Pitco MG14S-C-MFD Installation Manual

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This equipment chapter is to be inserted in the
Fryer section of the Equipment Manual.
MANUFACTURED
EXCLUSIVELY FOR
MCDONALD'S®
BY
PITCO FRIALATOR, INC.
CONCORD, NH 03302-0501
PHONE: 1(603)225-6684
TOLL FREE: 1(800)258-3708
INSTALLATION & OPERATORS MANUAL
Warranty Statement 1 Installation Instructions 2 Ventilation 2 Quick Disconnect Gas Connection 2 Fuel Supply Line and Pressure Leak Testing 2 Clearances 3 Once Fryers are in Place 3 Equipment Set-Up & Shut Down Procedures 3 Filling the Fryer with Oil 3 Set-Up 3 Shut Down 4 The Pitco Frialator Cooking Computer 5 Operating Instructions 6 Cooking Product 6 Programming the Computer 7 Filtering Instructions 11 Preparing the Filter for use 11 Operating Instructions of Filter 11 Troubleshooting Guide 13 Electric Schematic 14
This manual is for the exclusive use of licensees and employees of McDonald's Systems, Inc.
© 1996 McDonald's Corporation All
Rights Reserved
TABLE OF CONTENTS
Pitco Frialator Literature # L20-138 Rev 1
Printed 11 July 1996
Manufactured in
The United States of America
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FOR YOUR SAFETY: Do not store gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
TO THE PURCHASER
POST IN A PROMINENT LOCATION IN­STRUCTIONS TO BE FOLLOWED IN THE EVENT THAT AN OPERATOR SMELLS GAS. OBTAIN THIS INFORMATION FROM YOUR LOCAL GAS SUPPLIER.
WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OP­ERATING AND MAINTENANCE MANUALS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
WARNING
This appliance is equipped with a three prong (grounding) plug. This is for your protection against shock hazard in the event of equipment malfunction. Always plug the unit into a properly grounded three-prong receptacle. DO NOT cut or remove the grounding (third) prong.
WARNING DO NOT use an open flame to check for gas leaks! Keep all open flames away from the machine at all times.
WARNING Machines equipped with casters and a flexible power cord, must be connected to a gas supply with a Quick-Disconnect device. This quick disconnect must comply with ANSI Z24.41. To limit the movement of the unit without depending on the connector or quick disconnect, a restraining cable must also be installed.
of air it can give off a dangerous carbon monoxide gas. Carbon Monoxide is a clear odorless gas that can cause suffocation.
WARNING Carbon Monoxide gas can build up if you obstruct the flue. Blocking the flue will also cause the unit to overheat. DO NOT obstruct the flow of com­bustion/ventilation or air opening around the machine. Ensure that you meet the minimum clearances specified in the installation instructions. Adequate clearance around the unit is necessary for servicing and proper burner operation.
WARNING If the machine should shut down unexpectedly wait 5 minutes before attempting to restart it. This will allow for any excess gas in the unit to dissipate.
WARNING The power supply must be disconnected before servicing or cleaning the unit.
WARNING DO NOT supply the fryer with a gas that is not identified on the data plate, located on the inside of one of the doors of the machine. If you need to convert the machine to another type of fuel, contact your dealer or Authorized Blodgett Service Agency.
WARNING To prevent tipping of the machine and splashing of HOT oil your Pitco Frialator fryer is equipped with a Gas Hose Quick Disconnect and restraining device. This attaches the rear of the machine to the wall. When the fryer is in its operating location, lock the casters and reattach the restraining device to the rear of the machine.
WARNING Shortening, when it is at cooking temperatures, is very HOT and DANGEROUS! Use extreme caution when handling! Use the proper protective gear such as insulated gloves, aprons, face shield and sleeves when handling hot shortening. DO NOT attempt to move any machine that has hot oil in it. Allow the oil to cool to room temperature or drain the oil into a suitable container before moving the fryer.
WARNING There is an open flame inside the machine. The unit may get hot enough to set nearby materials on fire. Keep the area around the unit free from combustibles.
WARNING
Ensure that the machine can bet enough air to keep the flame burning correctly. If the flame is starved
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WARRANTY STATEMENT
Pitco Frialator, Inc. makes the following limited war­ranties to the original purchaser only for this equip­ment and replacement parts:
1. WARRANTY PROVISIONS - FRYERS A. Pitco Frialator, Inc. warrants all parts, with the exception of the frypot, computer, burner and Heat Tube Baffle for 1 year after the date of installation of the fryer. B. If any parts become defective during the first year after the installation date, Pitco Frialator will also pay for the labor, freight and travel costs involved in replacing said part.
