Pitco E24 Installation Manual

INSTALLATION MANUAL

E22, E24, E18 & E20 SERIES ELECTRIC UNITS

PLEASE READ ALL SECTIONS OF THIS MANUAL

FOR YOUR SAFETY:

DO NOT STORE OR USE GASOLINE

OR OTHER FLAMMABLE VAPORS OR

LIQUIDS IN THE VICINITY OF

THIS OR ANY OTHER

APPLIANCE

AND RETAIN FOR FUTURE REFERENCE.

THIS PRODUCT HAS BEEN CERTIFIED AS
COMMERCIAL COOKING EQUIPMENT AND
MUST BE INSTALLED BY PROFESSIONAL

PERSONNEL AS SPECIFIED.

WARNING:

IMPROPER INSTALLATION, ADJUSTMENT,
ALTERATION, SERVICE OR MAINTENANCE
CAN CAUSE PROPERTY DAMAGE, INJURY,

OR DEATH. READ THE INSTALLATION,

OPERATING AND MAINTENANCE

INSTRUCTIONS THOROUGHLY

BEFORE INSTALLING OR

SERVICING THIS EQUIPMENT

INSTALLATION AND ELECTRICAL CONNECTION

MUST COMPLY WITH CURRENT CODES:

IN CANADA - THE CANADIAN ELECTRICAL

CODE PART 1 AND / OR LOCAL CODES.

IN USA – THE NATIONAL ELECTRICAL CODE

ANSI / NFPA – CURRENT EDITION.

ENSURE ELECTRICAL SUPPLY CONFORMS WITH
ELECTRICAL CHARACTERISTICS SHOWN ON

THE RATING PLATE.

Users are cautioned that maintenance and repairs must be performed by a Garland authorized service agent

using genuine Garland replacement parts. Garland will have no obligation with respect to any product that has been

improperly installed, adjusted, operated or not maintained in accordance with national and local codes or installation

instructions provided with the product, or any product that has its serial number defaced, obliterated or removed,

or which has been modified or repaired using unauthorized parts or by unauthorized service agents.

For a list of authorized service agents, please refer to the Garland web site at http://www.garland-group.com.

The information contained herein, (including design and parts specifications), may be superseded and is subject

to change without notice.

GARLAND COMMERCIAL INDUSTRIES

185 East South Street
Freeland, Pennsylvania 18224
Phone: [phone]
Fax: [phone]

Part # P66 (01/25/08) © 2006 Garland Commercial Industries, Inc.

Part # P66 (01/25/08) Page 1

GARLAND COMMERCIAL RANGES, LTD.

1177 Kamato Road, Mississauga, Ontario L4W 1X4
CANADA
Phone: [phone]
Fax: [phone]

Enodis UK LTD.

Swalloweld Way, Hayes, Middlesex UB3 1DQ ENGLAND
Telephone: [phone]
Fax: [phone]

IMPORTANT INFORMATION

WARNING:
This product contains chemicals known to the state of california to cause cancer and/or birth defects
or other reproductive harm. Installation and servicing of this product could expose you to airborne
particles of glass wool/ceramic fibers. Inhalation of airborne particles of glass wool/ceramic fibers
is known to the state of California to cause cancer.

Part # P66 (01/25/08)Page 2

Part # P66 (01/25/08) Page 3

TABLE OF CONTENTS

IMPORTANT INFORMATION..........................................2

GENERAL INFORMATION............................................4

Uncrating ........................................................................4

Statutory Regulations ............................................................4

Rating Plate ......................................................................4

INSTALLATION......................................................4

E22 Series Installation Of Banking Plates ..........................................4

E24 Series Installation of Banking Plates ...........................................4

CS22 Counter Stand Installation ..................................................5

CS24 Counter Stand Installation ..................................................5

Fryers – Model E22-14F & E22-28FT ...............................................5

Hot Plate – Model E22-12H .......................................................6

Griddles –Model E22-18G, E22-24G & E22-36G .....................................6

