Pizzato Safety switches with manual mechanical delay and separate actuator Data Sheet

6
Safety switches with manual mechanical delay and separate actuator
Selection diagram
VF KEYF VF KEYF1 VF KEYF2 VF KEYF3 VF KEYF7 VF KEYF8
ACTUATORS
FD FP
CONDUIT ENTRY
MECHANICAL
DELAY
CONTACT
BLOCKS
Short knob, 20 seconds
C10 L05 L10 L20
Short knob, 10 seconds
6 7 9 20
1NO+1NC
slow action
21 22
3NC
slow action
Long knob,
5 seconds
1NO+1NC
slow action,
make before
break
2NO+1NC
slow action
2NC
slow action
33 34
1NO+1NC
slow action
Long knob, 10 seconds
1NO+2NC
slow action
2NC
slow action
Long knob, 20 seconds
137
Threaded conduit entry
(standard)
product option accessory sold separately
With cable gland
With M12 plastic
connector
With M12 metal con-
nector
Code structure Attention! The feasibility of a code number does not mean the effective availability of a product. Please contact our sales office.
article options
options
FD 6R2-L10F1GM2K50T6
6
Housing
FD
metal, one conduit entry
FP
technopolymer, one conduit entry
Contact block
6
1NO+1NC, slow action
7
1NO+1NC, slow action, make before break
9
2NC, slow action
20
1NO+2NC, slow action
21
3NC, slow action
22
2NO+1NC, slow action
33
1NO+1NC, slow action
34
2NC, slow action
Mechanical delay
short knob, 20 s (standard)
C10
short knob, 10 s
L05
long knob, 5 s
L10
long knob, 10 s
L20
long knob, 20 s
Actuators
without actuator (standard)
F
straight actuator VF KEYF
F1
angled actuator VF KEYF1
jointed actuator
F2
VF KEYF2
jointed actuator adjustable in
F3
two directions VF KEYF3
jointed actuator adjustable in
F7
one direction VF KEYF7
universal actuator
F8
VF KEYF8
Ambient temperature
-25°C … +80°C (standard)
T6
-40°C … +80°C
Pre-installed cable glands or connectors
no cable gland or connector (standard)
K23
cable gland for cables Ø 6 … 12 mm
……………………
K50
M12 metal connector, 5-pole
……………………
For the complete list of possible combinations please contact our tech­nical department.
Threaded conduit entry
M2
M20x1.5 (standard)
PG 13.5
Contact type
silver contacts (standard)
G
silver contacts with 1 µm gold coating
silver contacts, 2.5 µm gold coating
G1
(not for contact blocks 20, 21, 22, 33, 34)
138
6
Safety switches with manual mechanical delay and separate actuator
Main features
•Metal housing or technopolymer housing, one conduit entry
•Protection degree IP67
•8 contact blocks available
•6 stainless steel actuators available
•Versions with assembled M12 connector
•Versions with gold-plated silver contacts
•Strong actuator locking (1000 N)
•Manual actuator release
•Versions with different release delay times
Technical data
Housing
FP series housing made of glass fibre reinforced technopolymer, self-extinguishing, shock-proof and with double insulation: FD series: metal housing, baked powder coating.
One threaded conduit entry: M20x1.5 (standard) Protection degree: IP67 acc. to EN 60529 with
General data
For safety applications up to: SIL 3 acc. to EN 62061
Interlock with mechanical lock, coded: type 2 acc. to EN ISO 14119 Coding level: low acc. to EN ISO 14119 Safety parameters:
: 1,000,000 for NC contacts
B
10D
Service life: 20 years Ambient temperature: -25°C … +80°C Version for operation at ambient temperatures from -40°C … +80°C on request
Max. actuation frequency: 360 operating cycles/hour Mechanical endurance: 500,000 operating cycles Max. actuation speed: 0.5 m/s Min. actuation speed: 1 mm/s Maximum force before breakage F Max. holding force F Max. clearance of the actuator: 4.5 mm
Zh
1max
Tightening torques for installation: see page 313-324
Cable cross section (flexible copper strands)
Contact blocks 20, 21, 22, 33, 34: min. 1 x 0.34 mm
Contact blocks 6, 7, 9: min. 1 x 0.5 mm
cable gland of equal or higher protection degree
PL e acc. to EN ISO 13849-1
1000 N acc. to EN ISO 14119 770 N acc. to EN ISO 14119
2
(1 x AWG 22)
max. 2 x 1.5 mm
2
(2 x AWG 16)
2
(1 x AWG 20)
max. 2 x 2.5 mm2 (2 x AWG 14)
Quality marks:
In compliance with standards:
IEC 60947-5-1, EN 60947-5-1, EN 60947-1, IEC 60204-1, EN 60204-1, EN ISO 14119, EN ISO 12100, IEC 60529, EN 60529, BG-GS-ET-15, UL 508, CSA 22.2 No.14 .
