Pitco MKG24 Parts List

IMPORTANT FOR FUTURE REFERENCE
Please complete this information and retain this manual for the life of the equipment:
Model #: ___________________________ Serial #: ___________________________ Date Purchased: ____________________
ENGLISH
Exploded Parts Manual
MKG/MKH/MKGD 24,36,48,60,72
All Options
24 Volt Control
L22-360 Rev 1 (01/14)
Exploded Parts-MKG/MKH/MKGD Griddle Gas Models (All Options)
WARNING
DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
WARNING
Improper installation, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this appliance.
WARNING
Installation, maintenance and repairs should be performed by a MagiKitch’n Authorized Service and Parts (ASAP) company technician or other qualified personnel. Installation, maintenance or repairs by an unauthorized and unqualified personnel will void the warranty.
WARNING
Installation and all connections must be made according to national and local regulations and codes in force.
WARNING
During the warranty period if a customer elects to use a non­original part or modifies an original part purchased from MagiKitch’n and/or its Authorized Service and Parts (ASAP) companies, this warranty will be void. In addition, MagiKitch’n and its affiliates will not be liable for any claims, damages or expenses incurred by the customer which arises directly or indirectly, in whole or in part, due to the installation of any modified part and/or received from an unauthor ized service center.
WARNING
This appliance, when installed, must be electrically grounded in accordance with local codes, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.2, as applicable.
WARNING
Adequate means must be provided to LIMIT the movement or this appliance without depending on the gas or electrical cord connection. Single appliances equipped with legs must be stabilized by installing anchor straps. All appliances equipped with casters must be stabilized by installing restraining chains.
WARNING
An appliance equipped with casters and a flexible gas line must be connected to the gas supply with a quick disconnect device. This quick disconnect must comply with ANSI Z24.41.
WARNING
DO NOT alter or remove structural material on the appliance to accommodate placement under a ventilation hood.
WARNING
This appliance is intended for professional use only and should be operated by fully trained and qualified personnel.
WARNING
If the appliance is equipped with a power cord and it is damaged, it must be replaced by a MagiKitch’n Authorized Service and Parts (ASAP) company technician, or a similarly qualified person in order to avoid a hazard.
WARNING
The power supply must be disconnected before servicing, maintaining or cleaning this appliance.
WARNING
The appliance is NOT jet stream approved. DO NOT clean the appliance with a water jet.
WARNING
DO NOT attempt to move this appliance or transfer hot liquids from grease box to another container when the unit is at operating temperature or filled with hot liquids. Serious personal injury could result if skin comes in contact with the hot surfaces or liquids.
WARNING
DO NOT sit or stand on this appliance. The appliance’s front panel, cook plate, splash back, sides, workshelf is not a step. Serious injury could result from slipping, falling or contact with hot surfaces or hot liquids.
WARNING
NEVER use the appliance as a step for cleaning or accessing the ventilation hood. Serious injury could result from slips, trips or from contacting hot surfaces or liquids.
WARNING
This appliance is intended for indoor use only.
WARNING
DO NOT operate appliance unless all panels and access co vers are attached correctly.
WARNING
It is recommended that this appliance be inspected by a qualified service technician for proper performance and operation on a yearly basis.
WARNING
There is an open flame inside this appliance. The unit may get hot enough to set nearby materials on fire. Keep the area around the appliance free from combustibles.
WARNING
DO NOT supply the appliance with a gas that is not indicated on the data plate. If you need to convert the appliance to another type of fuel, contact your equipment dealer or a MagiKitch’n Authorized Service and Parts (ASAP) Company.
WARNING
DO NOT use an open flame to check for gas leaks!
WARNING
If gas flow to appliance is interrupted, or pilots extinguish, wait 5 minutes before attempting to relight the pilot to allow any residual gas in appliance to dissipate.
WARNING
Ensure that the appliance can get enough air to keep the flame burning correctly. If the flame is starved for air, it can give off a dangerous carbon monoxide gas. Carbon monoxide is a clear odorless gas that can cause suffocation.
