Pitco CRTE Installation Manual
IMPORTANT FOR FUTURE REFERENCE
Please complete this information and retain this manual
for the life of the equipment:
Model #: ___________________________
CRTE: Electric Counter Top Rethermalizer
Installation & Operation Manual
C
Serial #: ___________________________
Date Purchased: ____________________
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ENGLISH
L20-259, Rev 7 (09/13)
TO THE PURCHASER, OWNER AND STORE MANAGER
Please review these warnings prior to posting them in a prominent location for reference.
WARNING
DO NOT store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance.
WARNING
Improper installation, alteration, service or maintenance can
cause property damage, injury or death. Read the
installation, operating and maintenance instructions
thoroughly before installing or servicing this appliance.
WARNING
Installation, maintenance and repairs should be performed
by a Pitco Authorized Service and Parts (ASAP) company
technician or other qualified personnel. Installation,
maintenance or repairs by an unauthorized and unqualified
personnel will void the warranty.
WARNING
Installation and all connections must be made according to
national and local regulations and codes in force.
WARNING
A country approved all pole circuit breaker wi th a minimum
open contact gap of 3mm must be used for proper
installation. (CE countries)
WARNING
During the warranty period if a customer elects to use a nonoriginal part or modifies an original part purchased from
Pitco and/or its Authorized Service and Parts (ASAP)
companies, this warranty will be void. In addition, Pitco and
its affiliates will not be liable for any claims, damages or
expenses incurred by the customer which arises directly or
indirectly, in whole or in part, due to the installation of any
modified part and/or received from an unauthor ized service
center.
WARNING
This appliance, when installed, must be electrically grounded
in accordance with local codes or national codes. For
domestic models, in the absence of local codes the
installation must conform to the National Electric Code,
ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.2,
as applicable.
WARNING
Adequate means must be provided to LIMIT the movement or
this appliance without depending on the electrical cord
connection. Single appliances equipped with legs must be
stabilized by installing anchor straps. All appliances
equipped with casters must be stabilized by installing
restraining chains.
WARNING
DO NOT alter or remove structural material on the appliance
to accommodate placement under a ventilation hood.
WARNING
This appliance is not intended for use by persons (including
children) with reduced physical, sensory or mental
capabilities, or lack of experience and knowledge, unless
given supervision or instruction concerning use of the
appliance by a person responsible for their safety.
WARNING
If the appliance is equipped with a power cord and it is
damaged, it must be replaced by a Pitco Authorized Service
and Parts (ASAP) company technician, or a similarly
qualified person in order to avoid a hazard.
The power supply must be disconnected before servicing,
maintaining or cleaning this appliance.
The appliance is NOT jet stream approved. DO NOT clean
the appliance with a water jet.
DO NOT attempt to move this appliance or transfer hot
liquids from one container to another when the unit is at
operating temperature or filled with hot liquids. Serious
personal injury could result if skin comes in contact with the
hot surfaces or liquids.
DO NOT sit or stand on this appliance. The appliance’s front
panel, tank, splash back, tank cover, workshelf, drain board
is not a step. Serious injury could result from slipping,
falling or contact with hot liquids.
NEVER use the appliance as a step for cleaning or accessing
the ventilation hood. Serious injury could result from slip s,
trips or from contacting hot liquids.
The water level should be maintained at the level line. DO
NOT turn the appliance on until the heating elements are fully
covered with water at all times. Serious injury could result
from hot steam vapors off the heating elements.
If overflow drain is not equipped or if overflow drain stop is
used, do not leave appliance unattended while filling with
water. Over filling the appliance can cause serious injuries
and damage the equipment.
Completely shut the appliance down when the water is being
drained from the appliance. This will prevent the appliance
from heating up during the draining and filling process.
Serious injury can occur.
This appliance is intended for indoor use only.
DO NOT operate appliance unless all panels and access
covers are attached correctly.
It is recommended that this appliance be inspected by a
qualified service technician for proper performance and
operation on a yearly basis.
