Pitco PG14D Installation Manual
There's Always Something Cooking!
Installation, Operation, and Maintenance Manual
For Gas Pasta Cookers with Options
Covering Models
PPG14D, PG14D, and RS14D
R
APPR OVE D
R
Pitco Frialator, Inc., P.O. Box 501, Jct I-89 & I-93 Concord, NH 03302-0501 • 509 Route 3A, Bow, NH 03304
(800) 258-3708 • (603) 225-6684 • FAX (603) 225-8497
A BLODGETT Company
L20-094 Original Rev. Date 05/95
NOTICES
There are three different types of notices that you should be familiar with, a NOTICE, CAUTION,
and WARNING. A NOTICE is a special note used to call attention to a particularly important point.
CAUTION is used to point out a procedure or operation which may cause equipment damage. The
WARNING notice is the most important of the three because it warns of an operation that may cause
personal injury. Please familiarize yourself with your new cooker before operating it and heed the
notices throughout this manual. The WARNINGS are listed below and on the following page for
your review prior to operating the unit.
FOR YOUR SAFETY
DO NOT store or use gasoline or other flammable
vapors or liquids in the vicinity of this or any other
appliance.
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating
and maintenance instructions thoroughly before installing or servicing this equipment.
TO THE PURCHASER
POST IN A PROMINENT LOCATION INSTRUCTIONS TO
BE FOLLOWED IN THE EVENT THAT AN OPERATOR
SMELLS GAS. OBTAIN THIS INFORMATION FROM YOUR
LOCAL GAS SUPPLIER.
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE
SAFETY SAFETY SAFETY SAFETY SAFETY
WARNING
The cooker must be electrically grounded in accordance with local
codes. If local codes do not apply, follow the requirements of
National Code ANSI/NFPA 70-1990.
WARNING
This cooker is equipped with a three prong safety plug. This safety plug
protects operators from electrical shock in the event of an equipment malfunction. DO NOT remove the grounding (third) prong from this plug.
WARNING
DO NOT use an open flame to check for gas leaks!
WARNING
A cooker that is equipped with casters and a flexible power cord must be
connected to the gas supply with a Quick-Disconnect device. This quick
disconnect must comply with ANSI Z24.41-1989. A restraining cable must
be installed to limit the movement of the cooker.
WARNING
There is an open gas flame inside the cooker. The unit may get hot enough
to set nearby materials on fire. Keep the area around the cooker free from
combustible materials.
WARNING
Ensure that the cooker can get enough air to keep the flame burning correctly.
If the flame is starved for air it can give off dangerous carbon monoxide.
Carbon Monoxide is a clear odorless gas that can cause suffocation and death.
WARNING
Be sure the burner tubes are COMPLETELY covered with water before
lighting the pilot or main burners. If the tubes are exposed, the cooker may
overheat, causing damage to the kettle, creating a fire hazard, and voiding the
warranty.
SAFETY SAFETY SAFETY SAFETY SAFETY
SAFETY SAFETY SAFETY SAFETY SAFETY
WARNING
Carbon monoxide can build up if the flue is blocked. Blocking the flue will
also cause the cooker to overheat. Ensure that minimum clearances specified
in the installation instructions are maintained. DO NOT obstruct the flow of
combustion/ventilation or air opening around the cooker. Adequate clearance
around the cooker is necessary for servicing and proper burner operation.
Ensure that you meet the minimum clearances specified in the installation
instructions.
WARNING
The power supply must be disconnected before servicing or cleaning the
appliance.
WARNING
For gas cookers, DO NOT supply the cooker with a gas that is not listed on
the data plate. If you need to convert the cooker to another type of fuel, contact
your dealer.
WARNING
For gas cookers, WAIT five (5) minutes before attempting to relight the pilot.
This allows time for any gas remaining in the cooker to dissipate.
WARNING
DANGER - HIGH VOLTAGE PRESENT
NEVER remove fuses from the cooker until the cooker is unplugged from the
facility power supply.