2. WARRANTY PROVISIONS - FRYPOTS A. If a frypot develops a leak due to a defect in
material or workmanship within the first 10 years after installation, Pitco Frialator, Inc. will either weld or replace, at its discretion, the frypot.
B. The customer will be responsible for all
freight, labor and travel charges for this re­pair, except within the period stated in section 1-B.
5. WARRANTY PROVISIONS - HEAT TUBE BAFFLES
A. Pitco Frialator, Inc. will warrant the Heat
Tube Baffles from defects in material or workmanship for a period of 3 years.
B. The customer will be responsible for all
freight, labor and travel charges for this re­pair, except within the period stated in sec­tion 1-B.
Retain this manual for future reference
3. WARRANTY PROVISIONS - COMPUTER A. Pitco Frialator, Inc. will warrant the Intelli-fry
Computer from defects in material or workmanship for a period of two years.
B. If the computer is found to be defective during
the first 2 years after the installation date, Pitco Frialator Inc. will also pay for the labor, freight and travel costs involved in replacing said part.
4. WARRANTY PROVISIONS - BURNERS
A. Pitco Frialator, Inc. will warrant the Burners
from defects in material or workmanship for a period of 10 years.
B. The customer will be responsible for all
freight, labor and travel charges for this re­pair, except within the period stated in section 1-B.
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INSTALLATION INSTRUCTIONS
CAUTION:
This equipment is manufactured for the use on a particular type of gas and electrical voltage which is specified on the rating plate located on the inside of the door.
tional Fire Protection Association, Battery March Park, Quincy, MA 02269
NOTE: It is recommended that the ventilation sys­tem be cleaned and maintained in accordance with the procedures laid out in the appropriate Preventa­tive Maintenance Card.
When your fryers arrive, look them over carefully noting any damage on the freight bill. If concealed damage is found after you have accepted the equip­ment, report it to the carrier immediately, as all claims must be filled within 15 days of the receipt of the shipment. Also, be sure to keep any packing materials as these will be necessary to make a claim.
Follow these installation instructions carefully. A proper installation is important for the operation of the fryers.
In the United States, all installations must conform to all local and state codes and well as the National Fuel Gas Code (ANSI 223.1 1992). In Canada, in­stallations must be made in accordance to Canadian Standard CAN 1-B 149.1 or .2 "Installation Codes for Gas Burning Appliances & Equipment."
Electrically operated appliances must be electrically grounded in accordance with local codes; or in the absence of local codes, with the National Electric Code ANSI/NFPA No. 70-1996; in CANADA, with CSA C22-1 Canadian Electrical Code Part 1.
Quick Disconnect Gas Connection:
Units equipped with casters must be installed with connectors that comply with the standards for con­nectors for Movable Gas Appliances, ANSI Z21.69­1987, and Addenda Z21.69A-1989. (CAN/CGA -
6.16 and CAN/CGA - 6.9.) This connection should include a quick disconnect device that complies with the Standard for Quick Disconnect Devices for use with Gas Fuel, ANSI Z21.41-1989. When installing a quick disconnect you must also install a means of limiting the movement of the fryer. This device will prevent the gas line or quick disconnect from being strained.
Fuel Supply Line Leak and Pressure Testing:
The fuel supply system must be tested before the machine can be used. If the fuel line is going to be tested at a pressure greater than (>) 1/2 PSI (3.45 kPa), make sure that the unit is disconnected from the fuel line. If the fuel line is going to be tested at a pressure equal to or less than (<) 1/2 PSI (3.45 kPa), the machine can be connected to the supply but the gas valve must be shut.
Clearances:
NOTE: Should you experience a power failure,
your fryers will shut off automatically. If this happens, do not attempt to restart the fryers until the power is restored.
Ventilation:
A proper ventilation system is also an important part of the installation. For information on the construction and installation of ventilating hoods, please see "Standard for the Installation of Equipment for the Removal of Smoke and Grease Laden Vapors from Commercial Cooking Equipment", N.F.P.A. No. 96-1987. Copies can be obtained by writing to the Na-
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WARNING: Area must be kept clear of all combustible
materials.
Minimum clearance of 6" (15cm) must be maintained from combustible construction on each side and the rear of the equipment. This equipment may be installed on combustible floors.
