Technical Service and Exploded Parts
For Electric Fryers
Covering Models
MEII, ME2 Full and Split
US
CAN
GB
FRANCAIS
Pitco Frialator, Inc., P.O. Box 501, Jct I-89 & I-93 Concord, NH 03302-0501 • 509 Route 3A, Bow, NH 03304
L22-233 Rev 1 (04/03)
(800) 258-3708 • (603) 225-6684 • FAX (603) 225-8497
www.pitco.com
WARNING! FIRE HAZARD
THE OIL LEVEL SHOULD NOT FALL BELOW THE MINIMUM INDICATED LEVEL AT ANY TIME.
THE USE OF OLD OIL CAN BE DAGEROUS AS IT WILL HAVE A REDUCED FLASH-POINT
AND BE MORE PRONE TO SURGE BOILING.
WARNING
INSTALLATION AND ALL CONNECTIONS MUST BE MADE ACCORDING TO NATIONAL AND
LOCAL REGULATIONS AND CODES IN FORCE.
WARNING
A COUNTRY APPROVED ALL POLE CIRCUIT BREAKER WITH A MINIMUM OPEN CONTACT
GAP OF 3mm MUST BE USED FOR PROPER INSTALLATION.
WARNING
THE FRYER IS NOT JET STREAM APPROVED. DO NOT CLEAN THE APPLIANCE WITH A
WATER JET.
NOTICE
INSTALLATION SHOULD ONLY BE DONE BY A COMPETENT SERVICE TECHNICIAN. THE
MODEL & SERIAL NUMBER, AND ELECTRICAL REQUIREMENTS STAMPED INTO THE DATA
PLATE, LOCATED ON THE INSIDE PANEL OF THE DOOR.
NOTICE
THIS APPLIANCE IS INTENDED FOR PROFESSIONAL USE ONLY, AND AS SUCH, SHOULD
BE OPERATED BY FULLY TRAINED PERSONNEL.
NOTICE
IT IS RECOMMENDED THAT THIS MACHINE BE INSPECTED BY A QUALIFIED TECHNICIAN
ON A YEARLY BASIS.
WARNING
THE POWER SUPPLY MUST BE DISCONNECTED SERVICING OR CLEANING THE UNIT.
WARNING
SHORTENING, WHEN IT IS AT OPERATING TEMPERATURES, IS VERY HOT AND
DANGEROUS! USE EXTREME CAUTION WHEN HANDLING! USE PROPER PROTECTIVE
GEAR SUCH AS INSULATED GLOVES, APRONS, FACE SHIELD, AND SLEEVES WHEN
HANDLING HOT SHORTENING. DO NOT ATTEMP TO MOVE MACHINE THAT HAS HOT OIL IN
IT. ALLOW TO COOLTO ROOM TEMPERATURE OR DRAIN THE OIL INTO A SUITABLE
CONTAINER BEFORE MOVING THE FRYER.
L22-233 Rev 1 (04/03)
Table of Contents
How Does It Work? ........................................................... 4
Component Troubleshooting.............................................. 4
Temperature Probe Resistance Chart ................................. 4
Basic Trouble Shooting ...................................................... 6
Relay Board Component Explanation ................................ 8
Ladder Diagram .................................................................. 11
US
CAN
GB
Schematics .........................................................................12-21
Basic Parts List................................................................... 23
Exploded Drawings ............................................................ 24-33
Element and Tank Components ......................................... 24
Pump Box and Drain Manifold........................................... 26
Main Entrance Box ............................................................. 28
Pump Assembly and Filter Pan ..........................................30
Wire Harness’..................................................................... 32
L22-233 Rev 1 (04/03)
Chapter 1: HOW DOES IT WORK?
The McDonalds Electric II fryer components function
in specific order of operation. Knowing and understanding the sequence of fryer and components operation will
enable you to diagnose equipment failure more
accurately.
Heating System
Power to the machine is turned ON:
• If Fuse F1 on the Relay board is good, the A.C.
light will illuminate. The computer is supplied with
24VAC and, if the drain valve handle is closed, the
proximity switch will supply 24 VAC to the DVI
(drain valve interlock) Input at the computer.
• The computer is turned ON:
• The side on relay will be energized, closing the
circuit and the S.O. light on the Relay Board will
illuminate. If the hi limit is NOT tripped the safety
(side on) contactor will energize.
• Computer calls for heat:
• The 24 VDC "heat demand" relay will energize
supplying the heat demand contactor with 24 VAC
and the H.D. light on the Relay Board will
illuminate. This will also supply the computer with a
heat feedback signal.
proximity switch causing the "pump run" relay to
be energized. The pump motor will begin to run.
Closing the return valve handle will de-energize the
relay and the pump motor will stop running.
• The pump system is equipped with a circuit breaker
which will de-energize the system and the heat tape
in the event of overcurrent. The circuit breaker
switch must be in the ON position for the pump and
heat tape to operate.
• The return piping system may be provided with optional heat tape to prevent solidification of solid
shortening. The heat tape is low wattage and is on
constantly to maintain liquid shortening in the line.
Chapter 2: COMPONENT
TROUBLESHOOTING:
Probe:
Hi Limit System:
• If the hi limit trips, it causes the side on and heat
demand contactors to lose 24VAC supply and the
heat feed back loses 24VAC. The computer will
display IGNITION FAILURE or HEAT FAIL.
After the hi limit resets (unit cools to 375°F + 20°F)
the computer will have to be turned off and back
on for the unit to heat.
Hood Relay System: U.S./Canada units only
• There is one Hood Relay (K6) per "battery" of
fryers (located on rear bottom brace of left hand
fryer), it is wired in parallel to every computer (both
sides of a twin). When any side of any computer is
turned on this relay energizes (turning on the hood)
and will stay energized until all of the computers are
turned off.
Filter System:
• Opening the RED return valve handle will close the
The resistance of the probe will change as the temperature changes. The resistance will decrease as the temperature rises. The lower the temperature the greater
the resistance change will be per degree of temperature
change, as the temperature approaches the working
range of the probe, the resistance change will become
more linear.
If the probe is suspect, check its resistance and the oil/
air temperature at which it was taken. Compare these
4L22-233 Rev 1 (04/03)
values on the chart below.
If the probe returns an open circuit or 0 Ohms reading it
should be replaced. If the resistance varies more than
30 Ohms when being checked between 325-375°F the
probe will give a false temperature reading on the computer and should be calibrated (up to 10°F) or replaced.
However, it will continue to operate at a slightly higher
or lower temperature.
Drain Valve & Return Valve Switches:
These switches are a magnetically operated proximity
switches. When the Drain Valve handle is moved to
the open position, the Actuator will move away from
the switch causing the switch to open. When the Drain
Valve is closed the switch will close.
US
CAN
GB
Allow the oil to cool and check the probe resistance at a
lower temperature. As can be seen from the chart a
greater variation can be tolerated at a lower temperature.
Heat Demand Contactor:
The heat demand contactor has a 24VAC coil and will
energize when the correct voltage is supplied to the
coil. When energized, the contacts will close, allowing
current to flow through the elements. The coil
resistance is 192 ohms out of circuit.
Hi Limits:
The hi - limit switch is a normally closed switch until
the temperature at the hi-limit bulb reaches 425°F ±
20°F.
In order to test this switch it will be necessary to utilize
the temperature control hi-limit feature. Refer to PM
Card FR015 for instructions on how to perform this
test.
WARNING
During this test monitor the fryer closely. This test
will cause the oil to heat past the normal operating
temperature and can cause damage to the machine
and its operator if care is not taken.
If the switch does not trip between the prescribed
limits it is defective and should be replaced. Once
tripped, the switch cannot be reset until the oil has
cooled to approximately 375°F + 20°F. If the switch
does not reset after oil has cooled it is defective.