3
L22-360 Rev 1 (01/14)
Exploded Parts-MKG/MKH/MKGD Griddle Gas Models (All Options)
TABLE OF CONTENTS
A) GRIDDLE ASSEMBLY .................................................................................................................................................................. 5
G
RIDDLE ASSEMBLY EXPLODED VIEW A PARTS LIST .......................................................................................................................... 5
GRIDDLE ASSEMBLY EXPLODED VIEW A ............................................................................................................................................. 6
GRIDDLE ASSEMBLY EXPLODED VIEW A1 PARTS LIST ........................................................................................................................ 7
G
RIDDLE ASSEMBLY EXPLODED VIEW A1 ........................................................................................................................................... 8
B) CONTROLS ..................................................................................................................................................................................... 9
S
NAP ACTION WITH PIEZO IGNITION CONTROLS EXPLODED VIEW B PARTS LIST ................................................................................. 9
S
NAP ACTION WITH PIEZO IGNITION CONTROLS EXPLODED VIEW B .................................................................................................. 10
MATCHLESS IGNITION CONTROLS EXPLODED VIEW B1 PARTS LIST .................................................................................................. 11
M
ATCHLESS IGNITION CONTROLS EXPLODED VIEW B1 ..................................................................................................................... 12
C) CABINET ....................................................................................................................................................................................... 13
C
ABINET FRAME EXPLODED VIEW C PARTS LIST ............................................................................................................................... 13
C
ABINET FRAME EXPLODED VIEW C .................................................................................................................................................. 14
D) GAS CONTROL PIPING ............................................................................................................................................................. 15
S
NAP ACTION WITH PIEZO IGNITION GAS ASSEMBLY EXPLODED VIEW D PARTS LIST ...................................................................... 15
S
NAP ACTION WITH PIEZO IGNITION GAS ASSEMBLY EXPLODED VIEW D .......................................................................................... 16
MATCHLESS IGNITION GAS ASSEMBLY EXPLODED VIEW D1 PARTS LIST .......................................................................................... 17
MATCHLESS IGNITION GAS ASSEMBLY EXPLODED VIEW D1 ............................................................................................................. 18
P
ILOT ASSEMBLY EXPLODED VIEW D2 PARTS LIST ........................................................................................................................... 19
PILOT ASSEMBLY EXPLODED VIEW D2 .............................................................................................................................................. 20
E) ELECTRICAL INFORMATION ................................................................................................................................................. 21
S
OLID STATE CONTROL SCHEMATIC VIEW E ...................................................................................................................................... 21
ELECTRIC THERMOSTAT SCHEMATIC VIEW E1 ................................................................................................................................... 22
SINGLE POWER SWITCH ELECTRIC THERMOSTAT SCHEMATIC VIEW E2 ............................................................................................. 23
S
INGLE POWER SWITCH SOLID STATE THERMOSTAT SCHEMATIC VIEW E3 ....................................................................................... 24
SOLID STATE CONTROL TEMPERATURE PROBE RESISTANCE CHART .................................................................................................. 25
F) APPENDIX A ................................................................................................................................................................................. 26
G) CHAIN SPECIFIC PARTS .......................................................................................................................................................... 27
C
HAIN SPECIFIC PARTS LIST ............................................................................................................................................................... 27
L22-360 Rev 1 (01/14)
4
Exploded Parts-MKG/MKH/MKGD Griddle Gas Models (All Options)
A) GRIDDLE ASSEMBLY
Griddle Assembly Exploded View A Parts List
ITEM # PART # PART DESCRIPTION
1
2
3 P0020600 Bolt, ¼-20 UNC x ½” Thread 4 P0075400 Screw, 10-24 x ½” Self Tap 5 5425-1540301 Cabinet, Back Spacer Bracket MKG
6
SEE APPENDIX A Weld Assembly, Griddle Top
