Pioneer SDV-77, SDV-77-ST, SDV-77-SW Service manual

SPEAKER SYSTEM
S-DV77
S-DV77SW S-DV77ST
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Type
MYXJI AC220-230V NVXJI AC230V
Model
S-DV77
Power Requirement Remarks
ORDER NO.
This product is component of system.
Component System Service Manual Remarks
SPEAKER SYSTEM S-DV77
POWERED SUBWOOFER S-DV77SW RRV2473
SATELLITE SPEAKER
S-DV77ST RRV2473
CONTENTS
1. SAFETY INFORMATION
2. EXPLODED VIEWS AND PARTS LIST
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
4. PCB CONNECTION DIAGRAM
5. PCB PARTS LIST
6. ADJUSTMENT
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
c
PIONEER CORPORATION 2001
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12 22 30 32
2 4
7. GENERAL INFORMATION
7.1 DISASSEMBLY
8. PANEL FACILITIES AND SPECIFICATIONS
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T – ZZR JUNE 2001 Printed in Japan
33 33 34
S-DV77, S-DV77SW, S-DV77ST
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-it­yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 – Proposition 65
NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must be of identical designation.
REMARQUE (POUR MODÈLE CANADIEN SEULEMENT) Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces de remplacement doivent avoir la même désignation.
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS
The following check should be performed for the continued protection of the customer and service technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground (water pipe, conduit, etc.) by connecting a leakage current tester such as Simpson Model 229-2 or equivalent between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5mA.
Reading should not be above
0.5mA
Earth ground
Device under test
Also test with plug reversed (Using AC adapter plug as required)
Test all exposed metal surfaces
Leakage current tester
ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual. Electrical components having such features are identified by marking with a in this Service Manual. The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards. Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER.
on the schematics and on the parts list
AC Leakage Test
2
S-DV77, S-DV77SW, S-DV77ST
3
S-DV77, S-DV77SW, S-DW77ST
2. EXPLODED VIEWS AND PARTS LIST
NOTES:• Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on the product are used for disassembly.
2.1 PACKING
36
39
34
40
37
35
39
38
21
19
3
33
MYXJI Only
6
NVXJI Only
7 8 9 10
11 12
13
6
7
16
18
23
22
20
24
25
26
30
5
1
29
15
31
32
17
14
4(1/2)
27
28
4(2/2)
2
4
(1) PACKING PARTS LIST
S-DV77, S-DV77SW, S-DV77ST
Mark No. Description Part No.
1 Poly Bag S6 SHL1292 2 Packig Case 3 Protector (Top) SHA2313 4 Protector (Bottom) SHA2314 5 Protector SHB1097
6 Operating Instructions ARE7276
(English/French)
7 Operating Instructions ARE7280
(Setting up : English/French)
8 Operating Instructions
(Dutch/Spanish)
9 Operating Instructions
(Setting up : Dutch/Spanish)
10 Operating Instructions
(German/Italian)
11 Operating Instructions
(Setting up : German/Italian)
12 Operating Instructions
(Portuguese/Swedish)
13 Operating Instructions
(Setting up : Portuguese/Swedish) 14 FM Antenna ADH7005 15 AM Loop Antenna ATB7009
16 Remote Control AXD7305
NSP 17 Dry Cell Batteries (R6P/AA) VEM1011
18 Polyethylene Bag S3 SHL1293 19 Battery Cover 103RRC14701R 20 AC Power Cord
See Contrast table (2)
See Contrast table (2)
See Contrast table (2)
See Contrast table (2)
See Contrast table (2)
See Contrast table (2)
See Contrast table (2)
See Contrast table (2)
Mark No. Description Part No.
