PIONEER KEH-P580, KEH-P5800, KEH-P5850 Service Manual

0 (0)

Service KEH-P5850/X1M/ES

 

Manual

ORDER NO.

 

 

CRT2259

MULTI-CD CONTROL HIGH POWER CASSETTE PLAYER WITH FM/AM TUNER

KEH-P580 X1M/UC

KEH-P5800 X1M/UC

KEH-P5850 X1M/ES

NOTE:

-See the separate manual CX-631(CRT1640) for the cassette mechanism description.

-The cassette mechanism assy employed in this model is one of 2L series.

-Dolby noise reduction manufactured under license from Dolby Laboratories Licensing Corporation.

"Dolby" and the double-D symbol are trademarks of Dolby Laboratories Licensing Corporation.

-This service manual does not describe the CD test mode.

For the operations in the CD test mode, refer to the CD player's Service Manual.

CONTENTS

1.

SAFETY INFORMATION............................................

2

7.

GENERAL INFORMATION.......................................

43

2.

EXPLODED VIEWS AND PARTS LIST ......................

2

 

7.1 PARTS ................................................................

43

3.

SCHEMATIC DIAGRAM.............................................

8

 

7.1.1 IC ...............................................................

43

4.

PCB CONNECTION DIAGRAM................................

22

 

7.1.2 DISPLAY ...................................................

47

5.

ELECTRICAL PARTS LIST........................................

32

 

7.2DISASSEMBLY ...................................................

48

6.

ADJUSTMENT .........................................................

41

 

7.3BLOCK DIAGRAM ..............................................

49

 

 

 

8.

OPERATIONS AND SPECIFICATIONS....................

50

 

 

 

PIONEER ELECTRONIC CORPORATION

4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan

 

PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A.

 

PIONEER ELECTRONIC [EUROPE] N.V. Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 501 Orchard Road, #10-00, Wheelock Place, Singapore 238880

C PIONEER ELECTRONIC CORPORATION 1998

K-ZZU. OCT. 1998 Printed in Japan

KEH-P580,P5800,P5850

1. SAFETY INFORMATION

UC model

CAUTION

This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual.

Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely; you should not risk trying to do so and refer the repair to a qualified service technician.

WARNING

Lead in solder used in this product is listed by the California Health and Welfare agency as a known reproductive toxicant which may cause birth defects or other reproductive harm (California Health and Safety Code, Section 25249.5). When servicing or handling circuit boards and other components which contain lead in solder, avoid unprotected skin contact with the solder. Also, when soldering do not inhale any smoke or fumes produced.

2. EXPLODED VIEWS AND PARTS LIST

2.1 PACKING

6

3

19

 

 

7

4

5

9 18 13

2

12

10

16

17

 

1

15

11

14

2

KEH-P580,P5800,P5850

NOTE:

-Parts marked by “*”are generally unavailable because they are not in our Master Spare Parts List.

-Screws adjacent to mark on the product are used for disassembly.

-PACKING SECTION PARTS LIST

 

 

 

 

Part No.

 

Mark No. Description

KEH-P580/X1M/UC

KEH-P5800/X1M/UC

KEH-P5850/X1M/ES

 

1

Cord Assy

CDE5798

CDE5798

CDE5798

 

2

Spring

CBH1650

CBH1650

CBH1650

 

3

Screw Assy

CEA2351

CEA2351

CEA2351

 

4

Screw

CBA1304

CBA1304

CBA1304

*

5

Polyethylene Bag

CEG-127

CEG-127

CEG-127

 

6

Screw(x4)

CRZ50P090FMC

CRZ50P090FMC

CRZ50P090FMC

 

7

Screw(x4)

TRZ50P080FMC

TRZ50P080FMC

TRZ50P080FMC

*

8

Polyethylene Bag

CEG-158

CEG-158

CEG-158

 

9

Handle(x2)

CNC5395

CNC5395

CNC5395

 

10

Bush

CNV3930

CNV3930

CNV3930

 

11

Polyethylene Bag

CEG1173

CEG1173

CEG-162

 

12

Battery

CEX1030

Not used

CEX1030

 

13

Carton

CHG3555

CHG3554

CHG3556

 

14

Contain Box

CHL3555

CHL3554

CHL3556

 

15

Protector

CHP2101

CHP2101

CHP2101

 

16

Protector

CHP2102

CHP2102

CHP2102

 

17

Case Assy

CXB3520

CXB3520

CXB3520

 

18

Remote Control Unit

CXB3454

Not used

CXB3454

 

19-1

Owner’s Manual

CRD2772

CRD2770

CRD2774

 

19-2

Installation Manual

CRD2773

CRD2771

CRD2776

*

19-3

Warranty Card

CRY1070

Not used

Not used

*

19-4

Card

Not used

ARY1048

Not used

 

19-5

Owner’s Manual

Not used

Not used

CRD2775

- Owner's Manual, Installation Manual

Model

Part No.