5425-1531001 Cabinet Back, Rem ovable MKG24 5425-1531002 Cabinet Back, Rem ovable MKG36 5425-1531003 Cabinet Back, Rem ovable MKG48 5425-1531004 Cabinet Back, Rem ovable MKG60 5425-1531005 Cabinet Back, Rem ovable MKG72 5425-1538901 Cabinet Back, Removable MKG24 Five Guys 5425-1538902 Cabinet Back, Removable MKG36 Five Guys 5425-1538903 Cabinet Back, Removable MKG48 Five Guys 5425-1538904 Cabinet Back, Removable MKG60 Five Guys 5425-1538905 Cabinet Back, Removable MKG72 Five Guys
5225-1539701 Cabinet Back, Removable W/Flue MKG24 5225-1539702 Cabinet Back, Removable W/Flue MKG36 5225-1539703 Cabinet Back, Removable W/Flue MKG48 5225-1539704 Cabinet Back, Removable W/Flue MKG60 5225-1539705 Cabinet Back, Removable W/Flue MKG72
5
L22-360 Rev 1 (01/14)
Exploded Parts-MKG/MKH/MKGD Griddle Gas Models (All Options)
Griddle Assembly Exploded View A
NOTE 1: Item 2 can be replaced with item 6, this allows flue to vent upwards.
L22-360 Rev 1 (01/14)
6
Exploded Parts-MKG/MKH/MKGD Griddle Gas Models (All Options)
Griddle Assembly Exploded View A1 Parts List
ITEM #
10 11 12 13
14 15
16
17
18
19
7
MKG
PART # 1 2 3 4
5
6 7
8 9
5425-1529301 5425-1529302 5425-1529303 Cabinet, Burner Upright Divider
P0076100 P0076100 Screw, 10-24 x3/4” Self Tap
60138901
60138902 5425-1530401 5425-1530405 5425-1562201 Cabinet, Shelf Seal Plate Outer 5425-1530404 5425-1530408 N/A Cabinet, Shelf Seal Plate Side Trough 5425-1530403 5425-1530407 5425-1562202 Cabinet, Shelf Seal Plate Center/Inner 5425-1531201 5425-1531204 5425-1531208 Cabinet, Burner Mounting Plate 5425-1531202 5425-1531205 5425-1531202 Cabinet, Burner Mounting Plate LH Trough 5425-1530303 5425-1530302 5425-1530301
5225-1521801 5225-1559501 5225-1521801 C/A, Pilot Assy. Nat with Matchless Ignition 5225-1521804 5225-1559502 5225-1521804 C/A, Pilot Assy. LP with Matchless Ignition
5425-1519101 5425-1519102 5425-1519103 5425-1519104 5425-1519105
MKH
PART #
P0075400
5425-1531301
5425-1530305 5425-1530306 5425-1530307 5425-1533201 5425-1529201 5125-1561901 5125-1532801 5125-1561902
5125-1519201 5125-1519202 5125-1519203 5125-1519204 5125-1519205 5425-1518801 5425-1518802 5425-1518803 5425-1518804
MKGD
PART #
Screw, 10-24 x ½” Self Tap Cabinet, Burner Mounting Bracket
60177201 Burner, 1.25” Diameter
N/A Burner, 1.25” Diameter Reduced Port
5425-1530303 Cabinet, Burner Seal Plate L/R Pilot 5425-1530302 Cabinet, Burner Seal Plate Mid Pilot 5425-1530301 Cabinet, Burner Seal Plate Mid
Burner, Manifold Retainer Bracket EI Pilot, Cover Plate W/A, Runner Tube LH W/A, Runner Tube LH with Side Chute MKG W/A, Runner Tube RH MKG
5425-1562001 Cabinet, Bottom Outer 24 5425-1562002 Cabinet, Bottom Outer 36 5425-1562003 Cabinet, Bottom Outer 48 5425-1562004 Cabinet, Bottom Outer 60 5425-1562005 Cabinet, Bottom Outer 72
W/A, Cabinet Bottom Front and Rear MKG24 W/A, Cabinet Bottom Front and Rear MKG36 W/A, Cabinet Bottom Front and Rear MKG48 W/A, Cabinet Bottom Front and Rear MKG60 W/A, Cabinet Bottom Front and Rear MKG72 Cabinet, Bottom Support MKG24 Cabinet, Bottom Support MKG36 Cabinet, Bottom Support MKG48 Cabinet, Bottom Support MKG60 Cabinet, Bottom Support MKG725425-1518805
PART DESCRIPTIO N
L22-360 Rev 1 (01/14)
Exploded Parts-MKG/MKH/MKGD Griddle Gas Models (All Options)
Griddle Assembly Exploded View A1
5
14
9
15
16
18
L22-360 Rev 1 (01/14)
8
Exploded Parts-MKG/MKH/MKGD Griddle Gas Models (All Options)
B) CONTROLS
Snap Action with Piezo Ignition Controls Exploded View B Parts List
ITEM # PART # PART DESCRIPTION
1 2
5425-1522802 Cabinet, Support Plate MKG Piezo
60119006 Tubing, Flexible .375” OD w.o Fitting 18”
60119007 Tubing, Flexible .375” OD w.o Fitting 30” 3 4 5
60119008 Tubing, Flexible .375” OD w.o Fitting 8”
60141301 Wrg, Ignition Angle X .093 Dia. Female
60138801 Thermos tat, Snap Action 200°-450°F
5425-1534601 Cabinet, Front Support Snap Action MKG24 5425-1534602 Cabinet, Front Support Snap Action MKG36
6
5425-1534603 Cabinet, Front Support Snap Action MKG48 5425-1534604 Cabinet, Front Support Snap Action MKG60
5425-1534605 Cabinet, Front Support Snap Action MKG72 7 8 9
10
5425-1508701 PG, Tstat Holder Bracket MKG
P0075400 Screw, 10-24 x ½” Self Tap 60092102 Nutsert, ¼-20 UNC THD
PP10687 Screw, 6-35 x 5/16” UNC Tr HD 5425-1540111 W/A, Front Panel Snap Action MKG24 5425-1540112 W/A, Front Panel Snap Action MKG36
11
5425-1540113 W/A, Front Panel Snap Action MKG48 5425-1540114 W/A, Front Panel Snap Action MKG60 5425-1540115 W/A, Front Panel Snap Action MKG72
12 13 14
A6087301 Label, Snap Action Thermostat
PP10944 Knob, Snap Action Thermostat
PP10023 Screw, 10-24 x3/8” Self Tap 5225-1534901 Door, Snap Action with Hinge MKG24 5225-1534902 Door, Snap Action with Hinge MKG36
15
5225-1534903 Door, Snap Action with Hinge MKG48 5225-1534904 Door, Snap Action with Hinge MKG60 5225-1534905 Door, Snap Action with Hinge MKG72
16 17
60141501 Ignitor, Piezo with Mounting Nut P6071300 Magnet, Door
5125-1532401 W/A, Grease Box 3.7 Gal.
18
5125-1532404 W/A, Grease Box 3.7 Gal. Rear Trough Models 5125-1532405 W/A, Grease Box MKGD
9
L22-360 Rev 1 (01/14)
Exploded Parts-MKG/MKH/MKGD Griddle Gas Models (All Options)
Snap Action with Piezo Ignition Controls Exploded View B
L22-360 Rev 1 (01/14)
10
Exploded Parts-MKG/MKH/MKGD Griddle Gas Models (All Options)
Matchless Ignition Controls Exploded View B1 Parts List
ITEM # PART # PART DESCRIPTION
5425-1530801 Heat Shield, Mid MKG24 5425-1530802 Heat Shield, Mid MKG36
1
2