NSP 21 Accessary Set
22 Speaker Cord(5m:Red) SDS1115 23 Speaker Cord(5m:White) SDS1116 24 Speaker Cord(5m:Green) SDS1117 25 Speaker Cord(10m:Blue) SDS1118
26 Speaker Cord(10m:Gray) SDS1119 27 Non-Skid Pads SEC1541 28 Non-Skid Pads SEC1563 29 Cord With Plug SDF1092 30 20P Cable ADE7079
31 10P Cable ADE7077
32 12P Cable ADE7064 NSP 33 Powered Subwoofer NSP 34 Satellite Speakers S-DV77ST/XJI/EW
( Front / Rear )
NSP 35 Satellite Speaker S-DV77ST/XJI/EW
( Center )
36 Protector (Top) SHA2315
37 Protector (Bottom) SHA2316
38 Accesary Box SHG2342
39 Polyethylene Bag S2 SHL1223 NSP 40 PP Band (15.5mm) ZPX-PPBAND-15R5
See Contrast table (2)
See Contrast table (2)
(2) CONTRAST TABLE
S-DV77/MYXJI and S-DV77/NVXJI are constructed the same except for the following:
Part No.
Mark
No.
2 Packing Case SHG2340 SHG2373 8 Operating Instructions ARC7335 Not used
9 Operating Instructions ARC7340 Not used
10 Operating Instructions ARC7334 Not used
11 Operating Instructions ARC7339 Not used
12 Operating Instructions ARC7336 Not used
13 Operating Instructions ARC7341 Not used
20 AC Power Cord ADG1154 ADG1156 NSP 21 Accessary Set SME3156 SME3235 NSP 33 Powered Subwoofer S-DV77SW/MYXJI S-DV77SW/NVXJI
Symbol and Description
(Dutch/Spanish)
(Setting up : Dutch/Spanish)
(German/Italian)
(Setting up : German/Italian)
(Portuguese/Swedish)
(Setting up : Portuguese/Swedish)
S-DV77 S-DV77
/MYXJI
/NVXJI
Remarks
5
S-DV77, S-DV77SW, S-DW77ST
2.2 POWERED WOOFER SECTION
8
21
16
3
5
6
10
7
18
1
2
15
4
9
14
14
11
19 13
12
20
17
6
(1) POWERED WOOFER PARTS LIST
Mark No. Description Part No.
NSP 1 Cabinet SMM1943 NSP 2 Cosmetic Duct SMR1336 NSP 3 Paper Tube 70 SMR1348 NSP 4 Duct Ring SMR1339
5 Damper SER1300
S-DV77, S-DV77SW, S-DV77ST
NSP 7 Mesh SNC1188 NSP 8 Acoustic Absorbent SMV2079
NSP 9 Acoustic Absorbent SMV2077 NSP 10 Acoustic Absorbent SMV2078
NSP 17 AMPLIFIER Assy See Contrast table(2)
6 Packing SEC1539
(Polyester Fiber) (Duffel Felt) (Duffel Felt)
11 Speaker T16EU92-51C 12 Conecting Cord SDF1092 13 Packing SEC1540 14 Screw (M4×16) (for Speaker) BYC40P160FZB 15 Screw (M4×18) BYC40P180FZB
(for Amplifier Assy fixing)
16 Screw (M4×12) BPZ40P120FZK
(for Cosmetic Duct)
18 Packing SEC1561 19 Serial Label See Contrast table(2) 20 Rear Panel See Contrast table(2)
21 Cosmetic Baffle SNK2520
(2) CONTRAST TABLE
S-DV77SW/MYXJI and S-DV77SW/NVXJI are constructed the same except for the following:
Part No.
Mark
No.
NSP 17 AMPLIFIER ASSY AXX7105 AXX7101 Refer to 2.4 section.
NSP 19 Serial Label SME3154 SME3198
20 Rear Panel ANC8027 ANC8005
Symbol and Description
( DVD AMP : AWM7625)
S-DV77SW S-DV77SW
/MYXJI
/NVXJI
Remarks
7
S-DV77, S-DV77SW, S-DW77ST
2.3 SATELLITE SPEAKER SECTION (S-DV77ST/XJI/EW)
÷ CS ASSY (Center)
1
6
3
No.
Cabinet
1
• • •
2
Grille
3
Speaker
4
• • •
5
Damper
6
Packing
7
÷ CS ASSY (Front / Rear)
8
4
5
6
7
8
8
13
2
11
14
210
12
NumPart name Remarks No. NumPart name Remarks
Packing
1
1 1
4 1
8
Acoustic Absorbent
9
Input Terminal
10
Speaker Wire
11 12
Label Back
13
Screw (M4 × 8)
14
Screw (M4 ×14)
2 2 1 1 1 4 4
110
10
No.