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
L20-259, rev. 7 (09/13) ii
INSTALLATION
1. INSTALLATION ................................................................................... 2
1.1. CHECKING YOUR NEW APPLIANCE .......................................................................................... 2
1.2. INSTALLATION CLEARANCES ................................................................................................... 3
1.3. INSTALLATION TO COUNTER ..................................................................................................... 3
1.4. DRAINAGE CONNECTIONS ......................................................................................................... 3
1.5. ELECTRICAL CONNECTIONS ..................................................................................................... 4
1.6. VENTILATION AND FIRE SAFETY SYSTEMS ............................................................................. 6
1.7. INSPECTION .................................................................................................................................. 6
1.8. INITIAL CLEANING........................................................................................................................ 7
2. OPERATION ........................................................................................ 8
2.1. FILLING THE APPLIANCE ............................................................................................................ 8
2.1.1. FILLING THE COOKER TANK .................................................................................................................................... 8
2.2. APPLIANCE START UP ................................................................................................................ 8
2.2.1. High Temperature Limit Switch .................................................................................................................................... 8
2.2.2. Liquid Level Control Sensor ......................................................................................................................................... 8
2.3. COOKING ....................................................................................................................................... 9
2.3.1. ADDITIONAL CONTROLLER FUNCTIONS ................................................................................................................ 9
2.3.2. COOKING TIPS ........................................................................................................................................................... 9
2.4. APPLIANCE SHUTDOWN ............................................................................................................. 9
3. PREVENTATIVE MAINTENANCE .................................................... 10
3.1. DAILY PREVENTATIVE MAINTENANCE ................................................................................... 10
3.1.1. APPLIANCE INSPECTION ........................................................................................................................................ 10
3.1.2. CLEANING THE COOK TANK .................................................................................................................................. 10
3.1.3. CLEANING THE CABINET ........................................................................................................................................ 10
3.2. MONTHLY PREVENTATIVE MAINTENANCE ............................................................................ 10
3.2.1. DELIMING .................................................................................................................................................................. 10
3.3. ANNUAL/PERIODIC PREVENTATIVE MAINTENANCE AND INSPECTION ............................ 11
3.3.1. HEATING ELEMENT ................................................................................................................................................. 11
3.3.2. TEMPERATURE PROBE & HIGH LIMIT PROBE ..................................................................................................... 11
3.3.3. LOW WATER LEVEL SENSOR ................................................................................................................................ 11
3.3.4. CONTROLLER .......................................................................................................................................................... 11
3.3.5. CONTROL BOX & ELECTRICAL COMPONENTS ................................................................................................... 11
3.3.6. TANK ......................................................................................................................................................................... 11
3.3.7. DRAIN SYSTEM ........................................................................................................................................................ 11
4. TROUBLESHOOTING ....................................................................... 12
4.1. POWER FAILURE ........................................................................................................................ 12
4.2. HIGH TEMPERATURE LIMIT ...................................................................................................... 12
4.3. LIQUID LEVEL CONTROL .......................................................................................................... 12
4.4. TROUBLESHOOTING CHART .................................................................................................... 13
4.5. ELECTRICAL SCHEMATIC ......................................................................................................... 13
4.6. PROGRAMMING INSTRUCTIONS .............................................................................................. 14
1 L20-259, rev. 7 (09/13)
CRTE COUNTER TOP RETHERMAILZER INSTALLATION
1. INSTALLATION
1.1. CHECKING YOUR NEW APPLIANCE
Your new Pitco appliance has been carefully
packed into one crate. Every effort has been
made to ensure that it is delivered to you in
perfect condition. As you unpack your new
appliance, inspect each of the pieces for
damage. If something is damaged, DO NOT
sign the bill of lading. Contact the shipper
immediately; the shipper is only responsible
for 15 days after delivery. Check the packing
list enclosed with your appliance to ensure
that you have received all the parts to the
appliance. If you are missing any parts,
contact the dealer from whom the appliance
was purchased. As you unpack the appliance
and its accessories be careful to keep the
weight of the appliance evenly distributed.
Refer to the table below to identify which
accessories should be included with your
appliance.
Locate your Pitco model number and serial
number on the inner door of the appliance
and the find the date purchased. Write this
information on the front cover of this manual
for future reference.
If you have completed the above steps that
are applicable to the appliance you
purchased, the appliance is now ready to be
installed. Although it may be possible for you
to install and set up your new appliance, it is
STRONGLY recommended that you have this
done by qualified professionals. A qualified
professional will ensure that the installation is
safe and meets local building and fire codes.
DO NOT install this appliance next to a
deep fat fryer. A splash over of water into
the hot oil may cause a steam eruption
leading to property damage and/or
personal injury.
