For DVD Wave length : 650 - 662 nm
Output Power : Less than Class 1
For CD Wave length : 785 - 795 nm
Output Power : Less than Class 1
The following caution appears on your unit.
Location: inside of the unit
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-
yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
1. SERVICE PRECAUTIONS.................................................................................................................................................... 4
1.1 NOTES ON SOLDERING ...............................................................................................................................................4
2.3 TYPES OF DISCS/FILES THAT CAN BE PLAYED........................................................................................................ 7
3. BASIC ITEMS FOR SERVICE ............................................................................................................................................11
3.1 CHECK POINTS AFTER SERVICING ......................................................................................................................... 11
3.3 JIGS LIST .....................................................................................................................................................................13
6. SERVICE MODE................................................................................................................................................................. 27
8. EACH SETTING AND ADJUSTMENT ................................................................................................................................ 36
8.2 PROCEDURES FOR CHANGING THE DESTINATION SETTING AFTER THE MAIN BOARD IS REPLACED......... 38
9. EXPLODED VIEWS AND PARTS LIST............................................................................................................................... 40
10.1 MAIN BOARD ASSY (1/6) : POWER SOURCE (Sheet No.3)....................................................................................46
10.2 MAIN BOARD ASSY (2/6) : MT1389FE/G AND SERVO (Sheet No.4) ...................................................................... 48
10.3 MAIN BOARD ASSY (3/6) : SDRAM AND FLASH (Sheet No.5)................................................................................ 50
10.4 MAIN BOARD ASSY (4/6) : VIDEO/AUDIO OUTPUT (Sheet No.6)...........................................................................52
10.5 MAIN BOARD ASSY (5/6) : AUDIO INPUT (Sheet No.7)...........................................................................................54
10.6 MAIN BOARD ASSY (6/6) : MCU (Sheet No.8)..........................................................................................................56
10.7 FRONT BOARD ASSY............................................................................................................................................... 58
10.11 POWER BOARD ASSY ............................................................................................................................................66
11.4 POWER BOARD ASSY .............................................................................................................................................. 80
12. PCB PARTS LIST..............................................................................................................................................................84
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• For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit.
Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for repairs
accompanied by reworking of soldering.
• Compared with conventional eutectic solders, lead-free solders have higher melting points, by approximately 40 ºC.
Therefore, for lead-free soldering, the tip temperature of a soldering iron must be set to around 373 ºC in general, although
the temperature depends on the heat capacity of the PC board on which reworking is required and the weight of the tip of
the soldering iron.
Do NOT use a soldering iron whose tip temperature cannot be controlled.
Compared with eutectic solders, lead-free solders have higher bond strengths but slower wetting times and higher melting
temperatures (hard to melt/easy to harden).
The following lead-free solders are available as service parts:
• Parts numbers of lead-free solder:
GYP1006 1.0 in dia.
GYP1007 0.6 in dia.
GYP1008 0.3 in dia.
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1. SERVICE PRECAUTIONS
1.1 NOTES ON SOLDERING
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• Operating instructions
VIDEO cable
(41-UH1200-0KK1A)
Remote Control Unit
(06-AX7653-A000 : HTZ-121DVD/LXE, HTZ-121DVD/TWXE)
(06-AX7652-A000 : DCS-222K/YXE8)
AAA/R03 dry cell batteries x2
FM Antenna
(47-ANT022-XX0)
AC Power cord
