Pioneer KEHM-1006, KEHM-1006-ZT Service manual

PIONEER CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A. PIONEER EUROPE N.V. Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936
C PIONEER CORPORATION 2000
K-ZZB. MAY 2000 Printed in Japan
ORDER NO.
CRT2464
KEH-M1006ZT X1B/EW
NOTE:
- Dolby noise reduction manufactured under license from Dolby Laboratories Licensing Corporation. "Dolby" and the double-D symbol are trademarks of Dolby Laboratories Licensing Corporation.
TOYOTA
VEHICLE DESTINATION PRODUCED AFTER PART No. ID No. PIONEER MODEL No. AVENSIS EUROPE April 2000 08600-05810 T8401 KEH-M1006ZT/X1B/EW
CONTENTS
1. SAFETY INFORMATION............................................2
2. EXPLODED VIEWS AND PARTS LIST ......................3
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ....8
4. PCB CONNECTION DIAGRAM................................20
5. ELECTRICAL PARTS LIST........................................29
6. ADJUSTMENT.........................................................35
7. GENERAL INFORMATION.......................................37
7.1 DIAGNOSIS .......................................................37
7.1.1 SERVICE MODE .......................................37
7.1.2 DISASSEMBLY.........................................38
7.1.3 CONNECTOR FUNCTION DESCRIPTION ......39
7.2 IC ........................................................................40
7.3 SYSTEM BLOCK DIAGRAM .............................43
8. OPERATIONS AND SPECIFICATIONS....................44
- This service manual should be used together with the following manual(s):
Model No. Order No. Mech. Module Remarks CX-631 CRT1640 2L Cassette Mech. Module:Circuit Description, Mech.Description, Disassembly
2
KEH-M1006ZT
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely; you should not risk trying to do so and refer the repair to a qualified service technician.
- Service Precautions
1. During disassembly, be sure to turn the power off since an internal IC might be destroyed when a connector is plugged or unplugged.
2. Whenever the amplifier may be put into operation, a heat sink should be mounted. ICs and transistors may be damaged if the amplifier should be put into operation without mounting any heat sink.
3. When operating with large output power, the heat sink becomes very hot. Be careful not to touch it.
3
KEH-M1006ZT
2. EXPLODED VIEWS AND PARTS LIST
2.1 PACKING
NOTE:
- Parts marked by “*” are generally unavailable because they are not in our Master Spare Parts List.
- Screws adjacent to
mark on the product are used for disassembly.
1
2
3
4
10
5
9
8
6
7
9
- PACKING SECTION PARTS LIST
Mark No. Description Part No. Mark No. Description Part No.
1 Screw Assy CEA1854
* 2 Polyethylene Bag CEG-127
3 Screw HMF50P080FMC 4 Battery CEX1030 5 Polyethylene Bag UEG1279
6 Carton UHA2416 7 Contain Box UHL4021 8 Protector UHP2248 9 Protector UHP2249
10 Remote Control Unit CXB4201
4
KEH-M1006ZT
2.2 EXTERIOR
5
KEH-M1006ZT
- EXTERIOR SECTION PARTS LIST
Mark No. Description Part No. Mark No. Description Part No.
