Pioneer SDV-830, SDV-99 Service manual

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2003

This product does not finction properly when independent ; to avoid malfunctions, be sure to connect it to the prescribed system component(s), otherwise damage may result

XV-DV830 RRV2817

S-DV830

S-DV830SW RRV2807

S-DV830ST

DVD/CD TUNER SPEAKER SYSTEM

POWERED SUBWOOFER SPEAKER SYSTEM

This manual

Component System

Service Manual Remarks

XV-DV99 RRV2792

S-DV99

S-DV99SW RRV2807

S-DV99ST

DVD/CD TUNER SPEAKER SYSTEM

POWERED SUBWOOFER SPEAKER SYSTEM

This manual

Component System

Service Manual Remarks

Surround

Front

Surround

Subwoofer

Front

Center

S-DV830

SPEAKER SYSTEM

S-DV830

S-DV99

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Model Type Power Requirement Model Type Power Requirement

S-DV830, S-DV830SW KUCXJI AC120V S-DV830ST XJI/UC ––––––––––

S-DV99, S-DV99SW MYXJI AC220-230V S-DV99ST XJI/EW ––––––––––

S-DV99, S-DV99SW NVXJI AC230V

S-DV99SW S-DV99ST

S-DV830SW S-DV830ST

ORDER NO.

RRV2807

For details, refer to "Important symbols for good services".

T-ZZE JULY 2003 printed in Japan

1234

SAFETY INFORMATION

A

This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.

WARNING

B

This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm. Health & Safety Code Section 25249.6 – Proposition 65

NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must be of identical designation.

REMARQUE (POUR MODÈLE CANADIEN SEULEMENT)

C

Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces de remplacement doivent avoir la même désignation.

(FOR USA MODEL ONLY)

1. SAFETY PRECAUTIONS

The following check should be performed for the continued protection of the customer and service technician.

LEAKAGE CURRENT CHECK

Measure leakage current to a known earth ground

(water pipe, conduit, etc.) by connecting a leakage

D

E

current tester such as Simpson Model 229-2 or equivalent between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60 Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5 mA.

Reading should not be above

0.5 mA

Earth ground

Device under test

Also test with plug reversed (Using AC adapter plug as required)

Test all exposed metal surfaces

Leakage current tester

AC Leakage Test

ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER.

2. PRODUCT SAFETY NOTICE

Many electrical and mechanical parts in the appliance have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual.

Electrical components having such features are identified by marking with a on the parts list in this Service Manual. The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards.

Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER.

on the schematics and

F

2

1234

S-DV830

5 678

[ Important symbols for good services ]

In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely. When you find the procedures bearing any of the symbols, be sure to fulfill them:

1. Product safety

You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and should keep the safety during servicing by following the safety instructions described in this manual.

2. Adjustments

To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable. In accordance with the procedures or instructions described in this manual, adjustments should be performed.

3. Cleaning

For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning, proper cleaning should be performed to restore their performances.

4. Shipping mode and shipping screws

To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or the shipping screws should be installed before shipping out in accordance with this manual, if necessary.

A

B

5. Lubricants, glues, and replacement parts

Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply the prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed ones should be used.

C

D

56

S-DV830

E

F

7

8

3

1234

Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Screws adjacent to mark on product are used for disassembly. For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.)

13

12

14

8

12

6

7

3

9

4

10

5

11

15 (1/2)

15 (2/2)

21

1(1/2)

FRONT

SPEAKER

17

3

2

POWERED

SUBWOOFER

FAN COVER

20

D

E

F

22

19

18

6

1234

S-DV830

5 678

PACKING parts List

Mark

No. Description Part No.

NSP 1 Speaker System See Contrast table(2)

NSP 2 POWERED SUBWOOFER See Contrast table(2)

NSP 3 Accessories Set SME3373

4 Speaker cord SDS1115

(FRONT R/5m : Red)

5 Speaker cord SDS1116

(FRONT L/5m : White)

6 Speaker cord SDS1117

(CENTER/5m : Green)

7 Speaker cord SDS1118

(SURROUND L/10m : Blue)

8 Speaker cord SDS1119

(SUROUND R/10m : Gray)

9 Non-skid pads (subwoofer) SEC1563

10 Non-skid pads (center speaker) SEP1270

No. Description Part No.

11 Poly Bag S3 SHL1293

NSP 12 Accessories Set SME3374

13 Poly Bag S1 SHL1359

14 Speaker Stand SXG1067

15 Protector SHA2379

16 Top Protector SHA2380

17 Bottom Protector SHA2381

18 Protector SHB1097

19 Protection Sheet SHC1790

20 Packing Case See Contrast table(2)

NSP 21 Poly Bag SHL1223

22 Poly Bag S6 SHL1292

(2) CONTRAST TABLE

S-DV830/KUCXJI, S-DV99/MYXJI and S-DV99/NVXJI are constructed the same except for the following:

Mark No. Symbol and Description S-DV830/KUCXJI S-DV99/MYXJI S-DV99/NVXJI

NSP 1 Speaker System S-DV830ST/XJI/UCS-DV99ST/XJI/EWS-DV99ST/XJI/

NSP 2 POWERED SUBWOOFER S-DV830SW/

KUCXJI

20 Packing Case SHG2487 SHG2485 SHG2502

S-DV99SW/

MYXJI

EW

S-DV99SW/

NVXJI

A

B

C

D

E

F

56

S-DV830

7

8

7

1234

2.2 PRODUCT APPEARANCE SECTION [POWERD SUBWOOFER]

RED (-) RED (+)

A

20

13

15

9

10

6

B

16

C

14

5

1

22

21

11

26

BLACK (+) BLACK (-)

12

8

FOR SP

BLACK

IN WF

CIRCUIT DIAGRAM

RED

17

20

7

4

2

3

24

19

D

E

25

18

25

16

23

5

9

5

23

F

8

1234

S-DV830

5 678

PRODUCT APPEARANCE SECTION parts List

Mark

No. Description Part No.

NSP 1 Cabinet SMM1994

NSP 2 Amp Ass'y See Contrast table(2)

3 Connecting Cord SDF1095

4Packing SEC1540

5Packing SEC1634

Mark

No. Description Part No.

NSP 16 Cosmetic Bafﬂe SNK2672

17 Speaker T16EU92

18 Screw BPZ40P120FZB

19 Screw BPZ35P080FZB

20 Screw BYC40P160FZB

A

6 Damper SER1300

NSP 7 Stamped Serial Label See Contrast table(2)

NSP 8 Duct Ring SMR1339

NSP 9 Cosmetic Duct SMR1356

NSP 10 Paper Tube 70 SMR1362

NSP 11 Acoustic Absorbent SMV2077

NSP 12 Acoustic Absorbent SMV2078

NSP 13 Acoustic Absorbent SMV2079

NSP 14 Mesh SNC1188

NSP 15 Cosmetic Board SNK2673

21 Screw BYC40P200FZB

22 Washer WA43F090M080

NSP 23 Gasket SEC1735

NSP 24 Gasket SEC1736

25 Acoustic Absorbent SMT1216

26 Acoustic Absorbent SMT1217

(2) CONTRAST TABLE

S-DV830SW/KUCXJI, S-DV99SW/MYXJI and S-DV99SW/NVXJI are constructed the same except for the following:

Mark No. Symbol and Description

NSP 2 Amp Ass'y AXX7156 AXX7153 AXX7154

NSP 7 Stamped Serial Label SME3396 SME3380 SME3380

S-DV830SW/

KUCXJI

S-DV99SW/

MYXJI

S-DV99SW/

NVXJI

B

C

D

E

F

56

S-DV830

7

8

9

1234

2.3 AMPLIFIER ASSY

A

24

34

35

C

29

34

15

19

31

33

30

34

32

31

33

34

24

25

24

7

31

10

24

34

24

25

11

S-DV830SW

37

3

6

Only

39

24

22

12

D

A

19

26

24

B

2

C

D

A

24

23

34

32

34

4

24

23

5

14

A

28

17

24

27

20

36

1

E

9

16

21

24

13

E

38

S-DV830SW

Only

18

F

10

1234

S-DV830

8

>

5 678

AMPLIFIER ASSY parts List

Mark

No. Description Part No.

1 PRIMARY ASSY See Contrast table(2)

2 AF ASSY AWU8096

3POWER ASSY AWU8097

4 TRADE 1 ASSY AWU8028

5POWER TRANSFORMER T1 See Contrast table(2)

6 Fuse (FU1) See Contrast table(2)

7 Fuse (FU4) See Contrast table(2)

NSP 8 Chassis ANA7109

9 Rear Panel See Contrast table(2)

10 Hs Holder F ANG7439

11 Hs Holder R ANG7440

12 Cushion B AEB7290

13 Cushion AEB7319

14 Card Spacer AEC7133

15 Wire Saddel AEC7297

16 Nylon Rivet AEC7318

17 Fan Cover AEC7427

18 Wood Base AMM7008

NSP 19 PCB Mould AMR1525

20 Rocking Card Spacer ONK1035

Mark

No. Description Part No.

