Pitco I12 Installation Manual

IMPORTANT INFORMATION FOR FUTURE REFERENCE
Record the following information from the appliance ID plate
and retain this manual for the life of the equipment:
Model #: __________________________ Serial #: __________________________ Date Purchased: ___________________
English
Operator Manual
for Pitco P/N 60149514 Single Vat
w/ Time-of-Day Control Filter Lockout & Filter Data Function
I12 Cooking Computer
This control was developed specifically for Pitco fryer products. It utilizes the latest in microprocessor technology and is completely solid state. This control offers the latest cooking technology, including temperature and time compensation that requires no user adjustments for consistently cooked product. Other features include, drain valve interlock, faulty probe detection, selectable melt cycles, beeper volume, and cook temperature. Each product key may be programmed with cook, shake and hold times to keep pace with changing menus over time.
This manual details the operation and adjustment of the Solstice I12 Cooking Computer control. The target audience for this text is the General Manager.
L20-379 Rev 0 (5/14)
Solstice I12 Cooking Computer Pitco P/N 60149514
Table of Contents:
Service Manual ............................................................................................................................................ 1
1 Key Locations and Functions: .......................................................................................................... 4
1.1 To turn the appliance ON: _______________________________________________________ 4
1.2 To turn the appliance OFF: _______________________________________________________ 4
1.3 To start a cook: ________________________________________________________________ 4
1.4 To cancel a cook: ______________________________________________________________ 5
1.5 To check Actual and Set temperatures: _____________________________________________ 5
1.6 To View Current Settings for Cook, Shake, Hold, and Hold Pre-Alarm: _____________________ 5
1.7 To perform a Boil Out operation: __________________________________________________ 6
1.7.1Automatic Boil Entry (Water Detection): ......................................................................................................................... 6
1.7.2Manual Boil Entry: .......................................................................................................................................................... 6
2 Control Filter Lockout (CFL) & Filtering: ......................................................................................... 7
2.1 Filtering Procedure _____________________________________________________________ 7
2.2 Start-up Filtering _______________________________________________________________ 7
2.3 Filter Time Trigger _____________________________________________________________ 7
2.3.1Early Bird Filtering .......................................................................................................................................................... 7
2.4 On-Demand Filtering ___________________________________________________________ 7
2.4.1Disposing ........................................................................................................................................................................ 8
2.5 Filter Deferring ________________________________________________________________ 8
3 Filter Data Function (FDF) Data Logging: ........................................................................................ 9
3.1 Data Logging: _________________________________________________________________ 9
3.2 Data Viewing: _________________________________________________________________ 9
4 To Enter Programming Level 1 (for the Store Manager): ............................................................. 11
4.1 To Set Cook Temperature: ______________________________________________________ 11
4.2 To Change a Product Key–Cook, Shake, Hold, and Hold Pre-Alarm Times: ________________ 12
4.2.1Cook Time .................................................................................................................................................................... 12
4.2.2Shake Time .................................................................................................................................................................. 12
4.2.3Hold Time ..................................................................................................................................................................... 12
4.2.4Hold Pre-Alarm ............................................................................................................................................................. 13
4.3 To Exit Level 1 programming: ____________________________________________________ 13
5 To Change Options Level 2 ( for the Store Manager): .................................................................. 14
5.1 Fahrenheit or Celsius Display: ___________________________________________________ 14
5.2 Password Change or Required __________________________________________________ 14
5.3 Beeper Volume and Tone: ______________________________________________________ 15
5.4 Language Selection: ___________________________________________________________ 15
5.5 Melt Cycle Type: ______________________________________________________________ 15
5.6 Recovery Times: ______________________________________________________________ 16
5.7 Control or Timer: (Single Vat) ____________________________________________________ 16
6 To Enter Filter Settings Menu Level 5 (for the Store Manager): .................................................. 17
6.1 Set the Filter Trigger Time: ______________________________________________________ 17
6.1.1Set the Filter Trigger Time(Hour): ................................................................................................................................ 17
6.1.2Set the Filter Trigger Time(minute): ............................................................................................................................. 17
Page 2 of 24 L20-379 Rev 0
Solstice I12 Cooking Computer Service Pitco P/N 60149514
6.1.3Set the Filter Trigger Time(AM/PM): ............................................................................................................................ 17
6.2 Set the Filter Temperature: ______________________________________________________ 18
6.3 Set the Filter Duration: _________________________________________________________ 18
6.4 Set the Deferal Time: __________________________________________________________ 18
6.5 Set the Deferal Counts: ________________________________________________________ 18
6.6 Set the Early Bird Time: ________________________________________________________ 18
6.7 Enable or Disable Filter Data Function: ____________________________________________ 19
6.8 Enable or Disable Test Function: _________________________________________________ 19
6.9 To Exit FDF Menu: ____________________________________________________________ 19
7 Other Displays: ................................................................................................................................. 20
8 Mechanical Dimensions: ................................................................................................................. 21
9 Electrical Connections at LEFT and RIGHT connectors): ............................................................ 22
10 Probe Resistance Chart: .............................................................................................................. 23
Page 3 of 24 L20-379 Rev 0
Solstice I12 Cooking Computer Pitco P/N 60149514
1 Key Locations and Functions:
1.1 To turn the appliance ON:
If power is applied to the appliance, the displays will show . Press the key.
