PIONEER KEH-P1015, KEH-P1010 Service Manual

PIONEER CORPORATION

4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A. PIONEER EUROPE NV Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2000

ORDER NO

CRT2610

K-ZZS. NOV. 2000 Printed in Japan

1. SAFETY INFORMATION 2

2. EXPLODED VIEWS AND PARTS LIST 2

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM 8

4. PCB CONNECTION DIAGRAM 14

5. ELECTRICAL PARTS LIST 21

6.ADJUSTMENT 25

7. GENERAL INFORMATION 26

7.1 DIAGNOSIS 26

7.1.1 DISASSEMBLY 26

7.1.2 CONNECTOR FUNCTION DESCRIPTION 27

7.2 PARTS 28

7.2.1 IC 28

7.2.2 DISPLAY 32

7.3 OPERATIONAL FLOW CHART 33

8. OPERATIONS AND SPECIFICATIONS 34

CONTENTS

MULTI-CD CONTROL HIGH POWER CASSETTE PLAYER WITH FM/AM TUNER

KEH-P1010

XM/UC

KEH-P1015 XM/ES

KEH-P1010/XM/UC

KEH-P1010,P1015

1. SAFETY INFORMATION

KEH-P1010/XM/UC

CAUTION

This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely; you should not risk trying to do so and refer the repair to a qualified service technician.

WARNING

This product contains lead in solder and certain electrical parts contain chemicals which ar California to caruse cancer, birth defects or other reproductive harm. Health & Safety Code Section 25249.6 - Proposition 65

2. EXPLODED VIEWS AND PARTS LIST

2.1 PACKING

KEH-P1010,P1015

NOTE

Parts marked by “*” are generally unavailable because they are not in our Master Spare Parts List.

Mark No. Description Part No. Mark No. Description Part No.

1 Carton CZE5573 2 Owner’s Manual CZR2936

3 Installation Manual CZR2937

* 4 Card ARY1048

5 Protector CHP1623 6 Protector CHP1622

7 Polyethylene Bag CEG1173 8 Cord Assy CZD2976 9 Accessory Assy CZE2954

* 10 Polyethylene Bag CZE2908

11 Handle CNC5395 12 Spring CBH1650 13 Bush CNV3930 14 Screw Assy CZE2952 15 Screw TRZ50P080FMC

16 Screw CRZ50P080FMC 17 Screw(M2x4) CBA1488 18 Screw CBA1002

* 19 Polyethylene Bag CEG-127

20 Contain Box CZH5574

KEH-P1015/XM/ES Mark No. Description Part No. Mark No. Description Part No.

1 Carton CZH5575 2 Owner’s Manual CZR2938

3 Installation Manual CZR2939 4 ••••• 5 Protector CHP1623

6 Protector CHP1622 7 Polyethylene Bag CZE2903 8 Cord Assy CZD2976 9 Accessory Assy CZE2955

* 10 Polyethylene Bag CZE2908

11 Handle CNC5395 12 Spring CBH1650 13 Bush CNV3930 14 Screw Assy CZE2953 15 Screw TRZ50P080FMC

16 Screw CRZ50P080FMC 17 ••••• 18 Screw CBA1002

* 19 Polyethylene Bag CEG-127

20 Contain Box CZH5576

Owner's Manual,Installation Manual

Part No. CZR2936

CZR2937 CZR2938 CZR2939

English, French, Spanish English, French, Spanish English, Spanish, Portuguese, China, Arabic English, Spanish, Portuguese, China, Arabic

