Pitco LJFBG24 Parts Manual

IMPORTANT FOR FUTURE REFERENCE

Please complete this information and retain this manual for the life of the equipment:

Model #: ___________________________

Serial #: ___________________________

Date Purchased: ____________________

Exploded Parts Manual

MODELS

ENGLISH

LJ-FBG18

LJ-FBG24 LJ-FBGD14 LJ-FBGD18

L22-297 Rev 0 (06/06)

Exploded Parts-FBG Gas Models for Long John Silver’s

Post in a prominent location the instructions to be

followed in the event that an operator smells gas. Obtain this information from your local gas supplier.

WARNING

DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

WARNING

Improper installation, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this appliance.

WARNING

Installation, maintenance and repairs should be performed by a Pitco Authorized Service and Parts (ASAP) company technician or other qualified personnel. Installation, maintenance or repairs by unauthorized or unqualified personnel will void the warranty.

WARNING

Installation and all connections must be made according to national and local regulations and codes in force.

WARNING

During the warranty period if a customer elects to use a nonoriginal part or modifies an original part purchased from Pitco and/or its Authorized Service and Parts (ASAP) companies, this warranty will be void. In addition, Pitco and its affiliates will not be liable for any claims, damages or expenses incurred by the customer which arises directly or indirectly, in whole or in part, due to the installation of any modified part and/or received from an unauthorized service center.

WARNING

This appliance, when installed, must be electrically grounded in accordance with local codes, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.2, as applicable.

WARNING

Adequate means must be provided to LIMIT the movement or this appliance without depending on the gas or electrical cord connection. Single appliances equipped with legs must be stabilized by installing anchor straps. All appliances equipped with casters must be stabilized by installing restraining chains.

WARNING

An appliance equipped with casters and a flexible gas line must be connected to the gas supply with a quick disconnect device. This quick disconnect must comply with ANSI Z24.41.

WARNING

DO NOT alter or remove structural material on the appliance to accommodate placement under a ventilation hood.

WARNING

This appliance is intended for professional use only and should be operated by fully trained and qualified personnel.

WARNING

If the appliance is equipped with a power cord and it is damaged, it must be replaced by a Pitco Authorized Service and Parts (ASAP) company technician, or a similarly qualified person in order to avoid a hazard.

WARNING

The power supply must be disconnected before servicing, maintaining or cleaning this appliance.

WARNING

The appliance is NOT jet stream approved. DO NOT clean the appliance with a water jet.

DO NOT attempt to move this appliance or transfer hot liquids

WARNING

from one container to another when the unit is at operating temperature or filled with hot liquids. Serious personal injury could result if skin comes in contact with the hot surfaces or liquids.

WARNING

DO NOT sit or stand on this appliance. The appliance’s front panel, tank, splash back, tank cover, workshelf, drain board is not a step. Serious injury could result from slipping, falling or contact with hot liquids.

WARNING

NEVER use the appliance as a step for cleaning or accessing the ventilation hood. Serious injury could result from slips, trips or from contacting hot liquids.

WARNING

The oil/shortening level should NOT fall below the minimum indicated level line at any time. The use of old shortening can be dangerous as it will have a reduced flash point and be more prone to surge boiling.

WARNING

The particles, crumbs and cracklings from the crumb tray/catch (if supplied) in a filtering system must be emptied into a fireproof container at the end of the frying operation each day. Some food particles can spontaneously combust into flames if left soaking in certain oil/shortening materials.

WARNING

Completely shut the appliance down when shortening/oil is being drained from the appliance. This will prevent the appliance from heating up during the draining and filling process. Serious injury can occur.

WARNING

This appliance is intended for indoor use only.

WARNING

DO NOT operate appliance unless all panels and access covers are attached correctly.

WARNING

It is recommended that this appliance be inspected by a qualified service technician for proper performance and operation on a yearly basis.

WARNING

There is an open flame inside this appliance. The unit may get hot enough to set nearby materials on fire. Keep the area around the appliance free from combustibles.

WARNING

DO NOT supply the appliance with a gas that is not indicated on the data plate. If you need to convert the appliance to another type of fuel, contact your dealer.

WARNING

DO NOT use an open flame to check for gas leaks!