Once the oil has cooled the hi-limit reset button must
be pressed to reset the hi-limit relay on CE and export
units only.
Opening the RED return valve handle will close the
proximity switch causing the "pump on" relay to be
energized. The pump will begin to pump. Closing
the return valve handle will de-energize the relay and
the pump will stop pumping. These switches can also
be checked with an Ohm meter. The normal gap
between the Actuator and the Sensor switch on the
valve handle is 1/8" - 1/4" (3 - 6mm).
Transformer:
Transformers are multiple input voltage 24 volt output
voltage and can be checked by reading the input and
output voltages. A quick check for 24VAC can be done
at the relay board behind the computer. The AC led will
be lit if the F1 fuse is good and the board is receiving
24VAC
Elements:
Each Element has three coils inside it, check all element
coils out of circuit with an Ohm Meter, the resistance
should correspond to the chart below, if the resistance
varies more than 5 Ohm the element will need to be
changed. Also check for continuity to ground on each
end of the suspect element, there should be no continuity
to ground.
208 volt elements 18.5 Ohms
220 volt elements 20.7 Ohms
240 volt elements 24.6 Ohms
Safety (Side On) Contactor:
Check the coil with an Ohm Meter, the resistance should
be approximately 3 - 6 Ohms out of circuit. If it does
not have this resistance it should be changed.
5
L22-233 Rev 1 (04/03)
Fryer Trouble Shooting
PROBLEM PO SSIBLE CAUSE ACTION
Co mp ute r will N O T tur n O N
Dis p la y doe s N OT light
Computer shows "IGNITION
FAILURE" or "HEAT FAIL" and
machine does NOT heat.
Machine is heating slowly A. Side On contactor
Oil is hotter or colder than computer
/c o ntr o lle r d is p la ys
Computer displays "DRAINING" or
"TURN OFF"
A. No power to the machine
B. F1 Fuse blown
C. T1A Transformer
A. Hi limit tripped
B. Heat demand relay
C. Relay board
B. Heat Demand contactor
C. Element
D. Loss of power on one leg of 3
phase input power
A. Temperature calibration
B. Probe
C. Probe wiring terminals
A. Blue drain valve not fully closed
B. Sensor switch
C. Inc o rr e c t s witch ga p/ a lignment
A. Check building circuit breaker, verify
power cord is plugged in
B. Check F1A Fuse. Replace if defective
C. Check voltage in and out of T1A
A. Once the oil temp has gone below
375°F +
automatically, if not, replace Hi- limit
B. Check & replace if defective
C. Check & replace if defective
A. Check & replace if defective
B. Check & replace if defective
C. Check & replace if defective
D. Check input power. Repair or call a
qua lifie d e le c tric ia n
A. Adjust temperature offset up to +
B. Check & replace if defective
C. Clean or repair terminals
A. Check position of handle
B. Switch may be loose or have loose
wires, replace if defective
C. Check gap/alignment, replace if defective
20°, the Hi- limit should re set
10°F
Computer heat demand lights are lit,
machine does not heat. HD & SO
lights on relay board are lit.
Computer displays "PROBE
FAILURE"
A. Side on contactor
B. Heat demand contactor
C. Unit not getting 3 phase p o wer
A. Shorted probe
B. Open probe
C. Probe wiring terminals
6L22-233 Rev 1 (04/03)
A. Check & replace if defective
B. Check & replace if defective
C. Check circuit breaker, is 3 phase power
cord plugged in all the way
A. Check probe & replace if defective
B. Check probe & replace if defective
C. Clean or repair terminals
Filter Trouble Shooting
PROBLEM POSSIBLE C AUSE AC TION
US
CAN
GB
Red return handle is pulled out, but no
pump sound can be heard
Drain valve is closed, computer has
been r e s e t, b ut c o mpute r still displays
"DRAIN IN G"
Oil is returning to the vat slowly or not
at all
Air b ubbles are in t he oil being r e t ur ned
to the vat
A. Red return handle not completly
open
B. Filter circuit breaker may be tripped
or in the off position
C. F ilt e r mo tor the rmal o verload may
be tripped
D. Sensor switch may be loose or
defective
E. Po we r co rd unplugged or loo se
A. Blue drain valve no t fully closed
B. Sensor switch
C. Incorrect switch gap/alignment
A. Dirty filter paper
B. Strainer cap dirty
C. F ilt e r p a n no t pus hed in c o mp le tely
D. O-rings not sealing on pick up tube
A. Strainer cap not tight
B. Stainer cap not in pick up tube
C. F ilt e r p a n no t pus hed in c o mp le tely
D. O-rings not sealing on pick up tube
A. Pull on red return handle to make sure
valve is c o mplet ly open
B. Reset the circuit breaker or press it to
the on position
C. Push the red reset button on the end of
the motor
D. Check that the switch is tight and that it
has the correct gap. Replace if defective
E. Check the power cord at the fryer
entrance box and at the pump box and
make sure that the power cords are plugged
in and /or pushed in all the way
A. Check position of handle
B. S witch may b e lo os e o r have loo s e
wires, replace if defective
C. Check gap/alignment, replace if defective
A. Change filter paper
B. Remove strainer cap and clean it
C . P ush filter p an in
D. Check & replace if defective
A. Tighten strainer cap
B. I ns tall straine r c a p
C . P ush filter p an in
D. Check & replace if defective
Dra in valve is o pen, the o il is d r a ining
slowly or not at all
A. Dra in valve is not fully open
B. D rain line is plugged with de b r is
7
A. Apply a little more pressure to the drain
valve handle to check that the drain valve is
fully o p en
B. Use the clean out rod to clear the drain
valve opening. If this does not clear the
blockage, close the drain valve, and call for
service
L22-233 Rev 1 (04/03)
Fuse:
A
If fuse is blown, A.C. will not be lit.
F1 -
Trouble Shooting Lights:
When lit, F1 Fuse and T1 Transformer are good.
.C. S.O. H.D. -
When lit, A1 Computer is on and K10 Contactor should be energized.
When lit, A1 Computer is on and calling for heat, K11 Contactor should be energized
Relay Board Component Explanation
Relays:
Heat Demand Relay, will be energized when A1 Computer calls for heat and when H.D. is lit.
K1 -
Side On Relay, will be energized when A1 Computer is on and A.C. is lit.
K3 -
Connectors:
Connects to A1 Computer
J31 -
To Side On and Heat Demand Contactors and Heat Feed Back.
J32 -
To 24VAC jumper harness.
J33 -
To Drain Switch and optional Basketlifts
J34 -
Input voltage from transformer
J35 -
6
J32
1
F1 FUSE
J35
1
A.C.
PITCO# 60127301A
DATE: MMDDYY
H.D.
5
S.O.