Displays will show one of the following:
; , or . Some messages may show in both left and
right displays. Wait for the appliance to heat up to the
1.2 To turn the appliance OFF:
Press the key. Display will momentarily show the software version number , and then
1.3 To start a cook:
When the display is showing the appliance has reached set temperature and is ready to cook. Press the desired product key, and place
product into the vat. The indicator above the product key will flash to indicate the cook timer is running. In the example above, product 4 is cooking with 2 minutes and 28 seconds remaining. The right side display of the dual vat control shown
above, has no running cook timers, and shows Multiple cooks may run together. While cooks are running, the displays will
always show the cook with the least time remaining. Longer running cooks will flash their indicators at a slower rate. Cook time remaining on these keys may be
.
condition before cooking.
.
4
checked by pressing the
L20-379 Rev 0 Page 4 of 24
key then pressing a product key.
Solstice I12 Cooking Computer Pitco P/N 60149514
1.4 To cancel a cook:
Press and hold the product key to cancel a running cook. If no other cooks are pending, controller displays will return to
1.5 To check Actual and Set temperatures:
To view the actual vat temperature, press the key. The display will show or
, where “F’ is Fahrenheit, and “C” is Celsius. After a few moments, the display will
return to [CKn mm:ss] will display for any cooks still running.
; , or , if no cooks are running.
.
4
To view the set temperature, press the
, where “F’ is Fahrenheit, and “C” is Celsius. After a few moments, the display will
return to running.
1.6 To View Current Settings for Cook, Shake, Hold, and Hold Pre-Alarm:
To view the current settings for any product key, press the key, followed by the desired product key. The display will show [CKn mm:ss], followed by [SHn mm:ss], then [HDn mm:ss],
ending with [PAn mm:ss]. Where “n” is the key number, and “mm:ss” is the time setting. After a few moments, the display will return to
or, [CKn mm:ss] for any cook still running.
Typical displays using key 4 as an example:
Key 4 Cook Time [CK4] is set for 3 minutes and 28 seconds.
Key 4 Shake Time [SH4] is set for 2 minutes and :00 seconds before the end of the Cook. Default value is 00:00, or inactive.
Key 4 Hold Time [HD4] is set for 15:00 minutes. This is the amount of time cooked product may sit in holding bins before a new batch is started. Default value is 00:00, or inactive.
; , or , or, [CKn mm:ss] for any cook still
key twice. The display will show or
; , or ,
+
4
Key 4 Hold Pre-Alarm [PA4] is set for 00:00 and is inactive (default setting). When activated his alarm warns the operators that the Hold Time is about to run out.
In a few moments, the display will return to
.
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Solstice I12 Cooking Computer Service Pitco P/N 60149514
1.7 To perform a Boil Out operation:
Normal maintenance of a fryer requires regular tank cleaning. This process involves drai ning the vat of oil and filling with water. Cleaning solution is added, and the control is set to boil by one of the following methods:
1.7.1 Automatic Boil Entry (Water Detection):
Fill the appliance with water and turn the appliance on. Heat will be applied to the vat warming the water. This control will detect the presence of water by temperatures not rising above the boiling point of water; 212°F (100°C). After a time at this temperature, displays will show
Heat will be disabled until the operator responds to this prompt. Pressing the [0] key is a YES response to the boil prompt. If pressed, display will show . Heat will maintain
vat temperature at 185°F (85°C) for cleaning as long as the control remains on. To exit boil mode control must be turned off.