Language

KEH-P580/X1M/UC

CRD2772

English, French

 

CRD2773

English, French

KEH-P5800/X1M/UC

CRD2770

English, French, Spanish

 

CRD2771

English, French, Spanish

KEH-P5850/X1M/ES

CRD2774

English, Spanish, Portuguese(B)

 

CRD2775

Chinese, Arabic

 

CRD2776

English, Spanish,

 

 

Portuguese(B), Chinese, Arabic

3

KEH-P580,P5800,P5850

2.2 EXTERIOR

4

KEH-P580,P5800,P5850

(1) EXTERIOR SECTION PARTS LIST

Mark No. Description

Part No.

 

Mark No. Description

Part No.

1

Screw

BSZ26P050FMC

41

Button(Eject)

CAC5793

2

Screw

BSZ30P050FMC

42

Button(Display)

CAC5788

3

Cord Assy

CDE5798

43

Button(Cross)

CAC5786

4

Fuse(10A)

CEK1136

44

Button(A,B)

CAC5787

5

Case

CNB2350

45

Spring

CBH2103

6

Panel

CNS5137

46

Cover

CNS5130

7

Screw

BSZ30P050FMC

47

Lighting Conductor

CNV5525

8

Screw

BSZ30P200FMC

48

Housing

CNV5526

9

Holder

CNC5704

49

Housing

CNV5528

10

Cushion

CNM5210

50

Keyboard Unit

See Contrast table(2)

11

Insulator

CNM5963

51

LCD(LCD1901)

CAW1526

12

Tuner Amp Unit

See Contrast table(2)

52

Connector(CN1901)

CKS3580

13

Screw

BPZ26P080FMC

53

Holder

CNC7981

14

Screw

BSZ26P080FMC

54

Spacer

CNM5043

15

Screw

BSZ26P160FMC

55

Sheet

CNM6192

16

Cord

CDE5753

56

Lighting Conductor

CNV5524

17

FM/AM Tuner Unit

See Contrast table(2)

57

Connector

CNV5531

18

Holder

CNC6554

58

Grille Unit

See Contrast table(2)

19

Pin Jack(CN301)

CKB1035

59

Button

CAC4836

20

Plug(CN603)

CKM1270

60

Spring

CBH1834

21

Connector(CN701)

CKS3408

61

Spring

CBH1835

22

Connector(CN602)

CKS3568

62

Spring

CBH2182

23

Connector(CN601)

CKS3581

63

Bracket

CNC6135

24

Antenna Jack(CN402)

CKX1056

64

Bracket

CNC6791

25

Panel

See Contrast table(2)

65

Arm

CNV4692

26

Holder

CNC5399

66

Arm

CNV4693

27

Holder

CNC6845

67

Arm

CNV4728

28

Holder

CNC7996

68

Panel Unit

CXB3020

29

Heat Sink

CNR1505

69

Door

CAT2026

30

Chassis Unit

CXB3012

70

Spring

CBH1838

31

Screw

ISS26P055FUC

71

Screw

IMS20P030FZK

32

Holder Unit

CXB2687

72

Remote Control Unit

CXB3454

33

Detach Grille Assy

See Contrast table(2)

73

Cover

CNS4948

34

Screw

BPZ20P060FMC

74

Case Assy

CXB3520

35

Screw

BPZ20P100FZK

75

Cassette Mechanism ModuleEXK3690

36

Button(Detach)

CAC5789

76

Sheet

CNM6243

37

Button(1-6)

CAC5794

77

IC(IC1902)

SBX8035-H

38

Button(-)

CAC5930

78

IC(IC302)

TDA7384

39

Button(EQ)

CAC6135

79

Transistor(Q904)

2SD2396

40

Button(+)

CAC5783

80

Sheet

CWM6292

 

 

 

81

Sheet

CWM6293

5

KEH-P580,P5800,P5850

(2)CONTRAST TABLE

KEH-P580/X1M/UC , KEH-P5800/X1M/UC and KEH-P5850/X1M/ES have

the same construction except for the following:

 

 

 

Part No.