IMQ approval: EG605 UL approval: E131787
Approvals:
IEC 60947-5-1, UL 508, CSA 22.2 No.14 , GB14048.5-2001.
CCC approval: 2007010305230000 (FD series) 2007010305230014 (FP series) EAC approval: RUC-IT.AД35.В.00454
Compliance with the requirements of:
Machinery Directive 2006/42/EC and EMC Directive 2014/30/EU.
Positive contact opening in conformity with standards:
IEC 60947-5-1, EN 60947-5-1.
If not expressly indicated in this chapter, for correct installation and utilization of all articles see chapter utilization requirements
from page 313 to page 324.
Electrical data Utilization category
Thermal current (I Rated insulation voltage (U 400 Vac 500 Vdc
Rated impulse withstand voltage (U
without
4 kV
connector
Conditional short circuit current: 1000 A acc. to EN 60947-5-1 Protection against short circuits: type aM fuse 10 A 500 V
): 10 A
th
): 500 Vac 600 Vdc
i
): 6 kV
imp
(contact blocks 20, 21, 22, 33, 34)
(contact blocks 20, 21, 22, 33, 34)
Alternating current: AC15 (50÷60 Hz)
(V) 250 400 500
U
e
Ie (A) 6 4 1 Direct current: DC13 Ue (V) 24 125 250 Ie (A) 6 1.1 0.4
Pollution degree: 3
Alternating current: AC15 (50÷60 Hz) U
Thermal current (I Rated insulation voltage (U Protection against short circuits: type gG fuse 4 A 500 V
4 and 5-pole
Pollution degree: 3
with M12 connector
): 4 A
th
): 250 Vac 300 Vdc
i
(V) 24 120 250
e
Ie (A) 4 4 4 Direct current: DC13 Ue (V) 24 125 250 Ie (A) 4 1.1 0.4
139
Thermal current (Ith): 2 A Rated insulation voltage (U Protection against short circuits: type gG fuse 2 A 500 V
8-pole
): 30 Vac 36 Vdc
i
Pollution degree: 3
with M12 connector
Alternating current: AC15 (50÷60 Hz) Ue (V) 24 Ie (A) 2 Direct current: DC13 Ue (V) 24 Ie (A) 2
Description
These switches are used on machines where the hazardous conditions remain for a while, even after the machine has been switched off, for example because of mechanical inertia of the pulleys, saw disks, mills. This switch has its ideal application where the guard is not opened frequently and the installation of a switch with solenoid would be too expensive.
These switches are considered interlocks with guard locking in accordance with ISO 14119, and the product is marked on the side with the symbol shown.
6
Head and knobs with variable orientation
The head can be quickly turned to each of the four sides of the switch by unfa­stening the two fastening screws.
The mechanical delay device can be rotated in 90° steps as well. This enables the switch to assume 32 diffe­rent configurations.
Protection degree IP67
These devices are designed to be used in the toughest environmental conditions and they pass
the IP67 immersion test acc. to EN 60529. They can therefore be used in all environments where maximum protection degree of the housing is required.
Holding force of the unlocked actuator
The inside of each switch features a device which holds the actuator in its closed position. Ideal for all those applications where several doors are unlocked simultaneously, but only one is actually opened. The device keeps all the unlocked doors in their position with a retaining force of 30 N~, stopping any vibra­tions or gusts of wind from opening them.
Adjustment range
The actuation head of this switch
0,5 ... 5 mm
features a wide range of travel. In this way the guard can oscillate along the direction of insertion (4.5 mm) without causing unwan­ted machine shutdowns. This wide range of travel is available in all actuators in order to ensure maxi­mum device reliability.
Contact block
Contact blocks with captive screws, finger protection, twin bridge contacts and double interruption for higher contact reliability. Avai­lable in multiple versions with shifted, simul­taneous or overlapping actuation paths. They are suitable for many different applications.
Extended temperature range
These devices are also available in a special version suitable for an ambient operating tem­perature range from -40ºC up to +80°C.
They can therefore be used for applications in cold stores, sterilisers and other equipment with low temperature environments. The spe­cial materials used to produce these versions retain their characteri­stics even under these conditions, thereby expanding the installation possibilities.
Laser engraving
All devices are marked using a dedicated indelible laser system. These engravings are therefore suitable for extreme envi­ronments too. Thanks to this system that does not use labels, the loss of plate data is prevented and a greater resistance of the marking is achieved over time.