7
J34
1
12
K1
HEAT
K3
SIDE
DEM ON
J33
10
8L22-233 Rev 1 (04/03)
J31
1
1
US
C
O
CLAS
S
BACK-UP
TO
TEMPERATURE
CONTROL (OPT)OR NO OPTION
JUMPER BL OCK
J34
LIFT OPTION
TO BASKET
CAN
GB
NONE
NONE
SIDE ON
NONE
24VAC POWER SWITCHED
NONE
J33
11
12
10
DC RETURN
HEAT DEMAND
9
7
5
8
6
HEAT FEED BACK
4
DRAIN OR FLOAT SWITCH
24VACH POWER
24VACN RETURN
2
3
1
K3
SIDE ON
HEAT DEMAND ENABLE
HEAT DEMAND
J32
1
K1
HEAT DEM
SIDE ON
TO HIG H LIMIT
TO RESET SWITCH IF REQUIRED
24VAC RETURN
5
3
2
4
K3
K1
HEAT
DEMAND
J34
HEAT FEED BACK
6
DC COMMON
BASKET LIFT LEFT
BASKET LIFT RIGHT
5
6
4
3
7
Relay Board
24VCOM
5
2
M A
FR
24VA
4
3
21
TRANSFORM ER
AC POWER
60127301
F1
FUSE
J35
24VAC
1
2
J34
SWITCH
TO DRAIN
OR FLOAT
1
DRAIN OR
FLOAT SWITCH
3
24VACH
24VAC RETURN
9
J31
624
(DC)(DC)
HEAT DEMAND
HEAT FEEDBACK
TO
PRIMARY
COOKING
CONTROLLER
10
NONE
578
SIDE ON (DC)
BASKET LIFT L
BASKET LIFT R
24VDC RETURN
9
L22-233 Rev 1 (04/03)
Schematics
L22-233 Rev 1 (04/03)
10
1
2
DRAIN
SWITCH
NO
NC
3
4
5
6
7
ABC
NO
NC
HEAT
FEEDBACK
INPUT
HEAT
DEMAND
CONTACTOR
DE
SIDE ON
CONTACTOR
FGH
24 VAC
INPUT
COMMON
24 VAC
TRANSFORMER
TO TRANSFORMER
COMMON
24 VAC
DVI
INPUT
ON/OFF
(SIDE ON)
OUTPUT
SO HD
SIDE ON
AC
F1 FUSE
24 VAC
COMMON
24 VDC
COMMON
RELAY BOARD
24 VAC +
24 VAC +
PROBE
INPUT
HEAT DEMAND
OUTPUT
HEAT
DEMAND
HI LIMIT
SWITCH
(DOMESTIC
ONLY)
TO HI LIMIT
SWITCH
CONNECTOR
HI LIMIT
RESET
I
J
CE/EXPORT ONLY
1
2
3
4
5
11
6
7
L22-233 Rev 1 (04/03)
1
Schematic 700338 Sheet
LEFT SIDE OF SPLIT VAT, OR SINGLE VAT CONTROL CIRCUIT SHOWN.
OPTIONAL BACKUP T-STAT (A3) NOT AVAILABLE. JUMPER WIRE
RIGHT SIDE OF SPLIT VAT IS IDENTICAL UP TO P1. SEE TABLE 2.
NOTES:
60137701
PART NO.
LOCATION
SHEET 2, J6
SHEET 2, F4
DESCRIPTION
2.
1.
SHEET 4, F4
SHEET 6, F4
SHEET 6, F4
18AWG UNLESS NOTED.
P33-10 TO P33-2 IS REQUIRED (B6747001).
CONTROL WIRING IS UL TYPE AWM, 300V, COLOR SHOWN. ALL WIRE IS
DRAIN VALVE SWITCH IS CLOSED WHEN VALVE IS CLOSED.
LINE CORD CABLES ARE TYPE SJTO. AMERICAN WIRE GAUGE (AWG) AS SHOWN.
CONTROL TRANSFORMER IS POWERED BY SEPARATE SINGLE
4.
5.
3.
B6673002
SHEET 8, B4
SHEET 8, I4
SHEET 6, F4
6.
PP10429
SHEET 8, I4
SHEET 8, E5
SHEET 2, H2
FILTER PUMP (M1), AND PUMP BOX (A5), ARE POWERED BY SEPARATE SINGLE
PHASE POWER SOURCE (J102). VOLTAGE DEPENDS ON CORD BOX OPTION (A11)
INSTALLED. ONE CORD BOX PER FRYER BATTERY. SEE SHEET 3.
PHASE POWER SOURCE (J101). VOLTAGE DEPENDS ON CORD BOX OPTION (A11)
INSTALLED. ONE CORD BOX PER FRYER BATTERY. SEE SHEET 3.
7.
60132702
60141201
SHEET 2, G3
SHEET 2, DOM C5, CE C2
PP10263
B5305001
B6700605-C
SHEET 2, I4
SHEET 2, I4
SHEET 2, G6
SHEET 2, B3
60139201CONTACTOR, 3P, 50 A, 24VAC IEC
SIDE ON
PROBE +
NONE
NONE
SHEET 2, A5
SHEET 2, A4
SHEET 8, B3
(FRAME GND)
24VACH
24VAC COM
PROBE -
PROBE +
PROBE -
DC RETURN
HEAT DEMAND
DC RETURN
HEAT DEMAND
NONE
NONE
DRAIN VALVE(DVI)
HEAT FEED BACK
DRAIN VALVE(DVI)
HEAT FEED BACK
NONE
NONE
NONE
NONE
SIDE ON
FRYER REPLACEMENT PARTS
COMPUTER COOKING CNTRL SINGLE/DUAL McDS
CNTRL, PUMP BOX ASSY 115V/50-60HZ B6673001
REF
A1
A4 CNTRL, RELAY BOARD 24V CLASS 2 60127301
L22-233 Rev 1 (04/03)
I/O TYPE LEFT SIDE RIGHT SIDE
AC POWER
SWITCH, HIGH LIMIT SELF RESET
CNTRL, PUMP BOX ASSY 208V/50-60HZ B6673005
CORD BOX DOMESTIC WITH NEMA L21-20P PLUG MDG B1824301
CNTRL, PUMP BOX ASSY 230V/50-60HZ
CNTRL, PUMP BOX ASSY 240V/50HZ
CORD BOX EXPORT CE W/IEC1302 PLUG MDG B1824302
A5
XFMR, 120-208-240V/24VAC 80VA CLASS 2
CORD BOX DOMESTIC NO HOOD CNTRL 115V MDG B1824304
CORD BOX EXPORT NO PLUG B1824303
T1A
A11
PROBE, NTC THERMISTOR GAS
SWITCH ACTUATOR MAGNETIC
FUSE 1.5A 250V TIME DELAY CERAMICF1
SWITCH PROXIMITY MAGNETIC
LS1
RT1
HL1
RELAY SPST-NO 30A/250VAC, 24VDC COIL 60137301
TABLE 2: (A1) McDONALDS CONTROLLER CONNECTIONS
K6
K10 CONTACTOR, 3P, 40A, 24VAC DEF PURPOSE PP10560
K4 RELAY, 3PDT, 10A, 24VAC W/MNTG TABS 60126001
K11
1
PIN#
2
24VAC INPUT
TEMPERATURE
3
24VAC INPUT
24VDC COM
24VDC OUT
8
7
5
4
6
24VDC OUT
9
11
12
10
12
1
S
00338
S
2
3
4
5
6
7
A2
K11
K10
AB
A1
heet 2
ABC
BOX
RED
BRN/W
PAR T OF
BRN/W
ENTRANCE
HEAT FEED BACK
WHT
ORG
P47
K4
10 11
HL1
HIGH
LIMIT
21
12
J/P48
(CE ONLY)
OF S PLIT VAT
TO RIGHT SIDE
HIGH LIMIT CKT
SAME AS BELOW
BLU
WHT
GRN
HIGH LIMIT OK
ORG
J50
232
3
1
1
P5
PB1 RESET
J/P48
BLU
FRAME
10
HIGH LIMIT
CE EXPORT ONLY
MANUAL RESET (OPT)
ORG
4
OK
K4A
7
HIGH LIMIT
WHT
NOTE 2
B6747001
1
754
6
J/P33
5
4
3
OF S PLIT VAT
CONTROL CKT
TO RIGHT SIDE
SAME AS BELOW
12
WHT
BLU
2
1
J/P2
ORG
EQUIPMENT OR JUMPER
FROM FIRE SUPRESSION
PAR T OF
ENTRANCE BOX
BS3
VIOL
24 VAC
6
10
80VA
1
3
4
NLLG
5
2
3
208
240
120V
BLU
BLK
GRN
1
2
BLK
G
N
J107
FRYER
TO NEXT
NOT USED
1
5
4
3
12
24VAC COM
AC COM
A.C.