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE
SAFETY SAFETY SAFETY SAFETY SAFETY
Table of Contents
Section Title Page
Safety Notice
Table of Contents ............................................................................................................................ i
List of Tables ................................................................................................................................. iii
List of Figures................................................................................................................................ iii
CHAPTER 1: GENERAL INFORMATION AND INSTALLATION .............................................................. 1-1
1.1 Inspecting Your New Cooker ........................................................................................... 1-1
1.2 Assembly and Leveling..................................................................................................... 1-2
1.2.1 Leg/Caster Installation and Adjustment ............................................................... 1-2
1.2.2 Heat Deflector Installation ...................................................................................... 1-3
1.2.3 Basket Lift Access .................................................................................................... 1-3
1.3 Installation......................................................................................................................... 1-3
1.3.1 Installation Clearances ............................................................................................ 1-4
1.3.2 Plumbing Connections ............................................................................................ 1-4
1.3.2.1 Water Inlet Connections ..................................................................................... 1-4
1.3.2.2 Drainage Connections ........................................................................................ 1-4
1.3.3 Gas Connection ........................................................................................................ 1-4
1.3.3.1 Fuel Types ........................................................................................................... 1-5
1.3.3.2 Fuel Supply Line Leak and Pressure Testing .................................................... 1-5
1.3.3.3 Gas Line Connection .......................................................................................... 1-6
1.3.4 Electrical Connection .............................................................................................. 1-6
1.3.5 Ventilation and Fire Fighting System .................................................................... 1-7
1.3.5.1 Fire Fighting System .......................................................................................... 1-7
1.3.5.2 Ventilation ........................................................................................................... 1-7
1.3.6 Inspection ................................................................................................................. 1-8
1.4 Initial Adjustments ........................................................................................................... 1-9
1.4.1 Visual Checks ........................................................................................................... 1-9
1.4.2 Filling the Pasta Cooker .......................................................................................... 1-9
1.4.3 Pilot Light System .................................................................................................... 1-9
1.4.3.1 Pilot Flame Adjustment .................................................................................... 1-10
1.4.4 Main Burner System ............................................................................................. 1-12
1.4.4.1 Gas Line Requirements .................................................................................... 1-13
1.4.4.2 Main Burner Adjustment ................................................................................. 1-13
1.4.5 Initial Cleaning ...................................................................................................... 1-15
1.5 High Temperature Limit Switch.................................................................................... 1-16
i
Table of Contents
Section Title Page
CHAPTER 2: OPERATING INSTRUCTIONS ........................................................................................ 2-1
2.1 Filling the Cooker ............................................................................................................. 2-1
2.2 Cooker Start-Up ............................................................................................................... 2-1
2.2.2 Manual Controls ...................................................................................................... 2-2
2.3 COOKING ........................................................................................................................ 2-3
2.3.1 Digital Controller ..................................................................................................... 2-3
2.3.2 Manual Controls ...................................................................................................... 2-3
2.4 Cooker Shutdown ............................................................................................................ 2-4
2.5 Electric Power Failure ...................................................................................................... 2-4
2.7 Weekly Cleaning ............................................................................................................... 2-5
CHAPTER 3: OWNER MAINTENANCE AND ADJUSTMENTS ............................................................... 3-1
3.1 Thermostat Calibration - Manual Units ONLY............................................................. 3-1
3.2 Checking and Replacing Fuses ........................................................................................ 3-1
3.3 Maintenance ...................................................................................................................... 3-2
3.3.1 Flue And Baffle Inspection...................................................................................... 3-2
3.3.2 Basket Lift Lubrication ........................................................................................... 3-2
3.4 Operator Troubleshooting ............................................................................................... 3-3
ii
List of Tables
Table Title Page
1-1 Ventilation and Fire Safety References ............................................................................. 1-8
List of Figures
Figure Title Page
1-1 Pilot Burner Assembly Flame Adjustment ...................................................................... 1-12
1-2 Unitrol Gas Valve ............................................................................................................ 1-12
1-3 Main Burner Conditions .................................................................................................. 1-12
1-4 Gas Manifold with Burner ............................................................................................... 1-13
3-1 Digital Controller ............................................................................................................... 3-1
iii
iv
CHAPTER 1: GENERAL INFORMATION AND INSTALLATION
Congratulations on the purchase of your new Pitco Frialator Pasta cooker. This cooker will provide
many years of reliable service if the operation and maintenance procedures presented in this manual
are followed. The Pitco Frialator Pasta cooker is a state of the art pasta cooking appliance. The
cooking tank holds approximately 13 gallons (49.2 liters) of water. The cooker has two heating
modes: BOIL and SIMMER. Each heating mode is selected by using one of two types of control
systems (Solid State Digital or Manual Controls). The digital controller offers one button control for
fully automatic cooking. The manual control option uses manual switches located on the front panel.