Maintain a minimum of 24" (61 cm) clearance in front of the fryer to provide for proper operation, mainte-
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nance and servicing. NOTE; Do not block the area around the bottom or
underneath the fryer. The air required to support the gas combustion is drawn from the underneath and sides of the fryer.
A wiring diagram is located in the back of this manual and inside the fryers.
The control (interlock) voltage for this equipment must be 120 VAC (US & Canada). For other coun­tries please check the rating plate.
Regular cleaning of this equipment, as well as the hood, is an important part of proper maintenance. Refer to Maintenance Requirement Cards for proper procedure and frequency.
Once the fryers are in place: NOTE: Many of the components that require oper-
ating or maintaining/servicing can be accessed from behind the doors in the front of the machine.
fryer. Liquid shortening can be poured directly into the fry
tank until the correct level has been reached. This is indicated by a line on the right or left hand sides of the inside of the fry tank.
For solid shortening, the shortening must be cut into small blocks about 1" (2.54 Cm) in size. These small blocks must be placed under and around the heating elements. The fryer can now be turned ON. Set-
Up:
NOTE: Please read the Operating instructions thor-
oughly before attempting to operate this equipment.
Make sure the gas line quick disconnect is attached. Make sure that the power cords are plugged into their receptacles and that the proper building circuit breakers are turned ON.
Turn the gas valve knob to the ON position.
Leveling the fryers will help ensure proper opera­tion. To level the fryers loosen the two set screws on the caster stem. Rotate the collar of the caster to raise or lower the height of the unit. Tighten the set screws to lock adjustment.
Clean the fry tanks using the Boil Out procedure on Maintenance Card Number 14A
EQUIPMENT SET UP AND SHUT DOWN PROCEDURES
CAUTION:
Never operate this equipment empty. Always make sure there is the correct amount of shortening or in the case of cleaning, water in the tank before turning the unit ON.
Filling the fryer with oil:
It is very important to make sure the oil level is cor­rect before attempting to heat shortening in your Pitco
Press the key on either side of a full vat or the right key for the right side and the left key for the left
side of a split vat for the computer to turn the unit ON. The burners will ignite, begin to heat and will be controlled by the computer /controller.
NOTE: From a cold start the fryer will automatically begin a melt cycle. This is a condition where the computer will heat the shortening in small controlled bursts of heat. Once the predetermined temperature has been reached, the unit will exit the melt cycle and go to normal operation. The melt cycle cannot be overridden.
Make sure that the shortening is at the proper level after the cooking temperature has been reached. It may be necessary to add shortening to maintain the proper level. There are two level lines on the side of each tank (H) for hot level, (C) for cold level.
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NOTE: When adding solid shortening to an empty fry tank, first remove the baskets and support racks and fill the bottom of the tank with shortening, continue to pack the remaining shortening into the tank. Place the basket support rack on top of the shortening before turning the unit ON.
For liquid shortening fill to the level lines indicated on the right or left hand sides of the inside of the fry tank. Gas pressure at the manifold should be 3.5" W.C. (0.872 kPa) (8.715 mBars) for natural gas and 10" W.C. (2.49 kPa) (24.9 mBars). Please check the rating plate on the inside of the door to verify the type of gas that your equipment was manufactured for.
Shut Down:
Press the key to turn the fryer OFF.
is found in the flue area DO NOT run the machine. Call the Authorized Service Agency to have a qualified service technician inspect the machine
To shut down for an extended period of time, turn the gas valve to the OFF position. This will insure that the unit cannot be turned ON accidentally.
NOTE: When the fryer is not being used, place the cover over the fry tank.
WARNING: Shortening, when it is at cooking temperatures, is very HOT and DANGEROUS! Use extreme cau-
tion when handling! Use the proper protective gear such as insulated gloves, aprons, face shield and sleeves when handling hot shortening. When dis­carding used shortening, drain the fryer into the appropriate receptacle, move the receptacle to the grease barrel and pump the old shortening into the grease barrel.