23 Screw SBA1061

24 Screw BBZ30P080FMC

25 Screw BBZ30P200FMC

26 Screw BYC40P140FMC

27 Screw PSC30P080FNI

NSP 28 AMP MODULE 6CH AXQ7242

29 6CH AMP ASSY AWM7720

30 DC Fan Motor AXM7025

31 FET Bracket ANG7418

32 Fan Plate ANG7462

33 Heat Sink ANH7166

34 Screw BBZ30P140FMC

35 Screw BBZ30P300FZK

NSP 36 USE ASSY • • • • •

NSP 37 Fuse Card See Contrast table(2)

38 65 Label See Contrast table(2)

NSP 39 Fuse Caution Label See Contrast table(2)

A

B

C

NSP 21 SP Label AAX7956

NSP 22 Serial Paper RRW-168

(2) CONTRAST TABLE

S-DV830SW/KUCXJI, S-DV99SW/MYXJI and S-DV99SW/NVXJI are constructed the same except for the following:

Mark No. Symbol and Description

1 PRIMARY ASSY AWU8003 AWU8001 AWU8001

5Power Transformer ATS7368 ATS7367 ATS7367

6 Fuse (FU1 : 6.3A) REK1069 Not used Not used

6 Fuse (FU1 : T3.15A) Not used REK1027 REK1027

7 Fuse (FU4 : 6.3A) REK1069 Not used Not used

7 Fuse (FU4 : T5A) Not used REK1029 REK1029

9 Rear Panel ANC8231 ANC8224 ANC8225

NSP 37 Fuse Card AAX2374 Not used Not used

38 65 Label ARW7050 Not used Not used

NSP 39 Fuse Caution Label VRW-548 Not used Not used

S-DV830SW/

KUCXJI

S-DV99SW/

MYXJI

S-DV99SW/

NVXJI

D

E

56

S-DV830

F

7

8

11

1234

2.4 PRODUCT APPEARANCE SECTION [SPEAKER SYSTEM]

• CS ASSY (Front/Surround)

A

1

2

3

8

10

4

7

B

9

C

11

8

6

1

Punching Net Assy

2

Baffle

3

Cabinet

4

Gasketg

5

Input Terminal Board

6

Acoustic Absorbent

7

Packing

8

Network Assy

9

Speaker(Mid)

10

Speaker(Tw)

8

11

13

12

(+)

IN

(-)

14

5

Num. No.No. PARTSPARTS Num.

1 1 1 2 1 1 1 1 1 1

CIRCUIT DIAGRAM

11

Screw(M3.5 x 8)

12

Screw(M4 x 8)

13

Screw(M4 x 14)

14

Label Back

BLUE(+)

Mid Range

BLACK(-)

RED(+)

Tw

WHITE(-)

3 4 6 1

• CS ASSY (Center)

D

E

F

1

2

10

4

9

3

8

15 7

11

8

6

1

Punching Net Assy

2

Baffle

3

Cabinet

4

Gasketg

5

Input Terminal Board

6

Acoustic Absorbent

7

Packing

8

Network Assy

9

Speaker(Mid)

10

Speaker(Tw)

8

11

13

12

(+)

IN

(-)

14

5

Num. No.No. PARTSPARTS Num.

1 1 1 2 1 1 1 1 1 1

CIRCUIT DIAGRAM

11

Screw(M3.5 x 8)

12

Screw(M4 x 8)

13

Screw(M4 x 14)

14

Label Back

15

Rubber Magnet

BLUE(+)

Mid Range

BLACK(-)

RED(+)

Tw

WHITE(-)

3 4 6 1 1

12

1234

S-DV830

5 678

PRODUCT APPEARANCE SECTION parts List

Mark

No. Description Part No.

NSP CS ASSY (FS) SMW1769

NSP CS ASSY (C) SMW1770

For S-DV830ST

NSP Stamped Model Label SME3391

NSP ....Label Back SAN3243

NSP Stamped Model Label SME3392

NSP ....Label Back SAN3244

NSP Stamped Model Label SME3393

NSP ....Label Back SAN3245

NSP Stamped Model Label SME3394

NSP ....Label Back SAN3246

NSP Stamped Model Label SME3395

NSP ....Label Back SAN3247

For S-DV99ST

NSP Stamped Model Label SME3375

NSP ....Label Back SAN3232

NSP Stamped Model Label SME3376

NSP ....Label Back SAN3233

NSP Stamped Model Label SME3376

NSP ....Label Back SAN3234

NSP Stamped Model Label SME3377

NSP ....Label Back SAN3235

NSP Stamped Model Label SME3379

NSP ....Label Back SAN3236

No. Description Part No.

Mark

CS ASSY (FS)

Punching Net Assy SET1046

NSP ....Gasket (268 x 18.5 ,t=1) SEC1705

NSP ....Gasket ( 100 x 10 ,t=1) SEC1706

NSP ....Punching Net SNC1196

NSP Bafﬂe SNK2674

NSP Cabinet SNK2676

NSP Gasket (20 x 20 ,t=1) SEC1711

Gasket (110 x 7 ,t=1) SEC1732

Gasket (80 x 7 ,t=1) SEC1733

NSP Gasket (10 x 10 ,t=1) SEC1734

Packing (34.5 x 48.5 ,t=1) SEE1084

NSP Felt SER1331

Input Terminal Board SKX1086

Acoustic Absorbent SMT1215

(50 x 30 ,t=15)

NSP Acoustic Absorbent SMV2171

(90 x 10 ,t=10)

Network Assy SWN1712

Speaker (MID) D87ER25-51D

Speaker (TW) FA52AP39-52D

Screw (for Input Terminal,TW) BPZ35P080FZB

Screw (for MID) BPZ40P080FZB

Screw (for BF-CB) BPZ40P140FZB

A

B

C

CS ASSY (C)

Punching Net Assy SET1047

NSP ....Gasket (268 x 18.5 ,t=1) SEC1705

NSP ....Gasket (100 x 10 ,t=1) SEC1706

NSP ....Punching Net SNC1199

NSP Bafﬂe SNK2674

D

NSP Cabinet SNK2676

NSP Gasket (20 x 20 ,t=1) SEC1711

Gasket (110 x 7 ,t=1) SEC1732

Gasket (80 x 7 ,t=1) SEC1733

NSP Gasket (10 x 10 ,t=1) SEC1734

Packing (34.5 x 48.5 ,t=1) SEE1084

NSP Felt SER1331

Input Terminal Board SKX1086

Acoustic Absorbent SMT1215

(50 x 30 ,t=15)

NSP Acoustic Absorbent SMV2171

(90 x 10 ,t=10)

NSP Rubber Magnet SYM1083

Network Assy SWN1712

Speaker (MID) D87ER25-51D

Speaker (TW) FA52AP39-52D

Screw (for Input Terminal,TW) BPZ35P080FZB

Screw (for MID) BPZ40P080FZB

Screw (for BF-CB) BPZ40P140FZB

S-DV830

56

E

F

7

8

13

1234

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1 BLOCK DIAGRAM AND OVERALL CONNECTION DIAGRAM

A

6CH AMP ASSY

C

B

(AWM7720)

IC3301 STK402-270

16 1618

TRADE 1

B

ASSY (AWU8028)

C

D

E

IC3401 STK402-270

16 1618

IC3101(1/2) UPC4570

7

1

IC3103(1/2) BA4558F

1

IC3104(2/2) BA4558F

7

IC3102(1/2) BA4558F

5 6

3 2

5 6

SLP SLN

SWP SWN

7

IC3104(1/2) BA4558F

FLP

3 2

FLN CP

3

CN

2 IC3004(1/2) BA4558F

3

2

5

6

5 6

IC3002(1/2) BA4558F

1

1 IC3003(1/2) BA4558F

7

IC3004(2/2) BA4558F

5

7

6 IC3103(2/2) BA4558F

IC3001 M62446AFP

17 15

11

9

6

31 33

34 36

AF ASSY

A

(AWU8096)

F

14

1234

S-DV830

5 678

A

Note : When ordering service parts,

be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".