3
4 5 6
7
8
9 10 11 12 13
13A
13
13A
13
13A
13
13A
13 14 15 16 17
18
19 20 21 22 23 24 25
26
27
5425-1530803 Heat Shield, Mid MKG48 5425-1530804 Heat Shield, Mid MKG60 5425-1530805 Heat Shield, Mid MKG72
P0075400 Screw, 10-24 x ½” Self Tap 5425-1548614 W/A, Fr ont Panel Upper MKH24 5425-1548615 W/A, Fr ont Panel Upper MKH36 5425-1548616 W/A, Fr ont Panel Upper MKH48 5425-1548617 W/A, Fr ont Panel Upper MKH60 5425-1548618 W/A, Fr ont Panel Upper MKH72
60172301 Switch, Rocker DPDT 24VDC W/ Red Lamp
60173101 Lamp, Flush Bezel 24 VAC 5425-1529601 Bracket, Mounting Tstat Box MKG EI
60142801 Thermostat, 200-550°F Electric KX-458-36
60142502 Control, Temp 150-550°F Solid State 24 VAC 5425-1548401 Bracket, Thermostat Mounting Plate MKG24 EI 5425-1548402 Bracket, Thermostat Mounting Plate MKG36 EI 5425-1548403 Bracket, Thermostat Mounting Plate MKG48 EI 5425-1548404 Bracket, Thermostat Mounting Plate MKG60 EI 5425-1548405 Bracket, Thermostat Mounting Plate MKG72 EI
60129403 Knob, ¼” Collet SST C Thermostat
PP10023 Screw, 10-24 x3/8” Self Tap PP10693 Screw, 10-24 x 3/8” Trs Hd
PP10687 Screw, 6-32 x 5/16” Trs Hd 5125-1549101 Front Panel, Lower Cover MKG24 EI LH 5125-1549102 Front Panel, Lower Cover MKG24 EI RH 5125-1549103 Front Panel, Lower Cover MKG36 EI LH 5125-1549104 Front Panel, Lower Cover MKG36 EI RH 5125-1549105 Front Panel, Lower Cover MKG48 EI LH 5125-1549106 Front Panel, Lower Cover MKG48 EI RH 5125-1549107 Front Panel, Lower Cover MKG60 EI LH 5125-1549108 Front Panel, Lower Cover MKG60 EI RH 5125-1549109 Front Panel, Lower Cover MKG72 EI 5425-1508701 PG, Tstat Holder Bracket MKG
60092102 Nuts et, ¼- 20 UNC THD
60141101 Probe, RTD 1K DIN 13” MKG 5425-1523001 Probe, Retainer Bracket MKG EI 5125-1532401 W/A, Grease Box 3.7 Gal. 5125-1532404 W/A, Grease Box 3.7 Gal. Rear Trough Models 5125-1532405 W/A, Grease Box MKGD
A6087302 Label, SSTC Thermostat 5225-1558901 C/A,Entrance Box Power Supply MK* LH120V 5225-1558902 C/A,Entrance Box Power Supply MK* RH120V
B6794001 Wrg, Dual Control Panel MKH EI, (Harness Not Shown)
B6794002 Wrg, Single Control Panel MKH EI, (Harness Not Shown)
B6794101 Wrg, Dual Valve MKH EI, (Harness Not Shown)
B6794102 Wrg, Single Valve MKH EI, (Harness Not Shown)
700399-1 Schematic, Label MKH/G EI W / SSTC, (Not Shown) 700399-2 Schematic, Label MKH/G EI W / ESTAT, (Not Shown) 700399-3 Schematic, Label MKH/G EI W/ SSTC CE, (Not Shown) 700399-4 Schematic, Label MKH/G EI W/ ESTAT CE, (Not Shown)
11
L22-360 Rev 1 (01/14)
Exploded Parts-MKG/MKH/MKGD Griddle Gas Models (All Options)
Matchless Ignition Controls Exploded View B1
18
SEE NOTE 1
1
3
14
2
15
13
11
4
10
7
8
ELECTRIC TSTAT
9
12
13A
5
6
16
SOLID STATE TSTAT
19
17
NOTE 1: For item(s) 20 and 21, see following tables and drawing for assembly diagrams and part number information.
L22-360 Rev 1 (01/14)
12
Exploded Parts-MKG/MKH/MKGD Griddle Gas Models (All Options)
C) CABINET
Cabinet Frame Exploded View C Parts List
ITEM # PART # PART DESCRIPTION
5225-1532601 Cabinet, Left Hand Side MKH/G
1
5225-1532603 Cabinet, Left Hand Side MKG Rear Trough 5225-1539301 Cabinet, Left Hand Side MKH/G Five Guys 5225-1539305 Cabinet, Left Hand Side MKGD 5225-1532602 Cabinet, Right Hand Side MKH/G
2
5225-1532604 Cabinet, Right Hand Side MKG Rear Trough 5225-1539302 Cabinet, Right Hand Side MKH/G Five Guys 5225-1539306 Cabinet, Right Hand Side MKGD 5425-1530901 Cabinet, Back Support MKH/G24 5425-1530902 Cabinet, Back Support MKH/G36 5425-1530903 Cabinet, Back Support MKH/G48 5425-1530904 Cabinet, Back Support MKH/G60
3
5425-1530905 Cabinet, Back Support MKH/G72 5425-1530906 Cabinet, Back Support MKHG4 Rear Trough 5425-1530907 Cabinet, Back Support MKG36 Rear Trough 5425-1530908 Cabinet, Back Support MKG48 Rear Trough 5425-1530909 Cabinet, Back Support MKG60 Rear Trough 5425-1530910 Cabinet, Back Support MKG72 Rear Trough 5425-1552301 Cabinet, Grease Box Enclosure MKH/G LH Matchless 5425-1552302 Cabinet, Grease Box Enclosure MKH/G RH Matchless 5425-1552303 Cabinet, Grease Box Enclosure MKH/G LH Side Chute Matchless 5425-1552304 Cabinet, Grease Box Enclosure MKH/G RH Side Chute Matchles s 5425-1552303 Cabinet, Grease Box Enclosure MKG LH Side Chute Matchless
4
5425-1552304 Cabinet, Grease Box Enclosure MKG RH Side Chute Matchless 5425-1552307 Cabinet, Grease Box Enclosure MKGD LH Matchless 5425-1552308 Cabinet, Grease Box Enclosure MKGD RH Matchless 5425-1565101 Cabinet, G rease Box Enclosure MKGD LH Snap Action 5425-1565102 Cabinet, Grease Box Enclosure MKGD RH Snap Action 5425-1565103 Cabinet, Grease Box Enclosure MKH/G LH Snap Action
5425-1565104 Cabinet, Grease Box Enclosure MKH/G RH Snap Action 5 6
5425-1553201 Cabinet, Gas Supply Pipe Bracket
5425-1520302 Cabinet, Inner Upright Support MKG
5425-1521901 Cabinet, Inner Front Support MKG24
5425-1521902 Cabinet, Inner Front Support MKG36 7
5425-1521903 Cabinet, Inner Front Support MKG48
5425-1521904 Cabinet, Inner Front Support MKG60
5425-1521905 Cabinet, Inner Front Support MKG72 8 9
10
10A
P0075400 Screw, 10-24 x ½” Self Tap 5425-1530601 Front Panel, Side Support Clip MKG EI 5425-1549401 Front Panel, Side Retainer Bracket MKG EI LH 5425-1549402 Front Panel, Side Retainer Bracket MKG EI RH
13
L22-360 Rev 1 (01/14)
Exploded Parts-MKG/MKH/MKGD Griddle Gas Models (All Options)
Cabinet Frame Exploded View C
SEE NOTE 1
1
3
8
4
7
2
NOTE 1: See following tables and drawing for these assembly diagrams and part number information.
