Pitco I12+ User Manual

English
IMPORTANT INFORMATION FOR FUTURE REFERENCE
Record the following information from the appliance ID plate
and retain this manual for the life of the equipment:
Model #: __________________________
Serial #: __________________________
Date Purchased: ___________________
Installation & Operation
for Pitco P/N’s 60149517 (Full Vat) and 60149518 (Split Vat)
I12+ Cooking Computer for ROV Fryers
w/ Options: Auto-Filter, Auto-Topoff, & Filter Data Function
This control was developed specifically for Pitco fryer products. It utilizes the latest in microprocessor technology and is completely solid state. This control offers the latest cooking technology, including temperature and time compensation that requires no user adjustments for consistently cooked product. Other features include, drain valve interlock, faulty probe detection, selectable melt cycles, beeper volume, and cook temperature. Each product key may be programmed with cook, shake and hold times to keep pace with changing menus over time.
This manual details the operation and adjustment of the Solstice I12+ Cooking Computer For ROV Fryers. The target audience for this text is the Store Manager.
L20-414 Rev 2 (07/14)
Solstice I12+ Cooking Computer for ROV Fryers Pitco P/N 60149517 & 60149518
Table of Contents:
1 Key Locations and Functions: ........................................................................................................ 4
1.1 To turn the appliance ON: ________________________________________________________ 4
1.2 To turn the appliance OFF: _______________________________________________________ 4
1.3 To start a cook: ________________________________________________________________ 5
1.4 To cancel a cook: _______________________________________________________________ 5
1.5 To check Actual and Set temperatures: _____________________________________________ 5
1.6 To View Current Settings for Cook, Shake, Hold, and Hold Pre-Alarm: _____________________ 5
1.7 Perform a Boil Out operation: _____________________________________________________ 6
1.7.1 Automatic Boil Entry (Water Detection): .................................................................................................................. 6
1.7.2 Manual Boil Entry: ................................................................................................................................................... 6
2 Oil Handling and Fryer Operations: ............................................................................................... 7
2.1 Fresh Oil Top-Off: ______________________________________________________________ 7
2.2 Manual Filtering: _______________________________________________________________ 7
2.2.1 Filter Control (Option): ............................................................................................................................................ 7
2.2.2 FDF Triggering (Option): ......................................................................................................................................... 8
2.3 Automated Filtering (Option):______________________________________________________ 8
2.3.1 Automatic Filtering: ................................................................................................................................................. 9
2.3.2 Automatic Polishing: ............................................................................................................................................... 9
2.3.3 Automatic Disposal: .............................................................................................................................................. 10
2.3.4 Blocked Drain ....................................................................................................................................................... 10
2.4 Advanced Fryer Operations (For Automated Filtering Option): ___________________________ 11
2.4.1 Full Vat/Left Return Pump: .................................................................................................................................... 11
2.4.2 Full Vat/Left Drain Valve: ...................................................................................................................................... 11
2.4.3 Full Vat/Left Manual Top-Off: ................................................................................................................................ 12
2.4.4 Right Return Pump (Split Vat Only): ...................................................................................................................... 12
2.4.5 Right Drain Valve (Split Vat Only): ........................................................................................................................ 12
2.4.6 Right Manual Top-Off (Split Vat Only): .................................................................................................................. 13
3 Control Filter Lockout (CFL): ........................................................................................................ 13
3.1 Filter Soon:___________________________________________________________________ 13
3.2 Filter Now: ___________________________________________________________________ 13
4 Fresh Oil Supply Monitoring ......................................................................................................... 14
4.1 JIB Oil Remaining: _____________________________________________________________ 14
4.2 JIB Check/Error: ______________________________________________________________ 14
5 Filter Data Function (FDF) Data Logging: .................................................................................... 15
5.1.1 Data Logging: ....................................................................................................................................................... 15
5.1.2 Data Viewing: ....................................................................................................................................................... 15