B

POWER ASSY

D

(AWU8097)

RY3461(1/3)

RY3561(2/3)

RY3361(1/3)

D51

PRIMARY ASSY

E

(S-DV830SW: AWU8003) (S-DV99SW: AWU8001)

C

D

RY51(2/2)

UN+8

D41

VH+ VL+

VH-

D31

VL-

D11

S-DV830

56

E

F

7

8

15

1234

3.2 AF and TRADE 1 ASSY

A

(SW)

(FL) (FL)

(SW)

(C)

(SL)

B

(C)

(SL)

(FL)

(SL)

(FL)

C

(FL)

(SL)

(SW)

(C)

(FL)

(C)

(SL)

(SW)

D

CN3052

D

(C)

(SW)

E

(SW)

F

(C)

: C ch AUDIO SIGNAL ROUTE

(SW)

: SW ch AUDIO SIGNAL ROUTE

16

A

(FL)

: FL ch AUDIO SIGNAL ROUTE

(SL)

: SL ch AUDIO SIGNAL ROUTE

S-DV830

1234

5 678

(FL)

(SL)

(C)

(SL)

(C)

(FL)

(SL)

(SW)

(C)

(SL)

(FL)(FL)

(FL)

(SW)

AF ASSY (AWU8096)

A

(FL)

(C)

(SL)

A

B

CN3002

C

(SW)

(SW) (SW)

CN3051

D

CN3054

D

: The power supply is shown with the marked box.

56

S-DV830

(SW)

(FL)

(SW) (SW)

(C) (C)

(SL) (SL)

TRADE 1 ASSY

B

(AWU8028)

7

(SW)

(FL)

D

To Speaker

E

CN3001

C

F

BA

17

8

1234

3.3 6CH AMP ASSY

A

CN3651

to FAN

Motor

CN3001

(FL)

2

B

(SW)

CN3705

A

C

CN3002

(C)

(SL)

Non Distortion Circuit

5

CN3704

A

D

(C)

(SW)

E

F

(FL)

(SL)

3

C

18

1234

S-DV830

5 678

A

6CH AMP ASSY (AWM7720)

C

B

(SL)

(C)

C

(FL)

D

(SW)

E

: Refer to "7.1.1 PROTECTION CIRCUIT"

: The power supply is shown with the marked box.

S-DV830

56

(FL)

: FL ch AUDIO SIGNAL ROUTE

(SL)

: SL ch AUDIO SIGNAL ROUTE

(C)

: C ch AUDIO SIGNAL ROUTE

(SW)

: SW ch AUDIO SIGNAL ROUTE

7

C

8

F

19

1234

3.4 POWER ASSY

A

B

C

24.784V

-25.513V

15.883V

38.43V

-39.21V

14.66V 12.112V

CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO. 491005 MFD, BY LITTELFUSE INK. FOR IC3051.

(FL)(FL)(FL)

(FL)

(SL)

(C)

D

(SW)

E

(SL)

(SW)

CN51

E

(SW)

(C)

(SL)

F

20

D

CN3707

A

CN3703

B

S-DV830

1234

B

CN3706

5 678

POWER ASSY

D

(AWU8097)

(FL)

(SL) (SL) (SL)

(FL)

: The power supply is shown with the marked box.

(FL)

: FL ch AUDIO SIGNAL ROUTE

(SL)

: SL ch AUDIO SIGNAL ROUTE

(C)

: C ch AUDIO SIGNAL ROUTE

(SW)

: SW ch AUDIO SIGNAL ROUTE

A

(FL)

B

(FL)

To Speaker

(C)(C)

C

(SW) (SW)

(SW)

1

4

(C)(C) (C)

(SW)

: Refer to "7.1.1 PROTECTION CIRCUIT"

D

E

• NOTE FOR FUSE REPLACEMENT

CAUTION -

FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE WITH SAME TYPE AND RATINGS ONLY.

56

S-DV830

F

D

7

8

21

1234

3.5 PRIMARY ASSY

A

• NOTE FOR FUSE REPLACEMENT

B

CAUTION -

FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE WITH SAME TYPE AND RATINGS ONLY.

CN11

D

C

D

11.619V

E

CN3053

D

F

E

22

1234

S-DV830

5 678

PRIMARY ASSY

E

(S-DV830SW: AWU8003) (S-DV99SW: AWU8001)

A

B

C

D

E

56

S-DV830

F

E

7

8

23

1234

1XMUTE

D

C3032

8

4. PCB CONNECTION DIAGRAM

4.1 AF and TRADE 1 ASSY

A

SIDE A

A

AF ASSY

D

CN3703

CN3052

GNDA

J3705

W189

XMUTE

GNDA

W167

C3037

D3006

D3004

D3005

R3040

B

C3038

R3041

GNDD

W313

F

D3003

W135

C

C3081

C3082

VA-12

W116

W338

VA+12

VP+12

W337

VP+8

D

W117

1

RYF

23

W191

GNDAC

W190

W169

R3071

VD+5

VP+8

VA+12

W140

W139

W118

W334

NE M PF2

23

W194

UNE+56

P ON/OFF

W192

W195

W193

VP+12

W170

GNDA

W138

W137

W136

W141

W339

W375

W335

FL ANDREW OUT

FR ANDREW OUT

W168

W142

VA+12

W196

W356

VP+12

W171

CN3703

VP+3

VD+5

GNDM

W198

W197

W172

C3127

W357

W143

C3126

C3006 W359

C3005 W358

DC FC

1

W351

C3125

C3124

FL

EVOL OUT

23

GNDF

C3121

FR

C ANDREW OUT

W119

XPROTECT

W199

W200

W174

C3108

W173

C3107

W317

C3122

EVOL OUT

SW ANDREW OUT

SR ANDREW OUT

SL ANDREW OUT

W122

W341

W340

W175

GNDA

W125

W176

VP+8

C3129

SRIN

VP+8

C3119

W342

C3011

SWIN

20.SLIN

W201

C3128

W144

W345 C3012

FRIN

CIN

GNDA

15.FLIN

23

W202

SL

EVOL OUT

VFL+5

SENSE+8

MUTEC

MUTE

1

CN3704

W203

W204

C3017

EVOL OUT

SW

C3118

GNDA

W343

TUNER

VD+5

VA-12

10.VP+15

W205

W145

SR

W129

XPROTECT

5.GNDREG

GNDA

C

W146

UN+8

GNDREG

J3705

GNDA

EVOL OUT

1.GNDF

7

0

NOTE FOR PCB DIAGRAMS :

1. Part numbers in PCB diagrams match those in the schematic diagrams.

2. A comparison between the main parts of PCB and schematic diagrams is shown below.

Symbol In PCB

E

Diagrams

BCE

D

Symbol In Schematic Diagrams

BCEBCE

BCE

DGGSS

BCE

DGS

F

A

24

1234

Part Name

Transistor

Transistor with resistor

Field effect transistor

Resistor array

3-terminal regulator

3. The parts mounted on this PCB include all necessary parts for several destinations. For further information for respective destinations, be sure to check with the schematic diagram.

4. View point of PCB diagrams.

Connector

Capacitor

SIDE A

SIDE B

S-DV830

P.C.Board

Chip Part

C

S

VA

12

GNDA

E

3

W343

C

-

W204

C3017

TUNER

VD+5

GNDA

W205

W145

W146

SR

W129

UN+8

GNDREG

XPROTECT

5.GNDREG

C

UN+8

1.GNDF

J3705

GNDA

EVOL OUT

C3032

EVOL OUT

5 678

A

SIDE A

W209

10.SRP

COUT

VH+

SLNCNSLP

VH+

SWOUT

W207

GNDA

W157

GNDD

W346

GNDS

FLOUT

10.SWOUT

W160

FLOUT

GNDP

GNDD

W161

GNDA

W162

FROUT

5.GNDP

GNDM

W378

FROUT

VH-

20

CN3702

CN3601

1.VH-

W208

B

20

CN3702CN3701CN3601

1

CN3701

C

To DVD/CD TUNER To DVD/CD TUNERTo Speaker

1

D

AC1

RYR

1.XMUTE

W177

W180

W148

GNDD

W130

GNDD

RYF

GNDA

VD+5

W147

POW ON/OFF

UNE+56

5.GNDAC

W344

W336

VA+12

C3022

W150

23

GNDM

VP+3

10.VP+12

VD+5

23

1

GND

GNDA

15.GND

R3036

VD+5

23

GNDD

VA+12

C3021

1

XPROTECT

UN+8

GNDREG

20.GNDREG

W178

C3019

41 101

J3701

1

UN+8

W182

GNDF

W151

EVOL IN

FR

W153

EVOL IN

C3020

EVOL IN

SW

1

VP+8

1.GNDA

R3035

FL

SR

VP+8

VP+12

5.GNDM

EVOL IN

SL

EVOL IN

VP+3

GND

CN3705

UNE+56

10.VA-12

C3043

C3003

C3045

C3004

C3010

C3016

NC

C3048

C3009

DATA

CLK

W183

W154

W155

J3702

NC

15.LATCH

23

XMUTE

ACPULSE

NC

EVOL IN

C

23

1

XPROTECT

20.POW ON/OFF

W184

W156

FLN

1.SWN

C3015

10

SLOUT

VL-

SLOUT

FLP

SROUT

20.VL-

VP+8

W206

FRP

5.SWP

W131

SROUT

C3047

FRNCPSRN

VL+

VP+8

W361

15.COUT

CN3704 CN3705

CN3002

C

1

41 101

J3703

CN3706 CN3707

1

CN3054

D

56

CN3001

C

1

J3704

TRADE ASSY

15

14

J3702J3701

J3704J3703

10

NE M PF2

TRADE 1 ASSY

B

(ANP7432-D)