WARNING

If gas flow to appliance is interrupted, or pilots extinguish, wait 5 minutes before attempting to relight the pilot to allow any residual gas in appliance to dissipate.

WARNING

Ensure that the appliance can get enough air to keep the flame burning correctly. If the flame is starved for air, it can give off a dangerous carbon monoxide gas. Carbon monoxide is a clear odorless gas that can cause suffocation.

L22-297 Rev 0 (06/06)

Exploded Parts-FBG Gas Models for

Long John Silver’s

TABLE OF CONTENTS

FRYER EXPLODED VIEW.............................................................................................................................. 4

FRYER EXPLODED VIEW PARTS LIST .............................................................................................................................................................................. 4

FRYER EXPLODED VIEW ................................................................................................................................................................................................5

A) TANK.......................................................................................................................................................... 6

TANK DRAWING A PARTS LIST ....................................................................................................................................................................................... 6

TANK DRAWING A .........................................................................................................................................................................................................7

B) TANK JACKET EXTERNAL....................................................................................................................... 8

TANK JACKET EXTERNAL DRAWING B PARTS LIST...........................................................................................................................................................8

TANK JACKET EXTERNAL DRAWING B............................................................................................................................................................................. 9

C) TANK JACKET INTERNAL ...................................................................................................................... 10

TANK JACKET INTERNAL DRAWING C PARTS LIST.......................................................................................................................................................... 10

TANK JACKET INTERNAL DRAWING C............................................................................................................................................................................ 11

D) DRAIN LINE.............................................................................................................................................. 12

DRAIN LINE DRAWING D PARTS LIST ............................................................................................................................................................................ 12

DRAIN LINE DRAWING D .............................................................................................................................................................................................. 13

E) ENTRANCE BOX...................................................................................................................................... 14

ENTRANCE BOX DRAWING E PARTS LIST...................................................................................................................................................................... 14

ENTRANCE BOX DRAWING E........................................................................................................................................................................................ 15

F) FRYER CABINET ..................................................................................................................................... 16

FRYER CABINET DRAWING F PARTS LIST ..................................................................................................................................................................... 16

FRYER CABINET DRAWING F........................................................................................................................................................................................ 17

G) RETURN LINE.......................................................................................................................................... 18

RETURN LINE DRAWING G PARTS LIST......................................................................................................................................................................... 18

RETURN LINE DRAWING G........................................................................................................................................................................................... 19

H) PUMP ASSEMBLY................................................................................................................................... 20

PUMP ASSEMBLY DRAWING H PART LIST ..................................................................................................................................................................... 20

PUMP ASSEMBLY DRAWING H...................................................................................................................................................................................... 21

I) PUMP BOX ................................................................................................................................................ 22

PUMP BOX DRAWING I PARTS LIST .............................................................................................................................................................................. 22

PUMP BOX DRAWING I ................................................................................................................................................................................................ 23

J) CONTROL BOX/FRONT PANEL .............................................................................................................. 24

CONTROL BOX/FRONT PANEL DRAWING J PARTS LIST .................................................................................................................................................. 24

CONTROL BOX/FRONT PANEL DRAWING J .................................................................................................................................................................... 25

K) FILTER PAN............................................................................................................................................. 26

FILTER PAN DRAWING K PARTS LIST............................................................................................................................................................................ 26

FILTER PAN DRAWING K.............................................................................................................................................................................................. 27

L) IN LINE CRUMB DUMP............................................................................................................................ 28

IN LINE CRUMB DUMP DRAWING L PARTS LIST ............................................................................................................................................................. 28

IN LINE CRUMB DUMP DRAWING L................................................................................................................................................................................ 29

M) ACCESSORIES........................................................................................................................................ 30

ACCESSORIES DRAWING M PARTS LIST ....................................................................................................................................................................... 30

ACCESSORIES DRAWING M ......................................................................................................................................................................................... 31

L22-297 Rev 0 (06/06)