Features approved by IMQ
Rated insulation voltage (U
Conventional free air thermal current
):
(I
th
Protection against short circuits: type aM fuse 10 A 500 V Rated impulse withstand voltage (U
Protection degree of the housing: IP67 MV terminals (screw terminals) Pollution degree: 3 Utilization category: AC15 Operating voltage (U Operating current (I
Forms of the contact element: Zb, Y+Y, Y+Y+X, Y+Y+Y, Y+X+X Positive opening contacts on contact blocks 6, 7, 9, 20, 21, 22, 33, 34 In compliance with standards: EN 60947-1, EN 60947-5-1+ A1:2009, fundamental
requirements of the Low Voltage Directive 2014/35/EU.
Please contact our technical department for the list of approved products.
): 500 Vac
i
): 400 Vac (50 Hz)
e
): 3 A
e
400 Vac (for contact blocks 20, 21, 22, 33, 34) 10 A
): 6 kV
imp
4 kV (for contact blocks 20, 21, 22, 33, 34)
Safety screws for actuators
As required by EN ISO 14119, the actuator must be fixed immovably to the door frame. Pan head safety screws with one-way fitting are available for this purpose. With this screw type, the actua­tors cannot be removed or tampered by using common tools. See accessories on page 310.
Features approved by UL
Utilization categories Q300 (69 VA, 125-250 Vdc)
A600 (720 VA, 120-600 Vac) Housing features type 1, 4X “indoor use only”, 12, 13 For all contact blocks use 60 or 75 °C copper (Cu) conductor, rigid or flexible, wire size 12, 14 AWG. Tightening torque for terminal screws of 7.1 lb in (0.8 Nm).
In compliance with standard: UL 508, CSA 22.2 No.14
Please contact our technical department for the list of approved products.
140
6
Safety switches with manual mechanical delay and separate actuator
Operation (FP 6R2-M2F1)
The switch is fastened to the machine body (A), while the stainless steel actuator is fastened to the guard (B). Once installed, the switch will firmly lock the actuator. In order to remove the actuator, the knob (C) has to be rotated. On the first turns the electrical contacts will positively open, then, after about 20 seconds (or 10 seconds depending on the version), the actuator will be released. In order to close the guard, the knob must be rotated in the opposite direction. This switch doesn’t need power supply or timer and can be easily installed on old machines without important changes in their electrical circuit. The knob (C) may be supplied in a short (standard) or in a long version.
B
A
C
Machine moving
Guard closed
Time ( s ) 0 s
Machine start
Machine slowing down
Operating phases (FD 6R2-M2F1)
4
TURNS
5s 10 s 20 s
Contact commutation
~ 3 ... 4 s ~ 18 ... 20 s
Machine standstill
Contact commutation
Machine standstill
Release of the actuator
Machine standstill
Lock of the actuator
OPENING OF
THE GUARD
Machine standstill
Guard is opened
Machine standstill
Guard is closed
141
Phase 1
Machine moving
Actuator locked
START
Phase 2
Machine slowing
down
Actuator locked
Phase 3
Machine standstill
Actuator released
Machine standstill
Actuator extracted
CLOSING OF
THE GUARD
Phase 4
When the actuator is removed from
the switch, the knob cannot be turned
back to the initial position.
6
Dimensional drawings
Contact type:
= slow action
L
= slow action,
LO
make before break
Contact block
6
7
9
20
21
L
LO
L
L
L
FP 6R2-M2
FP 7R2-M2
FP 9R2-M2
FP 20R2-M2
FP 21R2-M2
Technopolymer housing Metal housing Metal housing
841.5
7
60
5.9
All values in the drawings are in mm
Without actuator Without actuator Without actuator
32
30 40
3
0
6
0
3
0 266
3
5.4
5.4x7.4
7
4
1NO+1NC
1NO+1NC
10
2NC
10
1NO+2NC
7
3NC
32.2816.8 12.9
16.2
15.2
30.4
38.6
26
266
260
26073
841.5
7
606.2
FD 6R2-M2
FD 7R2-M2
FD 9R2-M2
FD 20R2-M2
FD 21R2-M2
30 40
0
0
3
0 266
5.3
5.3x7.3
7
4
1NO+1NC
1NO+1NC
10
2NC
10
1NO+2NC
7
3NC
32.2816.8 12.9
16
15
30.4
36.5
26
266
260
26073
FD 6R2-L10M2
FD 7R2-L10M2
FD 9R2-L10M2
FD 20R2-L10M2
FD 21R2-L10M2
32
3
6
3
841.5
7
606.2
0
0
3
0 266
32
5.3
5.3x7.3
30 40
7
3
6
10
10
3
4
7
32.2830
16
15
30.4
36.5
1NO+1NC
26
1NO+1NC
266
2NC
1NO+2NC
260
3NC
26073
L
22
L
33
L
34
Actuating force
FP 22R2-M2
FP 33R2-M2
FP 34R2-M2
2NO+1NC
7
3
4
1NO+1NC
7
3
4
2NC
7