E

AWU8028

1

CN3707CN3706

CN3051

D

13

131

F

BA

S-DV830

7

8

25

A

SENSE+8

3

SIDE B

1234

AF ASSY

A

C3041

R3096

POWON/OFF

20

ACPULSE GNDM

GNDM

12

10

9 8

7

11

D3023 D3025

D3011

C3566

CLK

VA-12

UNE+56

VP+3 VP+12

VP+8

R3097

R3094

D3021

D3027

R3566

C3040

C3039

R3098

D3007

D3019

R3023 R3021

D3029

D3030 D3028

D3009

D3010

D3026

D3024

D3008

D3015 D3017

R3025 R3027

41

R3022 R3024

IC3004

R3028 R3026

R3047

XPROTECT

XMUTE

LATCH

CN3702

GNDM

VP+8

GNDA

R3095

GNDM DATA

GND GND

1

B

CN3702CN3701CN3601

C

4

CN3701

3

6

2

5

1

D3013

C3568

D

CN3601

C3570

AWU8098 AWU8096

R3089

R3003 R3005 R3001

R3007

IC3002

41

C3001C3002

D3012

D3014

IC3003

41

C3007

D3022

D3018

D3016

D3020

R3018

R3012 R3014 R3016

C3014

R3029

C3013

VH-

SW

85

R3030

GNDRSW

23

1

R3009

R3010

85

R3002 R3004

C3008

85

R3020

GNDS

FROUT

FLOUT

5

AWU8053 AWU8005

AF ASSY

R3090

R3008 R3006

C3030

GNDP

VH+

SWOUT

15

10

D3001

C3029

C3028

R3013 R3015 R3011

COUT

20

666

777

888

999

C3023

C3025

C3026

C3027

211

21

22

IC3001

R3019

R3017

VL-

1

SROUT

SLOUT

1410 1

VL+

555

R3050

23

123

444

D3002

333

42 22

5

8

222

C3033

1

C3036

42

7

111

C3024

GNDF

1-A

AWU

000

R3042

R3043

R3044

R3155 C3116

C3031

R3121

C3117 R3126

C3035 C3034

R3049

R3160

VD+5

GNDREG

UN+8

GNDREG

XPROTECT

TUNER

15

10

R3159

VA-12

C3115 R3122

R3112

C R

VP+15

20

VFL+5

E

F

A B

26

J3702 J3701

IC3001

CN3704CN3705

J3704 J3703

J3704J3703

SROUT

CN3706

1410 1

SLOUT

VL-

TRADE 1 ASSY

B

NE M PF2

SW

GNDRSW

13 1

VH-

FROUT

GNDP

FLOUT

CN3707

COUT

15 1

GNDS

VH+

SWOUT

VL+

CN3707 CN3706

1234

S-DV830

UN

8

5 678

SIDE B

A

CN3703

20

23

AWU

R3087

VP+12

VA+12

POWON/OFF

R3131

R3129

41

R3137

UNE+56

GNDAC

IC3104

1

ACU

RYF

RYR

AC1

R3139

R3142

C3103

XMUTE

R3143

R3101

R3141

R3138

R3106

R3102

C3101

R3110

C3131

R3104

C3104

C3102

R3103

R3105

R3109

GNDREG

GNDF

UN+8

GNDREG

0001-A

C3115

R3042

R3043

R3044

C3035 C3034

+

GNDREG

XPROTECT

GNDREG

10

C3031

R3121

C3117

R3126

VD+5

TUNER

15

R3155 C3116

R3049

R3159

R3160

R3122

R3112

VA-12

VP+15

C3110 R3114

20

SENSE+8

VFL+5

R3146

R3123

R3124

Q3103 R3144

41

85

IC3103

C3112 R3116

C3111

R3120 R3118

MUTEC

MUTE

FLIN

GNDA

FRIN

CIN

SWIN

1

23

R3119

R3111

SLIN

SRIN

R3145

R3127

C3120

VP+8

R3086

R3152

41

IC3102

C3109 R3113 R3115

XPROT

GNDD

VD+5

C3106

R3147

C3134

C3105

C3123

R3130

R3133

C3113C3114

85

R3132

R3117

R3151

C3133

GND

GNDA

GND

VP+3

GNDM

R3125

C3130 R3148

R3128

85

R3135 R3134

R3136

10

C3132

R3150

R3108

R3158

R3154

C3050

Q3102

R3140

Q3101

IC3101

41

85

R3107

R3153

Q3002

C3049

R3157 R3149

515

Q3003

23

Q3001

1

R3045

R3037

R3032

R3031

Q3007

Q3006

Q3005Q3004

R3038

R3046

Q3008

Q3081

R3081

C3018

R3033

R3082

NE M PF2

R3039

R3085

Q3009

R3034

R3083

B

R3084

C

R3048

D

4

(ANP7432-D)

IC3101IC3104 Q3006Q3001Q3003Q3002 Q3007 Q3008 Q3009Q3081Q3005Q3004Q3101IC3102IC3103

E

F

A

56

S-DV830

7

8

27

1234

4.2 6CH AMP ASSY

SIDE A SIDE A

A

B

C

D

CN3704

A

E

CN3705

A

F

C

6CH AMP ASSY

C3178

C3168

W102

FR1S P

C3167

W103W101

C3179

Production Code

C3318

C3317

W104

W105

W106

W107

FC DC

C82

D3652

W110

23

UN+8

CN3002

1

123

W112

23

W111

FLOUT

CN3001

1

123

IC3301 IC3303

C91

C98

D3653 W108

C3653

W109

VA-12

IC3303

W113

SWOUT

W130

VL-

W114

VH+

1

Q91

IC81

C3401

C3302

Word Surface

D98

W122

D82

W123

D3654

W125

W126

IC3301

W129

word surface

W131

SROUT

W133

W135

VL+

C3501

W115

C3402

W116 W118

W117

C3502

W119

C3301

W120

IRFI9Z34G

Q91

W121

IC81

D3651

NJM7805FA

W124

1

1910

W157

Q62

Q61

Q3383 Q3384

D3424

D3423

W190

W197

VL+

D3392

W200

W201

C3507

C3408

C3407

W175

-B

VL-

-B

W189

+B

IC3401

W187

W188

W191

W198

IC3401

1910

1

Q62

C72

IRFI9Z34G

W199

W202

D3393

R3387

D3394

R3388

W203

IC71

1910

1

D72

Q61

W207

IC71

Q3383

Q3384

W204

word surface

W205

C63

2SD2012

W206

NJM7912FA

Surface

Word

Surface

D3389

D3390

IRFIZ34G

Q3654

AWM

AMP Assy

W137 GNDP

R3428

-B

W141 GNDP

W170

W142

W150

W151 D3326

W154

W138

W139

W140

C3423

R3657

W136

GNDS

SLOUT

C3651

Q3654

D3325

W158

7788

R3427

W143

W144

W172

D3327

D3328

W152

7787

W171

C3324

C3577

C3478

C3477

C3578

C3378

C3377

GNDP

+B

C3652

W148

W145

W147

W146

W127

W146

W127

W147

D3655

C3307

1

R3317 W128

R3319

R3321

W132

R3322

R3318

R3320

C3308 C3508

1910

R3518

R3520

VH-

D3321

W155

W156

D3323

D3324

D3322

W149

W153

FROUT

VH+

W159

7786

C3424

D3428

C3422

D3427

C3321

W184

W160

7720

SWOUT

GNDREG

SROUT

W173

W192

W193

W194

W195

W196

C3322

W185

AWM

W161

R3519

R3517

W164

R3420

R3418

D3426

C3421

R3419

R3417

VA-12

VD+5

VPF+15

VP+15

C3323

W174

R3327

W177

W178

W179

R3328

W181

W165

W166 D3425

W168

W167

XPROTECT

VF-12

GNDP

W176

W182

W182 GNDP

GNDP

W183

VL-

D3387

D3385

D3386

D3388

W163

W180

D3422

R3422

R3421

D3421

W169

VL+

+B

W162

C102

C101

GNDP

D3391

(ANP7461-A)

