Pitco MPC65 Installation Manual

ENGLISH
FRANCAIS
Installation, Operation, and Maintenance Manual
For Gas Fryers
Covering Model
MPC 65
20262R0
NOTICES
FOR YOUR SAFETY DO NOT store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
WARNING: Improper installation, adjustment, alter­ation, service or maintenance can cause property dam­age, injury or death. Read the installation, operating and maintenance instructions thoroughly before in­stalling or servicing this equipment.
TO THE PURCHASER
POST IN A PROMINENT LOCATION INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THAT AN OPERATOR SMELLS GAS. OBTAIN THIS INFORMATION FROM YOUR LOCAL GAS SUPPLIER.
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE
SAFETY SAFETY SAFETY SAFETY SAFETY
WARNING
The cooker must be electrically grounded in accordance with local
codes. If local codes do not apply, follow the requirements of
National Code ANSI/NFPA 70-1990.
WARNING
This cooker is equipped with a three prong safety plug. This safety plug protects operators from electrical shock in the event of an equipment malfunc­tion. DO NOT remove the grounding (third) prong from this plug.
WARNING
DO NOT use an open flame to check for gas leaks!
WARNING
ENGLISH
A cooker that is equipped with casters and a flexible power cord must be connected to the gas supply with a Quick-Disconnect device. This quick disconnect must comply with ANSI Z24.41-1989. A restraining cable must be installed to limit the movement of the cooker.
WARNING
There is an open gas flame inside the cooker. The unit may get hot enough to set nearby materials on fire. Keep the area around the cooker free from combustible materials.
WARNING
Ensure that the cooker can get enough air to keep the flame burning correctly. If the flame is starved for air it can give off dangerous carbon monoxide. Carbon Monoxide is a clear odorless gas that can cause suffocation and death.
WARNING
Be sure the burner tubes are COMPLETELY covered with water before lighting the pilot or main burners. If the tubes are exposed, the cooker may overheat, causing damage to the kettle, creating a fire hazard, and voiding the warranty.
SAFETY SAFETY SAFETY SAFETY SAFETY
SAFETY SAFETY SAFETY SAFETY SAFETY
WARNING
Carbon monoxide can build up if the flue is blocked. Blocking the flue will also cause the cooker to overheat. Ensure that minimum clearances specified in the installation instructions are maintained. DO NOT obstruct the flow of combustion/ventilation or air opening around the Noodle Cooker. Adequate clearance around the cooker is necessary for servicing and proper burner operation. Ensure that you meet the minimum clearances specified in the installation instructions.
WARNING
The power supply must be disconnected before servicing or cleaning the appliance.
WARNING
For gas cookers, DO NOT supply the cooker with a gas that is not listed on the data plate. If you need to convert the cooker to another type of fuel, contact your dealer.
WARNING
For gas cookers, WAIT five (5) minutes before attempting to relight the pilot. This allows time for any gas remaining in the cooker to dissipate.
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE
SAFETY SAFETY SAFETY SAFETY SAFETY
Chapter 1: General Information and Installation
Congratulations on the purchase of your new MPC 65 fryer. This unit will give you many years of reliable service if you follow the simple operation and maintenance procedures in this manual. Contained in this manual are the general installation, operation, and maintenance procedures for the MPC 65 fryer.
1.1 WHICH FRYER DO I HAVE?
There are two models of this gas fryer available. Each fryer has its own model number. To find out which model you have, look inside the door at the equipment identification plate. This plate has a lot of useful information, but to identify which fryer you have, look at the model number block. The model number identifies which fryer you have. A brief description of each model is provided inTable 1-1.
Model
Number
MPC 65
1.2 CHECKING YOUR NEW FRYER
Your new fryer has been carefully packed into one crate. Every effort has been made to ensure that your fryer is delivered to you in perfect condition. As you unpack your new fryer, inspect each of the pieces for damage. If something is damaged, DO NOT sign the bill of lading. Contact the shipper immediately, the shipper is only responsible for 15 days after delivery. Check the packing list enclosed with your fryer to ensure that you have received all of the parts to the fryer. If you are missing any parts, contact the dealer from whom the fryer was purchased. As you unpack the fryer and it's accessories be careful to keep the weight of the fryer evenly distributed.