Exploded Parts-FBG Gas Models for

ITEM#

PART#

PART DESCRIPTION

Long John Silver’s

FRYER EXPLODED VIEW

Fryer Exploded View Parts List

1 60125801 SCREW 10 - 24 X 3/8 TRUSS HEAD STAINLESS SLOTTED

3 P0075400 SCREW 10 - 24 X 1/2 SELF TAP

6 7 8 9

11 P7036904 UNION 3/4 NPT BLACK IRON 12 PP10479 PLUG 1-1/4 NPT HEX HEAD BLACK IRON 13 60134201 EYEBOLT 1/4 - 20 FULL THREAD (PART OF GAS HOSE KIT) 14 P0093300 NUT 1/4 - 20 KEP HEX 15 P0007300 SCREW 8 - 32 X 1/4 HEX HEAD 16 A7021102 FILTER PAN COVER 17 P6071516 CHROME HANDLE 3"

A4109302-C SPLASH BACK FLUE SHIELD FBG18 CANOPY HOOD

A4109304-C SPLASH BACK FLUE SHIELD FBG24 CANOPY HOOD

A1908702-C CHANNEL STRIP JOINING FBG TO FBG A1908704-C CHANNEL STRIP JOINING FBG TO SG

B3634901 FRONT PANEL TOP DECK FBG18 B3634902 FRONT PANEL TOP DECK FBG24 B3634903 FRONT PANEL TOP DECK FBG24-2 B3634904 FRONT PANEL TOP DECK FBG18-2 B3634905 FRONT PANEL TOP DECK FBG18/24 B3634906 FRONT PANEL TOP DECK FBG18/24-2 B3634907 FRONT PANEL TOP DECK SG14FBG B3634908 FRONT PANEL TOP DECK SG18FBG B3634909 FRONT PANEL TOP DECK SG14FBG/FBG18 B3634910 FRONT PANEL TOP DECK SG14FBG/FBG24 B3634911 FRONT PANEL TOP DECK SG18FBG/FBG18 B3634912 FRONT PANEL TOP DECK SG18FBG/FBG24 B3634913 FRONT PANEL TOP DECK SG14FBG-2 B3634914 FRONT PANEL TOP DECK SG18FBG-2

60113401 CAP 3/4 NPT P7037350 NIPPLE 3/4 NPT CLOSE BLACK IRON P7037350 NIPPLE 1 NPT CLOSE BLACK IRON

P7036970 REDUCER COUPLING 1 NPT X 3/4 NPT B8040101 REAR TEE MANIFOLD WELDMENT DUAL B8040102 REAR TEE MANIFOLD WELDMENT FBG24-3 OR FBG18/FBG24-2 B8040103 REAR TEE MANIFOLD FBG18-3 OR 24/18-2 OR 24-2/18 OR 18/24/18 B8040104 REAR TEE MANIFOLD WELDMENT FBG24/18/24 OR 18-2/24 B8040105 REAR TEE MANIFOLD WELDMENT FBG18/SG OR FBG24/SG B8040106 REAR TEE MANIFOLD WELDMENT SG/FBG18 B8040107 REAR TEE MANIFOLD WELDMENT SG/FBG24 B8040108 REAR TEE MANIFOLD WELDMENT FBG DUAL/SG B8040109 REAR TEE MANIFOLD WELDMENT SG/FBG18/FBG24 B8040110 REAR TEE MANIFOLD WELDMENT SG/FBG24-2 B8040111 REAR TEE MANIFOLD WELDMENT SG/FBG18-2 B8040112 REAR TEE MANIFOLD WELDMENT SG/FBG24/FBG18

L22-297 Rev 0 (06/06)

Exploded Parts-FBG Gas Models for

Long John Silver’s

Fryer Exploded View

L22-297 Rev 0 (06/06)

Exploded Parts-FBG Gas Models for

ITEM#

PART#

PART DESCRIPTION

Long John Silver’s

A) TANK

Tank Drawing A Parts List

B3326201 TANK FBG18 B3326301 TANK FBG24

A3344804-C TANK PROBE SHIELD FBG18

A3344806-C TANK PROBE SHIELD FBG24

3 PP10084 HI-LIMIT LCHM05030 4 P5045829 CONNECTOR 2 POSITION MOLEX PLUG 5 PP10916 COMPRESSION FITTING PROBE 6 60146201 PROBE 3.69 X 5.00 X 1.27 7 A1407402-C CLIP PROBE 8 A1407002-C CLIP HI-LIMIT 9 PP11366 SCREW 10 - 24 5/8 STAINLESS