C C

28

1234

S-DV830

5 678

SIDE B SIDE B

C

6CH AMP ASSY

R3511

C3509

C3410 R3412

R62

R61

R63

SDG

R3389

GDS

R3390

BCE

R3411 C3409

R66

D101

R102

Q63

Q101

Q3381

Q102

Q103

R3410

R3407 R3405

R3385

R3386

R3409

C62 R68

R64

Q3381

Q3382

Q104

R3531

R3505

R3406

Q63

Q103

NP

R101

VL+

VL-

-B

Q3382

C3505

C3503

C3404 C3406

R3424

IC3401

R3423

C3405

1

C3403

R67

R65

C61

Q101Q102

R109

C71

R103

D105

R3383

R3384

E2 B2 C1

R3451

R3509

R3507

R3408

R104

NP

+B

R3591

R3491

Q104

R105

R106

D102

Q3333 Q3334 Q3534

C2 B1 E1

D3581

R3432

R3492

D3482

D3481

D106

VF-12

R3326

GNDP

VL+

D3343

+B

GNDP

-B

D3344

GNDP

R3381

R3382

Q3432

AWM

R3537

Q3531

Q3432

R3438

D3441

R3437 R3433

Q3431

R3431

VA-12

VD+5

VPF+15

VP+15

D3658

XPROTECT

C3326

R3339

Q3333

R3343

R3344

Q3334

R3340

Q3534

D3544

VL-

Q3331

Q3651

7720

7786

R3543 R3539

R3533

R3434

R3435

R3654

R3316

R3335

Q3332

7787

D3543

R3440

R3444

R3443

R3439

R3416

SROUT

R3651

R3655

R3656

R3333

D3341

R3334

R3534 R3540

R3538

R3544

Q3533

Q3653

Q3532

Q3652

7788

AMP Assy

Q3533

R3426

GNDP

Q3434

D3444

-B

GNDP

+B

D3443

Q3433

GNDP

SWOUT

GNDREG

Q3653

Q3651

R3331

Q3331

R3337

R3338

Q3332

R3332

Q3532

D3582

GNDS

SLOUT

Q3652

D3381

D3382

VH+

C3426

R3658

R3305

Q121

Q111

R3573

R3478

R3473

R3578

R3374

R3377

D3657

R3391

R3392

R3308 R3508

R3510

R3592

Q3371

R3577

R3474

R3477

R3574

R3378

R3373

R3532

FROUT

Q3572

Q107

R3545

R3446 R3445

R3546 R3346

R3345

D91

R91

D104

R122 R121 R123

Q121

Q111

R112 R111 R113

R3309

R3306

R3506

FAN SIDE

Q3471 Q3372

Q3472

Q3572

Q3371

R45

Q107

R3307

C3305

R3310

Q3571

Q3471

Q3372

TH121

R3323

C3303

R3324

C3306 C3304

C3504 C3506

Q106

R47

IC3301

D42

R114

R3575

Q106

R3512

Q92 Q43

R3476

R3475

R3576

R3376

R3375

G

Q92

Q43

TH111

C81R46

C3510

R93

S

R3501

R3402

R3401

R3502

R3302

R3301

R92

1

VH-

Q3502

Q3301

R3571 R3513 R3472

R3471 R3572

R3372 R3371

C97

R108

R3311 C3309

SROUT

R3351

R3312 C3310

VL+

Q3402

R3414

R3413 R3514

R3314 R3313

C92

R48

D

R97

R96

VA-12

SWOUT

VL-

VH+

Q3401

Q3302

Q3501

Q3402

Q3401

Q3502

R3504

Q3302

Q3301

R95

R94

UN+8

FLOUT

Q3504

R3503

R3404

R3403

Q3504

R3500

R3304

R3303

23 1

VPR+8

SRIN

SLIN

SWIN

CIN

FRIN

GNDA

FLIN

MUTE

MUTEC

SEN+8

VFL+5

VP+15

VA-12

VD+5

TUNER

XPRCT

GNDR

UN+8

GNDF

23 1

SLOUT

VL-

SROUT

VL+

COUT

VH+

SWOUT

GNDS

FLOUT

GNDP

FROUT

VH-

FR1S P

CN3002

CN3001

A

B

C

D

E

F

(ANP7461-A)

C C

56

S-DV830

7

8

29

1234

0

9

W

B

6

4.3 POWER ASSY

SIDE A

A

POWER ASSY

D

To Power Transformer

CN3703

A

CN3052CN11

NE M PF2

C13

IC32

W300

CN11

W280

4321

BOND

C14

D31

C12

+6AC +6AC GNDVL VLVH VH

VL+

VL-

1

C41

W281

W260

W364

W259

4700 u / 35

C34

H41

W365H42

W301

IC12 W322

IC41

IC11

W324

FU4

W320

BOND

W261

VR+12

OPEN SIDE

C15

CAUTION

RISK OF FIRE

C17

C16

R11

IC3051 N'UTILISER QUE LA

W303

123

1

W302

W304

W283

GNDA

VP+12

W282

GNDAC

W305

23

GNDREG

CN3052

GNDF

W284

UN+8

W286

VH-

W287

BY LITTELFUSE INC.

#491005 FOR IC3051 MFD.

W285

REPLACE WITH SAME TYPE

VH+

VH-

BOND

W267

W266

W265

W264

W250

CAUTION

IC3051

IC3052

W366

AS MARKED.

-REPLACE FUSE

VH+

W262

D11

A

BOND

W380

W263

W379

IC3054

IC3053

W360

VL+

VL-

4321

VH-

B

C11

I

OPEN SIDE

W321

C33

IC31

W246

431

W323

C31

7

C32

R31

C

BOND

REFERENCE 491005 DE CHEZ LITTELFUSE INC.

EN CAS REMPLACEMENT DES FUSIBLES

1

ATTENTION

GNDP

GNDS

W292

W291

VH+

VL+

VL-

W248

BOND

D

B

D32

W232

W216

C35

C37

W224

BOND

H

IC33

WORD SURFACE

E

IC41 IC33 Q3606 Q3

1

4

CN42

W233

W362

C18

BOND

4321

BOND

C42

6800u/25

W249

C19

W354

2200 u / 50

D41

C

CN3053

1

W376

W363

W234

C3603

1

7

OPEN SIDE

CN3053

CN51

E

C3601

KN3001

Q3606

D3601

IC3051IC3052

Q3608

R3602

W235

D3602

W236

C3602

D3603

353

F

30

D

S-DV830

1234

T

0

L

W287

5 678

VH-

IC3052

C3601

W285

IC3051

Q3606

KN3001

B

REFERENCE 491

EN CAS REMP

1

ATTEN

GNDP

GNDS

W292

W291

VH+

VL+

VL-

Q3608

W235

W236

R3602

C3602

D3603

D3601

D3602

CN3706

CN3054

OPEN SIDE

14

15

W290

W289

W288

W269

W268

W273

R3352

W272

W252

W251

W311

W237

C3604

D3604

B

11

1

13

CN3054CN3051

W308

GNDP

W270

W271

BOND

W238

W239

VD+5

W226

W314

W307

W306

W293

W228

W229

1

W231

VR+12

CN3707

CN3051

R3451

W274

R3452

R3552

W254

R3551

R3351

L3362

BOND

R3362

W315

W227

1

W374

BOND

R3562

BOND

R3561

W253

R3361

W241

PRODUCTION CODE

W309

R3461

W294

L3462

R3462

W275

L3561

RY3561

L3562

L3361

W310

W242

L3461

W243

W244

RY3461

VR+12

W245

E

W276

W255

W297

W277

Q3614

W298

D

W355

R3621

RY3361

R3622

W299

W279

W257

W312

W278

SIDE A

CN3401

635241

SL

9510 8 3 7 2 6 1

SRC

4

FLFR

A

B

C

D

D3606

EN SIDE

W353

Q3606 Q3608IC3051 Q3614

52

W219

W217

W230

W218

S-DV830

56

E

(ANP7432-D)