(51-DC0120-0CRA3 : HTZ-121DVD/LXE, DCS-222K/YXE8)
(51-D50120-0CR03 : HTZ-121DVD/TWXE)
• Power requirements:
AC 110 V to 240 V, 50 Hz/60 Hz (HTZ-121DVD/LXE)
AC 220 V, 50 Hz/60 Hz (HTZ-121DVD/TWXE)
AC 220 V to 240 V, 50 Hz/60 Hz (DCS-222K/YXE8)
• Power consumption: 45 W
In Standby mode: Less than 0.5 W
• Dimensions (W x H x D): 360 mm x 64 mm x 351 mm
• Net Weight (Approx.): 2.6 kg
• Operating temperature: 5 °C to 35 °C
• Operating humidity: 5 % to 85 %
• Bus Power supply (USB):
DC 5 V
500 mA
Inputs/Outputs
• VIDEO OUTPUT:
1.0 V (p -p), 75
sync negative, RCA jack x 1
• COMPONENT VIDEO OUT: (HTZ-121DVD)
(Y) 1.0 V (p-p), 75 sync negative, RCA jack x
1, (Pb)/(Pr) 0.7 V (p-p), 75 RCA jack x 2
• HDMI OUT (video/audio):
• SCART OUTPUT (video) : 21pin (DCS-222K)
19 pin (HDMI standard, Type A)
• PORTABLE IN:
0.5 Vrms (3.5 mm stereo jack)
• MIC INPUT: Mic jack
x
2
• USB: 4 pin A Type
Tuner
Amprifier
• FM Tuning Range:
87.5 MHz to 108.0 MHz
• Power output, (RMS), THD 30 %
Front 38 W x 2 (4
Centre 75 W (8
Surround 38 W x 2 (4
Sub-Woofer 75 W (8 Passive)
System
• Laser:Semiconductor laser
• Signal system:
Standard PAL/NTSC colour TV system
Speakers
• Front/Surround speaker (Left/Right)
Type: 1 Way
Impedance Rated:
4
Net Dimensions
(W x H x D):
95
mm x 80 mm x 90 mm
Net Weight: 0.33 kg
• Centre speaker
Type: 1 Way
Impedance Rated:
8
Net Dimensions
(W x H x D): 95 mm x 80 mm x 90 mm
Net Weight: 0.36 kg
• Subwoofer
Type: 1 Way
Impedance Rated:
8
Net Dimensions
(W x H x D):
200 mm x 340 mm x 270 mm
Net Weight: 3.4 kg
2.2 SPECIFICATIONS
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DVD-Video
• DVD-Video discs
Playable Discs
• DVD-R/-RW/-R DL and
DVD+R/+RW/+R DL discs
recorded in the Video mode
DVD VR
DVD-R/-RW/-R DL discs
recorded in the VR mode
Video CD
Video CDs (including Super
VCDs)
CD(R/RW)
• Audio CDs
• CD-R/-RW/-ROM discs
containing music recorded in
the CD-DA format
JPEG
JPEG files recorded on
DVD-R/-RW/-R DL discs,
CD-R/-RW/-ROM discs
DivX
DivX video files recorded on
DVD-R/-RW/-R DL discs,
CD-R/-RW/-ROM discs
WMA
WMA files recorded on
DVD-R/-RW/-R DL discs,
CD-R/-RW/-ROM discs
MP3
MP3 files recorded on
DVD-R/-RW/-R DL discs,
CD-R/-RW/-ROM discs
can be played.
• Thisunit is not compatible to CPRM.
• Only the discs that have been finalized
Discs that cannot be played
• Blu-ray discs
• HD DVDs
• AVCHD
• AVCREC
• DVD-Audio discs
• DVD-RAM discs
• SACDs
• CD-G
• Discs recorded with packet writing
• Programs that can be recorded only
once and that are (already) recorded on a DVD-R/-RW/-R DL
Regional Codes
Thisunit hasa regional code printed on
the rear of the unit. Thisunit can play only
DVD discs labeled same as the rear of the
unit or “All”.
• Most DVD discs have a globe with one
or more numbers in it clearly visible on
the cover. This number must match your
unit’s regional code; or the disc cannot
play.
• If you try to paly a DVD with a defferent
regional code from your unit, the
message “Incompatible disc region
number Can’t play disc” appears on the
TV screen.
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2.3 TYPES OF DISCS/FILES THAT CAN BE PLAYED
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• Only discs recorded in ISO9660 Level1,
Level 2 and Joliet can be played.
• Files protected by DRM (Digital Rights
Management) cannot be played.
• Files other than the ones below (WMV,
MPEG4-AAC, etc.) are not guaranteed
to play.
DivX
Extension: .divx .avi
Resolution: up to 720 x 480
• DivX isa media technology created
by DivX, Inc. DivX media files contain
image data.
• DivX files may also include such
advanced playback functions as menu
screens and selection of multiple
subtitle languages/audio tracks.
• Files not
containing DivX video signals
cannot be played, even if they have the
extension “.avi”.
• The font sets listed below are available
for external subtitle files.
• This player supports the following
language groups:
Group 1 Afrikaans (af), Basque (eu), Catalan (ca),
Danish (da), Dutch (nl), English (en), Faroese
(fo), Finnish (fi), French (fr), German (de),
Icelandic (is), Irish (ga), Italian (it), Norwegian
(no), Portuguese (pt), Rhaeto-Romanic (rm),
Scottish (gd), Spanish (es), Swedish (sv)
Group 2 Albanian (sq), Croatian (hr), Czech (cs),
Hungarian (hu), Polish (pl), Romanian (ro),
Slovak (sk), Slovenian (sl)
Group 3 Bulgarian (bg), Byelorussian (be), Macedonian
(mk),Russian (ru), Serbian (sr), Ukrainian (uk)
Group 4 Hebrew (iw), Yiddish (ji)
Group 5 Turkish (tr)
• Some external subtitle files may be
displayed incorrectly or not at all.
• For external subtitle files the following
subtitle format filename extensions are
supported (please note that these files
are not shown within the disc navigation
menu): .srt, .sub, .ssa, .smi
• The filename of the movie file has to
be repeated at the beginning of the
filename for the external subtitle file.