Sandwich Griddle – Model E22-18SG ..............................................7

Food Warmers – Model E22-15W, E22-15WP, E24-32W & E24-32WP. . . . . . . . . . . . . . . . . .7

Pizza Ovens – Model E22-22P & E22-22PP .........................................8

Broilers – Models E22-12B, E22-24B & E22-36B .....................................8

Hot Plate – Model E24-12H .......................................................9

Fryers – Model E24-31F, E24-31SF, E24-31FBL, E24-31SFBL, E18F, E18SF,

E18FBL & E18SFBL ................................................................9

Griddles – Model E24-24G, E24-36G, E24-48G, E24-60G & E24-72G ................10

Stock Pots Ranges – Model E20-SP & E20-SPC ....................................11

GENERAL INFORMATION

Uncrating

Carefully remove the units from the carton.

Remove all packing material from the units. On stainless steel
and brushed chrome units, the protective material covering
the stainless steel and brushed chrome should be removed.

Statutory Regulations

The installation and connection should comply with current
codes in Canada – The Canadian electrical code part 1 and /
or local codes. In USA – The National Electrical Code ANSI /
NFPA – Current Edition, and include

1. Switch panel size

INSTALLATION

2. Overload protection

3. Wire type

4. Wire size

5. Temperature limitations of the wires

6. Method of connection (Cable, Conduit, etc.)

Rating Plate

Ensure that the electrical supply conforms with the electrical
characteristics shown on the rating plate.

For serial plate location (showing voltage and loading), wall
clearances and required temperate ratings for supply cable,
refer to the section for the model being installed.

E22 Series Installation Of Banking Plates

All units may be installed independently or banked with
other E22 or G22 Series equipment. To ensure a matching
and permanent t between units, two banking plates are
available for each unit to be installed. One at the front and
one at the rear of each two units being banked together.
(If 2-1/2” (64mm) legs are supplied with the unit, discard
leveling bolts and replace with the 2-1/2” (64mm) legs.

1. Level each unit by adjustment of leveling bolts or legs.
Use a spirit level and level unit four ways; across front and
back and down left and right edges. Level all other units
to the rst unit.

Note: Griddles may not rest evenly on the unit body if
units are not leveled.

2. Remove sheet metal screws at rear of unit.

3. Attach one banking plate in position at rear by placing
the 1/4” (6 mm) diameter holes in the banking plate
over the screw holes in the rear of units and fasten by
replacing the sheet metal screws removed in Step 2.

4. Push units into position on counter top or back bar.

5. Remove lower front panels, by removing the acorn nuts
on each side of the panel. NOTE: CARE SHOULD BE TAKEN
WHEN REMOVING LOWER FRONT PANEL, SO THAT THE
WIRES ARE NOT DISENGAGED FROM THE SWITCHES OR
CONTROLS.

6. Place the second banking plate in position so that the
5/8” (16mm) diameter Holes in the banking plate t
over the lower front panel mounting bolts, with the 1/4”
(6mm) diameter holes in the banking plate at the bottom.

7. Secure the banking plate to both units, with the sheet
metal screws provided with the banking plates.

8. Replace and secure the lower front panels

E24 Series Installation of Banking Plates

All units may be installed independently or banked with
other E24 or G24 Series equipment. To ensure a matching
and permanent t between units, a front banking plate is
supplied with each unit. If 2 1/2”(64 mm) legs are supplied
with nit, discard leveling bolts and replace with 2 1/2”
(64 mm) legs.

Part # P66 (01/25/08)Page 4

Part # P66 (01/25/08) Page 5

INSTALLATION continued

1. Level each unit by adjusting leveling bolts or legs. Use a
spirit level and level unit four ways; across front and back
and down left and right edges. Level all other units to the
rst unit, securing each unit to the adjacent unit.

NOTE: Griddles may not rest evenly on the unit body, if
units are not leveled.