10 B3326401 DRAIN PLUG 11 B6700607-C PROBE SVC KIT (60146201,P5045829,PP10916,S2016134)

L22-297 Rev 0 (06/06)

Exploded Parts-FBG Gas Models for

Long John Silver’s

Tank Drawing A

L22-297 Rev 0 (06/06)

Exploded Parts-FBG Gas Models for

ITEM#

PART#

PART DESCRIPTION

Long John Silver’s

B) TANK JACKET EXTERNAL

Tank Jacket External Drawing B Parts List

1 PP10693 SCREW 10 - 24 X 3/8 2 B2005401 SOLID STATE THERMOSTAT FBG 3 P0092300 NUT HEX KEP 10-24 4 P7037678 ELBOW 90 DEGREE 1/2 NPT BLACK IRON 5 P7037095 NIPPLE 1/2 NPT X 3 BLACK IRON 6 P7037771 ELBOW 45 DEGREE STREET 1/2 NPT BLACK IRON 7 60127601 ADAPTER FEMALE 15/16 SWIVEL FLARE X MALE 1/2 NPT 8 60125901 GAS VALVE VENT TUBE

10 P7037750 ELBOW 90 DEGREE STREET 1/2 NPT BLACK IRON 11 P7037090 NIPPLE 1/2 NPT X CLOSE BLACK IRON 12 60127501 ADAPTER FEMALE 1/2 NPT X MALE 15/16 FLARE 13 60127601 ADAPTER FEMALE 15/16 SWIVEL FLARE X MALE 1/2 NPT

15 60128014 FLEXIBLE GAS ONLY 22" TUBING WITH FITTINGS PRIOR TO 5/05

17 60129301 SCREW 10-24 X 5/8 W/LOC-TITE 18 A3347201-C TANK JACKET REAR SUPPORT 19 A3347101-C TANK JACKET FRONT SUPPORT

21 A3345601-C TANK JACKET UPPER COVER

23 A8003001 SIGHT GLASS 1.25 OD 24 A8003301-C SIGHT GLASS RETAINING WASHER 25 PP10391 SCREW #6 X 3/8 TYPE B 26 P0075400 SCREW 10 - 24 X 1/2 SELF TAP

28 A8036501-C BURNER BRACKET RETAINER 29 60138901 BURNER 1.25 DIAMETER 30 B8039701 GAS MANIFOLD WELDMENT FBG 31 60129701 BURNER FITTING

60113501 GAS VALVE FAST ACTING 24V VR8204 NATURAL 60113502 GAS VALVE FAST ACTING 24V VR8204 PROPANE

60128101 GAS SUPPLY SHUTOFF VALVE 60128015 FLEXIBLE GAS ONLY 22" TUBING WITH FITTINGS POST 5/05

A8029105 GAS SUPPLY FITTING SHORT POST 5/05 A8029103 GAS SUPPLY FITTING LONG PRIOR TO 5/05

A3344901-C TANK JACKET FRONT EXHAUST FBG18

A3344903-C TANK JACKET FRONT EXHAUST FBG24

A3345001-C TANK JACKET LOWER COVER FBG18

A3345003-C TANK JACKET LOWER COVER FBG18

P6071343 #43 ORIFICE NATURAL FBG18 A7513701 1.45 MM ORIFICE PROPANE FBG18 P6071340 #40 ORIFICE NATURAL FBG24 P6071309 .0625 ORIFICE PROPANE FBG24

L22-297 Rev 0 (06/06)

Exploded Parts-FBG Gas Models for

Long John Silver’s

Tank Jacket External Drawing B

L22-297 Rev 0 (06/06)

Exploded Parts-FBG Gas Models for

ITEM#

PART#

PART DESCRIPTION

Long John Silver’s

C) TANK JACKET INTERNAL

1 A3347702-C TANK JACKET AIR PLATE FBG

4 PP10877 INSULATION RETAINING WASHER (FOR PIN ON ITEMS 43 AND 44) 5 A3346001 TANK JACKET INSULATION FBG 6 A3345901-C TANK JACKET SIDE INSERT LEFT-HAND FBG 7 A3345903-C TANK JACKET SIDE INSERT RIGHT-HAND FBG

