Pioneer MF-10 Service manual

ORDER NO.
RRV2321
STEREO POWER AMPLIFIER
M-F10
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model M-F10
MYXJ AC220–230V NVXJ AC230V
KUXJ/CA AC120V
This product is a system(s) component.
This product does not function properly independently ; to avoid malfunctions, be sure to connect it to the prescribed system component(s), otherwise damage may result.
Please connect it to the STEREO CD TUNER XC-F10, for adjustment and operation
inspection.
RemarksPower RequirementType
Component Model Service manual Remarks
STEREO CD TUNER XC-F10 STEREO POWER AMPLIFIER M-F10 RRV2321 This manual.
SPEAKER SYSTEM S-F10-LRW STEREO CASSETTE DECK CT-F10 RRV2308
RRV2319 (ZVYXJ type) RRV2341 (ZUXJ/CA type)
RRV2330 (XMD/EW type) RRV2346 (XMD/UC type)
CONTENTS
1. SAFETY INFORMATION....................................2
2. EXPLODED VIEWS AND PARTS LIST .............3
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
.........................................................8
4. PCB CONNECTION DIAGRAM .......................14
5. PCB PARTS LIST.............................................20
6. ADJUSTMENT.................................................. 23
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
7. GENERAL INFORMATION .............................. 24
7.1 DIAGNOSIS................................................24
7.1.1 DISASSEMBLY .................................24
7.1.2 SINGLE OPERATION METHOD ...... 25
7.2 IC ................................................................ 27
8. PANEL FACILITIES AND SPECIFICATIONS
....................................................................28
M-F10
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING This product contains lead in solder and certain electrical par ts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm. Health & Safety Code Section 25249.6 – Proposition 65
NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must be of identical designation.
REMARQUE (POUR MODÈLE CANADIEN SEULEMENT) Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces de remplacement doivent avoir la même désignation.
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and service technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground (water pipe, conduit, etc.) by connecting a leakage current tester such as Simpson Model 229-2 or
equivalent between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60 Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5 mA.
Reading should not be above
0.5 mA
Earth ground
Device under test
Also test with plug reversed (Using AC adapter plug as required)
Leakage
current
tester
Test all exposed metal surfaces
AC Leakage Test
ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A PO­TENTIAL SHOCK HAZARD AND MUST BE COR­RECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appli­ance have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be ob­tained by using replacement components rated for voltage, wattage , etc. Replacement parts which have these special safety characteristics are identified in this Service Manual. Electrical components having such features are identified by marking with a on the parts list in this Service Manual. The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards. Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or ad­ditional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER.
on the schematics and
2
LITHIUM BATTERY NOTICE
M-F10
WARNING!
Lithium batteries. Danger of explo­sion. Replacement must be done by qualified personnel and only by fol­lowing the instructions given in the service manual.
This warning is stated on the product or in the operating instructions. When replacing the lithium batteries, follow the note below. Dispose of the used battery promptly. Keep away from children. Do not disassemble and do not dispose of in fire. The battery used in this device may present a fire or chemical hazard
Lithiumbatteri Eksplosionsfare ved fejlagtig håndtering. Udskiftning må kun ske med batteri af samme fabrikat og type. Levér det brugte batteri tilbage til leverandøren.
Denne advarsel or angivet på produktet eller i brugsvejledningen. Ved udskiftning af lithium batterierne følges nedenstående anveisning. Batterierne må kun udskiftes med batterier af samme type og mærke.
ADVARSEL!
if mistreated. Do not recharge, disassemble, heat above 100 ˚C or incinerate. Replace only with the same Part Number. Use of another battery may present a risk of fire or explosion.
Note: The lithium battery installation position is shown in the exploded views.
2. EXPLODED VIEWS AND PARTS LIST
NOTES : Parts marked by “ NSP ” are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Screw adjacent to mark on the product are used for disassembly.
2.1 PACKING
(Except KUXJ/CA)
8
1 6
7
24
(NVXJ only)
25
(KUXJ/CA only)
22
19
18
9
20(1/2)
23
3
(MYXJ type)
18
15
20(2/2)
3
(NVXJ type)3(KUXJ/CA type)
17 17 17
4
14
13
21
2, 11
12
OPEN/CLOSE
CD CD-R
CD
VOLUME
TUNER
CD-R
DIRECT PLAY 3
AUX
1
SOUND
TAPEMD
¡
7
STANDBY/ON
4¢
TIMER
SET MENU
CANCEL
CD-R
SYSTEM
MENU
DISP
DISP
CHARA
16
5
10
3
M-F10
(1) PACKING PARTS LIST
Mark No. Description Part No.