L22-360 Rev 1 (01/14)
14
Exploded Parts-MKG/MKH/MKGD Griddle Gas Models (All Options)
D) GAS CONTROL PIPING
Snap Action with Piezo Ignition Gas Assembly Exploded View D Parts List
ITEM # PART # PART DESCRIPTION
1 2
3
P6071767 Valve, Manual Shut Off, ½” NPT
P70366605 Coupling, ½” NPT Mild Steel
60148201 Nipple, ½” x 12” NPT Blk Iron (MODEL MKG ON LY)
P8820-91 Nipple, ½” x 17” NPT Blk Iron (MODEL MKGD ONLY) 4 5 6 7 8 9
10 11 12 13 14 15 16
17
60127601 Fitting, Brass ½” MNPT x Fem Swivel 60139101 Valve, Gas Safety Single T-Couple P7037090 Nipple, ½” Close NPT Blk Iron A8033101 Pi ping, Tee ½” FNPT x 15/16” F lare A8029105 Coupling, Gas Supply, SG MKG P7037750 Elbow, ½” Street NPT 60139401 Fitting, Straight Compression 1/4” NPT x 3/8” Tube P7036855 Tee, ½” NPT Blk Iron
PP11056 Bushing, Reducer Hex ½” NPT x ¼” NPT
PP11134 Fitting, Elbow Compression ¼” NPT x 3/8” Tube 60129902 Fitting, Adapter Male Flare 45 x ½” MNPT (MKG60 & 72 Only) 60128001 Tube, Flexible w/ Fittings 16”(MKG60 & 72 Only) 60129301 Screw, 10-24 x 5/8” Mach HH ZN w/ Loc Tite
2701-0028200 Regulator, Natural Gas 3.0”-5.0” 2701-0028300 Regulator, Propane Gas 5.0”-12.0”
18
5225-1520001 Manifold, Main Burner MKG 5225-1520002 Manifold, Main Burner MKG Left Hand Trough 2908-0032300 Orifice, Natural Gas #49 DMS (MKG Models) 2908-1318208 Orifice, Propane Gas 1.15 MM (MKG Models)
19
2908-1318212 Orifice, Natural Gas .066" Dia. (MKH Models) 2908-1318213 Orifice, Propane Gas #57 DMS (MKH Models) 2908-1318214 Orifice, Natural Gas #45 D MS (MKGD Models)
2908-1318210 Orifice, Propane Gas 1.25 MM (MKGD Models) 20 21 22 23
5425-1537701 Piping, Gas Bracket Stiffener Retainer
5425-1537801 Piping, Gas Bracket S tiffener
P0075400 Screw, 10-24 x ½” Self Tap
5425-1531401 Bracket, Gas Supply Pipe Inlet
15
L22-360 Rev 1 (01/14)
Exploded Parts-MKG/MKH/MKGD Griddle Gas Models (All Options)
,
Snap Action with Piezo Ignition Gas Assembly Exploded View D
MKG &
MKGD60
72
MKG &
MKGD36, 48
23
11
6
3
2
21
9
MKG24
MKG &
MKGD24
10
5
7
OR
L22-360 Rev 1 (01/14)
16
Exploded Parts-MKG/MKH/MKGD Griddle Gas Models (All Options)
Matchless Ignition Gas Assembly Exploded View D1 Parts List
ITEM # PART # PART DESCRIPTION
1 2 3 4 5 6 7
8
9
10 11 12 13 14 15 16 17 18 19 20 21
22 23
24 25 26 27 28 29 30 31 32 33 34 35 36
37
38
60152001 Control, Ignition Spark/Sense 24VAC P0091400 Nutsert, 6-32 UNC THD P0075400 Screw, 10-24 x ½” Self Tap
5425-1552601 Cabinet,Ignition Module Bracket MK* 5425-1552501 Cabinet,Component Bracket MK*
PP11134 Fitting, Elbow Brass Compression 3/8” TU x 1/4” NPT
PP10690 Screw, 6-32 x ½” UNC THD 5425-1552701 Valve, Mounting Bracket Top (Single Valve Assemblies) 5425-1552702 Valve, Mounting Bracket Bottom (Single Valve Assemblies) 5425-1552703 Valve, Mounting Bra cket Top (Dual Valve Assemblies) 5425-1552704 Valve, Mounting Bra cket Bottom (Dual Valve Assemblies)
60171901 Valve, Solenoid 24 VAC 1/4" NPT
5425-1552801 Valve, Pilot Bracket Support
P8901-78 Valve, Pilot Brass 1/8" NPT x 1/4" TU 60194101 Elbow, Brass 1/8” NPT
PP11071 Bushing, Reducer 1/4" X 1/8" NPT
PP11150 Fitting,Brass Compression 1/4” TU x 1/4” NPT
P7036904 Union, 3/4” NPT Blk Iron Pipe
60119005 Tube, Flexible w/o Fittings 6" .375" OD 60139401 Fitting,Brass Compression 3/8” TU x 1/4” NPT
PP10772 Plug, 1/8” NPT Steel
P7036726 Plug, 1/4” NPT Steel
60128014 Tube, Flexible w/ Fittings 16” 2701-0028200 Regulator, Natural Gas 3.0”-5.0” 2701-0028300 Regulator, Propane Gas 5.0”-12.0”