AC POWER
F1
FUSE
1.5 A TD
J/P35
T1A
SHEET 3
FROM A11
CORD BOX
FRAME
P101
WHT
J106
2
J/P4
DRAIN
SWITCH
3
24VAC
J/P34
GRY
6
2
K4C
1
9
HIGH LIMIT OK
5
8
HIGH LIMIT OK
3
2
24VAC
AC COM
J/P47
GRY
RED
K4B
YEL
RED
J/P32
HEAT DEM
A4
(60127301)
12
21
P28
12
CONNECT TO P5
P49
BRN/W
1
K1
JUMPER
HIGH LIMIT
CIRCUITS OR
FROM OTHER
RED
BOX J28
TO PUMP
3
J/P5
12
HL1
HIGH
LIMIT
NON CE
YEL
Sheet 8
TO HOOD
CONTROL BOX
B1824301 ONLY
21
3
J/P34
3
4
657
J12
RED/W
W/BRN
VIOL/W
RT1
TEMP
PROBE
YEL
3
2
4
K3
SIDE ON
24VAC
S.O.
H.D.
WHT
ORG
5
6
AC
COM
HFB
RELAY BOARD
1
K1
K3
D4
AC
HFB
COM
1
2
BLU
BRN
1
2
LS1
1
3
2
5
4
6
WHT
BRN
CONTROL
ENCLOSURE
2
5
J/P1
*
COM
INPUT
24VAC
DRAIN VALVE
RED
ORG
BLU/W
1
VIOL
8
7
6
*
HFB
24VACH
DC COM
HEAT DEM
4
9
8
7
10
YEL
9
VIOL/W
11
SIDE ON
NONE
NONE
D5
10
12
5
13
2
J/P7
BLK
J/P31
1
J/P41
2
WIRE HARNESS B6750801 L EFT
BLK
3
4
PROBE+
PROBE-
A1
TEMPERATURE CONTROL (LEFT SIDE CONNECTIONS)
6
L22-233 Rev 1 (04/03)
B6750701 RIGHT
LEFT CONNEC TION ONLY
*
chematic 7
DE
FGH
I
J
7
Schematic 700338 Sheet 3
60133501
60133503
60130806
60130810MOTOR AND PUMP 1/3HP 5GPM
60130806
60130807
60077901
60078502
60130301
60130302
PP11058
60104701
60132701
PART NO.
60133504
60133502
SHEET 6, G3
SHEET 4, B6
SHEET 4, E7
SHEET 6, E7
LOCATION
MOTOR AND PUMP 1/3HP 5GPM
MOTOR AND PUMP 1/3HP 5GPM
FILTER PUMP REPLACEMENT PARTS
SHEET 6, B6
SHEET 4, G4
MOTOR AND PUMP 1/3HP 5GPM
CKT BRKR,10 AMP SINGLE POLE
SHEET 4, H3
SHEET 6. F4
XFMR, 120/24VAC 5VA
CKT BRKR, 5 AMP TWO POLE
SHEET 4, E3
SHEET 6, E3
SHEET 6, H3
SHEET 6, H3
FUSE 0.2A 250V TIME DELAY CERAMIC
XFMR, 240/24 VAC 5VA
RELAY, 24VAC, 30A DPST
LOCATION
SHEET 4, C4
DESCRIPTION
SHORTENING HEATER OPTIONS REPLACEMENT PARTS
HEATER TAPE 1/2X 72", 50W
120-50/60Hz
230-50/60Hz
SHEET 6, B4
HEATER TAPE 1/2X 72", 50W
240/50Hz
SHEET 4, E1, B1
HEATER TAPE 1/2X 33", 25W
120-50/60Hz
230-50/60Hz
SHEET 4, E1, B1
HEATER TAPE 1/2X 33", 25W
240/50Hz
208V-50/60Hz
ITEM VOLTAGE DESCRIPTION PART NO.
L22-233 Rev 1 (04/03)
120V-50/60Hz
230V-50/60Hz
M1
120V-50/60Hz
240V/50Hz
240V/50Hz
230V-50/60Hz
CB1
230V-50/60Hz
120V-50/60Hz
T3
120V-50/60Hz RELAY, 24VAC, 30A SPST
240V-50Hz
230V-50/60Hz
K5
ALL
240V-50Hz
F2
FH2 FUSE HOLDER, IN LINE, .25 X 1.25 PP10765
ITEM VOLTAGE
HTR1
HTR2,3
14
/
(
O
S
C)
HTR3HTR2
33
P19
P18
1
2
3
4
5
6
7
ABC
SHORTENING HEATER OPTIONS
8 Sheet 4
PUMP MOTOR
B6748104
B6748001
B6748103
B6748102
B6748101
321 321
P52 P52
J52
HTR1
115V/ 50W
1
P51
1
3
2
1
LINE
PUMP RETURN
2
3
3
2
J51
123
115V/ 25W
1
213
2
HEATER OPTION
FLUSH HOSE 2
213
J19 J18
23
J18
1
3
208V 50-60HZ
T8 T4
5
T
T3
T2
G
M1
T1
BLK-16
GRN-16
WHT-16
Schematic 700
DE
TI
ME
D
60HZ
115V
115V/ 25W
WHT
VIOL
VIOL
WHT
21
HEATER OPTION
FLUSH HOSE 1
J20
VALVE OPEN
OR FLUSH HOSE.
RETURN VALVE
TYPICAL
12
J/P22
5
3
PUMP MOTOR
115V 50/60HZ
WHT-18
T4T8 T2
A5 PUMP BOX
CB1
(RESET) BLK-18
ON/OFF
FRAME
BLK-16
WHT-16
GND
LN
G
GL
N
J72
J71
L N
L
GND
N
RUN
WHT
5VA
115 V
24V
12
N01
C1
BLK-16
BLK
K5
W/BRN
J/P29
212
1
AS SHOWN.
YEL
T3
J/P30
VIOL
LS4
WHT
BLU
BLU
P28 J28
2
T
T
P
G
M1
P1
FGH
WHT-16
SJTO
GRN-16
BLK-16
16 AWG
I
SJTO
16 AWG
VALV E
TO NEXT
NOT USED
JUMPER IF
(BULK OIL OR
PUMP DISABLE
ALT. HIGH LIMIT
CONSTRUCTION),
1
2
3
4
SHEET 8
FROM A11
CORD BOX
P102
5
15
115VAC 50-60 Hz/7.3 FLA*
16/3 AWG SJTO CORD
*ADD .3 AMPS PER HEAT TAPE
IF SHORTENING OPTION
6
7
L22-233 Rev 1 (04/03)
IS SUPPLIED.
J
60130810MOTOR AND PUMP 1/3HP 5GPM
60130806
Schematic 700338 Sheet5
60133501
60133503
60130807
60130806
60078502
60077901
60130302
60130301
PP11058
60104701
60132701
PART N O.
60133504
60133502
SHEET 6, G3
SHEET 4, B6
SHEET 4, E7
SHEET 6, E7
LOCATION
MOTOR AND PUMP 1/3HP 5GPM
MOTOR AND PUMP 1/3HP 5GPM
FILTER PUMP REPLACEMENT PARTS
SHEET 6, B6
MOTOR AND PUMP 1/3HP 5GPM
SHEET 4, G4
CKT BRKR,10 AMP SINGLE POLE
SHEET 6. F4
CKT BRKR, 5 AMP TWO POLE
SHEET 4, H3
XFMR, 120/24VAC 5VA
SHEET 4, E3
SHEET 6, E3
SHEET 6, H3
SHEET 6, H3
FUSE 0.2A 250V TIME DELAY CERAMIC
XFMR, 240/24 VAC 5VA
RELAY, 24VAC, 30A DPST
LOCATION
SHEET 4, C4
DESCRIPTION
HEATER TAPE 1/2X 72", 50W
SHORTENING HEATER OPTIONS REPLACEMENT PARTS
120-50/60Hz
HEATER TAPE 1/2X 72", 50W
230-50/60Hz
SHEET 6, B4
240/50Hz
SHEET 4, E1, B1
HEATER TAPE 1/2X 33", 25W
120-50/60Hz
SHEET 4, E1, B1
230-50/60Hz
HEATER TAPE 1/2X 33", 25W
240/50Hz
208V-50/60Hz
ITEM VOLTAGE DESCRIPTION PART NO.