1 2 3 4 5 6 7
Cabinet
• • • Grille Speaker Packing Damper Packing
1
5
6
6
14
3
13
4
6
9
11
2
7
8
10
NumPart name Remarks No. NumPart name Remarks
1
1 1 2 4 1
Fin-Lok (M5)
8
Acoustic Absorbent
9
Input Terminal
10
Speaker Wire
11
Label Back
12
Screw (M4 ×14)
13
Acoustic Absorbent
14
13
110
154
12
2 1 1 1 1 4 1
8
SATELLITE SPEAKER PARTS LIST
Mark No. Description Part No.
NSP CS ASSY (Center) SMW1657 NSP CS ASSY (Front/Rear) SMW1658
S-DV77, S-DV77SW, S-DV77ST
÷ CS ASSY (Center) ÷ PARTS LIST
Mark No. Description Part No.
Speaker D87DU61-53F Screw (for Speaker) BPZ40P080FZK Screw (for Grill and Cabinet) BPZ40P140FZK Speaker Wire SDD1303 Packing SEC1533
Damper SEP1238 Input Terminal KKX1015
Grill SMG1729 NSP Badge23 SAM1487 NSP Grill Cloth SAS1499
NSP Grill Frame SMH1033 NSP Acoustic Absorbent SMV2090 NSP Cabinet SNK2540
Packing SNK2541
÷ CS ASSY (Front/Rear) ÷ PARTS LIST
Mark No. Description Part No.
Speaker D87DU61-53F Screw BPZ40P140FZK (for Speaker, Grill and Cabinet) Fin-Lok M5 (for stand) SBN1049 Speaker Wire SDD1303
Packing SEC1533 Damper SEP1238 Input Terminal KKX1015 Grill SMG1728
NSP Badge23 SAM1487
NSP Grill Cloth SAS1498 NSP Grill Frame SMH1032 NSP Acoustic Absorbent SMV1940 NSP Acoustic Absorbent SMV2090 NSP Cabinet SNK2539
Packing SNK2541
9
S-DV77, S-DV77SW, S-DW77ST
2.4 AMPLIFIER ASSY
23
7
9
14
A
17
23
10
23
B
24
26
11
2
24
12
26
6
23
23
23
23
9
23
24
D
E
3
C
8
21
22
20
23
27
15
23
19
16
18
13
1
A
5
25
A
26
4
10
AMPLIFIER ASSY PARTS LIST
Mark No. Description Part No.
1 AF ASS'Y AWU7825 2 AMP ASS'Y AWU7827 3 PRI ASS'Y AWU7824 4 Wood Base AMM7006
NSP 5 Chassis ANA7109 6 Power Transformer ATS7307
NSP 7 Harness Lifter AEC7296
8 Wire Saddle AEC7297 9 Heat Sink Holder ANG7317
NSP 10 Heat Sink ANH7130
11 Mica Seat AEE7034 12 IC Holder ANG7318
13 Fuse (T3.15A) REK1027
14 TRADE ASS'Y AWU7828
NSP 15 Seriall Label RRW-168
S-DV77, S-DV77SW, S-DV77ST
NSP 16 SP Label AAX7872
NSP 22 PCB Holder AEC7057
17 REG ASS'Y AWU7826 18 Rear Panel See Contrast table(2) 19 DC Fan Motor AXM7014 20 Fan Cover AEC7280
21 Nylon Rivet AEC7318 23 Screw BBZ30P080FMC
24 Screw BBZ30P140FMC 25 Screw BBZ30P300FZK
26 Screw BYC40P140FMC 27 Screw PSC30P080FNI
(2) CONTRAST TABLE
S-DV77SW/MYXJI and S-DV77SW/NVXJI are constructed the same except for the following:
Mark
No.
18 Rear Panel ANC8027 ANC8005
Symbol and Description
S-DV77SW S-DV77SW
/MYXJI
Part No.
/NVXJI
Remarks
11
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