6 To Enter Programming Level 1 (for the Store Manager): ........................................................... 17
6.1 To Set Cook Temperature: ______________________________________________________ 17
6.2 To Change a Product Key–Cook, Shake, Hold, and Hold Pre-Alarm Times: ________________ 17
6.2.1 Cook Time ............................................................................................................................................................ 17
6.2.2 Shake Time: ......................................................................................................................................................... 18
6.2.3 Hold Time: ............................................................................................................................................................ 18
6.2.4 Hold Pre-Alarm: .................................................................................................................................................... 18
6.3 To Exit Level 1 programming: ____________________________________________________ 18
7 To Change Options Level 2 ( for the Store Manager): ................................................................ 19
7.1 Fahrenheit or Celsius Display: ____________________________________________________ 19
L20-414 Rev 2 Page 2 of 32
Solstice I12+ Cooking Computer for ROV Fryers Pitco P/N 60149517 & 60149518
7.2 Password Change or Required: __________________________________________________ 19
7.3 Beeper Volume and Tone: _______________________________________________________ 20
7.4 Language Selection: ___________________________________________________________ 20
7.5 Melt Cycle Type: ______________________________________________________________ 20
7.6 Recovery Test Value: __________________________________________________________ 21
7.7 Control or Timer: (Left side of Dual or Single Vat): ____________________________________ 21
7.8 Control or Timer: (Right side of Dual Vat): __________________________________________ 21
8 To Enter Filter Settings Menu Level 5 (for the Store Manager): ................................................ 22
8.1 Drain Time: __________________________________________________________________ 22
8.2 Filter Time: ___________________________________________________________________ 22
8.3 Polish Time: __________________________________________________________________ 23
8.4 Fill Time: ____________________________________________________________________ 23
8.5 Filter Temperature: ____________________________________________________________ 23
8.6 Cook Counts Allowed: __________________________________________________________ 24
8.7 Cook Counts Deferred: _________________________________________________________ 24
8.8 Oil Level Probe/Auto Top-Off Enable: ______________________________________________ 24
8.9 Auto Top-Off Time: ____________________________________________________________ 25
8.10 Filter Data Function Enable:____________________________________________________ 25
8.11 More Filter Menu Entry: _______________________________________________________ 25
8.11.1 JIB Monitor (Oil Remaining) Enable .................................................................................................................. 25
8.11.2 Maximum JIB Time ........................................................................................................................................... 26
8.11.3 Low JIB Time ................................................................................................................................................... 26
8.11.4 JIB Monitor (Check/Fault) Enable ..................................................................................................................... 26
8.11.5 Filter Return Key Enable................................................................................................................................... 26
8.11.6 On-Demand Top-Off Key Enable ...................................................................................................................... 27
8.11.7 To Exit More Filter Menu .................................................................................................................................. 27
8.12 To Exit Programming Level 5: __________________________________________________ 27
9 Other Displays: ............................................................................................................................... 28
10 Mechanical Dimensions: ............................................................................................................ 29
11 Electrical Connections at LEFT and RIGHT connectors): ...................................................... 30
12 Probe Resistance Chart: ............................................................................................................ 31
Page 3 of 32 L20-414 Rev 2
Solstice I12+ Cooking Computer for ROV Fryers
12 Product
Keys
12 Product
Key Indicators
On/Off
Key
Program
Key
Thermometer
Key
Clock
Key
On/Off
Key
Left Manual Oil
Top-Off Key
Filter Control
Key
Right Manual Oil
Top-Off Key
Pitco P/N 60149517 & 60149518
1 Key Locations and Functions:
Displays show current operation. Throughout this text, a left only display will be
printed as [CK4 2:28]. When both left and right displays should be interpreted
together, this text will show them as [CK4 2:28][READY].
1.1 To turn the appliance ON:
If power is applied to the appliance, the displays will show . Press the key. If the drain has been opened since the last time the fryer was turned on, the operator will be
prompted to check and verify that the vat is full with oil before applying heat. The screen will display “Is vat full?” – press the YES [6/1] key if oil level is above the minimum level, otherwise press the NO [0/5] key. Failure to accurately answer this prompt may result in unsafe conditions.