L22-233 Rev 1 (04/03)
120V-50/60Hz
230V-50/60Hz
M1
120V-50/60Hz
240V/50Hz
240V/50Hz
230V-50/60Hz
CB1
230V-50/60Hz
120V-50/60Hz
T3
240V-50Hz
120V-50/60Hz RELAY, 24VAC, 30A SPST
230V-50/60Hz
K5
ALL
240V-50Hz
F2
FH2 FUSE HOLDER, IN LINE, .25 X 1.25 PP10765
ITEM VOLTAGE
HTR1
HTR2,3
16
1
6
2
3
4
5
6
7
HTR3HTR2
P19
P18
SHORTENING HEATER OPTIONS
240V 50HZ
23
J18
240V/ 25W
FLUSH HOSE 2
HEATER OPTION
312
B6748001
213 213 1
J18 J19
1
3
2
B6748104
B6748103
B6748102
B6748101
23
P52
3 1
12
P52
J52
HTR1
240V/ 50W
1
P51
1
2
3
1
LINE
PUMP RETURN
3
2
2
3
J51
PUMP MOTOR
T4T8
WHT-16
T1
BLK-16
P1
5
T
G
Schematic 700338 Sheet
GRN-16
ABC
DE
5
3
PUMP MOTOR
230V 50/60HZ
240V/ 25W
FLUSH HOSE 1
HEATER OPTION
K5
N01
RUN
N02
C1
C2
T4T8 P2
2
T
T
T
G
M1 M1
W/BRN
YEL
J/P29
12
21
VIOL
WHT
TYPICAL
208, 220-230V/50-60HZ OR 240V/50HZ (EXPORT AND CE)
VIOL
21
WHT
AS SHOWN.
VALVE OPEN
OR FLUSH HOSE.
RETURN VALVE
VIOLWHT
J/P30
0.2A TD
F2
LS4
T3
5VA
BLU
BLU
J/P22
1
2
J20
VALV E
TO NEXT
P28 J28
1 2
BLK-16
ORG
BLK
240V
24V
A5
PUMP BOX
WHT-16
CB1
(RESET)
ON/OFF
BLK-16
BLK-18
WHT-16
FRAME
WHT-18
N
GND
L
NG
L
J72
L GN
L
J71
GND
N
SJTO
P1
GRN-16
BLK-16
WHT-16
FGH
SJTO
16 AWG
I
16 AWG
SHEET 8
FROM A11
NOT USED
JUMPER IF
(BULK OIL OR
CE HIGH LIMIT
PUMP DISABLE
CONSTRUC TION),
CORD BOX
P102
16/3 AWG SJTO CORD
208 VAC/ 50-60Hz / 3.1-3.8 FLA *
230 VAC/ 50-60Hz / 3.6-4.2 FLA *
240 VAC/ 50HZ / 4.3 FLA *
*ADD .15 AMPS PER HEAT TAPE
IF SHORTENING OPTION IS SUPPLIED.
J
1
2
3
4
5
17
6
7
L22-233 Rev 1 (04/03)
Schematic 700338 Sheet
7
10952
10952
10952
10952
P/N ECN
A
A
SEE TITLE BLOCK
P/N REV
AAA
10952
USE 700334-5
USE 700334-2
USE 700334-3
USE 700334-6
TABLE 1
B6700605-C
SHEET 2, G6
B5305001
SHEET 2, I4
SHEET 2, I4
PP10263
SHEET 2, A5
SHEET 2, A4
SHEET 8, B3
SHEET 2, B3
60132702
PP10429
60137701
PART NO.
LOCATION
SHEET 2, J6
SHEET 4, F4
SHEET 2, F4
B6673002
SHEET 8, I4
SHEET 8, B4
SHEET 8, I4
SHEET 6, F4
SHEET 6, F4
SHEET 6, F4
SHEET 8, E5
60141201
SHEET 2, G3
SHEET 2, H2
SHEET 2, DOM C5, CE C2
DESCRIPTIONPART NO.
DESCRIPTION
FRYER REPLACEMENT PARTS
SCHEM. ELEC McDONALDS SV OR FV ALL MEII
LBL, WIRING CNTRL TYPICAL 24V MEII
LBL, 3PH WYE SINGLE TYPICAL MEII
LBL, 3PH DELTA DUAL TYPICAL MEII
LBL, 3PH DELTA SINGLE TYPICAL MEII
LBL, 3PH WYE DUAL TYPICAL MEII
CORD BOX DOMESTIC WITH NEMA L21-20P PLUG MDG B1824301
CORD BOX EXPORT CE W/IEC1302 PLUG MDG B1824302
COMPUTER COOKING CNTR L SINGLE/DUAL McDS
CNTRL, PUMP BOX ASSY 115V/50-60HZ B6673001
CNTRL, PUMP BOX ASSY 208V/50-60HZ B6673005
CNTRL, PUMP BOX ASSY 230V/50-60HZ
CNTRL, PUMP BOX ASSY 240V/50HZ
CORD BOX EXPORT NO PLUG B1824303
CORD BOX DOMESTIC NO HOOD CNTRL 115V MDG B1824304
XFMR, 120-208-240V/24VAC 80VA CLASS 2
SWITCH, HIGH LIMIT SELF RESET
PROBE, NTC THERMISTOR GAS
SWITCH ACTUATOR MAGNETIC
FUSE 1.5A 250V TIME DELAY CERAMICF1
SWITCH PROXIMITY MAGNETIC
RELAY, 3PDT, 10A, 24VAC W/MNTG TABS 60126001
RELAY SPST-NO 30A/250VAC, 24VDC COIL 60137301
700338
700338-1
L22-233 Rev 1 (04/03)
REF
A1
LBL, CORD BOX DOM W/HOOD CNTRL 208V MG2, MEII USE 700334-4
LBL, CORD BOX EXPORT 230V MG2, MEII
LBL, WIRING FLTR PUMP 208/230V/240V MG2, MEII
700338-3
700338-2
700338-4
LBL, WIRING FLTR PUMP 115V/50-60HZ MG2, MEII
700338-5
LBL, CORD BOX NO HOOD CNTRL 115V MG2, MEII
A4 CNTRL, RELAY BOARD 24V CLASS 2 60127301
A5
A11
T1A
HL1
RT1
LS1
K4
K6
K10 CONTACTOR, 3P, 40A, 24VAC DEF PURPOSE PP10560
K11 60139201CONTACTOR, 3P, 50 A, 24VAC IEC
18
1
8
2
3
4
5
6
7
ABC
CORDSETP#6013
B1824301
N01
K6
HOOD
RELAY
C1
TO NEXT
FRYER
OR
CORD BOX
IN FAR
LEFT CABINET
123
P103
RED
W/VIOL
B6748901 SINGLE
312
W/BRN
12 3
J103
BLK-14
J101
WHT-14
GRN-14
L
G
N
MG2 AND MEII
ENTRANCE BOX
TO FIRST FRYER
N
115V
SEE SHEET 2
TO PUMP BOX
YEL
L
BLK-12
RED-12
ORG-12
WHT-12
GRN-12
G
A11
J102
CORD AND HOOD RELAY BOX
7201
NEMA L21-20P120/208
VACP3PHASE
TO HOOD MOTOR
CONTROL CKT.