F

D

7

8

31

A

7

C

B

SIDE B

D

1234

POWER ASSY

CN3054CN3051

NE M PF2

VL-

CN3051

1.GNDS

SLOUT

1.NC

CN3053

CN3051

11

15 1 13 1

CN3054

13.SW

SW

15.SWOUT SWOUT

GNDRSW

VH-

VH+

VH-

VH+

COUT

FROUT

COUT

VL+

GNDP

VL+

FLOUT

GNDP

SROUT

FLOUT

D3551

D3461

D3561

1

C3563

D3553 Q3551

321

R3463

R3363 C3361

0

C3461C3463

R3564

R3555

R3553

C3562

C3564

C3363

D3453

R3457

R3458

R3557

R3357

Q3452

R3456 R3454

R3558

987654321

D3451

A B C

D3452

Q3611

Q3451

C3552

D3552

R3605

R3455

D3554

R3453

Q3552

D3454

R3358

R3556 R3554

Q3610

D3353 Q3351

D3351

Q3601

R3355 R3353

Q3603

Q3605

R3356

R3354

Q3352

D3354

R3601

C3605

D3352

Q3609

Q3604

Q3607

Q3602

R3604

R3699

R3603

C3467

CN3401

C3465

R3465

C3469

C3462

C3464

C3561

R3563

R3464

0

C

D

C3470

C3468

C3466

R3466

C3569

C3567

R3565

C3369

C3565

R3365

C3366 R3366

AWU

000

1-A

111

7

222

8

333 444

C3364

C3370

R3364

C3367

C3365

C3368

POWER ASSY

AWU8097

AWU8006

AWU8007

555 666 777

D3361

R3609 R3610

Q3615

C3362

R3611

888 999

R3612

E

Q3615

D3605

Q3613

R3608

Q3612

R3606 R3607

Q3351 Q3352Q3451 Q3452 Q3551 Q3552

Q3601Q3603

Q3607

Q3609Q3602Q3605Q3612Q3610Q3613Q3611 Q3604

1

F

D

32

1234

S-DV830

5 678

CN3052 CN11

CN3052

23 1

R3051

R3052

UN+8

23.GNDF

UN+8

GNDREG

20.GNDREG

XPROT

GNDD

VD+5

GNDA

15.GND

GND

VP+3

GNDM

10.VP+12

VA+12

POWON/OFF

GNDAC

UNE+56

5.ACU

SIDE B

A

B

RYR

AC1

RYF

1.XMUTE

CN3052

71

R3301

C3304

C3303

C3301

C3302

C

R3699

07

Q3609

4

71

1

CN3053

C38

C21 C22

C23C20

D

C36

E

1

4

(ANP7432-D)

56

S-DV830

F

D

7

8

33

1234

4.4 PRIMARY ASSY

SIDE A SIDE A

A

E

PRIMARY ASSY

B

4

C

H6H5

D

W163

To Power Transformer T1

CN1

3131

1

CN2

2

NE M PF2

CN1

W221

W220

FU3

W211

W210

W373

H3

W164

W372

YPW ONLY

Except YPW

W163,W164

Except DFL,YPW

W165

W166

W222,W223

1

C3

W214

W212

W213

W222

W223

DFL,YPW ONLY

W212,W213

W185

W186

W188

W187

W187,W188

DFL,YPW ONLY

SECONDARY

4

W215

Except DFL,YPW

W214,W215

L1

W347

Q51

C52

KN2

C51

RY51

Q51

1

T2

C2

W348

W368

W349

UNE+56

W369

5

9

W350

GNDS

W377

CN51

71

7

1

R1

CN51

1

D52

CN3053

D

FU2

H4

DFL ONLY

W133

W134

E

W331

W332

W101,W102

DFL ONLY

W114,W115

Except

DFL,YPW

Except YPW

W115

W114

S101 S102

PRIMARY

YPW ONLY

W371

W370

W101

W102

These knob position is

(S101 and S102)

240V

AN1

NEUTRAL

TUBE SIDE

C1

H2

FU1

H1

LIVE

(ANP7432-D)

F

E E

34

S-DV830

AN1

AC IN

1234

5 678

SIDE B SIDE B

E

PRIMARY ASSY

CN51

Q52

D53

R54

Q52

71

R55

R52

-

D51

R53 R51

D54

+

D55

SECONDARY

CN1

G

4121

CN1CN2

NE M PF2

PRIMARY ASSY

A

B

C

LIVE

REPLACE WITH SAME TYPE

AND RATINGS OF FUSE

ATTENTION

REMPLACER PAR LE FUSIBLE PAR UN MODELE INDENTIQUE EN INTENSITE

PRIMARY

110 - 120V 220 - 230V 240V

NEUTRAL

AWU8001 AWU8003 AWU8004 AWU8030

AWU8045

CAUTION

999

888

777

666

110 - 120V 220 - 230V 240V

D

1-A

8

7

AWU

555

444

333

222

111

000

E

(ANP7432-D)

AN1

E E

56

S-DV830

7

8

F

35

1234

5. PCB PARTS LIST

A

NOTES:

Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. When ordering resistors, first convert resistance values into code form as shown in the following examples. Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%, and K=10%).

560 Ω 47k Ω

0.5 Ω 1 Ω

56 x 10 47 x 10 R50 1R0

Ex.2 When there are 3 effective digits (such as in high precision metal film resistors).

5.62k Ω

B

Mark No. Description Part No.

LIST OF ASSEMBLIES

[S-DV830SW]

NSP 1..DVD AMP ASSY AWM7840

2..PRIMARY ASSY AWU8003

2..TRADE 1 ASSY AWU8028

2..POWER ASSY AWU8097

2..AF ASSY AWU8096

NSP 1..AMP MODULE 6CH AXQ7242

2..6CH AMP ASSY AWM7720

C

[S-DV99SW]

NSP 1..DVD AMP ASSY AWM7838

2..PRIMARY ASSY AWU8001

2..TRADE 1 ASSY AWU8028

2..POWER ASSY AWU8097

2..AF ASSY AWU8096

NSP 1..AMP MODULE 6CH AXQ7242

2..6CH AMP ASSY AWM7720

D

Mark No. Description Part No.

AF ASSY [AWU8096]

A

SEMICONDUCTORS

IC3002-IC3004, IC3102-IC3104 BA4558F-HT IC3001 M62446AFP IC3101 UPC4570G2

E

F

Q3004, Q3005 2SC4081 Q3009 UN5112

Q3081 UN511L Q3008 UN5212 Q3006 UN521L D3004-D3006 1SS133 D3003 MTZJ2.7B

D3001, D3002 UDZS6.8B D3007-D3030 UDZS8.2B

CAPACITORS

C3034-C3036 CCSRCH101J50 C3130-C3134 CCSRCH471J50 C3003, C3004, C3009, C3010 CEAL100M16 C3015, C3016, C3019, C3020, C3043 CEAL100M16

36

1234

1

3

561 473

RD1/4PU J RD1/4PU J RN2H K RS1P K

1

5621

RN1/4PC F562 x 10

561 473

R50

1R0

5621

Mark No. Description Part No.

C3045 CEAL100M16

C3032 CEAL101M6R3 C3021, C3022 CEAL221M10 C3048 CEAL470M16 C3037, C3121, C3122 CEAT100M50 C3081, C3082 CEAT220M50

C3038, C3047, C3107, C3108 CEAT470M25 C3118, C3119 CFTLA224J50 C3001, C3002, C3007, C3008 CKSRYB103K50 C3013, C3014, C3025, C3028, C3031 CKSRYB103K50 C3105, C3106, C3113, C3114, C3117 CKSRYB103K50

C3120 CKSRYB103K50 C3103, C3104, C3111, C3112, C3116 CKSRYB104K16 C3023, C3024 CKSRYB104K25 C3123 CKSRYB332K50 C9001, C9002 CKSRYB392K50

C3566, C3568 CKSRYB473K50 C3026, C3029 CKSRYB474K10 C3101, C3102, C3109, C3110, C3115 CKSRYB563K16 C3027, C3030 CKSRYB822K50 C3570 (10pF/100V) XCG3008

RESISTORS

R3035, R3036 RD1/2PM151J R3041 RD1/2PM222J R3040 RD1/4PU273J R3050 RS1/10S0R0J R3005-R3008, R3015-R3018 RS1/16S1001F

R3025-R3028 RS1/16S1001F R3001-R3004, R3011-R3014 RS1/16S2201F R3021-R3024 RS1/16S2201F Other Resistors RS1/16S###J

OTHERS

3701 CABLE HOLDER(4P) 51052-0400 3702 CABLE HOLDER(10P) 51052-1000 CN3601 2P CONNECTOR 5569-02A1 CN3703-CN3705 23P SOCKET AKP7075 CN3702 20P SOCKET AKP7129

CN3701 AKP7131 CN3701 12P CONNECTOR AKP7131 J3701 JUMPER WIRE D25PYY0415E J3702 JUMPER WIRE D25PYY1015E PCB BINDER VEF1040

TRADE 1 ASSY [AWU8028]

B

OTHERS

S-DV830

5 678

Mark No. Description Part No.