NOTE: It is recommended that the flue be in­spected periodically (about once a month). To do this, shut the fryer down and allow the machine to cool to room temperature. Turn the gas valve to the OFF position and, using a small flashlight look down the flue. The flue should look clear and com­pletely free of any debris or oil. If any debris or oil
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THE PITCO FRIALATOR COOKING COMPUTER
ITEM DESCRIPTION FUNCTION A1 1L Timer "In Use" Indicator light Light will illuminate when a product key is
A2 2L Timer "In Use" Indicator light pressed A3 1R Timer "In Use" Indicator light A4 2R Timer "In Use" Indicator light B1 1L Program START key These keys are used to start a product cook cycle
B2 2L Program START key B3 1R Program START key B4 2R Program START key
C1 Left Split Vat ON/OFF key Power ON and OFF keys C2 Right Split Vat ON/OFF key D Program key For programming use
E Heating Signal Indicator lights (LEDs) Lights will illuminate when the computer calls for a heat
cycle
F Temperature key Used for checking ACTUAL and SET temp. G Program Time key For programming use
HI Left Display Window Illuminated at all times when the machine is ON H2 Right Display Window
11 Left Selection Arrow For programming use 12 Right selection Arrow
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OPERATING INSTRUC TIONS
NOTE: Refer to page 4 for a complete pictorial view of
Cooking Product:
Fill the baskets with product, drop the product and touch one of the Left Product keys, or Right
the Computer/Controller.
Product keys, to start the cooking timers.
NOTE: The hood will also be turned ON if any of the fryers under it is turned ON.
Turn the Computer/Controller ON by pressing the
key (On Full Vat either key can be pressed;
on split vats the Left operates the Left side and
The display will show the cook time in minutes and seconds (example: 3 00) this time displayed will count downward toward 0 00. When the pre-programmed Shake time (French Fries only) has elapsed the alarm will sound and the display will show "SHAKE". This indicates that the basket should be shaken. This alarm is canceled automatically if programmed, or by pressing
the Right operates the Right side.) The Com-
the product key which has the illuminated LED.
puter/Controller will display the menu item if it is within temperature range and will alternately flash the menu
In a Full Vat Fryer, the and keys should be
item and "WAIT" if it is not.
used to time the left basket, and keys should
To change menu item press the left key or right key to move through the menu items available.
Continue to press the key until the menu item you want to cook is shown in the display. On split vat
fryers, first press then the key to choose left side or the key for right side, then scroll as above.
If the shortening temperature is below 180°F (82°C) the unit will automatically begin its melt cycle. The heat demand LED(s) will be lit and the heat cycle will go ON and OFF automatically to prevent damaging the shortening. The computer will leave the Melt Cycle automatically and enter Cooking mode where the programmed cooking temperature will be maintained.
Normal Melt Cycle time from a cold start is less than 60 Minutes. Times may vary somewhat due to the temperature of the cold shortening and the power being supplied.
be used to time the right basket. Either key on each side work in parallel with the other on that side and will control the timing for that side. Example: Either or (2) controls the timing for the left basket. Either or
controls the timing for the right basket
In a Split Vat Fryer, if more than one product is being cooked at the same time the LEDs will flash at
different rates. Each key (Left Side) or (Right Side) are independent of each other. The
LED which is flashing on that side indicates the cook cycle which will be completed first. If only one key is pressed then that LED remains steady. Example:
is pressed first and is timing down, is then pressed. The LED above flashes while the LED above is steady.
In the Cooking mode, the heat demand LED(s) will remain ON constantly until the Programmed cooking temperature is reached at which time it will cycle ON and OFF with the Burners to maintain that temperature.
6
NOTE: When an alarm sounds all other LED's will be extinguished and the operator will need to perform the required duty being displayed and cancel the alarm indicated by the flashing LED. When the alarm has been canceled the other times will be displayed in progress. No new cook cycles can be
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started until the alarm is cancelled. After the cooking time has counted down completely,
the alarm will sound and "PULL" will be displayed as well as the LED over the product key that needs attention will flash. If no other products are being cooked in that vat, "QUAL" and a time counting down will be displayed. This is Quality time which indicates how long the last cooked product can be held in good condition. When the quality time reaches the programmed cooking time of the product "QA" will flash in the display. NOTE: The quality timer is reset if another product cook cycle is begun on either side for Full Vat or on the same side for a Split Vat.
Displaying Actual and Set Vat Temperatures:
side split vat machines, press the key followed by the key, then press the key again followed by the key. On right split vat machines only, use the following sequence of keys to enter the programming mode the and keys.
Choosing Menu Items:
The left display will show the menu item the right display will indicate "SHOW YES" or "SHOW NO".
By pressing the and/or keys the menu items can be scrolled and selected. In the right display "SHOW YES" or "SHOW NO" will indicate which menu item will be available in cooking mode. Example: To display only French Fries and Hash
Press the Temperature key once to display the actual vat temperature, "ACT XXX°F" will be dis-
played; press it twice to display the set temperature "SET XXX°F" will be displayed. Press and hold the
display actual vat temperature as long as the key is held or until alarm occurs.