P7037350 Nipple, 3/4” Close NPT Blk Iron Pipe
PP11095 Valve, Manual Shut Off,3/4” NPT
P7036603 Coupling, 3/4” Blk Iron Pipe
60129301 Screw, 10-24 x 5/8” Mach HH ZN w/ Loc Tite 5425-1553201 Bracket, Gas Supply Pipe Inlet
A8029105 Coupling, Gas Supply, SG MKG P7037751 Fitting, Elbow Brass Compression 3/8” TU x 1/4” NPT
60129901 Fitting, adapter 45 Flare 3/4" NPT
60119001 Tube, Flexible w/o Fittings 18" .250" OD
60119009 Tube, Flexible w/o Fittings 30" .250" OD 5125-1553101 W/A, Manifold Inlet 5125-1553102 W/A, Manifold Supply 5125-1553103 W/A, Manifold Supply End
60113401 Cap, Pipe 3/4" NPT 5225-1520001 Manifold, Main Burner MKG 5225-1520002 Manifold, Main Burner MKG Left Hand Trough 2908-0032300 Orifice, Natural Gas #49 DMS (MKG Models) 2908-1318208 Orifice, Propane Gas 1.15 MM (MKG Models) 2908-1318212 Orifice, Natural Gas .066" Dia. (MKH Models) 2908-1318213 Orifice, Propane Gas #57 DMS (MKH Models) 2908-1318214 Orifice, Natural Gas #45 DMS (MKGD Models) 2908-1318210 Orifice, Propane Gas 1.25 MM (MKGD Models)
17
L22-360 Rev 1 (01/14)
Exploded Parts-MKG/MKH/MKGD Griddle Gas Models (All Options)
Matchless Ignition Gas Assembly Exploded View D1
37
38
24
35
6
17
8
18
NOTE 1: Item(s) 31 and 32 connect at item(s) 15 of the gas valve assemblies. NOTE 2: Quantities vary depending on model size.
16
SEE NOTE 1
SEE NOTE 1
L22-360 Rev 1 (01/14)
18
Exploded Parts-MKG/MKH/MKGD Griddle Gas Models (All Options)
Pilot Assembly Exploded View D2 Parts List
ITEM # PART # PART DESCRIPTION
1 2
3 4
5 6
PP11296 Pilot, Center Ignitor w/ Rajah Terminal 5425-1521201 Pilot, Bracket MKG & MKGD (Piezo & Matchless) 5425-1552401 Pilot, Bracket MKH Matchless
60088001 Screw, 10-32 x1/4” HHD SST P6071331 Orifice, EI Pilot Natural Gas P6071332 Orifice, EI Pilot Propane Gas 60126101 Wire, Ignition Matchless All Models 60141301 Wire, Ignition Piezo All Models 60119010 Tube, Flexible w/o Fittings 6" .250" OD
19
L22-360 Rev 1 (01/14)
Exploded Parts-MKG/MKH/MKGD Griddle Gas Models (All Options)
Pilot Assembly Exploded View D2
L22-360 Rev 1 (01/14)
20
Exploded Parts-MKG/MKH/MKGD Griddle Gas Models (All Options)
E) ELECTRICAL INFORMATION
Solid State Control Schematic View E
TABLE 3, T1
115VAC/60Hz
N L
GND
SJTO
16 AWG
J13
TERMINAL
L
BLK
N
G
FRAME
WHT
2.5A
VOLTAGE
1
240 VAC
2
208 VAC
3
120 VAC
1 2 3
5
T1
6
10
FRAME
BLU
24 VAC
WHT
J/P10
3
2 1
BRN
LEFT
ON/OFF
S1A
2
S2A 2
RIGHT
ON/OFF
GRN/Y
WHT
MV1 LEFT
MAIN VALVE
MOV
WHT
PILOT VALVE
PV1
MOV
TYPICAL LAST BURNER
WHT
RED
D1B
GND (5)
MV/PV
BGND
(10)
J/P1-2
J/P1-4
(2) PV
YEL
(3)
(4)
HV
LT1
A
PILOT OK
24V(9)
COM (8)
2
CW
GRY
ORG
5
TP1
4
J/P1-1
NO (7)
HEAT
COM (6)
P/N 60142502
TC1
TEMP
CONTROL
31
SET POINT
3
3
BLU
J/P1-3
LEFT
ON/OFF
5
6
7
8
R
S1B
ORG
MV
24V
(1)
(6)
K3
K1
P/N 60152001
IM1
IGNITION
MODULE
TYPICAL TWO BURNER SET
RIGHT
24V(9)
COM (8)
HEAT
COM (6)
P/N 60142502
TC2
TEMP
CONTROL
31 2
NO (7)
ON/OFF
ORG
VIOL
WHT
5
TP2
4
5
6
7
W/RED
J/P1-5
D2B
8
R
S2B
MV1 RIGHT
MAIN VALVE
MOV
21
SET POINT
CW
L22-360 Rev 1 (01/14)
Exploded Parts-MKG/MKH/MKGD Griddle Gas Models (All Options)
Electric Thermostat Schematic View E1
TABLE 3, T1
VOLTAGE
1
240 VAC 208 VAC
2
120 VAC
3
1 2 3
5
T1
6
10
FRAME
BLU
24 VAC
WHT
J/P10
3
2 1
115VAC/60Hz
N
GND
SJTO
16 AWG
J13
TERMINAL
L
L
BLK
N
G
FRAME
WHT
2.5A
BRN
LEFT
ON/OFF
S1A
2
S2A 2
RIGHT
ON/OFF
GRN/Y
WHT
MV1 LEFT
MAIN VALVE
MOV
WHT
PILOT VALVE
PV1
MOV