• The number of external subtitle files
which can be switched for the same
movie file is limited to a maximum of 10.
Playable files
Supported video file formats
Displaying external subtitle files
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JPEG
Extension: .jpg .jpeg
• Resolution: Up to 3 072 x 2 048 pixels
• This player supports baseline JPEG.
• This player supports Exif Ver.2.2.
• This player does not support VBR
(Variable Bit Rate) and lossless
encoding.
Windows Media™ Audio (WMA)
Extension: .wma
• Sampling frequencies: 32 kHz, 44.1 kHz
and 48 kHz
• Bit rate: Up to 192 kbps
• This player supports files encoded
using Windows Media Player Ver. 7/7.1,
Windows Media Player for Windows XP
and
Windows Media Player 9 Series.
• Windows Media is either a registered
trademark or trademark of Microsoft
Corporation in the United Statesand/or
other countries.
• This product includes technology owned
by Microsoft Corporation and cannot
be used or distributed without a license
from Microsoft Licensing, Inc.
MPEG-1 Audio Layer 3 (MP3)
Extension: .mp3
• Sampling
frequencies: 32 kHz, 44.1 kHz
and 48 kHz
• Bit-rates: 128 kbps or higher
recommended
• This Player supports ID3 tag Ver1.1.
Compatible USB Devices
• MP3 Player : Flash type MP3 player.
• USB Flash Drive : Devices that support
USB 2.0 or USB 1.1.
• The USB function of thisunit does not support some USB devices.
USB device requirement
• Devices which require additional
program installation connected to a
computer, are not supported.
• Do not extract the USB device while in
operation.
• For a large capacity USB, it may
take longer than a few minute to be
searched.
• To prevent data loss, back up all data.
• If you use a USB extension cable or USB
hub, the USB device is not recognized.
• Using
NTFS file system is not supported. (Only FAT(16/32) file system
issupported.)
• Thisunit is not supported when the total
number of files is 600 or more.
• External HDD, Card readers, Locked
devices, or hard type USB devicesare
not guaranteed to support.
• USB port of the unit cannot be
connected to PC. The unit can not be
used asastorage device.
• Some copyright-protected files cannot
be played.
• The
maximum d
isplayable number of
characters for the folder and file names
on the Disc Navigator is 14.
• The order of the folder and file names
displayed on the Disc Navigator is
dependant on the time and date when
the folders or files were created on the
USB device.
Supported image file formats
Supported audio file formats
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HDMI, the HDMI Logo, and High-Definition
Multimedia Interface are trademarks or
registered trademarks of HDMI Licensing LLC
in the United Statesand other countries.
isa trademark of DVD Format/Logo
Licensing Corporation.
Manufactured under license from Dolby
Laboratories. “Dolby”, “Pro Logic”, and the
double-D symbol are trademarks of Dolby
Laboratories.
DivX®, DivX Certified® and associated logos
are trademarks of Rovi Corporation or its
subsidiaries and are used under license.
This product includes technology owned by
Microsoft Corporation and cannot be used or
distributed without a license from Microsoft
Licensing, Inc.
Trademarks and Licences
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Item to be checked regarding videoItem to be checked regarding audio
Block noiseDistortion
Horizontal noiseNoise
Dot noiseVolume too low
Disturbed image (video jumpiness)Volume too high
Too darkVolume fluctuating
Too brightSound interrupted
Color disappearance
Mottled color
No.ProceduresCheck points
1
2
3
4
6
5
Confirm the firmware version on Test Mode.The version of the firmware must be latest.
Update firmware to the latest one, if it is not the latest.
Confirm whether the customer complain has been solved.
If the customer complain occurs with the specific disc, use it for
the operation check.
The customer complain must not be reappeared.
Video, audio and operations must be normal.
Play back a CD.
(track search)
Audio and operations must be normal.
Play back a DVD.
(Menu operation, Title/chapter search)
Video, audio and operations must be normal.
Check the appearance of the product.No scratches or dirt on its appearance after receiving it for
service.
Check the tuner (FM) operations.Audio and operations (station search etc.) must be normal.
To keep the product quality after servicing, confirm recommended check points shown below.
See the table below for the items to be checked regarding video and audio.
Cleaning
Be sure to clean the following positions by using the prescribed cleaning tools shown below as occasion demands.
Refer to “7. DISASSEMBLY”.
NamePosition to be cleanedPart No.Remarks
Cleaning liquidPickup lenesesGEM1004
Cleaning paperGED-008
Note
If checking audio output of the unit without an original speaker, please order GGP1199 (Speaker cable jig).
It is possible to connect a normal speaker to the unit by using GGP1199.
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3. BASIC ITEMS FOR SERVICE
3.1 CHECK POINTS AFTER SERVICING
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NOTES: - Parts marked by “NSP” are generally unavailable because they are not in our Master Spare Parts List.