Displays will show one of the following:
, , or . Some messages may show in both left and
right displays. Wait for the appliance to heat up to the condition before cooking.
1.2 To turn the appliance OFF:
Press the key. and then .
L20-414 Rev 2 Page 4 of 32
Solstice I12+ Cooking Computer for ROV Fryers
+
Pitco P/N 60149517 & 60149518
1.3 To start a cook:
When the display is showing the appliance has reached set temperature and is ready to cook. Press the desired product key, and place
product into the vat. The indicator above the product key will flash to indicate the cook timer is running. In the example above, product 4 is cooking with 2 minutes and 28 seconds remaining. The right side display of the dual vat control shown
above, has no running cook timers, and shows . Multiple cooks may run together. While cooks are running, the displays will always
show the cook with the least time remaining. Longer running cooks will flash their indicators at a slower rate. Cook time remaining on these keys may be checked by
pressing the key then pressing a product key.
1.4 To cancel a cook:
Press and hold the product key to cancel a running cook. If no other cooks are pending, controller displays will return to .
1.5 To check Actual and Set temperatures:
To view the actual vat temperature, press the key. The display will show or , where “F” is Fahrenheit, and “C” is Celsius. After a few moments, the display
will return to , , or if no cooks are running. [Cn mm:ss] will display for any cooks still running.
To view the set temperature, press the key twice. The display will show or
, where “F” is Fahrenheit, and “C” is Celsius. After a few moments, the display will
return to , , or , or, [Cn mm:ss] for any cook still running.
1.6 To View Current Settings for Cook, Shake, Hold, and Hold Pre-Alarm:
To view the current settings for any product key, press the key, followed by the desired product key. The display will show [Cn mm:ss], followed by [Sn mm:ss], then [Hn mm:ss], ending
with [Pn mm:ss]. Where “n” is the key number, and “mm:ss” is the time setting. After a few moments, the display will return to , , or
, or, [Cn mm:ss] for any cook still running.
Typical displays using key 4 as an example:
Key 4 Cook Time [C4] is set for 2 minutes and 28 seconds.
Key 4 Shake Time [S4] is set for 2 minutes and :00 seconds before the end of the Cook. Default value is 00:00, or inactive. Key 4 Hold Time [H4] is set for 15:00 minutes. This is the amount of
time cooked product may sit in holding bins before a new batch is started. Default value is 00:00, or inactive.
Key 4 Hold Pre-Alarm [P4] is set for 00:00 and is inactive (default setting). When activated his alarm warns the operators that the Hold Time is about to run out.
In a few moments, the display will return to .
Page 5 of 32 L20-414 Rev 2
Solstice I12+ Cooking Computer for ROV Fryers
Figure 1
Pitco P/N 60149517 & 60149518
1.7 Perform a Boil Out operation:
Normal maintenance of a fryer requires regular tank cleaning. This process involves draining the vat of oil and filling with water. Cleaning solution is added, and the control is set to boil by one of the following methods:
1.7.1 Automatic Boil Entry (Water Detection):
Fill the appliance with water and turn the appliance on. Heat will be applied to the vat warming the water. This control will detect the presence of water by temperatures not rising above the boiling point of water; 212°F (100°C). After a time at this temperature, displays will show
Heat will be disabled until the operator responds to this prompt. Pressing the [10/0] key is a YES response to the boil prompt. If pressed, display will show . Heat will
maintain vat temperature at 185°F (85°C) for cleaning as long as the control remains on. To exit boil mode control must be turned off.
Warning: Pressing any other key at the [PRESS 0] [TO BOIL ] prompt is regarded by the control as a NO response. With this response, the control will apply heat to the vat as if oil were present in the vat. With water in the vat, a rolling boil will result. This will cause undesirable foam over condition and, a potential steam burn hazards to operators performing cleaning operations.