Mark No. Description Part No.
1 Paper Pattern AAX7807 2 System Cable (20P) ADE7057 3 AC Power Cord 4 Fuse (T5A) 5 FM Wire Antenna
See Contrast table (2) See Contrast table (2) See Contrast table (2)
NSP 16 Lithium Battery (CR2025) VEM1009
17 Vinyl Bag (115 × 270 × 0.05) Z21–013
NSP 18 Polyethylene Bag Z21–038
(0.03 × 230 × 340) 19 Front Pad A AHA7293 20 Rear Pad A AHA7294
6 Operating Instructions 7 Operating Instructions 8 Errata
NSP 9 Warranty Card
10 Loop Antenna ATB7009
See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2)
21 Spacer A AHB7037 22 Packing Case 23 Sheet Z23–026 24 Operating Instructions 25 Operating Instructions
11 Ferrite Core ATX7007 12 Remote control Unit AXD7271 13 Battery Lid AZN7834 14 Stand A AXG7096 15 Stand B AXG7097
(2) CONTRAST TABLE
MYXJ, NVXJ and KUXJ/CA are constructed the same except for the following:
Mark
No.
Symbol and Description
MYXJ type NVXJ type KUXJ/CA type
3 AC Power Cord ADG1154 ADG1156 ADG7022 4 Fuse (T5A) Not used AEK7001 Not used 5 FM Wire Antenna ADH7005 ADH7005 ADH7004 6 Operating Instructions ARC7301 Not used Not used
(Dutch/Swedish/Spanish/Portuguese)
7 Operating Instructions ARE7264 Not used Not used
(English/French/German/Italian)
Part No.
See Contrast table (2)
See Contrast table (2) See Contrast table (2)
Remarks
NSP 9 Warranty Card ARY7022 ARY7022 ARY7045
8 Errata ARX7037 ARX7037 Not used
22 Packing Case AHD7941 AHD7942 AHD7905 24 Operating Instructions (English) Not used ARB7227 Not used 25 Operating Instructions Not used Not used ARE7256
(English/French)
ACCESSORIES
OPEN/CLOSE
VOLUME
CD CD-R
AUX
CD
CD-R
17¡
STANDBY/ON
TUNER
DIRECT PLAY 3
SET MENU
CANCEL
SOUND
TAPEMD
TIMER
4¢
CD-R
DISP
SYSTEM
MENU
DISP
CHARA
Remote control unit (AXD7271)
Lithium battery (CR2025)
AC power cord (ADG1154) (For MYXJ type)
AC power cord (ADG1156) (For NVXJ type)
AC power cord (ADG7022) (For KUXJ/CA type)
Stand A (AXG7096)
System cable (ADE7057)
AM loop antenna (ATB7009)
FM wire antenna (ADH7005: For MYXJ and NVXJ types) (ADH7004: For KUXJ/CA type)
Stand B (AXG7097)
4
M-F10
A
B
A
C
B
C
27
30
29
30
30
16
16
4
30
30
30
8
16
19
34
24
17
7
32
6
26
12
30
30
30
15
28
23
9
31
31
31
13
31
10
15
14
30
25
14
11
31
22
31
31
Holder Unit
5
3
32
1
2
21
18
21
20
30
Refer to "2.3 HEAT SINK ASSY".
KUXJ/CA Only
KUXJ/CA Only
KUXJ/CA Only
KUXJ/CA Only
KUXJ/CA Only
35
33
36
H
A
B
C
F
E
2.2 EXTERIOR
please order Caution Label (No.29) too and paste it to the bonnet.
Note: when you order the bonnet (No.27),
5
M-F10
(1) EXTERIOR SECTION PARTS LIST
Mark No. Description Part No.
Mark No. Description Part No.
1 AC IN Assy 2 PRIMARY Assy 3 SECONDRY Assy 4 COMPLEX Assy 5 LED Assy AWU7562
6 HP Assy AWU7563 7 Power Transformer (T1) 8 Fuse (FU1)
NSP 9 Chassis ANA7110
10 Rear Panel
11 Erath Plate ANG7331 12 Lens Bracket AAK7766 13 Rear Mold AAX7803 14 Leg AEB7090
NSP 15 PCB Holder AEC7057
NSP 16 PCB Spacer (3×6) AEC7156
17 Bottom Barrier AEC7283 18 Side Barrier AEC7285
NSP 19 PCB Spacer AEC7289
20 Sub Barrier AEC7312
21 Nylon Rivet AEC7315 22 Disc Guard PNM1245 23 Foot (Rubber) REC-434
NSP 24 Card Spacer REC1156
25 Front Panel AMB7702
See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2)
See Contrast table (2) See Contrast table (2)
See Contrast table (2)
26 LED Lens PNW2019 27 Bonnet AZN7837
NSP 28 Label
29 Caution Label 30 Screw BBZ30P080FNI
31 Screw BPZ30P100FZK 32 Screw FBT40P060FCC 33 65 Label
NSP 34 Fuse Caution NSP 35 Fuse Caution B
NSP 36 Fuse Card
See Contrast table (2) See Contrast table (2)
See Contrast table (2) See Contrast table (2) See Contrast table (2)
See Contrast table (2)
(2) CONTRAST TABLE
MYXJ, NVXJ and KUXJ/CA are constructed the same except for the following:
Mark
No.
