PIONEER KEH-P4850J Service Manual

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Service

Manual

ORDER NO.

CRT2333

MULTI-CD CONTROL HIGH POWER CASSETTE PLAYER WITH FM/AM/SW TUNER

KEH-P4850J ES

NOTE:

-See the separate manual CX-631(CRT1640) for the cassette mechanism description.

-The cassette mechanism assy employed in this model is one of 2L series.

-This service manual does not describe the CD test mode.

For the operations in the CD test mode, refer to the CD player's Service Manual.

CONTENTS

1.

SAFETY INFORMATION............................................

2

7.

GENERAL INFORMATION.......................................

38

2.

EXPLODED VIEWS AND PARTS LIST ......................

2

 

7.1 PARTS ................................................................

38

3.

SCHEMATIC DIAGRAM.............................................

8

 

7.1.1 IC ...............................................................

38

4.

PCB CONNECTION DIAGRAM................................

20

 

7.1.2 DISPLAY ...................................................

42

5.

ELECTRICAL PARTS LIST........................................

30

 

7.2DISASSEMBLY ...................................................

43

6.

ADJUSTMENT .........................................................

36

 

7.3BLOCK DIAGRAM ..............................................

44

 

 

 

8.

OPERATIONS AND SPECIFICATIONS....................

45

 

 

 

PIONEER ELECTRONIC CORPORATION

4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan

 

PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A.

 

PIONEER ELECTRONIC [EUROPE] N.V. Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936

C PIONEER ELECTRONIC CORPORATION 1999

K-ZZU. MAR. 1999 Printed in Japan

KEH-P4850J

1. SAFETY INFORMATION

This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual.

Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should mot risk trying to do so and refer the repair to a qualified service technician.

2. EXPLODED VIEWS AND PARTS LIST

2.1 PACKING

4

18

1

 

7

 

 

8

 

 

5

 

 

6

 

 

10

 

13

3

 

 

11

 

 

16

17

 

2

15

12

14

2

KEH-P4850J

NOTE:

-Parts marked by “*”are generally unavailable because they are not in our Master Spare Parts List.

-Screws adjacent to mark on the product are used for disassembly.

-PACKING SECTION PARTS LIST

Mark No. Description

Part No.

 

1-1

Owner’s Manual

CRD2788

 

 

(English, Spanish, Portuguese(B), Arabic)

 

1-2

Installation Manual

CRD2790

 

 

(English, Spanish, Portuguese(B), Arabic)

 

2

Cord Assy

CDE5798

 

3

Spring

CBH-865

 

4

Screw Assy

CEA2003

 

5

Screw

CBA1284

*

6

Polyethylene Bag

CEG-127

 

7

Screw

CRZ50P090FMC

 

8

Screw

TRZ50P080FMC

*

9

Polyethylene Bag

CEG-158

 

10

Handle

CNC5395

 

11

Bush

CNV1009

 

12

Polyethylene Bag

CEG-162

 

13

Carton

CHG3801

 

14

Contain Box

CHL3801

 

15

Protector

CHP2101

 

16

Protector

CHP2102

 

17

Case Assy

CXB3520

 

18

Accessory Assy

CEA2002

3

KEH-P4850J

2.2 EXTERIOR

4

KEH-P4850J

- EXTERIOR SECTION PARTS LIST

Mark No. Description

Part No.

 

Mark No. Description

Part No.

1

Screw

BSZ26P050FMC

41

Button(Display)

CAC5788

2

Screw

BSZ30P050FMC

42

Button(Cross)

CAC5786

3

Cord Assy

CDE5798

43

Button(A,B)

CAC5787

4

Fuse(10A)

CEK1136

44

Spring

CBH2103

5

Case

CNB2350

45

Cover

CNS5130

6

Panel

CNS5132

46

Housing

CNV5528

7

Screw

BSZ30P050FMC

47

Keyboard Unit

CWM6264

8

Screw

BSZ30P200FMC

48

LCD(LCD1901)

CAW1543

9

Holder

CNC5704

49

Connector(CN1901)