1.7.2 Manual Boil Entry:
After filling an empty vat with water, turn the appliance on. Press the
key and enter key sequence [2], [1], [2]. If control is set to
display in the Celsius scale, press [1], [0], [0] keys to manually enter boil mode. The display will show to indicate entry into boil
mode. To exit boil mode, control must be turned off.
L20-414 Rev 2 Page 6 of 32
Solstice I12+ Cooking Computer for ROV Fryers Pitco P/N 60149517 & 60149518
2 Oil Handling and Fryer Operations:
2.1 Fresh Oil Top-Off:
The fresh oil top-off system allows the operator to add oil to the vat to compensate for loss due to normal product draw-out. The top-off system is not intended for the refilling of an empty vat.
To add fresh oil to the vat on-demand, press and hold the key.
Release the Top-Off key when oil has reached an optimal level.
Use the Left or Right key to top-off the Left or Right vat, respectively, for split vat
fryers.
Manual top-offs are not permitted while there is an active cook.
This computer also supports the Auto Top-Off system (Option), where low oil levels will automatically be detected and oil added. This system has no operator interface.
To disable the Auto Top-Off system, see section 8.8.
2.2 Manual Filtering:
This section applies to fryer configurations without the Automated Filtering option.
2.2.1 Filter Control (Option):
The filter return pump can be activated and deactivated through front panel for manual filter fryer applications. Activating the filter return will move oil from the filter pan to the user selected frypot.
With no cook timers running the display will show , ,
, or .
To start the return pump for the vat, press the key.
If fryer is a split vat, and will be displayed. To return oil
to the Left vat, press product key [1] (YES), or to return oil to the Right vat, press product key [6] (YES).
The display will show .
To stop the return pump, press the key again.
The display will show .
Page 7 of 32 L20-414 Rev 2
Solstice I12+ Cooking Computer for ROV Fryers Pitco P/N 60149517 & 60149518
2.2.2 FDF Triggering (Option):
With the display will showing or
, FDF enabled (section 8.10), and
the current vat temperature above the set filter temperature (section 8.5):
Pull the drain valve to filter. Choose filter type:
o The display will show – press YES to Filter, NO to
skip.
o The display will show – press YES to Polish, NO
to skip.
o The display will show – press YES to Dispose,
NO to skip.
This display will show a countdown timer based on the filter operation selected and the
user settings in sections 8.2 and 8.3.
o The drain must remain open while the countdown timer is running.
Follow store procedures for filtering and wait until filter timer completes.
o To start and stop the return pump, press the key.
Once the timer expires, the display will show or
.
2.3 Automated Filtering (Option):
This computer supports the use of automated oil processes FILTER, POLISH, and DISPOSE. After the selection of a process, the operator will be prompted with a series of questions verifying the current state of the fryer battery – as outlined by the “Initiate Check List” below. Failure to properly comply with the check list may result in unsafe or undesirable conditions. Once all prompts have been affirmed, the selected automated function will begin.
Initiate Check List
Filter pan in-place and empty?” check the filter pan and verify it is fully in place and
empty.
o If filter pan is ready, press the YES key and continue. o If filter pan is not ready, press the NO key, resolve the filter pan condition, and start
over.
Autofilter now?” confirm the selection.
o Press the YES key to start. o Press the NO to cancel.
When automated processes FILTER and POLISH are complete, the operator will be prompted to verify the current state of the battery – as outlined by the “Acknowledge Check List” below. Once all prompts have been affirmed, the fryer will return its original state (either ON or OFF).
Acknowledge Check List
“Is vat full?” – verify the frypot has reached an appropriate oil level and the filter pan is
completely empty.
o If the filter pan is empty, press the YES key to complete.
L20-414 Rev 2 Page 8 of 32
Solstice I12+ Cooking Computer for ROV Fryers Pitco P/N 60149517 & 60149518
o If there is still oil in the filter pan, press the NO key to run the pump for 20
additional seconds. “Is vat full?” will be prompted again when complete.