2. Remove upper front panel, by removing the acorn nuts
on each side of the panel.

3. Place the banking plate in position, over the two bolts
located in the main sides below the panel mounting
brackets.

NOTE: Install recessed (stepped) centre portion of
banking plate tight to the main sides of the units being
banked. Secure in place with two hex nuts supplied.

4. Replace and secure upper front panels.

CS22 Counter Stand Installation

1. Assemble and level counter stand as illustrated in the
instructions found in the counter stand carton.

2. Remove and discard leveling blots on the unit to be
install on the counter stand.

3. Place units in desired position on the counter stand,
securing the rst unit with the 3/8-16 machine screws
and at washers supplied with the counter stand. Insert
3/8-16 machine screws through the 9/16” (14mm)
diameter holes in stand into the leveling bolt weld nuts.

4. Connect banking plates as described in E22 Series
Installation of Banking Plates.

4. Place units in desired position on the counter stand,
securing the rst unit with sheet metal screws removed in
paragraph 3. Insert sheet metal screws through the 9/32”
(7 mm) diameter holes in the stand into hole from which
the sheet metal screws were removed.

5. Connect banking plates as described in E24 Series
Installation Of Banking Plates.

6. Secure last unit to the counter stand with sheet metal
screws removed in paragraph 3. Insert sheet metal
screws through the 9/32” (7 mm) diameter holes in stand,
into the holes from which the sheet metal screws were
removed.

Fryers – Model E22-14F & E22-28FT

Serial Plate Location

The serial plate is located on inside of the main back, to
access remove fryer tank.

Wall Clearances

Do not install closer to a wall of combustible material than:

Sides 1/2” (13mm)

Back 1/2” (13mm)

Electrical Connection

For supply connection, use wire suitable for 75°C (167°F).

Electrical connection may be made though the knockout at
the rear of the unit in the terminal box located on the inside
of the rear of the unit. Access to the terminal box is gained
by removing the 10-24 machine screw and 10-24 hex nut
securing the terminal box cover to the terminal box.

5. Secure last until to the counter stand with the 3/8-16
machine screws and at washers supplied with the
counter stand. Insert 3/8-16 machine screws through the
9/16” (14mm) diameter holes in stand into the leveling
bold weld nuts.

To remove the fryer tank, raise the heating unit by means of
the handle until lock stop drops, holding the heating unit in
the upright position. The heating unit is lowered by moving
the lock stop to release the unit form the upright position.

Initial Operation

CS24 Counter Stand Installation

1. Before leaving the factory, the fryer was tested and the

1. Assemble and level counter stand as illustrated in the
instructions found in the counter stand carton.

2. Remove and discard leveling bolts on unit to be installed
on the counter stand.

3. Remove the front and rear sheet metal screws in the main
bottom of units to be placed on the outer sides of the
stand.

thermostat calibrated with oil in the fry tank; therefore, it
is necessary to clean the fry tank before lling with frying
compound. Use detergent or other cleaning agents, with
hot water. Thoroughly rinse and dry fry tank. Fryer is now
ready to be lled.

2. If liquid frying compound is used, ll the tank to the ribs
stamped in the tank sides. Turn the thermostat to the
desired frying temperature.

INSTALLATION continued

3. If hydrogenated (solid) frying compound is used, measure
21 lbs (9.5Kg) into the tank. Be sure the heating unit is
completely covered with fat and fat is packed rmly
around the heating unit. Set the thermostat control dial
to 250°F (121°C) until enough fat has melted to cover the
heating units. Turn the thermostat to the desired frying
temperature.

Calibration Instructions

1. Field calibration is seldom necessary and should not
be attempted unless experience with cooking results
denitely proves that the control is not maintaining the
temperature to which the dial is set.

2. Suspend thermometer or thermocouple in the middle of
the fry tank, approximately 1-1/2” (38 mm) deep.

3. Allow control to cycle at least four times.

4. When the control just cycles o after the fourth cycle,
compare reading of the thermometer or thermocouple
with thermostat setting.