-
The > mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS
LIST" or "PCB PARTS LIST".
The mark found on some component parts indicates the importance of the safety
factor of the part. Therefore, when replacing, be sure to use parts of identical
designation.
POWER BOARD ASSY
(HTZ-121DVD/LXE,
DCS-222K/YXE8 : 08-DCS222-PW0)
(HTZ-121DVD/TWXE : 08-P075HE-PW1)
Check the tuner power supply circuit
on MAIN BOARD ASSY
Change Tuner Module
Replace MAIN BOARD ASSY
Check the U182 power supply circuit
on MAIN BOARD ASSY
Check the voltage +3.3V
at Tuner Module (TUN1 : pin5)
whether right or not
Check the Tuner Module
(pin3,pin4 : I2C intput) whether
normal or not
Check the
voltage at Q16 : +3.3V on
MAIN BOARD ASSY whether
normal or not
Check the U182 (pin35,
pin36 : I2C output) on MAIN BOARD
ASSY whether normal or not
Go
Yes
No
Yes
No
Yes
No
Yes
No
6) Tuner FM does not work
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B
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AUX in does not work
Check R436 and C270
Replace MAIN BOARD ASSY
Check the U33(74HC4052) whether
broken or not
Check the voltage at
U33(74HC4052) : pin16(MO_VCC)
on MAIN BOARD ASSY whether
normal or not
Check the R341,R342,
C160 and C162 on MAIN BOARD ASSY
whether normal or not
Go
Yes
No
Yes Yes
No
Replace MAIN BOARD ASSY
7) AUX in does not work
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Portable IN does not work
Refer to XP12 on MAIN BOARD ASSY
Check R457,R340,C169 and C170
on MAIN BOARD ASSY
Replace MAIN BOARD ASSY
Check U20 on MAIN BOARD ASSY
Check the Q4 power supply and out
circuit on MAIN BOARD ASSY
Check the signal
at JACK602 : pin3(MP3_R),
pin2(MP3_L) on FRONT BOARD
ASSY whether normal
or not
Check the U33
(74HC4052) : pin4, pin11 (L/R
signal input) on MAIN BOARD ASSY
whether right or not
Check the U33(74HC4052)
whether broken or not
Check the voltage at
U33(74HC4052) : pin16(MO_VCC)
on MAIN BOARD ASSY whether
normal or not
Go
Yes
No
Yes
No
Yes
No
Yes
No
8) Portable IN does not work
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C
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F
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Refer to XP12 on MAIN BOARD ASSY
Check R458,R459,C168and C176
on MAIN BOARD ASSY
Replace MAIN BOARD ASSY
Check U20 on MAIN BOARD ASSY
Check the Q4 power supply and out
circuit on MAIN BOARD ASSY
Check the signal
at P462 and P461 : pin1 on
KARAOKE BOARD ASSY
whether normal
or not
Check the U33(74HC4052)
: pin2, pin15 (L/R signal input) on
MAIN BOARD ASSY whether
right or not
Check the U33(74HC4052) whether
broken or not
Check the voltage at
U33(74HC4052) : pin16(MO_VCC)
on MAIN BOARD ASSY whether
normal or not
KARAOKE IN does not work
Go
Yes
No
Yes
No
Yes
No
Yes
No
9) KARAOKE IN does not work
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HDMI does not output
Replace P3
Replace MAIN BOARD ASSY
Check the signal at P3 on MAIN
BOARD ASSY whether
normal or not
Check the voltage at P3 : pin18
(HDMI_VCC) whether right or not
Replace FB15
Go
Yes
Yes
No
No
10) HDMI does not output
A
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B
C
D
E
F
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Only during normal playback, the following shortcut keys can be assigned by pressing a required key after pressing the ESC
key of the remote control unit. To quit, press the ESC key
Command ContentsConditionRemote Control Key Name
Calculation of the average error rate5(*1)
(DVD and CD)
Progressive OFFOnly for progressive modelPREV
Progressive ONNEXT
Display during Service ModeCHP/TIM(*1)
(error rate indication,etc )
Model information indicationCHAP(*1)
*1 : Service remote control unit
• Calculation of the average error rate
To calculate of the average error rate, press the 5 key while holding the ESC key pressed.
To quit, press the ESC key.
The average of the last eight error rates is calculated and indicated in exponential notation.
After the calculation is completed, if the resulet is OK, "OK" is displayed on screen.
If the result is NG, the disc tray will open automatically (for both DVDsand CDs).
For DVDs: OK with 5.0e-4 or less, for CDs: OK with 7.6e-3 or less
•
Display during Service Mode
To enter Service Mode, press the CHP/TIM key while holding the ESC key pressed.
To quit, press the ESC key.