3703 CABLE HOLDER(4P) 51052-0400 3704 CABLE HOLDER(10P) 51052-1000 CN3707 13P SOCKET AKP7070 CN3706 15P SOCKET AKP7071

6CH AMP ASSY [AWM7720]

C

SEMICONDUCTORS

IC81 NJM7805FA

>

IC71 NJM7912FA

>

IC3301, IC3401 STK402-270

>

Q3382, Q43 2SA1576A Q62 2SB1237X

Q111, Q3381, Q63, Q92 2SC4081 Q61 2SD2012

>

Q3301, Q3302, Q3401, Q3402 2SD2114K Q3501, Q3502, Q3504 2SD2114K Q3654 2SD2144S

Q107, Q3653 DTA124EUA Q3652 DTA124TK Q106 DTC124EUA Q3383, Q91 IRFI9Z34G

>

Q3384 IRFIZ34G

>

Q3651 RN1901 Q101, Q103 UMB1N Q102, Q104 UMH1N D3321-D3326 1SR139-400

>

D3327, D3328 1SR139-400

D3421-D3426 1SR139-400

>

D3427, D3428 1SR139-400 D3387, D3388, D3651-D3655 1SS133 D101, D102, D104, D3657, D42 1SS355 D3391, D3392 30PDA20-FC6

D3381, D3382, D3481, D3482 DAN217

>

D3581, D3582 DAN217

>

D3389, D3390 MTZJ10C D98 MTZJ11B

>

D72 MTZJ15C

>

D3393, D3394 MTZJ18B/C D63 MTZJ18C

>

D3385, D3386 MTZJ36A D82 MTZJ7.5C

>

D91 UDZS18B

D105, D106, D3658 UDZS7.5B TH111 NCP18WF104J03RB

CAPACITORS

C3305, C3306, C3405, C3406 CCSRCH221J50 C3505, C3506, C62, C97 CCSRCH221J50 C3309, C3310, C3409, C3410 CCSRCJ3R0C50 C3509, C3510 CCSRCJ3R0C50 C3307, C3308, C3407, C3408, C3508 CEAL100M16

C3507 CEAL470M6R3 C72 CEAT100M50 C3651 CEAT101M25 C101, C102 CEAT1R0M50 C3323, C3324, C3423, C3424 CEAT221M50

C3167, C3168, C3178, C3179 CEAT2R2M50 C3301, C3302, C3317, C3318 CEAT2R2M50 C3401, C3402, C3501, C3502 CEAT2R2M50 C3652, C63, C82, C98 CEAT470M25

56

Mark No. Description Part No.

C3653 CEAT470M35

C3303, C3304, C3403, C3404 CKSRYB102K50 C3503, C3504 CKSRYB102K50 C92 CKSRYB104K16 C71, C81 CKSRYB473K50

RESISTORS

R3317-R3320, R3417-R3420 ACN7122 R3517-R3520 (0.22ohm/2W) ACN7122 R3327, R3328, R3427, R3428 RD1/4MUF470J

>

R3387, R3388 RD1/4PU101J R3657 RD1/4PU330J

R96, R97 RS1/16S1002F R3323, R3324, R3351, R3423, R3424 RS1/16S1R0J

>

R3451 RS1/16S1R0J

>

R67, R68 RS1/16S2201F R94, R95 RS1/16S2701F

R62 RS1/16S330J

>

R65 RS1/16S4700F R47, R48 RS1/16S4701F Other Resistors RS1/16S###J

OTHERS

CN3001, CN3002 23P PLUG AKP7064 CN3651 PLUG(2P) KM200SA2

POWER ASSY [AWU8097]

D

SEMICONDUCTORS

IC3051 PROTECTOR(5A) AEK7046

>

IC33 NJM7812FA

>

Q3351, Q3352, Q3451, Q3452 2SC4081 Q3551, Q3552, Q3604, Q3605, Q3610 2SC4081 Q3612, Q3615 2SC4081

Q3614 2SD1858X Q3606, Q3608 DTA123JS Q3602 UN5112 Q3611, Q3613 UN511L Q3603 UN5212

Q3601, Q3607, Q3609 UN521L D3601-D3604, D3606 1SS133 D3351-D3354, D3361, D3451-D3454 1SS355 D3461, D3551-D3554, D3561 1SS355 D11, D31, D41 D5SBA20(B)

>

D3605 DA204K

COILS AND FILTERS

L3361, L3362, L3461, L3462 ATH-059 L3561, L3562 COIL ATH-059

CAPACITORS

C33, C34 (4700uF/35V) ACH7171 C3601 CEAL100M50 C3602 CEAL101M10 C3604 CEAL470M16 C35 CEAT100M50

C3603 CEAT101M10 C18, C19 CEAT222M50 C37 CEAT470M25 C42 CEAT682M25 C36 CKSRYB103K50

C3365-C3368, C3465-C3468, C3565 CKSRYB473K50

S-DV830

7

A

B

C

D

E

F

37

8

1234

Mark No. Description Part No.

C3567 CKSRYB473K50 C31, C32 CQMBA103J50

A

C3605 (10uF/10V) DCH1148 C20–C23, C3301-C3304 XCG3008

C3369, C3370, C3469, C3470, C3569 XCG3008 (10pF/100V)

RESISTORS

R3351, R3352, R3451, R3452 ACN7112 R3551, R3552 (0.1ohm,2W) ACN7112 R3361, R3362, R3461, R3462 RD1/2PM101J R3561, R3562 RD1/2PM101J R31 RD1/4PU100J

B

R3602 RD1/4PU222J R3621, R3622 RD1/4PU820J Other Resistors RS1/16S###J

OTHERS

3401 SPEAKER TERMINAL10-P AKE7081 CN3053 7P PLUG AKP7056 CN3051 13P PLUG AKP7059 CN3054 15P PLUG AKP7060 CN3052 23P PLUG AKP7064

H41, H42 FUSE CLIP AKR7001

C

RY3361, RY3461, RY3561 SP RELAY ASR7008 CN11 CONNECTOR B7P-VH KN3001 WRAPPING TERMINAL VNF1084

Mark No. Description Part No. SEMICONDUCTORS

Q52 2SC4081 Q51 2SD1858X D52 1SS133 D53, D54 1SS355 D51 S1WB(A)60SD

>

D55 UDZS20B

COILS AND FILTERS

L1 LINE FILTER ATF7018

>

TRANSFORMERS

T2 POWER TRANSFORMER ATT7078

>

CAPACITORS

C1, C2 (0.022F/AC275V) ACE7022

>

C3 (1000pF/AC250V) ACG7033

>

C52 CEAT102M25

RESISTORS

All Resistors RS1/16S###J

OTHERS

CN51 7P SOCKET AKP7067 H1, H2 FUSE CLIP AKR7001 RY51 RELAY ASR7027

>

CN1 CONNECTOR B2P3S-VH

>

AN1 AC INLET 1P XKP3041

>

PRIMARY ASSY [AWU8003]

E

SEMICONDUCTORS

Q52 2SC4081 Q51 2SD1858X D52 1SS133 D53, D54 1SS355 D51 S1WB(A)60SD

>

D

D55 UDZS20B

COILS AND FILTERS

L1 LINE FILTER ATF7018

>

TRANSFORMERS

T2 POWER TRANSFORMER ATT7079

>

CAPACITORS

C1, C2 (0.022F/AC275V) ACE7022

>

C3 (1000pF/AC250V) ACG7033

>

C52 CEAT102M25

E

RESISTORS

R1 (2,2Mohm/ 1/2W) RCN1080

>

Other Resistors RS1/16S###J

OTHERS

CN51 7P SOCKET AKP7067 H1, H2 FUSE CLIP AKR7001 RY51 RELAY ASR7027

>

CN1 CONNECTOR B2P3S-VH

>

KN2 WRAPPING TERMINAL VNF1084

6. ADJUSTMENT

There is no information to be shown in this chapter.

AN1 AC INLET 1P XKP3042

>

F

PRIMARY ASSY [AWU8001]

E

38

1234

S-DV830

5 678

7. GENERAL INFORMATION

7.1 DIAGNOSIS

7.1.1 PROTECTION CIRCUIT

Note: Refer to the Schematic Diagram about the actual circuit.

(The & number corresponds to the marked circuits.)

1 Protection circuit when the Speaker terminal

becomes overloaded

POWER Assy

A

Front L ch

GND FL

Q3602

D

+5V

C3605

0.1

+

R3601

4.7k

Q3603

B

6CH AMP Assy

C

VD+5

R108

27k

R5527

270k

C

(DVD/CD TUNER) CONTROL Assy

E

to XPROTECT

B

R3353

R3355

33k

D3601

1.8k

R3351

0.1

Q3601

D3351

2 -1 Short-circuit-detection circuit for the amplifier

power circuit (VH+[VP+15], VD+5, -12 V [VA-12])

Circuit for shutting the power off when VP+15, VD+5, or VA-12 is short-circuited to ground (GND)

VH+

(VP+15)

Q101_1/2

(Q103_1/2)

R101

(R104)

1k

B

+

C101

(C102)

1/50

VD+5

E

C

Q101_2/2

(Q103_2/2)

E2

D101

(D102)

B

C2

R102

(R105)

10k

R103

A

(R106)

D105

10k

(D106)

B2

C2

E2

VH–

(VA–12)

Q102_2/2

(Q104_2/2)

B2

R109

820

6CH AMP Assy

C

VD+5

R108

Q102_1/2

(Q104_1/2)

27k

C

E

to XPROTECT (µ-com)

* ( )means the wiring No. of VP+15 line.