This fryer can cook up to 120 lbs. of fries per hour.
Table 1-1 Fryer Model Information
Description
Features Frying Area: 18" x 18" Oil Capacity: 65 lbs. BTU Input: 150,000
ENGLISH
X
CAUTION
To prevent equipment damage, don't tilt the fryer onto any two of it's casters or pull the unit by the flue vents.
X
1-1
1.2.1 Check Your Order
The crate containing the fryer unit will also contain the following:
(1) Drain Clean Out Rod
1.3 ASSEMBLY AND LEVELING
When you receive your fryer, it is completely assembled with the possible exception of the legs (or casters) and the heat shield. In some cases, if you have purchased a multi-fryer unit, you may need to assemble the system.
1.3.1 Leg/Caster Installation and Adjustment
Installing the legs and leveling the fryer is done with a 7/16" wrench, socket, and a large pair of water pump pliers. The legs/casters must be installed to provide the necessary height to meet sanitation requirements and assure adequate air supply to the burner. Attach the legs by performing the following procedure.
a. Lay the fryer on its side being careful not to damage the flue
by pulling on it. Protect the outside of the fryer with cardboard or a drop cloth when laying it down.
b. Attach each leg/caster with the hex head cap screws sup-
plied with the fryer. Each leg/caster requires four 1/4-20 x 5/8" cap screws.
c. Mount the screws from the inside of the fryer with the nut
on the outside. The nuts have lock washers attached to them, therefore it is not necessary to use lock washers.
Adjust Here
d. When all four legs/casters are mounted, stand the unit up
being careful not to put too much weight on any one leg/ caster. Adjust the height and level the fryer by adjusting the leveling devices on the leg/caster with the water pump pliers.
e. On units with casters, move the fryer to the desired location
and lock the wheels using the locking devices on the sides
Adjust Here
Lock
of the casters.
1.3.2 Assembling Multi Fryer Systems
If you purchased a multi-fryer unit, it could be shipped in more than one piece. To assemble the unit follow the instructions below.
Un Lock
1-2
a. Unpack the units and move them close together. Remove the front panels and both heat
shields from the fryers.
b. There are five joining strips to be attached to the units to make them into one system. These
strips are attached in the rear, front, upper front, and the forward and rear caster mount. Use the screws supplied with your system to attach the strips. Secure them tightly to each unit.
c. Replace the heat shield and front panels to complete the system assembly.
1.4 INSTALLATION
Although it is possible for you to install and set up your new fryer, it is STRONGLY recommended that you have it done by qualified professionals. The professionals that install your new fryer will know the local building codes and ensure that your installation is safe.
WARNING
The fryer must be properly restrained to prevent movement or tipping. This restraint must prevent the fryer from movements that would splash hot liquids on personnel. This restraint may be any means (alcove installation, adequate ties, or battery installation).
ENGLISH
1.4.1 Installation Clearances
The fryer needs clearance around it for proper operation. Adequate clearances allow for servicing and proper burner operation. The clearances shown below are for cooker installation in combustible and non-combustible construction.
Combustible Non-Combustible
Construction Construction Back 6" 0" Sides 6" 0" Floor - Combustible 6" 6"
1.4.2 Gas Connection
Your fryer will give you peak performance when the gas supply line is of sufficient size to provide the correct gas flow. The gas line must be installed to meet the local building codes or National Fuel Gas Code (NFPA 54-Latest Edition) and ANSI Z223.1-Latest Edition Latest Edition. In Canada, install the fryer in accordance with CAN/CGA-B149.1 or .2 and local codes. Gas line sizing requirements can be determined by your local gas company by referring to National Fuel Gas Code, Appendix C, Table C-4 (natural gas) and Table C-16 (propane). The gas line needs to be large enough to supply
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