For DVDs: OK with 5.0e-4 or less, for CDs: OK with 7.6e-3 or less
3 EDC/ID error history (ID Address, EDC/ID errors, last eight errors)
Note:
∗ Error of AV1 is not supported in this player.
Number of error
Indication plan contents
Character in bold : Item name
: Inform ation display
1
2
3
ex) For DVDs
•
Step 1
e-
e -6 : OK
e -5 : OK
e -4 : Refer to Step 2
e -3 : NG
e -2 : NG
•
Step 2
e -4
3.0e -4 : OK
4.0e -4 : OK
5.0e -4 : OK
6.0e -4 : NG
7.0e -4 : NG
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• Indication of model information (ESC + CHAP keys)
To display model information, press the CHAP key while holding the ESC key pressed.
To quit, press the ESC key.
MODEL NAME: HTZ-121DVD/LXE
MPEG_VERSION : V**
MCU_NAME: MCU_300_OTHER_V**
REGION: **
1 :
MODEL NAME
2 :
MPEG Software Version
3 :
MCU Software Name and Version
(*) : MCU Software is different by model.
After upgrading MCU Software, please confirm MODEL_NAME and MCU_NAME
by necessity.
4 :
DVD REGION NUMBER
3
2
1
4
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Slit
• Bottom view
Lever
To p Cov e r
Screwdriver
(small)
Note 1 : Do NOT look directly into the pickup lens. The laser beam may cause eye injury.
Note 2 : Even if the unit shown in the photos and illustrations in this manual may differ from your product, the procedures
described here are common.
1
1
1
1
1
2
2
XP12
XP5
MAIN BOARD ASSY
While
spreading
While
spreading
2
1
2
2
[1] Top Cover
(1) Remove the five screws.
(63-B30060-3H3)
(2) Remove upward the Top Cover while
spreading the rear side of Top Cover.
• How to open the Tray when the power
cannot be turned on
If the Tray is not opened and the disc cannot be
pulled out by operating OPEN/CLOSE
button, open the Tray forcibly in the method
shown below.
Insert a Screwdriver (small) into the Slit located
at the bottom of the unit, and slide the Lever in
the direction of the arrow, as indicated in the
photo.
If the Tray is unlocked, slide it out by hand.
[2] Front Cabinet Section
(1) Release the jumper wires from the Binder.
(2) Disconnect the two connectors (XP5, XP12)
from the MAIN BOARD ASSY.
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1
1
22
MAIN BOARD ASSY
33
3
4
KARAOKE BOARD ASSY
• Bottom view
Front Panel ASSY
VOL Knob ASSY
Cloth
VOL Knob ASSY
Cloth
x 4
[ Case of HTZ-121DVD ]
[ Case of DCS-222K ]
1
1
2
22
-1
5
-2
5
(3) Remove the screw. (63-B30070-3H4)
(4) Unhook the four hooks of the Front Panel
ASSY and remove the Front Cabinet Section.
(5) Remove the VOL Knob ASSY.
Note: The VOL Knob ASSY is difficult to remove.
Wrap a piece of Cloth around the Knob for
better grip, fitting one edge of the Cloth
into the gap behind the Knob, then pull it
straight out.
[3] MAIN BOARD ASSY and
AMP BOARD ASSY
(1) Remove the two screws on the rear side.
(64-B30040-304)
(2) Remove the screws on the rear side.
[ HTZ-121DVD: two screws ]
[ DCS-222K: three screws ]
(63-B30070-3H4)
(3) Remove the two screws (63-B30070-3H4) of
the MAIN BOARD ASSY.
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B
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C
D
E
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5
AMP BOARD ASSY
44
55
XP12
FRONT BOARD ASSY
Bottom Plate
XP5
MAIN BOARD ASSY
1
1
Insulation Sheet
MAIN BOARD ASSY
AMP BOARD ASSY
4
3
3
2
(4) Remove the two screws on the rear side.
(63-B30070-3H4)
(5) Remove the two screws (63-B30070-3H4) of
the AMP BOARD ASSY.
[4] Diagnosis
(1) Connect the two cables of the FRONT
BOARD ASSY to the MAIN BOARD ASSY.
(2) Connect the FRONT BOARD ASSY to the
ground of the Bottom Plate.
(3) Reverse MAIN BOARD ASSY and AMP
BOARD ASSY and allocate each unit as
shown in the photo.
(4) Insert the insulation sheet.
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Caution 1:
When you attach each unit, make a styling and
connection of cables as shown in the photo.
Caution 2:
Nothing should be connected to the connector
part surrounded by red line.
Styling of cables between units
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Front
Front
XP3
XP2
MAIN BOARD ASSY
2
2
1
4
4
5
5
XP4
Loader ASSY
(bottom side)
Loader ASSY
Hook
Hook
FFC Holder
Binder
3
x 3
Chassis Traverse
(1) Disconnect the three connectors (XP2, XP3,
XP4) from the MAIN BOARD ASSY.