20A/208VAC MAX
GW Z XY
GRN WHT ORG RED BLK
P104
GNEUT L
120VAC/15A
GND NEUT L1 L2 LOAD
Schematic 700338 Sheet
DOMESTIC ONLY
CUSTOMER SUPPLIED EQUIPMENT
CORD BOX WITH HOOD CONTROL
DE
INSTALLED WITH
HOOD OPTION ONLY
P103
321
FRYER
TO NEXT
RED
W/VIOL
13
2
RED
W/VIOL
123
RED
W/VIOL
231
P12L
J103
P12
123 213
J103
CORD BOX DOMESTIC
B1824304
BLK-14
WHT-14
J103
12 3
NOT USED
L
J101
GRN-14
L
G
N
N
J12LJ12R J12L
DUAL SINGLE
P12
MG2 AND MEII
ENTRANCE BOX
TO FIRST FRYE R
TO PUMP BOX
CORD BOX EXPORT
B1824302 OR B1824303
BRN-14
BLK-14
WHT-14
J103
12 3
NOT USED
L
N
J101
G/Y-14
L
G
N
BLU-14
G/Y-14
G
J102
BRN-14
BLU-14
GRN-14
G
A11
J102
PLUG
NEMA 5-15P
DOMESTIC ONLY
115VAC/1PH/50-60Hz/15A MIN SERVICE
FGH
CORD BOX NO HOOD CONTROL
115V
SEE SHEET 4
PLUG
SUPPLIED
BY OTHERS
L- BRN
N- BLUE
CORDSET
#60137402
A11
CORDSET
#60137401
G- G/Y
EXPORT
NON CE
P104
230VAC/1PH/10A MIN SERVICE
EXPORT
CE
NO HOOD CONTROL
CORD BOX EXPORT
I
SEE SHEET 4
MG2 AND MEII
ENTRANCE BOX
TO FIRST FRYER
TO PUMP BOX
208, 220-240V
J
1
2
3
4
5
19
6
7
L22-233 Rev 1 (04/03)
e
9
t
e
h
S
8
3
3
0
5.9 KW
0
7
c
i
t
a
m
e
h
c
14 AWG
S
8.5 KW
HEAT KW
RIGHT SIDE
HTR4-HTR6 P/N
1B-6D WIRE SIZE
SPLIT VAT
14 AWG
550006609
550006612
8.5 KW
14 AWG
14 AWG
550006613
RIGHT SIDE
50006609
HTR4-HTR6 P/N
1A-6D WIRE SIZE
6.4 KW
HEAT KW
7.0 KW
14 AWG
50006610
6.5 KW
14 AWG
50006609
7.0 KW
14 AWG
50006610
6.4 KW
14 AWG
50006611
7.0 KW
14 AWG
14 AWG
50006612
50006613
HEAT KW
HTR1-HTR3 P/N
LEFT SIDE
WIRE
TOTAL HEAT KW
HTR1-HTR6 P/N
SINGLE VAT
WIRE
8.5 KW
550006609
1B-6D WIRE SIZE
3
OPTION
14.0 KW
550006609
1B-6D WIRE SIZE
1
OPTION
8.5 KW 8.5 KW
14 AWG
550006612
3
10 AWG
14.0 KWL2-33.7 A
550006612
1
8.5 KW
14 AWG
10 AWG
550006613
550006613
14 AWG
3
10 AWG
14.0 KW
1
SPLIT VAT
6.4 KW
HEAT KW
50006609
HTR1-HTR3 P/N
1A-6D WIRE SIZE
LEFT SIDE
WIRE
HTR1-HTR6 P/N
SINGLE VAT
WIRE
3
OPTION
12.9 KW
50006609
TOTAL HEAT KW
1A-6D WIRE SIZE
1
OPTION
7.0 KW
14 AWG
50006610
3
10 AWG
14.0 KW
50006610
1
6.5 KW
14 AWG
50006609
4
10 AWG
12.9 KW
50006609
2
7.0 KW
14 AWG
50006610
4
10 AWG
14.0 KW
50006610
2
6.4 KW
14 AWG
50006611
4
14.0KW
10 AWG
50006611
2
7.0 KW
14 AWG
50006612
4
10 AWG
14.0 KW
50006612
2
5.9 KW
14 AWG
10 AWG
14 AWG
50006613
3
14 AWG
11.8 KW
50006613
1
FOR MODEL MEII
LINE AMPS
TOTAL HEATE R
TRANSFORMER
LESS OPTIONS
P/N
CONNECT-(TAP)
LINE AMPS
TOTAL HEATER
3 PHASE ELECTRICAL SERVICE REQUIREMENTS
TABLE 3A: LINE CONNECTION OPTIONS FOR U.S. AND CANADA
P/N
TRANSFORMER
CONNECT-(TAP)
L2-38.9 A
L1-38.9 A
L3-38.9 A
L1-33.7 A
LESS OPTIONS
TAP VO LTS
L3-33.7 A
PP10429
NOTE 6
BLK-(2) WHT-(5)
115V 1PH 50/60Hz
L3-16.8 A
L2-16.8 A
L1-16.8 A
TABLE 3B: LINE CONNECTION OPTIONS FOR INTERNATIONAL SERIVCES
J102 (A11)
L3-37.4 A
L1-36.7 A
L2-37.4 A
L1-37.4 A
TAP VOLTS
L1-21.6 A
L2-21.6 A
L2-36.7 A
L3-36.7 A
PP10429
L3-21.6 A
NOTE 6
J102 (A11)
BLK-(2) WHT-(5)
208V 1PH 50/60Hz
L3-21.3 A
L1-20.2 A
L2-20.2 A
L1-21.3 A
L2-21.3 A
L3-20.2 A
L3-19.5 A
L1-19.5 A
L2-19.5 A
NOTE 6
PP10429
BLK-(1) WHT-(5)
240V 1PH 50/60Hz
L3-15.4 A
L2-15.4 A
L1-15.4 A
J102 (A11)
FILTER PUMP
LINE
CONNECTION
L22-233 Rev 1 (04/03)
P/N
P/N
CONNECT
VOLTAGE/ AMPS
208
VOLTAGE
LOAD TYPE
WIRES & GND
B6730806
SEE NOTE 7
115V 5.6A 50/60Hz
3 PHASE
480
DELTA
3 WIRE & GND
DELTA
3 PHASE
3 WIRE & GND
240
DELTA
3 PHASE
3 WIRE & GND
FILTER PUMP
LINE
CONNECTION
VOLTAGE
CONNECT
WIRES & GND
VOLTAGE/ AMPS
LOAD TYPE
NOTE 7
60130810
200
3 PHASE
NOTE 7
60130806
208V 4A 50Hz
220
3 PHASE
DELTA
3 WIRE & GN D
NOTE 7
60130810
208V 4A 50Hz
230V 3.4A 50/60Hz
DELTA
3 WIRE & GND
WYE
346Y/200
3 PHASE
4 WIRE & GN D
NOTE 7
60130806
230V 3.8A 50/60Hz
WYE
400Y/230
3 PHASE
380Y/220
3 PHASE
4 WIRE & GND
NOTE 7
60130807
WYE
3 PHASE
415Y/240
4 WIRE & GND
NOTE 7
60130806
240V 3.5A 50Hz
4 WIRE & GND
230V 3.8A 50/60Hz
440
WYE
DELTA
3 PHASE
3 WIRE & GN D
20
1
2
3
4
5
6
7
ABC
HTR1
HTR4
P/J303
1
1
2
2
3
3
2D
1D
K11
2C
1C
P/J304
4
1
HTR5
5
2
HTR6
6
3
3D
HEAT DEMAND
3C
LEFT SIDE
6D
5D
4D
P/J301
1
2
3
1D
K11
1C
HTR4
P/J302
4
12
3
2D
2C
1
HTR5
5
HTR6
6
3 2
RIGHT SIDE
3D
HEAT DEMAND
6D
3C
ENTRANCE BO X
5D
4D
1
12
2
3
3
P/J303
P/J301
1
12
2
3
3
4
1
HTR2
56
2
HTR3
3
LEFT SIDE
P/J304
HTR4
P/J302
4
1
HTR5
56
2
HTR6
3
RIGHT SIDE
Schematic 700338 Sheet 10
K10
SIDE ON
3B
2B
1B
INTERNATIONAL
346Y/200 VAC
415Y/240 VAC
380Y/220 VAC
400Y/230 VAC
WIRE OPTION 4
L1
L2
L3
TB1
4 WIRE
3 PHASE
& GROUND
(WYE CONNECT)
P/J303
1
2
3
HTR4
12
HTR5
HTR6
3
N
MP1
P/J304
4
13
56
2
LEFT SIDE
K10
SIDE ON
3B1B2B
FRAME
HTR4
P/J301
1
1
2
2
3
3
P/J302
4
1
HTR5
5
2
HTR6
6
3
SPLIT VAT- WYE LOAD CONNECTION
INTERNATIONAL
380Y/220 VAC
346Y/200 VAC
400Y/230 VAC
415Y/240 VAC
WIRE OPTION 2
4 WIRE
3 PHASE
& GROUND
(WYE CONNECT)
RIGHT SIDE
2D
3D
1D
2D
3D
1D
T1T1
T3T3
T2T2
K11
T3
HTR1
HEAT DEMAND
SIDE ON
HTR2
HTR3
HTR4
HTR5
HTR6
6D4D5D
6D
54
21
6
3
P/J304
P/J302
45
1
6
32
DE
4D
5D
FRAME
N
MP1
SINGLE VAT- WYE LOAD CONNECTION
FGH
LEFT SIDE
RIGHT SIDE
L1L1
L3L3
L2L2
3C
2C
1C
T1
T2
K10
L1L1
L3L3
L2L2
2B
3B
1B
L1
L3
L2
TB1
12
3
P/J303
P/J301
12
312312
3
2D
2D1D3D
K11
2C1C3C
K10
200 VAC
220 VAC
440 VAC
INTERNATIONALUS & CANADA
WIRE OPTION 3
208 VAC
240 VAC
480 VAC
L1
TB1
3 WIRE
3 PHASE
& GROUND
(DELTA CONNECT)
2B1B3B
SIDE ON HEAT DEMAND
L3
L2
4D6D5D
MP1
K11
K10
FRAME
3D
1D
3D
2D
1D
2D
3D
HEAT DEMAND
2C
3C
1C
SIDE ON
2B
3B
1B
5D6D4D
ENTRANCE BOX
200 VAC208 VAC
INTERNATIONAL
WIRE OPTION 1
US & CANADA
SPLIT VAT- DELTA LOAD CONNECTION
3 WIRE
3 PHASE
1D
T1T1
K11
L1L2L1
220 VAC
440 VAC
K10
L1L2L1
480 VAC
240 VAC
TB1
& GROUND
(DELTA CONNECT)
T3T3
4D
5D
L2
L3L3
2C
3C
1C
T1
T2 T2T2
L2
L3L3
2B
3B
1B
L1
L2
6D
HEAT DEMAND
6D4D5D
T3
SIDE ON
FRAME
L3
MP1
I
SINGLE VAT- DELTA LOAD CONNECTION
J
1
2
3
4
5
21
6
7
L22-233 Rev 1 (04/03)
Exploded Drawings and Parts Lists
L22-233 Rev 1 (04/03)
22
Fryer Electrical Components:
Part Number ........ Description
50006609 ............... 208V Element
50006610 ............... 220V Element
50006611 ............... 230V Element
50006612 ............... 240V Element
50006613 ............... 480V Element
A3341901 .............. Tank/Element Gasket
60141201 ............... Hi Limit Switch
A3342802 .............. Upper Hi Limit Bracket
A3342902 .............. Lower Hi Limit Bracket
PP10429 ................. 120/208/240V Transformer
PP10560 ................. Side On Contactor