Low Temperature Indication:
If the actual vat temperature should fall 15°F (8°C) below the set temperature the display will alternately flash "WAIT" and the menu item. Also a very short alarm (chirp) will sound until the vat temperature comes within 15°F (8°C) of the set temperature.
Probe Failure Indication:
Should the probe fail, the display will flash "PROBE" alternating with "FAILURE" and the alarm will sound. To cancel this alarm, the computer (or the one side indicated in the case of a split vat) must be turned OFF.
Browns on a full vat, press the and keys, the last displayed item will show in the left display
"HASH BRN", right display indicates "SHOW YES". This means that this menu item will
be available in the cooking mode. Press the key and "PIES" shows in the left display the right display
shows "SHOW YES". To change the status press The right display changes to "SHOW NO" in-
dicating that this menu item will not be available in the cooking mode. Press the key to scroll to the next menu item, "FR FRIES". The display will indicate
"SHOW YES". Since French fries are to be available in the cooking mode no action is needed
for this menu item. Press the key and continue to change the status of all menu items to "SHOW NO" except "FR FRIES" and "HASH BRN". Press
the key to exit program mode and review the menu items available in cooking mode by pressing the and/or keys. The only menu items that
PROGRAMMING THE COMPUTER NOTE: The computer must be turned ON and display a
menu item before the programming mode can be entered. To enter the programming mode on full vat or left
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should show are "FR FRIES" "HASH BRN" and a non menu item "OPTIONS".
Programming Vat Temperature(s):
Each menu item can be programmed for a cooking temperature. To program a cooking temperature, first scroll to the menu item to be programmed, enter the
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ming mode by pressing the and keys
programming mode by pressing the and (,") keys for full vat or left side split vat; press the
and for right side split vat. Press the key. The left display will show the previ-
ously programmed set point Example: "SET 360°F". To change press the key for hundreds. The hundreds digit will flash. Press the key to lower the temperature, and the to raise. To change the tens digit press the key. The tens digit will flash. Press the key to lower the temperature, and the to raise. To change the ones digit press the key. The ones digit will flash. Press the key to lower the temperature, and the to raise. Press the key to save the changes and exit the pro-
gramming mode.
NOTE: A maximum of 380°F (193°C) and minimum of 200°F (93°C) can be programmed.
Manual and Automatic Cancel of Alarms:
for full vat or left side split vat; and the and keys for right side split vat. Then press
the key twice. In the left display A time in Min­utes and Seconds will appear in the left display; in the right display the duty name will appear Example: Left "00 30" Right "SHK TIME". To change this
time press the key for minutes, the key for tens of seconds, the key for ones of seconds. Press the key to save this time. To change to
another duty time within the same menu item press the or keys for "PULL" or "QUAL". Press the key and proceed as above. Press the key twice to be able to change menu items and press the or keys to change. Proceed as above.
NOTE: To return all setting to the factory programmed specifications press the and keys the left display will show "RESTORE", the right
display will show "FACT NO". To reset to factory specs press the key and the right display will read "FACT YES"; press the key to save this choice.
The shake alarm can be set to Auto (self-cancel after 7 seconds of sounding) or Manual cancel which requires the product key to be pressed to cancel the audible alarm. To change the status from Manual cancel to Auto cancel, first select the menu item then enter the programming
mode by pressing the and keys for full vat or left side split vat; and the and ("S) keys for right side
split vat. Then press the key. The left display will show the alarm Example: "SHAKE A" (A for auto),
the right display will show "AUTO CNC". To change, press the key. The displays will change
to "SHAKE M" and "MAN CNC". Each menu item can be individually programmed in this manner.
Programming Times:
First select the menu item then enter the program
High Limit Testing:
Before testing the High Limits use the or keys until "OPTIONS" is shown in the left display for full vat and left side of split vat or right display
for right side of split vat. Press the and keys. Use the or keys until the left display shows "HI LIMIT" Press the keys again and the actual vat temperatures will be shown Example:
"ACT 360°F".
First High Limit (Internal) Press and hold the key. The heat demand relay will engage and the heat demand LED(s) will be lit.