(2) Remove the two screws and then remove the
Loader ASSY and the Binder.
(63-B30070-3H4)
(3) Remove the FFC Holder by removing the
hooks at left and right hand side of the FFC
Holder located at bottom side of the Loader
ASSY.
(4) Remove the two screws.
(5) Remove the two screws and then remove the
Chassis Traverse.
Cleaning the Pickup Lenses
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pick-up portion
Chassis Traverse
Pickup Lenses
(6) Clean the pickup lenses when it is stained,
using following cleaning materials:
Cleaning liquid : GEM1004
Cleaning paper : GED-008
Caution:
The pickup is a high-precision component;
therefore, clean the lens with enough care so
as not to cause a misalignment in the optical
axis.
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B
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D
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Front
Loader ASSY
2
3
pick-up portion
protection point
Replace the Loader ASSY
(1) Replace the Loader ASSY.
(Refer to the step (1) to (2) of “Cleaning
the Pickup Lenses.” )
(2) Shift the Pick-Up Portion backward.
(3) Please remove solder at protection point to
the arrow-mark direction by using soldering
iron with your right-hand while holding the
pick-up portion with your left-hand after the
completion of all mounting.
(Photo shows the situation after the removal
of solder)
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Method of Software Upgrading:
Software includes 2 parts: MPEG Software and MCU Software.
Both of them can upgrade by USB.
Notice:
The system can't upgrade both MPEG Software and MCU Software at same time.
Method of MPEG Software Upgrading:
1. Change the name of MPEG Software file into "DCS-222K.BIN",
then put it in the root path of USB .
Notice:DCS-222K.BIN must be big letters.
(For example, if file name is "DCS-222K.bin",the system can't recognize it.)
Don't put MPEG Software file and MCU Software file at the same time,
otherwise the system upgrade only MCU Software.
2. Please insert USB into the system and turn power-on.
3. Select USB function by pressing USB key or pressing FUNCTION key on Remote Control Unit.
The system will search the upgrade file itself at this time, a dialog for upgrade is displayed on screen.
Then by pressing PLAY key on Remote Control Unit, "UPG - MPEG" is displayed on FL tube and the upgrade starts.
It takesabout 5 minutes by finishing upgrade.
Notice:
Please don't interruption the power supply and extraction USB during upgrading.
4. After upgrading successful, the system will restart.
Then if the system displaysa dialog for upgrade again, please extract without pressing PLAY key.
Method of MCU Software Upgrading:
1. Change the name of MCU Software file into "MCU.BIN",
then put it in the root path of USB .
Notice:MCU.BIN must be big letters.
2. Please insert USB into the system and turn power-on.
3. Select USB function by pressing USB key or pressing FUNCTION key on Remote Control Unit.
The system will search the upgrade file itself at this time, a dialog for upgrade is displayed on screen.
Then by pressing PLAY key on Remote Control Unit, "UPG - MCU" is displayed on FL tube and the upgrade starts.
It takesabout 5 minutes by finishing upgrade.
Notice:
Please don't interruption the power supply and extraction USB during upgrading.
4. After upgrading successful, the system will standby.
234
8. EACH SETTING AND ADJUSTMENT
8.1 FIRMWARE UPDATE
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(*) MCU Software is different by model.
After upgrading MCU Software, please confirm MODEL_NAME and MCU NAME. by necessity.
You can confirm model information by pressing ESC + CHAP keys on Service Remote
Control Unit.
If youupgraded incorrect MCU software, please upgrade correct MCU software again.
• Upgrade the MPEG Software for service of the product.
Change the following file into "DCS-222K.BIN" and put it in the root path of USB.
DCS-222K series
• DCS-222K_SP.BIN
Please refer to "Method of MPEG Software Upgrading" of Software upgrade about the procedure of upgrading the
MPEG Software.
Notice:The system has MPEG Software and MCU Software.
But the software for service is only MPEG Software.
2. Changing the Destination Setting
1 At the Pioneer Logo screen, press OPEN/CLOSE button.
2 With Tray open, press AUDIO button and press the numeric buttons 1, 2, 3, then 4, in that order,
on the supplied Remote Control Unit.
Then the Destination Setting screen is displayed on screen.
Page1:
Page2:
Page3:
234
8.2 PROCEDURES FOR CHANGING THE DESTINATION SETTING AFTER
THE MAIN BOARD IS REPLACED
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3Select your region by moving the UP button or the DOWN button, and press the ENTER button on the supplied
Remote Control Unit.
Then the system turns power off automatically.
Note:DVD Region isset automatically according to the selected destination.
4 Power on and load default settings.
Press Home Menu button on the supplied Remote Control Unit and select Initial Settingsafter power on.
Then select optionsand load default.
When Yes isselected at Load default confirm screen, the system loads default settingsaccording to the destination.