5. If the two do not agree, ± 10°F (5°C), carefully remove
the thermostat dial, being careful not to disturb the dial
setting.

6. Hold the dial shaft steady and with a screwdriver turn the
calibration screw, located inside the dial shaft, clockwise
to decrease and counter-clockwise to increase the
temperature.

EG: 1/4 turn = 35°F (19.5°C)

7. Replace the thermostat dial and repeat steps 2 through 4
to verify that the correct adjustment has been made.

Hot Plate – Model E22-12H

Electrical Connection

For supply connection, use wire suitable for 75°C (167°F).

Electrical connection may be made though the knockout at
the rear of the unit to the terminal box located on the inside
rear of the unit.

Access to the terminal box is gained by raising the rear
element and removing the bowl. Remove 10-24 machine
screws securing the terminal box cover to the terminal box.
Slide the terminal box cover forward.

Controls

Innite switches are used to control the heating units:

Hi to 5 High heat

5 to 3 Medium heat

3 to Lo Low heat

Setting of the switches between the numbers will give
intermediate heat. Switches are reversible and may be
turned right or left.

Griddles –
Model E22-18G, E22-24G & E22-36G

Serial Plate Location

The serial plate is located on the right grease drawer slide, to
access remove the grease drawer.

Wall Clearances

Do not install closer to a wall of combustible material than:

Sides 1” (25mm)

Back 1-1/2” (38mm)

Serial Plate Location

The serial plate is located on the inside main bottom, to
access raise the rear element and remove the bowl.

Wall Clearances

Do not install closer to a wall of combustible material than:

Sides 1-1/2” (38mm)

Back 1-1/2” (38mm)

Electrical Connections

For supply connection, use wire suitable for 90°C (194°F).

Electrical connection may be made though the knockout
at the rear of the unit to the terminal block locked on the
inside rear of the unit. Access to the terminal box is gained
by raising the griddle front and supporting with the griddle
prop, located on the underside of the griddle plate. Remove
the 10-24 machine screw securing the terminal box cover to
the wireway channel. Remove the terminal box cover.

Part # P66 (01/25/08)Page 6

Part # P66 (01/25/08) Page 7

INSTALLATION continued

Griddle Thermostats

Griddles are equipped with snap action thermostats. Field
recalibration is seldom necessary and should not be resorted
to unless experience with cooking results denitely provides
that the control is not maintaining the temperature to which
the dial is set.

Calibration Instructions

1. Use a test instrument (pyrometer) with special disc type
thermocouple or reliable “Surface” type thermometer.
(Note: A drop of oil on the face of the disc will provide
better contact.)

2. Turn all griddle temperature control dials to 350°F
(177°C). In order to allow griddle temperature to stabilize,
the controls must be allowed to cycle twice before taking
a test reading.

3. Check temperature reading when the control just cycles
‘OFF’ (as indicated by the cycling amber pilot) by placing
the sensor rmly on the griddle surface, directly above
the sensing bulb control. If the temperature does not
read with in 15°F (8°C) of the dial setting, recalibrate as
follows:

4. Carefully remove the thermostat dial, not disturbing the
dial setting.

5. Hold the dial shaft steady and with a screw driver,
turn the calibration screw located inside the dial shaft,
clockwise to decrease and counter-clockwise to increase
the temperature.

EG: 1/4 turn = 35°F (19.5°C)

6. Replace the thermostat dial and repeat steps 1 through 3
to verify the correct adjustment has been made.

Sandwich Griddle – Model E22-18SG

Serial Plate Location

The serial plate is located on right grease drawer slide, to
access by remove the grease drawer.

Electrical Connections

For supply connection, use wire suitable for 90°C (194°F).

Refer to griddle section for electrical connection, griddle
thermostats and calibration instructions.

Controls

The switch on the left of the unit is an innite switch used in
conjunction with an amber pilot light, used for heating the
top griddle plate.

The control on the right of the unit is a thermostat used in
conjunction with an amber pilot light, used for controlling
temperature of the lower griddle plate.