TYPICAL LAST BURNER
WHT
RED
D1B
GND (5)
MV/PV
(10)
BGND
(4)
HV
J/P1-2
J/P1-4
(2)
PV
YEL
(3)
LT1
A
PILOT OK
P/N 601422801
GRY
HEAT
TC1
TEMP
CONTROL
3
3
BLU
ORG
J/P1-1
J/P1-3
LEFT
ON/OFF
5
6
7R8
S1B
ORG
MV
24V
(1)
(6)
K3
K1
P/N 60152001
IM1
IGNITION
MODULE
TYPICAL TWO BURNER SET
RIGHT
P/N 601422801
HEAT
TC2
TEMP
CONTROL
VIOL
ORG
WHT
ON/OFF
6
7 8
R
5
S2B
W/RED
D2B
J/P1-5
MV1 RIGHT
MAIN VALVE
MOV
L22-360 Rev 1 (01/14)
22
Exploded Parts-MKG/MKH/MKGD Griddle Gas Models (All Options)
Single Power Switch Electric Thermostat Schematic View E2
TABLE 3, T1
115VAC/60Hz
N L
GND
SJTO
16 AWG
J13
L
BLK
N
G
FRAME
WHT
2.5A
TERMINAL
1 2 3
1 2 3
5
VOLTAGE
240 VAC 208 VAC 120 VAC
T1
6
10
FRAME
BLU
24 VAC
WHT
J/P10
3
2 1
BRN
D1B
RED
S1B
R
8 7
5
S1
2
GRN/Y
WHT
MV1 LEFT
MAIN VALVE
MOV
WHT
PILOT VALVE
PV1
MOV
TYPICAL LAST BURNER
WHT
J/P1-2
J/P4-2
J/P1-4
P/N 601422801
GRY
HEAT
ORG
J/P1-3
TC1
TEMP
CONTROL
6
WHT
3
WHT
J/P4-1
BLU
BLU
J/P1-1
MV
24V
(1)
(6)
K3
K1
P/N 60152001
IM1
IGNITION
MODULE
GND (5)
MV/PV
BGND
(10)
(2) PV
YEL
(3)
(4)
HV
TYPICAL TWO BURNER SET
MV1 RIGHT
P/N 601422801
HEAT
VIOL
ORG
J/P1-5
W/RED
MAIN VALVE
MOV
TC2
TEMP
CONTROL
NEXT PAIR
23
L22-360 Rev 1 (01/14)
Exploded Parts-MKG/MKH/MKGD Griddle Gas Models (All Options)
Single Power Switch Solid State Thermostat Schematic View E3
TABLE 3, T1
115VAC/60Hz
N L
GND
SJTO
16 AWG
J13
TERMINAL
L
BLK
N
G
FRAME
WHT
2.5A
VOLTAGE
1
240 VAC
2
208 VAC
3
120 VAC
1 2 3
5
T1
6
10
FRAME
BLU
24 VAC
WHT
J/P10
3
2 1
BRN
D1B
RED
S1B
R
8 7
5
S1
2
GRN/Y
WHT
MV1 LEFT
MAIN VALVE
MOV
WHT
PILOT VALVE
PV1
MOV
TYPICAL LAST BURNER
WHT
J/P1-2
J/P4-2
GND (5)
MV/PV
(10)
BGND
(4)
HV
J/P1-4
(2) PV
YEL
(3)
24V(9)
COM (8)
NO (7)
HEAT
COM (6)
P/N 60142502
TC1
TEMP
CONTROL
31
6
SET POINT
3
WHT
J/P4-1
BLU
BLU
GRY
ORG
J/P1-1
J/P1-3
MV
24V
(1)
(6)
K3
K1
P/N 60152001
IM1 IGNITION MODULE
5
TP1
4
2
CW
WHT
TYPICAL TWO BURNER SET
MV1 RIGHT
24V(9)
COM (8)
HEAT
COM (6)
P/N 60142502
TC2
TEMP
CONTROL
31 2
NO (7)
ORG
VIOL
5
TP2
4
J/P1-5
W/RED
MAIN VALVE
MOV
CW
SET POINT
NEXT PAIR
L22-360 Rev 1 (01/14)
24
Exploded Parts-MKG/MKH/MKGD Griddle Gas Models (All Options)
Solid State Control Temperature Probe Resistance Chart
Degrees
Celsius (°C)
10 50 1039 20 68 1078 30 86 1117 40 104 1155 50 122 1194 60 140 1232 70 158 1271 80 176 1309
90 194 1347 100 212 1385 110 230 1423 120 248 1461
Degrees
Fahrenheit (° F)
Resistance
In (Ohms)
0 32 1000
130 266 1498 140 284 1536 150 302 1573 160 320 1610 170 338 1648 180 356 1685 190 374 1722 200 392 1758 210 410 1795 220 428 1832 230 446 1868 240 464 1905 250 482 1941
25
L22-360 Rev 1 (01/14)
Exploded Parts-MKG/MKH/MKGD Griddle Gas Models (All Options)
F) Appendix A
TABLE A ITEM 1 PART NO. PART DESCRIPTION
5125-1536701 Weld Assembly, MKG24 Plain Steel Griddle Top 5125-1536702 Weld Assembly, MKG36 Plain Steel Griddle Top 5125-1536703 Weld Assembly, MKG48 Plain Steel Griddle Top 5125-1536704 Weld Assembly, MKG60 Plain Steel Griddle Top 5125-1536705 Weld Assembly, MKG72 Plain Steel Griddle Top 5125-1536706 Weld Assembly, MKG24 Chrome Plated Grid dle Top 5125-1536707 Weld Assembly, MKG36 Chrome Plated Grid dle Top 5125-1536708 Weld Assembly, MKG48 Chrome Plated Grid dle Top 5125-1536709 Weld Assembly, MKG60 Chrome Plated Grid dle Top 5125-1536710 Weld Assembly, MKG72 Chrome Plated Grid dle Top 5125-1516601 Weld Assembly, MKG24 Plain Steel Griddle Top, LH Trough 5125-1516602 Weld Assembly, MKG36 Plain Steel Griddle