Language

PACKING SECTION PARTS LIST

KEH-P1010/XM/UC

KEH-P1010,P1015

2.2 EXTERIOR

KEH-P1010,P1015

1 Case CZN6739

* 2 Label CZA5543

3 Grille Unit

See Contrast table(2) 4 Cover CZN6753 5 Screw BPZ20P100FZK

6 Keyboard Unit CZW5520 7 Connector(CN900) CKS3580 8 Holder CZN6759 9 Rubber CZN6744

10 Lighting Conductor CZN6758 11 Sheet CZN6760

12 Connector CZN6745 13 LCD(LCD900) CZA5540 14 Holder CZN6743 15 Button(SOURCE) CZA5535

16 Button(CROSS) CZA5532 17 Button(EJECT) CZA5531 18 Spring CZB2976 19 Button(1-6) CZA5533 20 Button(REW) CZA5530

21 Button(FF) CZA5529 22 Button(EQ) CZA5534 23 Spring CZB2977 24 Button CAC5789 25 Grille CZN6746

26 Plate Assy

See Contrast table(2)

27 Panel CNS6344 28 Bracket CNC6135 29 Spring CBH1834 30 Arm CNV4692

31 Arm CNV4693 32 Spring CBH2126 33 Door CAT2109 34 Arm CNV4728 35 Spring CBH1835

36 Bracket CNC6791 37 Panel CZN6755 38 Screw IMS20P030FZK 39 Button CAC4836 40 Spring CBH1996

41 Screw BSZ26P060FMC 42 Mechanism CZX5514

43 Bracket CZN6738 44 Screw BMZ26P040FMC 45 Tuner Amp Unit

See Contrast table(2)

* 46 Panel CZN6741

47 Screw BSZ26P100FMC

* 48 Heat Sink CZN6740

49 IC(IC500) TA8277H 50 Screw BPZ26P100FZK

51 Screw ISS26P055FUC 52 Terminal(CN101) CKF1059

53 Connector(CN600) CKS3408 54 Connector(CN200) CZK2943 55 Fuse(10A)

CEK1208

56 Choke Coil(L700) CTH1221 57 Pin Jack(CN700) CKB1041

58 Antenna Jack(CN100) CKX1056 59 Plag(CN300) CZK2946 60 Connector(CN800) CKS3581

61 Plug(CN350) CZK2945 62 Plate CZN6730

63 FM/AM Tuner Unit CZW5523 64 Insulator CZN6742 65 Chassis

CZN6735

66 Cord Assy CZD2976 67 Holder Unit CXB6681

Mark No. Description Part No. Mark No. Description Part No.

(1)EXTERIOR SECTION PARTS LIST

KEH-P1010/XM/UC and KEH-P1015/XM/ES have the same cuntruction except for the following:

(2)CONTRAST TABLE

Mark No.

Symbol and Description

3 26 45

Grille Unit Plate Assy Tuner Amp Unit

CZX5510 CZX5505 CZW5517

CZX5511 CZX5506 CZW5518

KEH-P1010/XM/UC

KEH-P1015/XM/ES

Part No.

KEH-P1010,P1015

2.3 CASSETTE MECHANISM

KEH-P1010,P1015

1 Washer 1-0036-5024

2 Roller 1-0363-3018

3 Spring 1-0036-4011

4 Head 1-0036-7123

5 Screw 1-0138-5002

6 Screw 2-1012-0040-C2

7 Plate 1-0036-1015

8 Spring 1-0036-4010

9 Arm 10138-2005-3 10 Shim 1-0138-1006

11 Pinch Arm (F) Assy 1-0036-6014 12 Spring 1-0363-4003 13 Screw 2-1032-0070-C2 14 Tape Guide 1-0038-2018 15 Link 1-0363-2006

16 Pinch Arm (R) Assy 1-0036-6013 17 Spring 1-0363-4004 18 Motor Assy (M1) X-0363-7006 19 Power Switch (S1) 1-0363-7005 20 Mute Switch (S2) 1-0363-7001

21 Screw 213317040-C2 22 Screw 2-1032-0025-C2 23 Arm Assy X-0363-6003 24 Slide Switch (S3) 1-0363-7002 25 SW PWB 1-0363-7008

26 Belt 1-0036-5018 27 Screw 213820030-C2 28 Belt 1-0036-5004

Mark No. Description Part No.

CASSETTE MECHANISM SECTION PARTS LIST

NOTE

For the cassette mechanism, only the parts listde here are available as spare parts. The others (not shown in the list)cannot be supplied.