The temperature of the water (in simmer) is monitored and maintained at approximately 190°F by
an internal thermostat when using manual controls. The digital controller allows the simmer
temperature to be set by the operator and is maintained by the solid state controller. Quick recovery
time and even temperatures are assured on gas models by use of the 77,500 BTU main burner system.
It is important that the operator refer to this manual for installation, operation, and maintenance of
the cooker, and that the operator be familiar with the safety notices located throughout this manual.
The Pasta Perfect cooker consists of a cooking/warming section and a rinsing/holding section. The
cooking/warming section consists of a stainless steel well, an automatic basket lift, an electronic
controller or manual control system, and a drain and overflow. The rinsing/holding section consists
of a stainless steel well, a swing-away hot and cold water faucet, and a drain and overflow.
1.1 Inspecting Your New Cooker
Every effort has been made to ensure that the Pasta cooker is delivered in perfect condition. Inspect
the cooker for damage as it is unpacked. If something is damaged, DO NOT sign the bill of lading.
Contact the shipper immediately. The shipper is only responsible for damage or loss up to 15 days
after delivery. Check the packing list enclosed with the cooker to ensure that all parts to the cooker
have been received. If parts are missing, contact the dealer from whom the cooker was purchased.
As the cooker and its accessories are unpacked, be careful to keep the weight of the cooker evenly
distributed. Enclosed in the shipping crate is a brush to be used in cleaning the cooker.
Flue Vents
CAUTION
To prevent equipment damage, don't tilt the cooker onto
any two of it's legs or casters and do not pull the cooker
by the flue vent.
X
Locate the Pitco Frialator warranty and fill in the serial number of the cooker and the date received.
The serial number is located on the identification plate inside the cooking and warming section door.
Put the warranty card in a safe place for future reference. DO NOT return the card to Pitco Frialator.
It is also very important to keep this manual for information should help be needed. The cooker has
X
1-1
been assembled at the factory and is ready to be installed. If the legs or casters were not installed or
if they were purchased separately, refer to section 1.2 for leg and caster assembly procedures.
1.2 Assembly and Leveling
1.2.1 Leg/Caster Installation and Adjustment
Installing the legs and leveling the cooker is done using a 1/4" wrench and a large pair of water pump
pliers. The legs must be installed before connecting the cooker to the gas supply. The legs provide
the necessary height to meet sanitation requirements and assure adequate air supply to the burner.
Attach the legs to the cooker by performing the following procedures:
a. Place a blanket, piece of cardboard, or some other material on the floor
behind the cooker.
b. Place the cooker on its back. DO NOT pull on the flue vent. You can
damage the flue by pulling on it.
c. Attach each leg/caster to the cooker with four 1/4-20 x 5/8" hex head
cap screws and lock washer/nut assemblies. These parts are supplied
with the cooker.
d. Mount the screws from the inside of the cooker with the lock washer
and nut on the outside of the cooker as shown in the adjoining
illustration.
e. When all four legs/casters are secured, place the cooker in the upright
position. Be careful not to put too much weight on individual legs/
casters when standing the cooker upright.
f. On fryers with casters, move the fryer to the desired location and lock
the wheels using the locking devices on the top of the casters.
g. Adjust the height and level the cooker by adjusting the leveling devices
on the legs with water pump pliers.
1-2
Loading...