1 Screw BMZ26P050FMC 2 Screw BMZ26P180FMC 3 Screw BMZ30P060FMC 4 Case CNB2460 5 Insulator CNM6079
6 Heat Sink CNR1510 7 Chassis Unit CXB3977 8 Remote Control Unit CXB4201 9 Cover CNS4948
10
Cassette Mechanism ModuleEXK3870
11 Screw IMS30P050FMC 12 Tuner Amp Assy UWM6943 13 Screw BMZ30P060FMC 14 Screw(M3x8) CBA1339 15 Terminal(CN803) CKF1059
16 Connector(CN802) CKM1306 17 Connector(CN801) CKM1307 18 Plug(CN851) CKS3536 19 Connector(CN341) CKS3568 20 Antenna Jack(CN551) CKX1006
21 Holder CNC7523 22 Holder CNC8105 23 Holder CNC8395 24 FM/AM Tuner Unit CWE1466 25 Holder CNC6554
26 Screw BPZ26P100FMC 27 Button(EJECT) CAC6693 28 Button(PROG) CAC6694 29 Button(RPT,SCAN) CAC6695 30 Button(SKIP,DOLBY NR) CAC6696
31 Cushion CNM6632 32 Lighting Conductor CNV5835 33 Lens CNV6093 34 Grille Unit CXB5092 35 Door CAT2145
36 Spring CBH1371 37 Keyboard Unit UWM6944 38 Socket(CN901) CKS3549 39 Cushion CNM6331 40 IC(IC351) TDA7385
41 Transistor(Q861) 2SB1185 42 IC(IC901) SBX8035 43 Holder CNC8828 44 Insulator CNM4684
6
KEH-M1006ZT
2.3 CASSETTE MECHANISM MODULE
7
KEH-M1006ZT
1 Screw BSZ20P040FMC 2 Washer CBF1037 3 Washer CBF1038 4 Washer CBG1003 5 Deck Unit EWM1016
6 Screw(M2x5) EBA1028 7 Screw(M2x2.5) EBA1037 8 Spring EBH1531 9 Spring EBH1589
10 Connector(CN251) CKS3540
11 Spring EBH1515 12 Spring EBH1587 13 Spring EBH1517 14 Spring EBH1518 15 Spring EBH1519
16 Spring EBH1537 17 Cord EDD1020 18 Photo-interrupter
(EGN2,3) EGN1006
19 Photo-interrupter(EGN1) EGN1005 20 Roller ENR1031
21 Shaft ELA1362 22 Roller ELA1348 23 Arm ENC1490 24 Arm ENC1397 25 Guide ENC1519
26 Holder ENC1516 27 Lever ENC1448 28 Arm ENC1488 29 Roller ENR1023 30 Belt ENT1027
31 Gear ENV1347 32 Collar ENV1508 33 Gear ENV1350 34 Flywheel ENV1500 35 Worm Gear ENV1439
36 Worm Wheel ENV1440 37 Gear ENR1037 38 Lever ENV1533 39 Arm ENV1525 40 Gathering PCB ENX1037
41 Gathering PCB ENX1042 42 Switch(S1)(S2) ESG1004 43 Motor Unit(M2)(SUB) EXA1382 44 Chassis Unit EXA1559 45 Tube ENM1039
46 Roller ENR1027 47 Reel Unit EXA1560 48 Head Base Unit EXA1434 49 Lever Unit EXA1578 50 Gear Unit EXA1545
51 Frame Unit EXA1476 52 Lever Unit EXA1439 53 Head Assy(HD1) EXA1506 54 Motor Unit(M1)(MAIN) EXA1499 55 Washer HBF-179
56 Screw JGZ20P025FNI 57 Spring EBH1545 58 Washer YE20FUC 59 Pinch Roller Unit EXA1533 60 Pinch Roller Unit EXA1532
Mark No. Description Part No. Mark No. Description Part No.
- CASSETTE MECHANISM MODULE SECTION PARTS LIST
8
KEH-M1006ZT
A
1
234
B
C
D
12
34
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
3.1 BLOCK DIAGRAM
ANT
CN551
A
TUNER AMP ASSY
B
FM/AM TUNER UNIT
25
26
FM FRONT END
Q3
Q201 Q202
AM RF
FM/AM 1ST IF 10.7MHz
T31 Q31 CF51
CF52
IC 1
PA4023B
IC 2
PA4024A
910 14 15 17
19
9
18
6
7
38 1337
25 30 28 7 33 43403123
38
35
6
41
2
5
13211415172019
CF232
Q872
Q873
Q871
FM VCC
AM VCC
20
151326
23
24
6
11
RDS DECODER