CKS3580

10

Cushion

CNM5210

50

Holder

CNC7981

11

Insulator

CNM5963

51

Sheet

CNM5941

12

Tuner Amp Unit

CWM6253

52

Lighting Conductor

CNV5527

13

Screw

BPZ26P080FMC

53

Connector

CNV5531

14

Screw

BSZ26P080FMC

54

Grille Unit

CXB4147

15

Screw

BSZ26P160FMC

55

Button

CAC5180

16

Tuner Unit

CWE1430

56

Spring

CBH1834

17

Holder

CNC6122

57

Spring

CBH1835

18

Pin Jack(CN301)

CKB1028

58

Spring

CBH2182

19

Plug(CN603)

CKM1270

59

Bracket

CNC6135

20

Connector(CN701)

CKS3408

60

Bracket

CNC6791

21

Connector(CN602)

CKS3568

61

Arm

CNV4692

22

Connector(CN601)

CKS3581

62

Arm

CNV4693

23

Antenna Cable(CN403)

CDH1274

63

Arm

CNV4951

24

Panel

CNB2491

64

Panel Unit

CXB3019

25

Holder

CNC2218

65

Door

CAT2028

26

Holder

CNC6845

66

Spring

CBH1838

27

Holder

CNC7996

67

Screw

IMS20P030FZK

28

Heat Sink

CNR1505

68

Case Assy

CXB3520

29

Chassis Unit

CXB3012

69

Cassette Mechanism ModuleEXK3695

30

Screw

ISS26P055FUC

70

IC(IC302)

TDA7384

31

Holder

CNC6798

71

Transistor(Q904)

2SD2396

32

Detach Grille Assy

CXB4247

72

Holder

CNC4963

33

Screw

BPZ20P060FMC

73

Sheet

CNM6292

34

Screw

BPZ20P100FZK

74

Sheet

CNM6293

35

Button(Detach)

CAC5789

 

 

 

 

36

Button(1-6)

CAC5794

 

 

 

 

37

Button(-)

CAC5930

 

 

 

 

38

Button(EQ)

CAC6135

 

 

 

 

39

Button(+)

CAC5783

 

 

 

 

40

Button(Eject)

CAC5793

 

 

 

 

5

KEH-P4850J

2.3 CASSETTE MECHANISM MODULE

6

KEH-P4850J

- CASSETTE MECHANISM MODULE SECTION PARTS LIST

Mark No. Description

Part No.

Mark No. Description

Part No.

 

 

 

 

 

 

 

1

Screw

BSZ20P040FMC

46

Pinch Holder

ENV1486

2

Washer

CBF1037

47

Reel Unit

EXA1543

3

Washer

CBF1038

48

Head Base Unit

EXA1457

4

Washer

CBG1003

49

Lever Unit

EXA1438

5

Deck Unit

EWM1021

50

Gear Unit

EXA1574

6

Screw

EBA1028

51

Frame Unit

EXA1458

7

Screw

EBA1037

52

Lever Unit

EXA1439

8

Spring

EBH1531

53

Head Assy(HD1)

EXA1506

9

Spring

EBH1575

54

Motor Unit(M1)

EXA1490

10

Plug(CN251)

CKS3540

55

Washer

HBF-179

11

Spring

EBH1515

56

Screw

BMZ20P022FMC

12

Spring

EBH1587

57

Spring

EBH1545

13

Spring

EBH1517

58

Washer

YE20FUC

14

Spring

EBH1518

59

Pinch Holder Unit

EXA1529

15

•••••

 

60

Pinch Holder Unit

EXA1528

16

Spring

EBH1537

 

 

 

 

17

Cord

EDD1020

 

 

 

 

18Photo-interrupter(EGN2,3) EGN1006

19Photo-interrupter(EGN1) EGN1005

20

Roller

ENR1031

21

Shaft

ELA1373

22

Pinch Roller

ENV1518

23

Arm

ENC1489

24

Arm

ENC1397

25

Guide

ENC1481

26

Holder

ENC1417

27

Lever

ENC1448

28

Arm

ENC1488

* 29 Motor

EXM1031

30

Belt

ENT1027

31

Gear

ENV1347

32

Collar

ENV1508

33

Gear

ENV1350

34

Flywheel

ENV1500

35

Worm Gear

ENV1439

36

Worm Wheel

ENV1440

37

Gear

ENR1028

38

Lever

ENV1442

39

•••••

 

40

Gathering PCB

ENX1037

41

Gathering PCB

ENX1042

42

Switch(S1)

ESG1004

43

Motor Unit(M2)

EXA1485

44

Chassis Unit

EXA1511

45

Pinch Holder

ENV1485

7

1

 

2

 

3

 

4

 

 

 

KEH-P4850J

3. SCHEMATIC DIAGRAM

3.1 OVERALL CONNECTION DIAGRAM(GUIDE PAGE)

A

Note: When ordering service parts, be sure to refer to “EXPLODED VIEWS AND PARTS LIST” or “ELECTRICAL PARTS

LIST”.