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(For right side split vat the key must be pressed and held.) The first high limit is internal to the computer
and should trip between the temperatures of 400°F (204°C) and 420°F (215°C). This trip will be indicated in 2 ways: First the heat demand LED(s) will go out; second the display will alternate between "HI 1" and "XXX°F" or "XXX°C", indicating the trip temperature. This display will continue until the vat temperature drops below 400°F (204°C). If the first high limit fails to trip within the specified range 400°F (204°C) and 420°F (215°C) the display will alternate between "HI 1" and "BAD" until either the second high limit test is started (see below) or the test is ended. Proceed to the Second High Limit test or to end the test press the key twice to turn the
and keys and scroll again using the or
key until "DEGREES" is displayed. Press the
key again and "DEGREE F" OR "DEGREE C" will be displayed. Press the key to change. Press the P key again to save this choice. To exit to the cooking mode scroll using the or key until "EXIT" is displayed, then press the key.
Boil Mode: In the cooking mode scroll using the or key
until "OPTIONS" is displayed. Press the
fryer OFF and back ON.
Second High Limit (Mechanical)
Proceed with the first high limit test (see above). Once the first high limit has been tripped, press and
hold the or key. The heat demand relay will activate and the heat demand LED(s) will light up. The
vat temperature is displayed continuously. The second high limit should trip between 425°F (218°C) and 450°F (232°C). When the trip occurs the display will alternate between "HI 2" and "XXX°F" or "XXX°C" indicating the trip temperature. If the vat temperature reach 460°F (237°C) without tripping the second high limit the computer will automatically shut OFF the heat. The Left
Product key or Right Product Key will no longer control the heat demand. After 30 seconds the computer will sound an alarm and the display will alternate between "HI 2" and "BAD". Should this occur the alarm can only be shut off by turning the computer
and keys and scroll again using the or . key until "BOIL" is displayed. Press the key
and then press to start the boil timer. "BOIL OUT" and then "BOIL 60 00" will be displayed. The "60
00" is a sixty minute timer which will count down during the boil mode.
NOTE: The boil mode cannot be accessed if the vat temperature is above 212°F (100°C). At the end of the boil time cycle the audible alarm will sound one short beep and the display will show "BOIL DONE" and the LED will flash. Press the key under the flashing LED to cancel the boil mode. The display will show "TURN OFF".
NOTE: The unit must be turned OFF using the key to exit boil out mode.
Alarm Volume:
OFF using the key(s).
Changing between Degrees Fahrenheit and Celsius:
In the cooking mode, scroll using the or key until "OPTIONS" is displayed. Press the
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To change the volume of the audible alarms (except Wait Alarm. See below.), in the cooking mode scroll
using the or key until "OPTIONS" is dis­played. Press the and keys and scroll again using the or key until "VOLUME A" is
displayed. Press the key again and the display will show "VOL OFF", "VOL LOW" OR "VOL
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scroll using the or key until "OPTIONS" is HI". Use the or scroll keys to move between these choices. The alarm will sound as an example of each selection. Press the key to save any changes made. To exit to cooking mode scroll using the or keys until "EXIT" is displayed, then
press the key.
Wait Alarm Volume: To change the volume of the wait alarm, in the cooking
mode, scroll using the or key until "OP­TIONS" is displayed. Press the and keys and scroll again using the or key until "VOLUME W" is displayed. Press the key again
and the display will show "VOL LOW" OR "VOL HI". Use the key to move between these choices. Press the pi key to save changes. To exit to the cooking
mode, scroll using the or key until "EXIT" is displayed, then press the key.
Language Selection; In the cooking mode scroll using the or key
until "OPTIONS" is displayed. Press the and keys and scroll again using the or key until "LANGUAGE" is displayed. Press
the key and the display will show the current language selection
Example: "ENGLISH". Change languages by pressing
displayed. Press the and keys and
scroll again using the or key until "RECOV-
ERY" is displayed. Press the key again and the
display will show the latest recovery time "NEW XXX".
Press the or key to review the "OLD XXX"
and "STD XXX" times.
Filter Timer;
The computer/controller is equipped with a filter timer
to time the cleansing of the shortening. To initiate the
filter timer, open the drain valve, the display will show
"DRAINING". Once all the shortening has been drained
down into the filter, turn the filter return pump ON by
opening the RED return valve handle as shown in the
filtering instructions on page 10.
KEEP THE DRAIN VALVE OPEN.
Press the key. A five minute timer will start (FTR
5 00) at the end of which the alarm will sound and the
display will flash "FILTER" "DONE" alternately
To cancel the audible alarm press the key.
"CLOSE" "DRAIN" will flash alternately because the
drain valve is still open. Closed the drain valve. The
display will indicate "TURN OFF". Continue to pump
the shortening until bubbles are seen in the tank. This
indicates that the filter return lines have been emptied
and the pump can be turned OFF by closing the RED
return valve handle.