3. Confirming the Destination Change
Check if the Destination Setting has been properly changed.
Press ESC button , then press CHAP button on the Service Remote Control Unit.
On the Model Information screen, if the destination that wasselected on step 3 in
“2. Changing the Destination Setting” is displayed for the “MODEL NAME” item,
destination change has been successfully finished.
Please refer to "Indication of model information" of Service Mode about Model Information screen.
4. Upgrading the Latest Software to the Product
1 Upgrade the latest Software for the product from the Website specially for service engineers to a USB storage
device.
2 Perform updating in the same manner as that described in "Software Upgrade".
Notice: You must upgrade both MPEG Software and MCU Software.
Be sure to write the latest Software that suits the destination of the product,
because the product will not operate properly with the Software for service,
which isused for changing the Destination Setting.
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NOTES: - Parts marked by “NSP” are generally unavailable because they are not in our Master Spare Parts List.
-
The > mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
-
Screws adjacent to b mark on product are used for disassembly.
-
For the applying amount of lubricants or glue, follow the instructions in this manual.
(In the case of no amount instructions, apply as you think it appropriate.)
HTZ-121DVD/LXE,
DCS-222K/YXE8
only
HTZ-121DVD/TWXE
only
DCS-222K
/YXE8 only
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9. EXPLODED VIEWS AND PARTS LIST
A
9.1 PACKING SECTION
B
C
D
E
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(1) PACKING SECTION PARTS LIST
Mark No.DescriptionPart No.
>1 AC Power CordSee Contrast table (2)
2 Remote Control UnitSee Contrast table (2)
3 Video Cable
4 FM Antenna47-ANT022-XX0
5 • • • • •
in order to countermeasure the MCU pin H
during MCU booting
Main Board Circuit Diagram:Power Source
EN
+P12V+12V
+P12V
EN
EN1
EN1
-P24V
POWER_ON/OFF
MO_VCC
VCC
+12V
-24V
DV33
REGO1
3,4
REGO2
3,4
TR_B2
3,4
TR_B1
3,4
POWER_ON/OFF
3,8
DVD_POWER_CON
3,8
8PIN/2.5mm
XP1
8PIN/2.5mm
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
Q3
NPN_3DG3904M
Q3
NPN_3DG3904M
+
220
CE
+
220
CE
C761
1000pF/50V/X7R
C4
0.1uF/25V/Y5V
C4
0.1uF/25V/Y5V
C12
0.1uF/25V/Y5V
C12
0.1uF/25V/Y5V
C44C44
0.1uF/25V/Y5V
R26
20K/1%
R26
20K/1%
R52
10K
R52
10K
R14
4.7K
R14
4.7K
D72 LL4148
Q16
PNP_3CA8550D
Q16
PNP_3CA8550D
D1
RL207/2A/1000V
D1
RL207/2A/1000V
R96
1.3K
R96
1.3K
R8
4.7KR84.7K
Q2
PNP_MMBT8550CLT1
Q2
PNP_MMBT8550CLT1
R290R29
0
Q5
NPN_3DG9014M
Q5
NPN_3DG9014M
R33
12K/1%
R33
12K/1%
C46C46
0.1uF/25V/Y5V
R16
8.2/2W
R16
8.2/2W
Q32
PNP_MMBT2907ALT1
Q32
PNP_MMBT2907ALT1
R2
200R2200
R34
10K/1%/NC
R34
10K/1%/NC
Q4
P_ASM3401
G
D
S
R53
10K
R53
10K
+
47uF/16V
CE13
+
47uF/16V
CE13
FB6
500/500mA
FB6
500/500mA
R6
1.3KR61.3K
R40
4.7K
R40
4.7K
Q10
PNP_3CA8550D
Q10
PNP_3CA8550D
FB1 300/2AFB1 300/2A
R48
27K
R48
27K
R19
1/1W
R19
1/1W
C1
0.1uF/25V/Y5V
C1
0.1uF/25V/Y5V
R12
22K
R12
22K
+
220uF/16V
CE7
+
220uF/16V
CE7
E
XP501
234
10. SCHEMATIC DIAGRAM
10.1 MAIN BOARD ASSY (1/6) : POWER SOURCE (Sheet No.3)
A
B
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D
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5
A
1/6
OFF-PAGE CONNECTION
STBY 3.3V FOR MCU
1389 AUDIO ADC
SDRAM
1389
SERVO
+12V
EN1
RF_V33
AVCC
V12
+12V
MO_VCC
STBY_3V3
VCC
RF_V33DV33
1389G_3V3
MO_VCC
AVCC
AADVDV33
SDRAMV33
REGO2
3,4
DVD_POWER_CON
3,8
POWER_ON/OFF
3,8
TR_B2
3,4
TR_B1
3,4
REGO1
3,4
REGO2
3,4
EN1
3,4
C214C214
0.1uF/25V/Y5V
R13
4.7
R13
4.7
+
220uF/16V
CE6
+
220uF/16V
CE6
C14C14
NC/10uF/10V/Y5V
+
47uF/16V
CE3
+
47uF/16V
CE3
C762
1000pF/50V/X7R
C762
1000pF/50V/X7R
C2
0.1uF/25V/Y5V
C2
0.1uF/25V/Y5V
C213
0.1uF/25V/Y5V
C213
0.1uF/25V/Y5V
U21
CE6200
U21
CE6200
Vin
1
Vss
2
CE
3
NC
4
Vout
5
C102
0.1uF/25V/Y5V
R14