60139201 ............... Heat Demand Contactor
P5045282 ............... 4 Post Terminal Block
P5047301 ............... 3 Post Terminal Block
B6700605-C .......... Temperature Probe
A3342502 .............. Front Probe Bracket
A3342504 .............. Rear Probe Bracket
60137301 ............... 24VDC Hood Relay
60126001 ............... 24VAC Hi Limit Relay (CE)
60137701 ............... Expanded Menu Computer
B3631304 .............. Front Panel Bezel
60132702 ............... 1.5A Time Delay Fuse
60127301 ............... Relay Board
60132901 ............... Relay Board Insulation
B5305001 .............. DVI/Return Switch
PP10263 ................. DVI/ReturnActuator
Parts Listing
60133504 ............... 230/240V Heat Tape (Pump)
60133501 ............... 120V Heat Tape (Flush Hose)
60133502 ............... 230/240V Heat Tape (Flush Hose)
PP11104 ................. 1” Viton O-ring
60138701 ............... Full/LH Non Locking Drain Valve
60138702 ............... RH Non Locking Drain Valve
60138703 ............... Full/LH Locking Drain Valve
60138704 ............... RH Locking Drain Valve
60059302 ............... Drain Line Gasket
60127702 ............... Drain Line Clamp
B6665101 .............. Drain Elbow
B6665201 .............. Drain Tee Full
A7022407 .............. Drain Line Tube Full/Full
A7022409 .............. Drain Line Tube Split/Full
A7022411 .............. Drain Line Tube Split/Split
A7022101 .............. Drain Tee Ferrule
A7022201 .............. Drain Tee Flange
B6664701 .............. Drain Down Spout Full/Full
B6673301 .............. Drain Down Spout Split
B5305001 .............. DVI/Return Switch
PP10263 ................. DVI/ReturnActuator
B6671201 .............. Strainer Cap
B4004802 .............. Full/RH Return Handle
B4004801 .............. LH Twin Return Handle
60131801 ............... Return Valve
A7008302 .............. Paper Support
B6673801 .............. Filter Pan
Miscellaneous
Filter Components:
Part Number ........ Description
60130806 ............... 115/220V Pump & Motor
60130807 ............... 240V Pump & Motor
60130810 ............... 208V Pump & Motor
60130803 ............... 115/220V Motor
60130804 ............... 240V Motor
60130809 ............... 208V Motor
PP10417 ................. 5 GPM Pump
60077901 ............... 10A Circuit Breaker (120V)
60078502 ............... 5A Circuit Breaker(208-240V)
60130301 ............... 120/24V Transformer
60130302 ............... 230-240/24V Transformer
60130303 ............... 208/24V Transformer
PP11058 ................. 24VAC SPST Relay (120V)
60104701 ............... 24VAC DPDT Relay (208-240V)
60132701 ............... 0.2A Time Delay Fuse
60133503 ............... 120V Heat Tape (Pump)
Part Number ........ Description
A4500601 .............. Full Vat Tube Rack
B4512401 .............. Split Vat Tube Rack
A3342102 .............. Basket Hanger W/Capping
A3342104 .............. Basket Hanger W/O Capping
60138101 ............... Basket Hanger Stud
A4108302 .............. Splash Back
B5007601 .............. Dual Capping
B5007602 .............. Triple Capping
B5007603 .............. Quad Capping
B5007604 .............. Quint Capping
P6071409 ............... Nylon Cleaning Brush
A3301001 .............. Cleanout Rod
B2304602 .............. LH/RH Door
B3801901 .............. RH Hinge Kit
B3801902 .............. LH Hinge Kit
B3902101 .............. 9” Caster Set (4)
A1908202 .............. Channel Strip
B2101503 .............. Full/Twin Tank Cover
23
L22-233 Rev 1 (04/03)
Table 1
Element and Tank Components
Item# Part# Part Description
1 ................. A3342102 ...................... Basket Hanger w/Capping
A3342104 ...................... Basket Hanger w/o Capping
2 ................. A3341901 ...................... Element Gasket
3 ................. 50006609 ....................... Element 208V
50006610 ....................... Element 220V
50006611 ....................... Element 230V
50006612 ....................... Element 240V
50006613 ....................... Element 480V
4 ................. 60088003 ....................... Bolt, Element 1/4”x20x3/4” SS
5 ................. 60141201 ....................... Hi Limit Switch
6 ................. A3342902 ...................... Lower Hi Limit Bracket
7 ................. PP11366 ......................... Screw, 10-24 X 5/8 PHH SS TF
8 ................. A3342802 ...................... Upper Hi Limit Bracket
9 ................. PP10665 ......................... Screw, 10-24 X 3/8
10 ............... B6700605-C................... Temperature Probe
11 ............... A3342504 ...................... Rear Probe Bracket
12 ............... A4108302 ...................... Splash Back
13 ............... A3342502 ...................... Front Probe Bracket
14 ............... 60138101 ....................... Basket Hanger Stud
L22-233 Rev 1 (04/03)
60118201 ....................... Bolt,Hex 1/4-20 X 3/4
24
Figure 1
25
L22-233 Rev 1 (04/03)
Table 2
Pump Box and Drain Manifold
Item# Part# Part Description
1..................... 60130301 .............................. 120/24V Transformer
60130302 .............................. 230-240/24VAC Transformer
60130303 .............................. 208VAC Transformer
2..................... 60077901 .............................. 10A Circuit Breaker (120V)
60078502 .............................. 5A Circuit Breaker (208V-240V)
3..................... PP11058................................ 24VAC SPST Relay (120V)
60104701 .............................. 24VAC DPDT Relay (208-240V)
4..................... 60130701 .............................. Conn, Pwr In & Out IEC320
5..................... 60138701 .............................. Drain Valve, Full/Right Split, W/Non-locking Handle
60138703 .............................. Drain Valve, Full/Right Split, W/Locking Handle
6..................... A7021701 ............................. Drain Valve Nipple
7..................... A7022201 ............................. Drain Flange
8..................... A7022101 ............................. Drain Ferrule
9..................... B6665101 ............................. Drain Elbow
10................... 60088002 .............................. Hex Bolt 3/8”x16x1-1/4”