Press the key to turn the fryer OFF.
NOTE: The fryer will not return to the cooking mode
until the fryer has been turned OFF and back ON again.
the or key. Press the key to save your selection. To exit to cooking mode scroll using the or key until "EXIT" is displayed, then
press the key.
Recovery Time Review:
To review the recovery times, in the cooking mode
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FILTERING INSTRUCTIONS
The Pan, Paper Support Screen and Paper Retaining Frame can now be cleaned.
Filter shortening in accordance to the Operations and Training Manual.
WARNING: Shortening, when it is at cooking temperatures, is very
HOT and DANGEROUS! Use extreme caution when handling! Use the proper protective gear such as insulated gloves, aprons, face shield and sleeves when handling hot shortening. When discarding used shortening, drain the fryer into the appropriate receptacle, move the receptacle to the grease barrel and pump the old shortening into the grease barrel.
WARNING: Do not attempt to drain more than one vat at a time. This
will overfill the filter pan and could cause severe injury and equipment damage.
WARNING: If the filter Circuit Breaker or motor Thermal Overload
switches trip the filter will cease to operate. Before resetting the filter Circuit Breaker or Motor Thermal Overload close the Red Return Valve handle to prevent the filter from operating unexpectedly and possibly causing injury. Once the Circuit Breaker or Thermal Overload has been reset continue with the filtering operation as before.
Preparing the filter for use:
Disengage filter drawer latches by grasping the
handle across the front of the pan. Pull up on the handle and the pan can be pulled out.
Slide drawer forward until it stops.
Remove the pan cover by grasping the handle on
the front right hand side. Push the cover back­wards about 1 inch and disengage the rear of the cover from the pan. (You may have to shake the cover to do this.)
Grasp the Left and Right handles of the Paper
Retaining Frame and lift upward to remove it.
Remove the filter paper or pad by folding the
edges inward so that the debris is collected.
Lift the Paper Support Screen out of the pan.
NOTE: Be sure that the filter pan is free of any debris which could cause the paper and hold down ring not to seat properly.
Place the Paper Support Screen in the bottom of the pan making sure that the screen is located on the two retaining pins in the bottom of the pan.
Place filter Paper or Pad over screen making sure that there is an equal amount of excess paper on
each side.
Place the Retaining Frame on the paper or pad making sure that all edges are being pressed down
evenly.
Add powder (if used) per instructions on packet.
Replace the cover by pushing the rear edge over
the back of the pan, lay the cover onto the pan and pull forward, the cover should now locate
itself on the pan edges.
Slide filter drawer back under fryer making sure that the oil return pipe locates into its mating connection. Both sides should now be latched correctly so that the filter pan remains in place
under the fryer.
CAUTION: Be careful when using the clean out rod. Damage to the
drain valve may result.
WARNING: Hot shortening can cause severe injury. Take care when
filtering or disposing of hot shortening. Protective gear such as gloves, apron, face shield and sleeves should be worn.
Operating Instructions of Filter:
CAUTION:
Do not attempt to filter unless shortening is at cooking temperature.
Open the drain valve. Unlatch the locking pin by
pushing the small GREEN lever away from valve body and simultaneously pulling the GREEN drain valve handle
down until it stops. The Display will show
"DRAINING".
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Allow the shortening to drain to the level of the
heat tubes.
NOTE: If the oil does not drain when the Green Drain Valve has been opened it may be necessary to clear the drain lines of any debris build up. To do this follow the steps outlined below:
1. Close the drain valve.
2. Carefully unscrew the thumb screws from the cover to be removed. (Top or End cover.) A small amount of oil may come out and will need to be collected with an appropriate container or drop cloth. Remove the cover and gasket, take care not to loose these parts.
WARNING: Shortening, when it is at cooking temperatures, is very
HOT and DANGEROUS! Use extreme caution when handling! Use the proper protective gear such as insulated gloves, aprons, face shield and sleeves when handling hot shortening.
into the drain.
The filter timer will time out and the Display will
show "FILTER" / "DONE" and an audible alarm will sound.
Press the key, the Display will show "CLOSE" / "DRAIN".
• Close the GREEN Drain Valve. The Display will show "TURN OFF" and the Fry Vat will refill.
Allow all of the shortening to return to the tank. Bubbles will be produced in the vat when all the shortening has been returned. This means that the return lines have been cleared.
Close the RED Return Valve. Push upward on the
Red Return Valve Handle. This will turn the pump Off.