4.7K
R14
4.7K
FB11 500/500mAFB11 500/500mA
FB5
500/500mA
FB5
500/500mA
+
47uF/16V
CE5
+
47uF/16V
CE5
R290R29
0
C212
0.1uF/25V/Y5V
C212
0.1uF/25V/Y5V
C46C46
0.1uF/25V/Y5V
+
NC/47uF/16V
CE14
+
NC/47uF/16V
CE14
R2
200R2200
R34
10K/1%/NC
R34
10K/1%/NC
FB9 500/500mAFB9 500/500mA
C106C106
0.1uF/25V/Y5V
Q4
P_ASM3401
G
D
S
+
CE63
+
47uF/16V
CE63
++
Q10
PNP_3CA8550D
Q10
PNP_3CA8550D
C215
0.1uF/25V/Y5V
C215
0.1uF/25V/Y5V
C21
0.1uF/25V/Y5V
C21
0.1uF/25V/Y5V
FB10 500/500mAFB10 500/500mA
C73
NC/1uF/50V/Y5V
C73
NC/1uF/50V/Y5V
Therefore, when replacing, be sure to use parts of identical designation.
When ordering service parts, be sure to refer to "EXPLODED VIEWSand PARTS LIST" or "PCB PARTS LIST".
The > mark found on some component parts indicates the importance of the safety factor of the part.
POWER BOARD ASSY
(HTZ-121DVD/LXE,
(DCS-222K/YXE8 : 08-DCS222-PW0)
(HTZ-121DVD/TWXE : 08-P075HE-PW1)
E
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1
A
LOARDER ASSY
XP4
XP3
XP2
SIDE A
MAIN BOARD ASSY
A
234
11. PCB CONNECTION DIAGRAM
11.1 MAIN BOARD ASSY
A
B
C
D
E
F
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A
XP3
XP12
B
XP501
XP1
E
XP701
XP11
D
XS604
XP5
B
SIDE A
NOTE FOR PCB DIAGRAMS :
1. The parts mounted on this PCB include all
necessary parts for several destinations.
For fu rther informa tion for respective
destinations, be sure to check with the
schematic diagram.
CapacitorConnector
P. C . B o ardChip Part
SIDE A
SIDE B
2. View point of PCB diagrams.
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A
XP12
XP1
XP11XP5
SIDE B
MAIN BOARD ASSY
A
B
1
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C
D
E
F
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XP4
XP3
XP2
SIDE B
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BC
XP12
XP3
A
XP5
XS604
A
SIDE A
FRONT BOARD ASSY
B
KARAOKE BOARD ASSY
C
XS606
XS1
B
234
11.2 FRONT BOARD ASSY and KARAOKE BOARD ASSY
A
B
C
D
E
F
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5
B
XS1
XS606
C
SIDE A
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A
BC
XS606
XS1
SIDE B
FRONT BOARD ASSY
B
KARAOKE BOARD ASSY
C
B
1
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C
D
E
F
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B
XP3
XS604
SIDE B
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C
D
E
F
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1
D
AMP BOARD ASSY
D
XP502
XS703
E
XP11
XP701
A
SIDE A
11.3 AMP BOARD ASSY
A
B
234
C
D
E
F
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1
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D
SIDE A
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C
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D
SIDE B
AMP BOARD ASSY
D
B
1
234
C
D
E
F
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D
XS703
XP701
SIDE B
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C
D
E
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1
E
XP1
XP501
A
XS703
XP502
D
SIDE A
POWER BOARD ASSY
E
11.4 POWER BOARD ASSY
A
B
234
C
D
E
F
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1
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E
CN501
AC IN
SIDE A
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F
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A
E
CN501
SIDE B
POWER BOARD ASSY
E
B
1
234
C
D
E
F
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1
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E
XP501
XP502
SIDE B
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5 6 2 1
1 R 0
R 5 0
5 6 1
4 7 3
NOTES: - Parts marked by “NSP” are generally unavailable because they are not in our Master Spare Parts List.
-
The > mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
-
When ordering resistors, first convert resistance values into code form as shown in the following examples.
Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47 k ohm (tolerance is shown by J = 5%,