK MOUNTINGA8...................
REAR WHEEL DRIVEC7......................
RECOIL STARTERD7........................
SHOCK MOUNTINGD1.......................
STARTING MOTORD12........................
STEERING POSTB11.........................
SWING ARM/REAR GEARCASE MOUNTINGC14.....
TOOL KITE1...............................
TRANSMISSION MOUNTINGD2.................
G
H
I
M
O
P
R
S
T
2000 MAGNUM 325 4x4 SPECIFICATIONS
BRAKES
Type - Front
Type - Rear
Type - Auxiliary
Type - Parking
Hydraulic Lock, All Wheel
CAPACITIES
Fuel Tank (gallon)
Gearcase Oil (ounces)
Engine Oil (quarts) 0W40
Engine Counter Balance
Oil (quarts) Injector
Rack, Front (pounds)
Rack, Rear (pounds)
Tongue Weight
Tow Hi t c h
Tow Weight
DRIVE TRAIN
TypeShaft Ride System
DRIVE CLUTCH
Drive System Type
Center Distance (inches)
Clutch Offset (inches)
Clutch Weight (grams)
Spring Color
DRIVEN CLUTCH
Helix Angle
Outside Diameter (inches)
Spring Position
Trans. Number and Type
Shift Type
Gear Reduction - Low
Gear Reduction - Reverse
Gear Reduction - High
Front Drive (ratio)
Final Drive (ratio)
Center Drive (ratio)
Axle to Axle
Chain Type
TIRES&WHEELS
Tire Manufacturer
Tire Size - Front
Tire Size - Rear
Tire Size - Center
Tire Pressure - Front
Tire Pressure - Rear
Tire Pressure - Center
Polaris Industries Inc. reserves the right to make changes in design and specifications and/or to make additions or improvements to its products without notice.
Hydraulic Disc
Hydraulic Disc
Hydraulic Disc
3.75
400 (ml)
1.9
N/A
N/A
180
Standard
850
PVT
1/2
16 MH
Blue/Green
Compound
9.5
Black 2-2
588
N/A
7.25
620
49.75
PRD
Side Lever
7.46/1
5.12/1
3.3/1
3.7/1
3.1/1
N/A
N/A
N/A
Titan
24x8-12
24x11.5-10
N/A
N/A
Engine Model Number
Engine Type
Lubrication Type
Bore & Stroke (mm)
Displacement (cc’s)
Compression Ratio
Cooling
Alternator Output (watts)
Elec. Start w/Recoil Back Up
Carburetors (no. of/size)
Bumper Caps/Polyprop.
Cargo Box or Bed
Fender, Front
Fender, Rear
Footwell
Frame/Steel
Front Cover
Handlebar Cover
Headlight/Dash Pod
Rack, Front
Rack, Rear
Rims
Seat Vinyl
Side Panel
Spring, Front
Spring, Rear
Tank Cover
Tool Box Cover
MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB
33
1
37
35
33
32
3232
34
33
30
14
10
13
9
2
3
4
5
36
33
31
8
7
6
11
12
6
15
16
17
29
28
27
26
6
25
19
6
7
24
20
23
19
22
21
18
7
6
B1
ENGINE MOUNTING
MAGNUM 325 4X4 A00CD32AA and MAGNUM 325 4X4 A00CD32CA and 325 MAGNUM 4X4 HDS A00CD32FA and 325 MAGNUM 4X4 HDS II A00CD32FB
Ref. Part No.Qty.DescriptionRef. Part No.Qty.Description
1 8450003-1525AR Line, Fuel
2 70520751 Fitting, Tee
3 5243720-0671 Bracket, Carburetor
4 30842052 Screw and Washer
5 30858231 Engine, Short Block NOTE: The
Short Block assembly contains a
crankcase assembly., cylinder & cylinder head assembly and a piston &
crankshaft assembly. Prior authorization is required for warranty consider-
ation.
6 75424034 Nut
7 75558062 Washer
8 5243641-0671 Bracket, Motor Mount
9 75529012 Washer