Press the key and the Display will show "OFF".
Allow the Drain and Return lines to drain for at
least 5 minutes before removing filter pan to re­duce dripping.
3. Using a clean out rod or similar appropriate tool clear any debris that is stopping the flow of oil in the drain manifold.
4. Once the debris has been cleared replace the cover and gasket. Align the gasket so that it will seal when the cover is attached. Tighten the thumbscrews. DO NOT use any tools to tighten the thumbscrew as this will over-tighten them and could cause damage to the threads.
Close the drain valve. Push the GREEN drain valve
handle upward until the locking pin latches. (It is not nec­essary to push the small GREEN lever in order to make it
latch.) The Display will show "TURN OFF".
Clean the fry vat.
Dip the cleaning tool in oil and wet down the vat walls. Sprinkle the walls and elements with McDonald's Fryer Cleanser. Scrub all surfaces with the fryer cleaning tool. Make sure all cleaner residue is removed from inside the fry vat.
Open the GREEN Drain Valve.
Press the key on computer.
Your machine is now ready to cook with.
Display will show "FTR MM SS".
Open the RED Return Valve. Pull downward on
the Red Lever until you hear the pump operate.
Brush the residue in the bottom of tank down
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Computer does not come on nothing
rrect building circuit breaker and turn
eset the Hi Limit and turn the
Computer display shows "OFF" and
RED return valve not fully open
B. Locate the filter circuit breaker behind the door of the
Push RED reset button located on end of filter motor,
GREEN drain valve is is not fully
Drain valve is open, the oil is draining
Use the clean out rod from inside the fry vat to clear the
Remove the four thumb screws from the end cap (do NOT lose these.) Use the clean out rod to clear the main
. Install the end cap along with its gasket and
TROUBLESHOOTING GUIDE
PROBLEM PROBABLE CAUSE CORRECTIVE ACTION
A. Main circuit breaker is turned off
shows in either display
Computer heat light comes on but burners do not heat
cannot be turned "ON".
Spark sound can be heard, NO main burners come on.
RED return valve is open no pump sound can be heard
B. Fryer fuse is blown
A. If the oil is hot the Hi Limit may
be tripped
A. Bad computer A. Locate the correct building circuit breaker and turn OFF
A. Gas Valve knob closed B. Gas line not connected C. Hi Limit switch tripped
A. B. Filter circuit breaker may be
tripped
C. Filter motor Thermal Overload
may be tripped
D. Sensor switch may be loose
A. Locate the co
OFF and back ON again.
A. Allow the oil to cool, r
computer OFF and back ON again.
and back ON again. If this does not reset the computer call an Authorized Service Technician.
A. Turn knob to ON position. B. Check gas line connection in rear of machine
C. If oil is hot allow it to cool and reset Hi Limit A. Pull slightly on the RED return valve handle
left hand fryer and reset it.
C.
behind the door of left hand fryer.
D. If the mounting screws are loose try to tighten them, if
this is not possible call an Authorized Service Agency.
Drain valve is closed and the computer has been reset but still shows "DRAINING" or "TURN OFF"
slowly or not at all.
A.
closed
B. Sensor switch may be loose
A. GREEN drain valve is not fully
open
B. Drain is plugged with debris
13
A. Apply a little more pressure to close the valve
B. If the mounting screws are loose try to tighten them, if
this is not possible call an Authorized Service Agency.
A. Apply a little more pressure to open the valve B.
drain valve. If this does not clear the blockage, CLOSE the GREEN drain valve and follow the instructions for clearing the main drain line.
CAUTION:
Some HOT oil may come out when the cap is removed.
drain tube four screws. Do not overtighten these screws.
Page 16
To obtain copies of any McDonalds Operating or Service Manuals please
contact Pitco Frialator at the address below, please reference the
literature number for the publication you require:
L20-137 - McDonalds Electric Operating Manual L20-138 - McDonalds Gas Operating Manual L20-139 - McDonalds Electric Service Manual L20-140 - McDonalds Gas Service Manual
In the event of problems with or questions about you order, please contact the Pitco Frialator factory, from 8:00 a.m. - 5:00 p.m., Eastern Standard Time, Monday through Friday, toll-free at:
(800)258-3708 US and Canada only or (603)225-6684 World Wide
In the event of problems with or questions about you equipment, please contact the Pitco Frialator Authorized Service and Parts representative (ASAP) covering you area, through the National Service Network at:
(800)298-1862 US only, 24 hours
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