Top, LH Trough 5125-1516603 Weld Assembly, MKG48 Plain Steel Griddle Top, LH Trough 5125-1516604 Weld Assembly, MKG60 Plain Steel Griddle Top, LH Trough 5125-1516605 Weld Assembly, MKG72 Plain Steel Griddle Top, LH Trough 5125-1516606 Weld Assembly, MKG24 Chrome Plated Griddle Top, LH Trough 5125-1516607 Weld Assembly, MKG36 Chrome Plated Griddle Top, LH Trough 5125-1516608 Weld Assembly, MKG48 Chrome Plated Griddle Top, LH Trough 5125-1516609 Weld Assembly, MKG60 Chrome Plated Griddle Top, LH Trough 5125-1516610 Weld Assembly, MKG72 Chrome Plated Griddle Top, LH Trough 5125-1537101 Weld Assembly, MKG24 Plain Steel Griddle Top, RR Trough 5125-1537102 Weld Assembly, MKG36 Plain Steel Griddle Top, RR Trough 5125-1537103 Weld Assembly, MKG48 Plain Steel Griddle Top, RR Trough 5125-1537104 Weld Assembly, MKG60 Plain Steel Griddle Top, RR Trough 5125-1537105 Weld Assembly, MKG72 Plain Steel Griddle Top, RR Trough 5125-1537106 Weld Assembly, MKG24 Chrome Plated Griddle Top, RR Trough 5125-1537107 Weld Assembly, MKG36 Chrome Plated Griddle Top, RR Trough 5125-1537108 Weld Assembly, MKG48 Chrome Plated Griddle Top, RR Trough 5125-1537109 Weld Assembly, MKG60 Chrome Plated Griddle Top, RR Trough 5125-1537110 Weld Assembly, MKG72 Chrome Plated Griddle Top, RR Trough
L22-360 Rev 1 (01/14)
26
Exploded Parts-MKG/MKH/MKGD Griddle Gas Models (All Options)
G) Chain Specific Parts
Chain Specific Parts List
CHAIN
Five Guys
Culvers FG-MKG
Outback
Culvers Griddle Top Weldment
Longhorn
Texas
Roadhouse
Teds
Montana
Grill
ASSEMBLY
DESCRIPTION
Grease Box
Griddle Top WeldmentNathan's
Griddle Top Weldment
Griddle Top Weldment
Griddle Top Weldment
MODEL PART # PART DESCRIPTION
CU-MKG
OB-MKG NA-MKG36 NA-MKG48 NA-MKG60 CU-MKG48 CU-MKG60
LH-MKG24 LH-MKG36 LH-MKG48 LH-MKG60
LH-MKG72 TR-MKG24 TR-MKG36 TR-MKG48 TR-MKG60 TR-MKG72
TM-MKG48 LH
TM-MKG48 RH
TM-MKG36 LH TM-MKG36 LH
5125-1532402 W/A,GRS BOX 3.7GALS MKG CLVR 5125-1532403 W/A,GRS BOX 3.7 GALS MKG 5GUY 5125-1532404 W/A,GRS BOX 3.7GALS MKG-OB 5125-1528502 W/A,TP GRIDL NATHANS MKG36 5125-1528503 W/A,TP GRIDL NATHANS MKG48 5125-1528504 W/A,TP GRIDL NATHANS MKG60 5125-1526502 W/A,TP GRDL CULVERS MKG48 CHRM 5125-1526503 W/A,TP GRDL CULVERS MKG60 CHRM 5125-1540911 W/A,TOP GRDL W RR TR MKG24-LS 5125-1540912 W/A,TOP GRDL W RR TR MKG36-LS 5125-1540913 W/A,TOP GRDL W RR TR MKG48-LS 5125-1540914 W/A,TOP GRDL W RR TR MKG60-LS 5125-1540915 W/A,TOP GRDL W RR TR MKG72-LS 5125-1540916 W/A,TOP GRDL W RR TR MKG24-TR 5125-1540917 W/A,TOP GRDL W RR TR MKG36-TR 5125-1540916 W/A,TOP GRDL W RR TR MKG48-TR 5125-1540917 W/A,TOP GRDL W RR TR MKG60-TR 5125-1540918 W/A,TOP GRDL W RR TR MKG72-TR 5125-1540926 W/A,TP GRDLW/RRTR TM-MKG48 LH 5125-1540927 W/A,TP GRDLW/RRTR TM-MKG48 RH 5125-1540929 W/A,TP GRDLW/RRTR TM-MKG36 RH 5125-1540932 W/A,TP GRDLW/RRTR TM-MKG36 LH
27
L22-360 Rev 1 (01/14)
In the event of problems with or questions about your order, please contact the MagiKitch’n factory at : (603)225-6684 World Wide www.magikitchn.com
MAILING ADDRESS – P.O. BOX 501, CONCORD, NH 03302-0501
SHIPPING ADDRESS – 10 FERRY ST., CONCORD, NH 03301
L22-360 Rev 1 (01/14)
In the event of problems with or questions about your equipment, please contact the MagiKitch’n Authorized Service and Parts representative (ASAP) covering your area, or contact MagiKitch’n at the numbers listed to the left.
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