NOTE: NO may be selected for “Is vat full?” a maximum of three times.
o The fourth time NO is selected, the fryer will turn OFF and display “Possible Filter
Issue - Check and Resolve. Press product YES key to acknowledge.
2.3.1 Automatic Filtering:
The automated filtering process will open the drain and move oil from the vat to the filter pan, close the drain, and pump oil back to the vat. This allows for a quick filter by passing oil through the filter medium once.
With no cook timers running the display will show .
To perform an automatic filter, press the key.
If fryer is a split vat, and will be displayed. To perform a
filtering operation on the Left vat, press product key [1] (YES), or to perform a filtering operation on the Right vat, press product key [6] (YES).
The display will show press product key [6] (YES) to
confirm.
Follow the “Initiate Check List” procedures outlined above. Wait until automated filter process completes. Follow the “Acknowledge Check List” procedures outlined above.
Display will return to , , or .
2.3.2 Automatic Polishing:
The automated polishing process will open the drain, moving oil from the vat to the filter pan, and then run the return pump. Oil will cycle through the vat and the filter pan, making multiple passes through the filter medium. After a set amount of time, the drain will close and oil will be pumped back to the vat. This allows for a longer filtering process to remove more debris from the oil – extending oil life and increasing oil quality.
With no cook timers running the display will show .
To perform an automatic polish, press the key.
If fryer is a split vat, and will be displayed. To
perform a filtering operation on the Left vat, press product key [1] (YES), or to perform a filtering operation on the Right vat, press product key [6] (YES).
The display will show press product key [0] (NO) to
skip.
The display will show press product key [6] (YES)
to confirm.
Follow the “Initiate Check List” procedures outlined above. Wait until automated filter process completes. Follow the “Acknowledge Check List” procedures outlined above.
Display will return to , , or .
Page 9 of 32 L20-414 Rev 2
Solstice I12+ Cooking Computer for ROV Fryers Pitco P/N 60149517 & 60149518
2.3.3 Automatic Disposal:
The automated disposal process will open the drain and move oil from the vat to the filter pan, and then close the drain once empty. The operator may now dispose of oil from the filter pan.
With no cook timers running the display will show .
To perform an automatic dispose, press the key.
If fryer is a split vat, and will be displayed. To perform a
filtering operation on the Left vat, press product key [1] (YES), or to perform a filtering operation on the Right vat, press product key [6] (YES).
The display will show press product key [0] (NO) to
skip.
The display will show press product key [0] (NO) to
skip.
The display will show press product key [6] (YES)
to confirm.
Follow the “Initiate Check List” procedures outlined above. Wait until automated filter process completes.
Display will return to .
2.3.4 Blocked Drain
During all automatic sequences listed above, the message ALERT – DRAIN CLOSING –
REMOVE TOOLS will appear with an audible alert for 10 seconds prior to the scheduled
closure of the drain. Remove tools, such as a clean-out rod, from the drain. Failure to do so could cause damage to the equipment.
If a clean-out rod is accidently caught in a closed drain, DO NOT FORCEFULLY PULL OR OTHERWISE TRY TO REMOVE THE TOOL. The drain will automatically reopen – remove caught tool at that time. After 10 seconds, the drain will close again and the automatic sequence will proceed normally. If the drain is unable to close for a second time, it will automatically reopen again and stop the return pump.
The display will scroll the message CLEAR BLOCKED DRAIN – RETRY?. If there is a tool still in the drain, remove it and press the YES key to continue. If there is no tool in the drain, use a clean-out rod to attempt to clear any drain obstruction, remove the clean-out rod, and press the YES key to continue. Once the drain is detected fully closed, the automatic sequence will complete normally.
If after 3 retry attempts, or if the NO key is pressed when prompted to retry, the drain will remain open and the fryer becomes inoperable. The display will show message OFFLINE –
CALL SERVICE – ERR 2002. Call for service to resolve the blocked drain issue. Other fryers
will be able to operate and filter normally.
L20-414 Rev 2 Page 10 of 32
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