30 26
260
FD 22R2-M2
FD 33R2-M2
260
FD 34R2-M2
2NO+1NC
7
3
4
1NO+1NC
7
3
4
2NC
7
30 26
260
FD 22R2-L10M2
3
4
FD 33R2-L10M2
260
3
4
FD 34R2-L10M2
30 26
10 N (18 N ) 10 N (18 N ) 10 N (18 N )
2NO+1NC
7
260
1NO+1NC
7
260
2NC
7
All values in the diagrams are in turns of the knob
Legend: With positive opening according to EN 60947-5-1, interlock with lock monitoring acc. to EN ISO 14119
How to read travel diagrams All values in the diagrams are in turns of the knob
IMPORTANT: The state of the NC contact refers to the switch with inserted actuator and with
the knob turned anti-clockwise up to the end of the travel. Forinstallation in safety applications, actuate the switch at least up to the positive opening travel
shown in the travel diagrams with symbol
. Actuate the switch at least with
the positive opening force, reported in brackets below each article, next to the actuating force value.
NC opening
30 26
Positive opening travel
Knob turns, max.
7
6
NO closing
turns
Example diagram
11-12
23-24
Closed contact
Open contact
Limits of use
Do not use where dust and dirt may penetrate in any way into the head and deposit there. Especially not where powder, shavings, concrete or chemicals are sprayed. Adhere to the EN ISO 14119 requirements regarding low level of coding for interlocks. Do not use in environments with presence of explosive or flammable gas. In these case use ATEX products (see dedicated Pizzato catalogue).
Attention! These switches alone are not suitable for applications where operators may physically enter the dangerous area, because an eventual closing of the door behind them could restart the machine operation. In these cases, the maintenance personnel must use the actuator entry locking device VF KB1 shown on page 144.
Items with code on green background are stock items
Accessories See page 299
The 2D and 3D files are available at www.pizzato.com
142
6
Safety switches with manual mechanical delay and separate actuator
Stainless steel actuators
IMPORTANT: These actuators can be used only with items of the FD, FP, FL, FC and FS series (e.g. FD 6R2-M2).
Low level of coding acc. to EN ISO 14119.
Article Description
VF KEYF
Straight actuator
15
5.5
5.259518.826
16.2
R>300
30
10
R>500
Article Description
VF KEYF1
Angled actuator
26 15.3
R>300
30
15
16.2
14 7.7
5.5x5
R>500
32
2.5
R>500
Article Description
VF KEYF2
Jointed actuator
30 20
13
11
4.5
16.2
R>300
7
16
2426
4.2
R>500
32
2.5
The actuator can flex in four directions for applications where the door alignment is not precise.
Article Description
VF KEYF7
Actuator adjustable in one direction
R>100
1126
16.2
5.5
11°
R>500
37
R>500
32
2.5
R>500
Article Description
VF KEYF3
Actuator adjustable in two directions
30
7
16.2
20
13 7
R>100
4.5
12°
22
20
26
R>100
2.5
12°
32
R>100
4
Actuator adjustable in two directions for doors with reduced dimensions.
11
32
5.2
16
8.6
40 56
2.5
2.4
Actuator adjustable in one direction for doors with reduced dimensions.
Items with code on green background are stock items
143
R>500
Accessories See page 299
The 2D and 3D files are available at www.pizzato.com
Universal actuator VF KEYF8
IMPORTANT: These actuators can be used only with items of the FD, FP, FL, FC and FS series (e.g. FD 6R2-M2).
Low level of coding acc. to EN ISO 14119.
Article Description
VF KEYF8
Actuator adjustable in two dimensions for small doors; can be mounted in various positions.
The fixing block has two pairs of bore holes; it is provided for rota­ting the working plane of the actuator by 90°.
Universal actuator
39 28
8.5
6.5
1310.826
16.2
12°
12°
Ø 4.2
R 80
5.2
30
12°
R 80
12°
4.8
12°
12°
20
2.5
R 80
6
Accessories
Article Description
VF KB1
Actuator entry locking device
Padlockable device to lock the actuator entry in order to prevent the accidental closing of the door behind operators while they are in the danger area.
Hole diameter for padlocks: 9 mm.
Items with code on green background are stock items
Accessories See page 299
The 2D and 3D files are available at www.pizzato.com
144
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