11................... P0082700 .............................. Lock Washer 3/8”
12................... 60127701 .............................. Drain Line Clamp
13................... 60059302 .............................. Drain Line Gasket
14................... B6664701 ............................. Drain Down Spout Full/Full
B6673301 ............................. Drain Down Spout Split
15................... 60138702 .............................. Drain Valve, Left Split, W/Non-locking Handle
60138704 .............................. Drain Valve, Left Split, W/Locking Handle
16.................... Contact Factory .................... Drain Line Tube
17.................... PP10263 ............................... DVI Actuator
18.................... B5305001 ............................. DVI Switch Assembly
19.................... PP10266 ............................... Screw, 4-40 X .250 RDH ZN
L22-233 Rev 1 (04/03)
26
1
2
9
3
Pump Entrance Box
(viewed from bottom)
4
15
5
19
16
17
18
13
6
12
11
7
10
8
14
Figure 2
27
L22-233 Rev 1 (04/03)
Table 3
Main Entrance Box
Item# Part# Part Description
1 ................. 60132702 ....................... Relay Board Fuse, 1.5A Time Delay
2 ................. 60127301 ....................... Relay Board
................... 60132901 ....................... Relay Board Insulation
3 ................. P5047301 ....................... 3 Post Terminal Block
4 ................. 60139201 ....................... Heat Demand Contactor
5 ................. PP10560 ......................... Side On Contactor
6 ................. PP10429......................... Transformer 120/208/240VAC
7 ................. 60140701 ....................... Rcpt,10A-250V IE320F Screw In
8 ................. P5045282 ....................... 4 Post Terminal Block
9 ................. B5305001....................... DVI Return Switch
PP10263......................... DVI Return Actuator (not shown)
60126001 ....................... 24VDC Hood Relay
60126001 ....................... 24VAC Hi Limit Relay (Export and CE Only)
60137701 ....................... Expanded Menu Computer
Additional Parts Not Shown
L22-233 Rev 1 (04/03)
B3631304 ...................... Front Panel Bezel
28
4
4
1
7
3
2
5
6
8
9
3
2
4
5
6
Figure 3
29
L22-233 Rev 1 (04/03)
Table 4
Pump Assembly and Filter Pan
Item# Part# Part Description
1..................... B4004802 ............................. Full/Right Split Return Handle
B4004801 ............................. Left Split Return Handle
2..................... P0190200 .............................. Cotter Pin 1/16”x3/4”
3..................... 60131901 .............................. Washer, Spring 5/8” with 5/16” Hole
4..................... P0080750 .............................. Washer, Flat 5/16”
5..................... PP10266................................ 4-40 x 1/4” Screw
6..................... B5305001 ............................. DVI Return Switch
7..................... PP10266................................ 4-40 x 1/4” Screw
8..................... PP10263................................ DVI Return Actuator
9..................... PP10266................................ 4-40 x 1/4” Screw
....................... 10 .......................................... 60130806 115/220VAC Pump & Motor Assembly
60130807 .............................. 240VAC Pump & Motor Assembly
60130810 .............................. 208VAC Pump & Motor Assembly
60130804 .............................. 115/220V Motor Only
60130804 .............................. 240VAC Motor Only
60130809 .............................. 208VAC Motor Only
PP10417 ............................... 5 GPM Pump Only
11................... P6071516 .............................. 3/4” x 4” NPT Nipple
12................... PP11104 ................................ 1” x 1.18” viton O-ring (3 required)
13................... A7027602 ............................. Pickup Tube Receiving Block
14................... P7036603 .............................. 3/4” NPT Coupling
15................... 60132201 .............................. Hose, Teflon Swivel FxMPT
16................... 60128008 .............................. Tbg, Flex Return Line 0.5” x 15.5”
60128009 .............................. Tbg, Flex Return Line 0.5” x 19”
60128010 .............................. Tbg, Flex Return Line 0.5” x 22”
60128011 .............................. Tbg, Flex Return Line 0.5” x 10”
17................... 60131801 .............................. Return Valve
18................... 60130001 .............................. End Cap
19................... 60130101 .............................. Tank Return Fitting
20................... B6671201 ............................. Pickup Tube Strainer
21................... A7008302 ............................. Paper Support
22................... B6673501 ............................. Paper Hold Down
23................... 60131401 .............................. Rigid Caster
24................... B6673401 ............................. Filter Pan Only (no casters)
PP11273 ............................... Filter Paper
60133503 ............................. 120V Heat Tape (pump)
60133504 ............................. 230/240V Heat Tape (pump)
60133501 ............................. 120V Heat Tape (flush hose)
60133502 ............................. 230/240V Heat Tape (flush hose)
L22-233 Rev 1 (04/03)
Additional Parts Not Shown
30
6
19
6
1
2
4
3
7
1
18
17
1
5
9
8
10
11
14
12
13
22
21
15
20
Figure 4
31
23
L22-233 Rev 1 (04/03)
L22-233 Rev 1 (04/03)
Figure 5
32
Figure 6
33
L22-233 Rev 1 (04/03)
L22-233 Rev 1 (04/03)
34
35
L22-233 Rev 1 (04/03)
In the event of problems with or questions about
your order, please contact the Pitco Frialator factory,
from 8:00 a.m. - 5:00 p.m., Eastern Standard Time,
Monday through Friday, toll-free at:
In the event of problems with or questions about
your order, please contact the Pitco Frialator Authorized Service and Parts representative (ASAP)
covering your area, through Pitco at:
(800) 258-3708 US and Canada only or
(603) 225-6680
L22-233 Rev 1 (04/03)
(800) 258-3708 US only, 24 hours
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