WARNING
# Description CRTE
1 Drain Hose Standard
2 Soup Rack (Quantity 4) Standard
3 Element Rack Optional
4 3 Product Rack (Quantity 2) Optional
5 Tank Cover for 3 Product Rack Optional
DO NOT sit or stand on this appliance. The
appliance’s front panel, tank, tank cover,
workshelf, drain board is not a step. Serious
injury could result from slipping, falling or
contact with hot liquids.
WARNING
L20-259, rev. 7 (09/13) 2
INSTALLATION
1.2. INSTALLATION CLEARANCES
The clearances shown below are for combustible and non-combustible installations and will allow for
safe and proper operation of your appliance.
Combustible Construction Non Combustible Construction
Inches (centimeters) Inches (centimeters)
Back
In addition to the above clearances there must also be at least 16 inches (40.64cm) of aisle space in
front of the unit.
DO NOT obstruct the flow of ventilation, or air openings around the appliance. Adequate
clearance around the appliance is necessary for servicing and proper component ventilation.
Ensure that you meet the minimum clearance requirements specified in this manual.
1.3. INSTALLATION TO COUNTER
After the appliance is in its permanent location, check to ensure that it is level. Level the counter as
needed.
1.4. DRAINAGE CONNECTIONS
The plumbing installation should be done by a licensed plumber and must comply with local and national
codes. The drainage connection is located at the front of the appliance in the bottom left corner and is
equipped with a 3/8" quick disconnect.
This appliance has a drain that can be inserted into a drainage system. The drain hose must be inserted
into the tank quick disconnect fitting before the appliance can drain correctly. Drain connections for this
appliance are to be made at the end of the 36” (91.44 cm.) long drain hose (3/8” (0.95 cm.) ID tubing).
1) Tank Quick Disconnect Fitting 2) Drain Hose 3) Drainage outlet
Sides
Counter
The appliance should be secured to the counter top to prevent accidental
moving of the appliance and the splashing of hot liquid on the operator.
DO NOT perform leveling procedure when appliance is in
operation or full of hot liquids. Serious injury could result.
6.0" (15.24cm) 0.0" (0.0cm)
6.0" (15.24cm) 0.0" (0.0cm)
4.75" (12.07cm) 0.0" (0.0cm)
WARNING
WARNING
WARNING
3 L20-259, rev. 7 (09/13)
CRTE COUNTER TOP RETHERMAILZER INSTALLATION
,
1.5. ELECTRICAL CONNECTIONS
It is advised that this power supply be plugged into a wall receptacle that is controlled by the
ventilation control. This will prevent the appliance from being operated without the ventilator on. The
power requirements for your appliance are listed below.
Voltage/Phase KW Amps
200VAC, single phase 5.5 28
208VAC, single phase 6 29
220VAC, single phase 5 23
230VAC, single phase 5.5 24
240VAC, single phase 6 25
Connecting the appliance to the wrong power supply may damage the appliance and void
the warranty.
CAUTION
WARNING
This appliance must be connected to a power supply having the same voltage and phase as
specified on the data plate located on the inside of the appliance door.
DO NOT attempt to connect the appliance to an electrical supply other then that indicated
on the data plate. Electrical connection should be performed by qualified personnel.
The electrical connection used by this appliance must comply with local codes. If there are
no local codes that apply, refer to the National Electrical Code (NEC), ANSI/NFPA 70 for
installation in the US. In Canada, refer to CSA Standard C22.2 and local codes. In all other
cases
refer to local and national codes and regulations.
The appliance must be grounded in accordance with local code; if there is no local code,
comply with the NEC and ANSI/NFPA No. 70 latest edition (for US and Canadian
installations). In all other cases, refer to local and national codes and regulations. To
comply with European requirements, European models are equipped with an equalizationbonding clamp. An equalization bonding lead must be connected to this clamp to provide
sufficient protection against potential difference. This clamp, located on the rear of the
appliance is marked with the following universal symbol.
WARNING
WARNING
WARNING
WARNING
A country approved all pole circuit breaker with a minimum open contact gap of 3mm must
be used for proper installation. (CE countries)
This equipment must be installed so that the plug is accessible unless other means for
disconnection from the power supply (e.g. a circuit breaker) is provided.
WARNING
WARNING
If this appliance is permanently connected to fixed wiring, it must be connected by means
of copper wires having a temperature rating of not less then 167°F (7 5°C).
All copper wiring for this appliance must be made in accordance with the wiring diagram(s)
located on the appliance.
WARNING
L20-259, rev. 7 (09/13) 4
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