 

Mark No. Description

KEH-P580/X1M/UC

KEH-P5800/X1M/UC

KEH-P5850/X1M/ES

12

Tuner Amp Unit

CWM6108

CWM6243

CWM6244

17

FM/AM Tuner Unit

CWE1467

CWE1467

CWE1486

25

Panel

CNB2341

CNB2343

CNB2341

33

Detach Grille Assy

CXB3316

CXB3317

CXB3318

50

Keyboard Unit

CWM6254

CWM6255

CWM6256

58

Grille Unit

CXB4061

CXB4058

CXB4059

6

KEH-P580,P5800,P5850

- CASSETTE MECHANISM MODULE SECTION PARTS LIST

Mark No. Description

Part No.

 

Mark No. Description

Part No.

 

 

 

 

 

 

 

1

Screw

BSZ20P040FMC

46

Pinch Holder

ENV1486

2

Washer

CBF1037

47

Reel Unit

EXA1543

3

Washer

CBF1038

48

Head Base Unit

EXA1457

4

Washer

CBG1003

49

Lever Unit

EXA1438

5

Deck Unit

EWM1018

50

Gear Unit

EXA1545

6

Screw

EBA1028

51

Frame Unit

EXA1458

7

Screw

EBA1037

52

Lever Unit

EXA1439

8

Spring

EBH1531

53

Head Assy(HD1)

EXA1506

9

Spring

EBH1575

54

Motor Unit(M1)

EXA1490

10

Plug(CN251)

CKS3540

55

Washer

HBF-179

11

Spring

EBH1515

56

Screw

BMZ20P022FMC

12

Spring

EBH1587

57

Spring

EBH1545

13

Spring

EBH1517

58

Washer

YE20FUC

14

Spring

EBH1518

59

Pinch Holder Unit

EXA1529

15

Spring

EBH1519

60

Pinch Holder Unit

EXA1528

16

Spring

EBH1537

 

 

 

 

17

Cord

EDD1020

 

 

 

 

18Photo-interrupter(EGN2,3) EGN1006

19Photo-interrupter(EGN1) EGN1005

20

Roller

ENR1031

21

Shaft

ELA1373

22

Pinch Roller

ENV1518

23

Arm

ENC1489

24

Arm

ENC1397

25

Guide

ENC1481

26

Holder

ENC1417

27

Lever

ENC1448

28

Arm

ENC1488

* 29 Motor

EXM1031

30

Belt

ENT1027

31

Gear

ENV1347

32

Collar

ENV1508

33

Gear

ENV1350

34

Flywheel

ENV1500

35

Worm Gear

ENV1439

36

Worm Wheel

ENV1440

37

Gear

ENR1028

38

Lever

ENV1442

39

Arm

ENV1525

40

Gathering PCB

ENX1037

41

Gathering PCB

ENX1042

42

Switch(S1,S2)

ESG1004

43

Motor Unit(M2)

EXA1485

44

Chassis Unit

EXA1511

45

Pinch Holder

ENV1485

7

1

 

2

 

3

 

4

 

 

 

KEH-P580,P5800,P5850

3. SCHEMATIC DIAGRAM

3.1 OVERALL CONNECTION DIAGRAM(GUIDE PAGE)

A

Note: When ordering service parts, be sure to refer to “EXPLODED VIEWS AND PARTS LIST” or “ELECTRICAL PARTS

LIST”.

A-a

 

 

Large size

 

A-a

A-b

SCH diagram

B FM/AM TUNER UNIT

 

 

 

 

331(UC model) 510(ES model)

A-a

A-b

Guide page

 

 

 

B

 

FM: -15.5dBs

 

Detailed page

AM: -22dBs

A-a

 

A-b

 

 

 

UC model

 

 

ES model

 

 

4R7/16

C

 

 

 

 

TAPE: -9dBs

 

 

DECK UNIT

 

 

D

D

8 A

For resistors and capacitors in the circuit diagrams, their resistance values or capacitance values are expressed in codes:

Ex. *Resistors

 

Code

Practical value

123

12k ohms

103

10k ohms

*Capacitors

Code

Practical value

103

0.01uF

101/10

100uF/10V

C

KEYBOARD UNIT

1

2

3

4

5

 

6

 

7

 

8

 

 

 

 