13 A7031301-C FILTER RETURN BRACKET UPPER FBG 14 60131801 FILTER RETURN VALVE 3 WAY 15 A7031701-C FILTER RETURN BRACKET LOWER FBG 16 60128010 FLEXIBLE TUBING WITH FITTINGS 22" .56 OD 17 60129902 ADAPTER MALE 15/16 FLARE X MALE 1/2 NPT 18 P7037678 ELBOW 90 DEGREE 1/2 NPT BLACK IRON 19 P7037750 ELBOW 90 DEGREE STREET 1/2 NPT BLACK IRON 20 60130101 ADAPTER MALE 1/2 NPT X FEMALE 7/8 SWIVEL 21 A8036403 FLAME SENSOR FBG 22 P0075200 SCREW 8 - 18 X 1/2 HEX SELF DRILL 23 A8037001-C PILOT ELECTRODE ALIGNMENT BRACKET

25 60119001 FLEXIBLE TUBING WITHOUT FITTINGS 18" 1/4 OD 26 A8036701-C PILOT BRACKET FBG 27 60088001 SCREW, 10 - 32 X 1/4 HEX STAINLESS 28 A8037102-C PILOT MOUNTING BRACKET FBG

31 PP10266 SCREW 4 - 40 X 1/4 32 B5305001 DRAIN VALVE INTERLOCK ASSEMBLY 33 A7028501-C RETURN HANDLE BRACKET 34 P0007300 SCREW 8 - 32 1/4 HEX 35 PP10687 SCREW 10 - 24 X 5/16 36 A8036801-C HI-LIMIT BRACKET FBG 37 PP10084 HI-LIMIT LCHMO5030 38 B6745502 HI-LIMIT WIRING 24VAC FBG 39 A6050401 HI-LIMIT LABEL (REFERENCE LABEL SHEET A6064801) 40 P0075400 SCREW 10-24 X 1/2 SELF TAP

42 A3347802-C TANK JACKET AIR PLATE FRONT FBG 43 B3326601 TANK JACKET SIDE WELDMENT LEFT-HAND FBG 44 B3326602 TANK JACKET SIDE WELDMENT RIGHT-HAND FBG

A3345701-C TANK JACKET BURNER MOUNT BRACKET FRONT FBG18 A3345703-C TANK JACKET BURNER MOUNT BRACKET FRONT FBG24 A3345202-C TANK JACKET BURNER MOUNT PLATE FBG18 A3345204-C TANK JACKET BURNER MOUNT PLATE FBG24

A3527401-C FLUE DRAFT RESTRICTOR FBG18 A3527403-C FLUE DRAFT RESTRICTOR FBG24

B3504501 FLUE WELDMENT FBG18

B3504601 FLUE WELDMENT FBG24 A3527301-C FLUE BOX FBG18

A3527303-C FLUE BOX FBG24

A3345501-C TANK JACKET BURNER MOUNT BRACKET REAR FBG18 A3345503-C TANK JACKET BURNER MOUNT BRACKET REAR FBG24 A3347601-C TANK JACKET BURNER MOUNT STIFFENER FBG18 A3347603-C TANK JACKET BURNER MOUNT STIFFENER FBG24

60128804 PILOT REVERSE STANDING 2.67 HOOD NAT FBG

60128805 PILOT REVERSE STANDING 2.67 HOOD LP FBG

A3345103-C TANK JACKET SPACER RIGHT-HAND FBG18 A3345107-C TANK JACKET SPACER RIGHT-HAND FBG24 A3345101-C TANK JACKET SPACER LEFT-HAND FBG18 A3345105-C TANK JACKET SPACER LEFT-HAND FBG24

A8036601-C BURNER BRACKET FRONT FBG18 A8036603-C BURNER BRACKET REAR FBG24

A3345301-C TANK JACKET BOTTOM FBG18 A3345303-C TANK JACKET BOTTOM FBG24

Tank Jacket Internal Drawing C Parts List

L22-297 Rev 0 (06/06)

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