NOTE: The top griddle is inoperative until the thermostat
control is set to a desired temperature.

To Adjust The Tension On The Top Griddle Plate

Disconnect unit by removing the fuse or tripping circuit
breaker in the service panel. The tension adjusting bolt is
located underneath the lower griddle pate at the inside
rear of the unit. Raise the lower griddle and slide forward
carefully. This will allow access for adjustment of the bolt.
Turn the bolt clockwise to increase tension and counter­clockwise to decrease tension.

Food Warmers – Model E22-15W,
E22-15WP, E24-32W & E24-32WP

Serial Plate Location

The serial plate is location on the main front.

Wall Clearances

Do not install closer to a wall of combustible material than:

Sides 1” (25mm)

Back 1” (25mm)

Electrical Connections

For supply connection, use wire suitable for 90°C (194°F)

Wall Clearances

Do not install closer to a wall of combustible material than:

Sides 1” (25mm)

Back 1-1/2” (38mm)

Electric connection may be made though the knockout at
the rear of the unit to the terminal block located behind the
lower front panel. Access to the terminal block is gained by
removing the innite switch dial, two lower front panel acorn
nuts and front panel.

INSTALLATION continued

Controls

Innite switches are used to control the heating units:

Hi to 5 High heat

5 to 3 Medium heat

3 to Lo Low heat

Setting of switches between the numbers will give
intermediate heat. Switches are reversible and may be
turned right or left.

Product Application

Food warmer may be used as a wet type or dry type. If used
as a wet type, ll heat well with 1-1/4” (32mm) to 1-1/2”
(28mm) of water. While not supplied with the food warmer,
it uses a 200 series cafeteria pan and any arrangement of
200 series pans in various sizes may be used. Individual
preference of operation will determine size of inserts to be
used. Pans may be purchased from your kitchen equipment
dealer.

Pizza Ovens – Model E22-22P & E22-22PP

Pizza Oven Thermostat

Pizza ovens are equipped with snap action thermostats. Field
recalibration is seldom necessary and should not be resorted
to unless experience with cooking results denitely proves
that the control is not maintaining the temperature to which
the dial is set. To check oven temperature when calibrating,
use only a reliable mercury thermometer or preferably an
oven pyrometer. To check calibration, proceed as follows:

1. Place the thermocouple of the test instrument or reliable
mercury thermometer in the centre of the oven.

2. Turn the oven temperature control dial to 400°F (204°C).
In order to allow the oven temperature to stabilize, the
oven control must be allowed to cycle twice before
taking a test reading.

3. Check the temperature reading when the control just
cycles ‘OFF’ and again when the control just cycles ‘ON’ as
indicated by the cycling amber pilot.

4. If the AVERAGE of the two temperature readings do not
read between 15°F (8°C) of the dial setting, recalibrate as
follows:

Serial Plate Location

The serial plate is located on the main top.

Wall Clearances

Do not install closer to a will of combustible material than:

Sides 1/2” (13mm)

Back 1” (25mm)

Electrical Supply

For Supply Connection, use wire suitable for 60°C (140°F).

Electrical connection may be made through the knockout at
the rear or bottom of the unit to the terminal block located
behind the lower front panel.

Access to the terminal block is gained by removing two
lower front panel acorn nuts and hinging the lower front
panel down.

5. Carefully remove the thermostat dial, not disturbing the
dial setting.

6. Hold the dial shaft steady and with a screw driver turn the
calibration screw, located inside the dial shaft, clockwise
to decrease and counter-clockwise to increase the
temperature.

EG: 1/4 turn = 35°F (19.5°C)

7. Replace the thermostat and repeat steps 1 through 4 to
verify that the correct adjustment has been made.

Broilers – Models E22-12B,
E22-24B & E22-36B

Serial Plate Location

The serial plate is located on the right grease drawer slide, to
access remove the grease drawer.

Wall clearances

Do not install closer to a wall of combustible material than:

Part # P66 (01/25/08)Page 8