 

 

 

 

 

 

Large size

 

 

 

 

 

 

SCH diagram

 

A-a

 

 

A-b

 

 

 

 

 

 

 

 

 

 

 

 

 

A-a

A-b

Guide page

 

B

Detailed page

A-a A-b

C

D

8 A

A-a

B TUNER UNIT

PM2006A

7.2MHz

4R7/16

D

TAPE: -9dBs

DECK UNIT

 

For resistors and capacitors in the circuit diagrams, their resistance values or capacitance values are expressed in codes:

Ex. *Resistors

 

Code

Practical value

123

12k ohms

103

10k ohms

*Capacitors

Code

Practical value

103

10kpF(0.01uF)

101/10

100uF/10V

FM: -15.5dBs

AM: -22dBs

C

CN1

KEYBOARD UNI

1

2

3

4

5

 

6

 

A-b

A TUNER AMP UNIT

ELECTRONIC VOLUME

332/16

3300/16

FM: +9.6dBs

POWER AMP

AM: -3.1dBs

TAPE: -4dBs

 

CD: +10.3dBs

 

IP-BUS DRIVER

 

 

RESET

4.194MHz

 

 

8V REGULATER

SYSTEM CONTROLLER

 

PE5053A

 

 

CD: +2.2dBs

1901

 

IT

 

5

6

7

 

8

 

KEH-P4850J

A

TAPE: -4.2dBs

FM: +35.6dBs

AM: +29.1dBs

TAPE: +22.0dBs

CD: +36.3dBs

B

600 H CEK1136

C

IP-BUS

D

A 9

7

 

8

 

 

PIONEER KEH-P4850J Service Manual

A

B

1

2

3

4

KEH-P4850J

 

 

a A-b

ELE

 

IP-BUS DR

A-

 

 

 

 

-15.5dBs

-22dBs

 

 

FM:

AM:

 

C

B TUNER UNIT

D

PM2006A 7.2MHz

4R7/16

10 A-a

1

2

3

4

5 6

SYSTEM CON

PE5053A

TAPE: -9dBs

D

DECKUNIT

 

7

 

8

 

KEH-P4850J

CN1901

UNIT

C

KEYBOARD

circuit diagrams, their resistance values or

in codes:

 

 

For resistors and capacitors in the

capacitance values are expressed

Ex. *Resistors Code Practical value 123 12k ohms 103 10k ohms

*Capacitors Code Practical value 103 10kpF(0.01uF) 101/10 100uF/10V

A-a A-b

A-a 11

A

B

C

D

5

 

6

 

7

 

 

 

 

 

 

 

 

8

 

 

 

 

 

 

D

C

B

A

12

 

 

 

A-a A-b

 

 

 

 

A1

 

 

A TUNER AMP UNIT

 

-

 

 

 

b

ELECTRONIC VOLUME

 

 

 

 

 

 

 

TAPE: -4.2dBs

2

3300/16

FM: +35.6dBs

332/16

CD: +36.3dBs

 

 

AM: +29.1dBs

TAPE: +22.0dBs

FM: +9.6dBs

POWER AMP

AM: -3.1dBs

TAPE: -4dBs

 

CD: +10.3dBs

 

3

US DRIVER

RESET

4

4.194MHz

600 H CEK1136

8V REGULATER

1 P4850J-KEH

2

3

4

5

 

6

 

7

 

 

CD: +2.2dBs

IP-BUS

8V REGULATER

M CONTROLLER

PE5053A

 

5

6

7

8

KEH-P4850J

A-a A-b

A-b 13

8

A

B

C

D

1

 

2

 

3

 

4

 

 

 

KEH-P4850J

3.2 TUNER UNIT

A

A

B

B

C

PA4023B

D

14 B

1

2

3

4

5

 

6

 

7

 

8

 

 

 

KEH-P4850J

A

B

C

D

B 15

5

 

6

 

7

 

8

 

 

 

 

 

 

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