1 AC IN Assy AWU7556 AWU7556 AWU7609 2 PRIMARY Assy AWU7557 AWU7557 AWU7658 3 SECONDRY Assy AWU7558 AWU7558 AWU7614 4 COMPLEX Assy AWU7559 AWU7559 AWU7616
7 Power Transformer (T1) ATS7278 ATS7278 ATS7279 8 Fuse (FU1) REK1025 REK1025 REK1066
10 Rear Panel ANC7935 ANC7935 ANC7967
NSP 28 Label ARW7101 ARW7107 ARW7103
29 Caution Label ARW7112 ARW7112 ARW7113
33 65 Label Not used Not used ARW7050 NSP 34 Fuse Caution Not used Not used AAX7817 NSP 35 Fuse Caution B Not used Not used AAX7833 NSP 36 Caution Card Not used Not used AAX2343
Symbol and Description
MYXJ type NVXJ type KUXJ/CA type
(T2AL250V) (T2AL250V) (4A/125V)
6
Part No.
Remarks
M-F10
2.3 HEAT SINK ASSY
12
G
10
5
1
7
9
10
5
9
8
9
6
D
6
2
12
8
9
3
11
4
11
(1) HEAT SINK ASSY SECTION PARTS LIST
Mark No. Description Part No.
1 AMP Assy AWU7560 2 REG Assy AWU7561 3 DC Fan Motor AXM7014 4 Power Pac Holder ANG7109 5 Heat Plate ANG7328
6 Heat Sink ANH7132 7 Mica Sheet AEE7036 8 Fan Mold AMR7321 9 Screw ABA1021
10 Screw BBZ30P080FNI
Mark No. Description Part No.
11 Screw BBZ30P160FMC 12 Screw BPZ30P350FZK
(2) CONTRAST TABLE
MYXJ, NVXJ and KUXJ/CA are constructed the same except for the following:
Symbol and DescriptionNo.Mark
MYXJ type NVXJ type KUXJ/CA type
Part No.
Remarks
1 AMP Assy AWU7560 AWU7560 AWU7618 2 REG Assy AWU7561 AWU7561 AWU7619
7
1
234
M-F10
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
Note: When ordering service parts, be sure to refer to "EXPLODED VIEWS AND PARTS LIST" or "PCB PARTS LIST".
3.1 BLOCK DIAGRAM and OVERALL CONNECTION DIAGRAM
A
: AUDIO SIGNAL ROUTE
PRIMARY ASSY (AWU7557: MYXJ, NVXJ types)
B
(AWU7658: KUXJ/CA type)
IC41
T1 POWER TRANSFORMER
B
H
COMPLEX ASSY (AWU7559: MYXJ, NVXJ types) (AWU7616: KUXJ/CA type)
D3001
D11
D21
C
SECONDRY ASSY
LIVE
NEUTRAL
(AWU7558: MYXJ, NVXJ types) (AWU7614: KUXJ/CA type)
C
A
AC IN ASSY (AWU7556:
MYXJ, NVXJ types)
(AWU7609: KUXJ/CA type)
G
AMP ASSY (AWU7560: MYXJ, NVXJ types) (AWU7618: KUXJ/CA type)
F
LED ASSY (AWU7562)
(HP)(HP)
(HP)
D
AC POWER CORD
8
1234
E
HP ASSY (AWU7563)
(HP)
5
67
8
M-F10
IC31
REG ASSY (AWU7561: MYXJ, NVXJ types)
D
(AWU7619: KUXJ/CA type)
The power supply is shown with the marked box.
(C)
AKE1025 (MYXJ, NVXJ) AKE7065 (KUXJ/CA)
(C)
A
B
65
BALANCED
7
BUFFER
2
IC3021
7
(C)
(C)
3
LPF
16
2
(C)
(C)
7
(C)
14
(C)
C
To STEREO CD TUNER XC-F10
17
5
7
D
(HP)(HP)
9
5
6
7
8
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