KEH-P580,P5800,P5850

A

A-b

A TUNER AMP UNIT

ELECTRONIC VOLUME

332/16

FM: +9.6dBs

AM: -3.1dBs POWER AMP

TAPE: -4dBs

CD: +10.3dBs

 

KEH-P580/X1M/UC

 

 

 

KEH-P5850/X1M/ES

 

 

 

IP-BUS DRIVER

 

 

 

 

RESET

 

P580

P5800 P5850

 

 

 

102

 

 

 

 

 

8V REGULATER

SYSTEM CONTROLLER

 

 

 

 

VDD SWITCH

 

 

 

 

CD: +2.2dBs

 

 

 

IP-BUS

CN1901

 

 

 

 

5

6

7

TAPE: -4.2dBs

FM: +35.6dBs

AM: +29.1dBs

TAPE: +22.0dBs

CD: +36.3dBs

B

CEK1136

C

KEH-P580/X1M/UC

KEH-P5850/X1M/ES

D

A 9

8

PIONEER KEH-P580, KEH-P5800, KEH-P5850 Service Manual

A

B

1

2

3

 

 

4

 

KEH-P580,P5800,P5850

 

 

 

 

 

 

b

 

KEH-P580/

KEH-P585

IP-

P5850

 

A-

 

 

 

 

P5800

102

A-a

 

 

 

 

P580

 

 

-15.5dBs

-22dBs

 

 

 

 

 

FM:

AM:

 

 

 

 

C

B FM/AM TUNER UNIT

D

10 A-a

510(ESmodel) 331(UCmodel)

4R7/16

UC model

ES model

1

2

3

4

5

6

 

 

7

 

SYSTEM CONT

 

 

 

 

circuit diagrams, their resistance values or

in codes:

 

 

TAPE: -9dBs

For resistors and capacitors in the

capacitance values are expressed

Ex. *Resistors

Code Practical value

8

KEH-P580,P5800,P5850

 

A-b

CN1901

A-a

KEYBOARD UNIT

C

123 12k ohms 103 10k ohms

*Capacitors Code Practical value 103 0.01uF 101/10 100uF/10V

A

B

C

DECKUNIT

D

 

D

A-a 11

5

 

6

 

7

 

 

 

 

 

 

 

 

8

 

 

 

 

 

D

 

C

 

B

 

 

b-A 12 1

A TUNER AMP UNIT

ELECTRONIC VOLUME

2

332/16

FM: +9.6dBs

AM: -3.1dBs POWER AMP

TAPE: -4dBs

CD: +10.3dBs

3

-P580/X1M/UC

-P5850/X1M/ES

IP-BUS DRIVER

RESET

4

0

A

A-a A-b

TAPE: -4.2dBs

FM: +35.6dBs

AM: +29.1dBs

TAPE: +22.0dBs

CD: +36.3dBs

CEK1136

2 1 P580,P5800,P5850-KEH

3

4

5

 

6

 

7

 

8

 

 

 

 

KEH-P580,P5800,P5850

A-a A-b

KEH-P5850/X1M/ES

KEH-P580/X1M/UC

REGULATER

IP-BUS

8V

 

 

CD: +2.2dBs

A

B

VDD SWITCH

C

 

 

 

 

D

 

ONTROLLER

 

A-b

 

5

6

7

13

8

 

1

 

2

 

3

 

4

 

 

 

KEH-P580,P5800,P5850

3.2 FM/AM TUNER UNIT

- KEH-P580/X1M/UC,KEH-P5800/X1M/UC

A

B FM/AM TUNER U

B

 

 

 

MA157

D1 RD39JS

R1

2R2M

D6

D2 RD39JS

R2

2R2M

 

C

1

2

3

D

14 B

1

2

3

4

R UNIT

5

 

6

 

7

 

8

 

 

 

KEH-P580,P5800,P5850

A

A

IFC

B

C

D

B 15

5

 

6

 

7

 

8

 

 

 

 

 

 

1

 

2

 

3

 

4

 

 

 

KEH-P580,P5800,P5850

- KEH-P5850/X1M/ES

A

B FM/AM TUNER U

B

 

 

 

MA157

D1 RD39JS

R1

2R2M

D6

D2 RD39JS

R2

2R2M

 

C

1

2

3

D

16 B

1

2

3

4

ER UNIT

5

 

6

 

7

 

8

 

 

 

KEH-P580,P5800,P5850

A

A

IFC

B

C

D

B 17

5

 

6

 

7

 

8

 

 

 

 

 

 

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