• In Normal mode, as Q101 (Q103) (E2, B2, C2) and Q102

(Q104) (E2, B2, C2) are on, the voltage at Point A is about 5 V. The voltage at Point B is therefore about the same. As Q101 (Q103) (E, C, B) is off, Q102 (Q104) (E, C, B) is also off.

A

B

In Normal mode, the speaker (6 ohms) is connected between the FL and GND FL points. Because the voltage at Point A is higher than that at Point B, Q3601 does not operate.

If the resistance between the FL and GND FL points becomes

1.83 ohms or less, Q3601 begins to operate, Q3602 is turned on, Q3603 (E, C, and B)is turned on, and the level of XPROTECT becomes MID.

→ The microcomputer detects the XPROTECT level and

shuts the power to the unit off.

(1) When VH+(VP+15) is short-circuited to GND

As the voltage at Point B becomes almost ground potential, and Q101 (Q103) (E, C, B) then Q102 (Q104) (E, C, B) are turned on, the level of XPROTECT becomes low.

→ The microcomputer detects the XPROTECT level and shuts

the power to the unit off.

(2) When VH-(VA-12) is short-circuited

As the electric potential of VE at Q102 (Q104) (E2, C2, B2) becomes the same as that at VB, Q102 (Q104) (E2, C2, B2) is turned off. Following this, Q101 (Q103) (E2, B2, C2) is turned off, which changes the voltage at Points A and B to a value other than 5 V. Therefore, Q101 (Q103) (E, C, B) then Q102 (Q104) (E, C, B) are turned on, the level of XPROTECT becomes low.

(3) When VD+5 is short-circuited

The level of the XPROTECT line becomes low. The microcomputer detects the XPROTECT level and shuts the power to the unit off.

2 -2 Short-circuit-detection circuit for the DVD power

Line (VP+8)

6CH AMP Assy

C

XPROTECT

TUNER

VD+5

R108

27k

DTA124EUA

VP+8

Q106

DTC124EUA

Q107

D104

1SS355

As the TUNER line is fixed to GND level, Q107 is always on. If the level at VP+8 falls to GND level because of short-circuit, etc., Q106 is turned on, and the level of the XPROTECT line becomes low.

← The microcomputer detects the XPROTECT level and shuts

the power to the unit off.

C

D

E

56

S-DV830

F

7

8

39

1234

3 FAN detection circuit

6CH AMP Assy

C

A

to XPROTECT (µ-com)

B

If no fan is connected between FAN+ and FAN-, or when the fan cannot rotate because of a foreign object caught in the blades, current will not flow to R3657, and Q3652 and Q3651B) are turned off. Then Q3651the level of XPROTECT becomes low. → The microcomputer detects the XPROTECT level and shuts

When FAN+ and FAN- are short-circuited, the electric potential at

C

Point A becomes higher than GND level by the addition of the values at D3656 and D3657. As this value is lower than that at D3658, Q3651 (E, C, B) is turned off, Q3651 (E2, B2, C2) is turned on, and the level of XPROTECT becomes low.

VD+5

Q3651_2/2

RN1901

R108

27k

C2

E2

C

B2

E

Q3651_1/2

RN1901

R3654

1.8k

the power to the unit off.

VPF+15

D3658

A

8.2k

R3658

2.2k

D3657

1SS355

2SD2144S

Q3652

DTA124TK

Q3654

R3656

22k

V-12F

UDZS7.5B

B

+

C3652

47/50

R3655

2/2 (E2, B2, C2) is turned on, and

R3657

33(1/4W)

D3655

1SS133

1/2 (E, C,

FAN+

FAN –

D3651-D3654

1SS133×4

5 IC81 abnormal temperature detection circuit

IC81

NJM7805FA

R111

1k

VD+5

NCP18WF104J03RB

R113

A

220

R112

1k

TH111

C

Q111

2SC4081

6CH AMP Assy

to XPROTECT

The voltage at Point A becomes the divided voltage of TH111 and R111//R112 (combined resistance of parallel-connected resistors R111 and R112.) In Normal mode, the resistance at TH111 is much higher than R111//R112, and Q111 is off. (Note that the resistance at TH111 becomes lower as the temperature increases.) If the solder temperature at IC81 increases abnormally, the temperature at TH111 (thermistor) mounted closest to the land of IC81 increases accordingly, and the resistance at TH111 decreases. When the temperature at TH111 reaches 90-110_C (varying according to conditions,) the voltage at Point (A) becomes high enough to turn Q111 on, and the level of the XPROTECT line becomes low. The microcomputer detects the XPROTECT level and shuts the power to the unit off.

4

DC detection circuit of SP terminal

POWER Assy

D

R3357

(C, SR)

(R3457)

18k

R3358

(R3458)

18k

R3603

10k

+

C3602

100/10

Q3605

D

Front L ch

(SW, SL)

Front R ch

Q3606

B

Q3604

+5V

E

C

Q3607

• In Normal mode, both Q3605 and Q3604 are off.

(1) When positive (+) DC voltage is generated at the SP

terminal

When positive (+) DC voltage is generated at the L or R channel,

E

and VB of Q3605 becomes higher than that at the operation point, Q3606 (E, C, B) is turned on, and the level of XPROTECT becomes low.

→ The microcomputer detects the XPROTECT level and shuts

the power to the unit off.

(2) When negative (-) DC voltage was generated at the SP

terminal

Q3604 is turned on, and XPROTECT is activated.

C

VD+5

6CH AMP Assy

R108

27k

XPROTECT

F

40

S-DV830

1234

5 678

7.1.2 DISASSEMBLY

1. Removing the Amplifier Assy

1) The Amplifier Assy is attached to the cabinet by six external screws 1. To detach it, pull down the subwoofer toward the left side.

2) Then unfasten those screws 1 .

3) Then stand up the speaker again. To detach the Amplifier Assy, first remove the connecting code. Then pull straight the Amplifier Assy toward back and remove it.

2. Removing the Subwoofer

1) The speaker element is attached to the back board by four external screws 2. To detach it, unfasten those screws.

2) When attaching it,face its terminal upward.

3. Removing the Cosmetic Baffle

1) The cosmetic baffie is attached to the baffle by press-fitting. To detach it,pry it open by inserting a flat blade screwdriver into lower side.

4. Removing the Cosmetic Duct

1) The cosmetic baffle, those screws are removed when removing the cosmetic duct attached in cosmetic baffle with four screws.

5. Diagnosis

1) Remove the four screws 3.

2) Disconnect the two connectors 4.

3) Remove the AMP MODULE 5.

Screw 2

Amplifier Assy

A

Screw 1

B

Screw 2

Connecting Code

C

3 3

AMP MODULE 6CH

3 3

4

5

D

AF Assy

E

F

56

S-DV830

7

8

41

1234

4) Connect the two jig cables as figure below.

A

B

AMP MODULE 6CH

Jig Cable (GGD1315)

PRIMARY Assy

AF Assy

POWER Assy

C

Diagnosis

D

E

F

42

1234

S-DV830

5 678

7.2 IC

• The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams.

M62446AFP (AF ASSY : IC3001)

EXPAND port in E-vol IC

No. Mark Pin Name Pin Function Active

3Q2CMUTE 2Q3SPRYRC 1Q4SPRYS

Control C mute Control relay for rear and center speaker Control relay for front speaker

H H H

A

7.3 CLEANING

Before shipping out the product, be sure to clean the following positions by using the prescribed cleaning tools:

Position to be cleaned Cleaning tools

Fans Cleaning paper : GED-008

B

C

D

56

S-DV830

E

F

7

8

43

Pioneer SDV-830, SDV-99 Service manual

Specifications and Main Features

Frequently Asked Questions

User Manual

S-DV830

SAFETY INFORMATION

CONTENTS

1. SPECIFICATIONS

2. EXPLODED VIEWS AND PARTS LIST

2.1 PACKING

2.2 PRODUCT APPEARANCE SECTION [POWERD SUBWOOFER]

2.3 AMPLIFIER ASSY

2.4 PRODUCT APPEARANCE SECTION [SPEAKER SYSTEM]

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1 BLOCK DIAGRAM AND OVERALL CONNECTION DIAGRAM

3.2 AF and TRADE 1 ASSY

3.3 6CH AMP ASSY

3.4 POWER ASSY

3.5 PRIMARY ASSY

4. PCB CONNECTION DIAGRAM

4.1 AF and TRADE 1 ASSY

4.2 6CH AMP ASSY

4.3 POWER ASSY

4.4 PRIMARY ASSY

5. PCB PARTS LIST

6. ADJUSTMENT

7. GENERAL INFORMATION

7.1 DIAGNOSIS

7.1.1 PROTECTION CIRCUIT

7.1.2 DISASSEMBLY

7.2 IC

7.3 CLEANING