8.5V REGULATOR
IC 651
PM4006B
FM
OSC
AM
OSC
CF52
19 47
T51
12
VCC
SYSB
SYSB B.U
PDO/PCK/PDI/PCE
M
M
D
DECK UNIT
E
PCB UNIT
C
KEYBOARD UNIT
F
REEL PCB
HEAD ASSY
FWD LCH
REV LCH
M2 SUB MOTOR
M1 MAIN
MOTOR
1
5
4
1
1
2
CN252
CN254
CN255
CN253
37
39
EQ AMP
DOLBY NR B
CN251
CN341
IC 251
CXA2560Q
2
10
98
17
5 2 1
4318
7
5
VR301
Lch
B.U
B.U
SYSB
STBY
METAL
MECHANISM
DRIVER
4
3
20
19
8
11
4
3
20
19
8 11
LOAD
12
35
7
12
35
7
EGN1 MODE
SENSE
EGN3
REV END
SENSE
EGN2
FWD END
SENSE
S2
70µSS1LOAD
756
IC 601
PD6217B
RDS
µ COM
RESET IC
IC 702
S-80736AN-D0
VCC
23
IC 351
PA2020A
IC 901
SBX8035
REMOTE SENSOR
KEY MATRIX
FMTV
AMTV
VCO
AMIFC
COMP
GATEDRIVE
PLL
X501
X601
IC 501
PM2007A
29
25
4
9
DRST
LDET
MDSENS
XIN
XOUT
SOUND
IFGD
FMSD
SL
18
Q165
FMSL AMSL
FMSD
Q3
769
REMOT
66
7
12
9
7
12
9
CN901 CN851
GND
ILLB
REMOT
1
IL901-903
LOAD
36
MTL
32
STBY
43
RESET
60
ACCPOW
50
CSL
Q861
Q862
5
IC 652
NJM2903M
18
55
7
57K
9
KEH-M1006ZT
5
6
7
8
A
B
C
D
5
6
7
8
IC 301
SN761029DL
SYSTEM CONTROLLER
IC701
PE5186A
E-VOL
IC 351
TDA7385
POWER IC
TULin FRNToutL
REARoutL
TAPELin AUXinL+ AUXinL-
MUTE
ASEN
BSEN
ISEN
MUTEIN
IPPOW
IPDI
IPDO
ACCPOW
ILLPOW
Q821
Q812
Q841
Q351
Q852
Q802 Q801
Q851
B.U
Q823
Q822
Q824
VCC
VCC
IC 401
CA0008AM
AVC-LAN DRIVER
B.U
B.U
B.U
B.U
FMSD
SL
RDSMUTE
RDS MUTE
Q301
Q303
Q305
Q352
76921
MUTE
59
BMUTE
58
62
63
64
67
55 8 57 56
BUS+
BUS-
6
5
50
51
REMOT
66
2 3 5 620
19
15
22
12
5
3
17
19
TUNER Lch
TAPE Lch
AUX L+
AUX L-
Q353
FL
RL
FL-
RL-
VDD 5V REGULATOR
STBY
2
DOUT
7
DIN
LOAD
36
MTL
32
STBY
43
RESET
60
ACCPOW
50
CN801
CN802
FL+
FL-
RL+
RL-
ILL
ACC
ACCO
TX+
TX-
L+
L-
MUTE
12
1
2
16
10
5
12
3
2
7
4
10
9
5
VDT/VCK/VST
RL+
FL+
B.U
Q302
Q304
Q853
CN341
CN551
UN551
8.5V REGURATOR
RDS
A
TUNER AMP ASSY
B
FM/AM TUNER UNIT
D
DECK UNIT
CN251
R
2R2K(B)
PM4006B
R526
330
-26dBs
-5.5dBs
10
KEH-M1006ZT
A
1
234
B
C
D
12
34
A-a A-b
A-a
A-b
A-b
A-a
Large size
SCH diagram
Guide page
Detailed page
A
3.2 OVERALL CONNECTION DIAGRAM(GUIDE PAGE)
Note: When ordering service parts, be sure to refer to “EXPLODED VIEWS AND PARTS LIST” or “ELECTRICAL PARTS
LIST”.
A-a
CN901
CN851
CN801
CN802
5V REGULATOR
AVC-LAN DRIVER
ILL DRIVER
POWER IC
ELECTRIC VOLUME
RESET IC
CN803
KEYBOARD UNIT
C
RDS MUTE
6.3A
OUTPUT BALANCE
AMP+
C826
1500P
DOLBY NR
SYSTEM CONTROLLER
PE5186A
+2dBs
CD -6dBs TAPE -12.5dBs FM/AM -29dBs
11
KEH-M1006ZT
5
6
7
8
A
B
C
D
5
6
7
8
A-b
C
A
12
KEH-M1006ZT
A
1
234
B
C
D
12
34
CN551
UN551
8.5V REGURATOR
RDS
A
TUNER AMP ASSY
B
FM/AM TUNER UNIT
RDS MUTE
R526
330
-26dBs
A-a
A-a
A-b
1
2
3
13
KEH-M1006ZT
5
6
7
8
A
B
C
D
5
6
7
8
CN341
RDS
D
DECK UNIT
CN251
2R2K(B)
PM4006B
-5.5dBs
A-a
A-a
A-b
4
14
KEH-M1006ZT
A
1
234
B
C
D
12
34
CN801
CN802
5V REGULATOR
POWER IC
ELECTRIC VOLUME
RESET IC
OUTPUT BALANCE
AMP+
C826
1500P
CD -6dBs
TAPE -12.5dBs
FM/AM -29dBs
A-a
A-b
A-b
1
2
3
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