Warning: Pressing any other key at the [PRESS 0 ] [TO BOIL ] prompt is regarded by the control as a NO response. With this response, the control will apply heat to the vat as if oil were present in the vat. With water in the vat, a rolling boil will result. This will cause undesirable foam over conditions. And, a potential steam burn hazards to operators performing cleaning operations.
1.7.2 Manual Boil Entry:
After filling an empty vat with water, turn the appliance on. Press the
key and enter key sequence [2], [1], [2]. If control is set to
display in the Celsius scale, press [1], [0], [0] keys to manually enter boil mode. The display will show
to indicate entry into boil
mode. To exit boil mode, control must be turned off.
L20-379 Rev 0 Page 6 of 24
Solstice I12 Cooking Computer Service Pitco P/N 60149514
2 Control Filter Lockout (CFL) & Filtering:
This computer includes the Time Of Day-based Control Filter Lockout (CFL) function which enforces operator compliance with regularly scheduled filtering based on morning start-up procedures and configurable periods of time throughout the day.
2.1 Filtering Procedure
Once a filter process has been initiated:
Display shows alternating /
When
.
the operator opens the drain valve, the display changes to alternating
/ and [TMR MM:SS], the filter timer countdown begins. The drain
valve must remain open until the filter timer counts down to zero.
If operator attempts to circumvent the filter operation by closing the drain or turning the control off,
the filter timer will be reset to its maximum value and the filter will need to be performed again.
When the filter timer reaches zero, the beeper will sound and the control will display
until the operator closes the drain valve. The display will change
to refilled, close the return valve and turn the control off by pressing the
as the vat refills with filtered oil. Once the vat is completely
key. The control will
display
When the filter operation is successfully complete, the filter event will be counted and logged for
.
future review.
2.2 Start-up Filtering
When the cooking control is turned on from a cold start condition, a melt cycle will be performed followed by heating. Once the oil temperature exceeds the Filter Temperature (section 6.2), the
filter prompt
is displayed. The operator may press key [6] to
begin filtering or key [0] to defer. If YES [6] was selected, the filtering process will begin.
2.3 Filter Time Trigger
Managers can choose to set filter requirements throughout the day (section 6.1). When a filter trigger time has been reached, the filter prompt
is displayed.
The operator may press key [6] to begin filtering or key [0] to defer (if allowed). If YES [6] was selected, the filtering process will begin.
2.3.1 Early Bird Filtering
To allow operators to work ahead of programmed filter triggers, an early bird allowance i s available. The early bird time setting (section 6.6) will allow operators to perform an on­demand filter within the early bird time period prior to a scheduled filter trigger. Successful completion of a qualifying on-demand filter will satisfy the next filter event and no prompt will occur when it is reached.
2.4 On-Demand Filtering
A filter may be performed at any time. With the fryer ON and the current oil temperature above the Filter Temperature setting, open the drain. Heat will be turned off and the display will prompt
. Press key [6] to begin filtering.
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Solstice I12 Cooking Computer
Pitco P/N 60149514
On-demand filtering may be used to perform filters during Early Bird or Deferral time periods. Once successfully complete, the filter will be logged and the filter event will be satisfied. Filtering outside of these time periods will not be logged or satisfy any filter requirements.
If a drain is open erroneously or for maintenance purposes, answer NO (key [0]) to all questions. No data logging or filter requirements will occur. It is assumed the same batch of removed oil will be returned to the vat by the operator.
2.4.1 Disposing
On-demand filtering may also be used to dispose oil. Start a filter as described above. When
is displayed, press key [0] to skip. The display will change
to The display will show
, press key [6] to begin the dispose process.
until the drain is closed. Close the drain once all oil has
been drained from the vat and turn the control OFF. All filter data from the disposed batch of oil will be saved and a separate log will be started for the new batch of oil.
The Start-up Filter requirement after a Dispose event will not be enforced if new oil is raised to operating temperature within 1 hour after disposing.
2.5 Filter Deferring
If allowed, Start-up and Time Trigger filter events may be deferred and performed at a later time. When a filter event occurs and the prompt
is displayed, the
operator may press key [0] to defer. The length of deferral and number of times the operator may defer is configurable (sections 6.4 & 6.5).
At the end of the deferral period, the operator will be prompted again to perform filtering. An on­demand filter may also be performed any time during the deferral period and prior to the next prompt to satisfy the conditions for the filter event requirement.
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