THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
ORDER NO.
RRV1957
Type
KUCXJAC120V
The HTV-A1 is a part of the Powered Subwoofer HTV-SW1. The Powered Subwoofer HTV-SW1 is a
part of the Hometheater System HTV-1.
Hometheater SystemControl Center
HTV-1HTV-C1 (service manual RRV1960)
(service manual RRV1968)
This product does not operate normally by itself. Please connect it to the Control Center HTV-C1
for operating inspection. If operation confirmation for the unit by itself can not be avoided, refer to
“7.2 DIAGNOSIS”.
This service manual is intended for qualified service technicians; it is not meant for the casual
do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trained to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
Lead in solder used in this product is listed by the California Health and Welfare agency as a known reproductive toxicant which
may cause birth defects or other reproductive harm (California Health & Safety Code, Section 25249.5).
When servicing or handling circuit boards and other components which contain lead in solder, avoid unprotected skin contact with
the solder. Also, when soldering do not inhale any smoke or fumes produced.
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts
must be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les
pièces de remplacement doivent avoir la même désignation.
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and service
technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground
(water pipe, conduit, etc.) by connecting a leakage
current tester such as Simpson Model 229-2 or
equivalent between the earth ground and all exposed
metal parts of the appliance (input/output terminals,
screwheads, metal overlays, control shaft, etc.). Plug
the AC line cord of the appliance directly into a 120V
AC 60 Hz outlet and turn the AC power switch on. Any
current measured must not exceed 0.5 mA.
Reading should
not be above
0.5 mA
Earth ground
Device
under
test
Also test with plug
reversed
(Using AC adapter
plug as required)
Leakage
current
tester
Test all exposed
metal surfaces
AC Leakage Test
ANY MEASUREMENTS NOT WITHIN THE LIMITS
OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE
TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance have special safety related characteristics. These
are often not evident from visual inspection nor the
protection afforded by them necessarily can be obtained by using replacement components rated for
voltage, wattage , etc. Replacement parts which have
these special safety characteristics are identified in
this Service Manual.
Electrical components having such features are
identified by marking with a
on the parts list in this Service Manual.
The use of a substitute replacement component which
does not have the same safety characteristics as the
PIONEER recommended replacement one, shown in
the parts list in this Service Manual, may create shock,
fire, or other hazards.
Product Safety is continuously under review and
new instructions are issued from time to time. For
the latest information, always consult the current
PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be
obtained at a nominal charge from PIONEER.
on the schematics and
2
Page 3
HTV-A1
3
Page 4
HTV-A1
2. EXPLODED VIEWS AND PARTS LIST
EXTERIOR
23
23
23
20
23
19
23
16
16
23
23
23
26
23
9
24
2
9
21
18
18
D
C
23
23
14
B
A
5
11
23
22
23
7
22
12
18
15
25
3
13
4
15
17
1
9
8
23
D
C
6
A
B
10
4
Page 5
NOTES :Parts marked by “ NSP ” are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screw adjacent to mark on the product are used for disassembly.
Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and P AR TS LIST" or "PCB PAR TS LIST".
A
B
B
PT SEC ASSY
(AWU7076)
AC 120V
60 Hz
AC POWER CORD
PDG1057
T1
POWER TRANSFORMER
ATS7212
C
C
PT PRI ASSY
(AWU7075)
D
7
5
6
7
8
Page 8
1
•
23
HTV-A1
3.2 AFPS, PT SEC AND PT PRI ASSEMBLIES
4
SIGNAL ROUTE
: AUDIO SIGNAL (L ch)
: AUDIO SIGNAL (SW ch)
A
BALANCED IN
E-VOLUME & TONE CONTROL, SUBWOOFER LEVEL
E
CN1105
1
2
+9.0
B
+4.5
(VREF)
I / O EXPANDER
Q1003, Q1004 :
AC RELAY DRIVER
0.0
3
+0.7
0.0
C
0.0
0.0
LPF 180Hz
L / R MIX
D
IC8001 (BU2092F)
No.
Pin Name
1 GNDD0.0 V0.0 V0.0 V
2 DATA5.0 V5.0 V5.0 V
3CLK0.0 V0.0 V0.0 V
4LCK0.0 V0.0 V0.0 V
5 PWON5.1 V0.0 V0.0 V
6 SPRY4.7 V0.0 V0.0 V
7 ACRY5.1 V0.0 V0.0 V
8 MUTE0.0 V5.1 V0.0 V
17OE0.0 V0.0 V0.0 V
18VDD5.1 V5.1 V5.1 V
STAND BY
ONMUTE
8
A
1234
Page 9
5
CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE,
REPLACE ONLY WITH SAME TYPE NO. 4911.25 MFD, BY
LITTELFUSE INK. FOR IC101 AND IC102(AEK7010).
CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE,
REPLACE ONLY WITH SAME TYPE NO. 491001 MFD, BY
LITTELFUSE INK. FOR IC103(AEK7009).
678
CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE,
REPLACE ONLY WITH SAME TYPE NO. 491010 MFD, BY
LITTELFUSE INK. FOR IC110 AND IC111(AEK7022).
CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE,
REPLACE ONLY WITH SAME TYPE NO. 491.250 MFD, BY
LITTELFUSE INK. FOR IC121 AND IC122(AEK7002).
HTV-A1
L
BUFFER AMP
HPF 180Hz
AFPS ASSY
A
(AWU7073)
A
D
CN1101
40Hz +9.5dB
HPF
D
CN1102
B
0.0
4700/63ACH7007
ACH7007
4700/63
–17.9
+35.1
Q1001, Q1002 :
PROTECTION (SPEAKER)
RELAY DRIVER
+44.1
+35.1
–44.1
+17.7
B
T 1 : POWER TRANSFORMER
ATS7212
AC POWER CORD
PDG1057
5A/125V
FU 1 : REK1083
C
AC 120V
60 Hz
E
CN1104
C
D
POWER SUPPLY
• NOTE FOR FUSE REPLACEMENT
CAUTION -
FOR CONTINUED PROTECTION AGAINST RISK OF FIRE,
REPLACE WITH SAME TYPE AND RATINGS ONLY.
5
PT SEC ASSY
(AWU7076)
6
7
PT PRI ASSY
(AWU7075)
A
BC
9
8
Page 10
1
T
S
HTV-A1
3.3 PAMP ASSY
23
4
A
+35.0
–35.0
FRONT ch
POWER AMPLIFIER
+34.0
S
A
J1001
1.2k
1.2k
Q1301,
Q1302 :
OVER LOAD
B
DETECTOR
–34.0
A
J1002
+12.0
C
–11.7
Q1111 :
MUTE
4
D
5
1.1k
R1110
68
6
7
–43.9
+43.9
SW ch DI
10
1234
Page 11
5
678
HTV-A1
1.2k
STK407-040B
CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE,
REPLACE ONLY WITH SAME TYPE NO. 491.500 MFD, BY
LITTELFUSE INK. FOR IC1201 (AEK7005).
Q1201, Q1202 : MUTE
PROTECTION CIRCUIT
SIGNAL ROUTE
PAMP ASSY
D
(AWU7074)
A
: AUDIO SIGNAL (L ch)
: AUDIO SIGNAL (SW ch)
B
2SC5198
2SA1941
–44.0
SW ch DISCRETE POWER AMP
Q1307,
Q1308 :
DC DETECTOR
OVER LOAD
DETECTOR
C
D
11
5
6
7
8
Page 12
HTV -A1
Waveforms
Note: The encircled numbers denote measuring
point in the schematic diagram.
IC6001-Pin1 (DATA) 0.5 V/div 1 mS/sec
1
IC6001-Pin42 (CLK) 0.5 V/div 1 mS/sec
2
2
1
Measurement condition : volume Min =1
IC8001-Pin4 (LCK) 0.5 V/div 1 mS/sec
3
IC6001-Pin42 (CLK) 0.5 V/div 1 mS/sec
1
3
1
GND
GND
GND
GND
Q1109-Base 20 mV/div 5 mS/sec
5
Measurement condition :
SW ch output signal f =100Hz, 1W
Q1105-Collector 0.5 V/div 5 mS/sec
6
GND
GND
Measurement condition : volume Min =1
Q1110-Emitter 50 mV/div 5 mS/sec
4
Measurement condition :
SW ch output signal f =100Hz, 1W
GND
Measurement condition :
SW ch output signal f =100Hz, 1W
Q1106-Collector 0.5 V/div 5 mS/sec
7
Measurement condition :
SW ch output signal f =100Hz, 1W
GND
12
Page 13
1
3.4 JACK ASSY
234
HTV -A1
A
JACK ASSY
E
(AWU7077)
A
CN1005
B
TO CONTROL CENTER HTV-C1
1
A
CN1004
SIGNAL ROUTE
: AUDIO SIGNAL (L ch)
13
2
3
4
C
D
Page 14
1
23
HTV -A1
4. PCB CONNECTION DIAGRAM
A
NOTE FOR PCB DIAGRAMS :
1. Part numbers in PCB diagrams match those in the schematic
diagrams.
2. A comparison between the main parts of PCB and schematic
diagrams is shown below.
Symbol In PCB
Diagrams
BCE
BCE
D
Symbol In Schematic
Diagrams
BCEBCE
BCE
DGGSS
BCE
DGS
Part Name
Transistor
Transistor
with resistor
Field effect
transistor
4
3. The parts mounted on this PCB include all necessary parts for
several destinations.
For further information for respective destinations, be sure to
check with the schematic diagram.
4. View point of PCB diagrams.
Connector
Capacitor
SIDE A
P.C.Board
Chip Part
SIDE B
B
4.1 PT SEC ASSEMBLY
C
Resistor array
3-terminal
regulator
B
PT SEC ASSY
POWER TRANSFORMER
A
CN101
A
SIDE A
IC110,IC101
IC111,IC103,IC102
(ANP7253-C)
CN102
SIDE B
D
(ANP7253-C)
14
1234
Page 15
1
234
4.2 PT PRI AND JACK ASSEMBLIES
C
PT PRI ASSY
POWER TRANSFORMER
NEUTRAL
HTV -A1
A
SIDE A
AC POWER CORD
TO
CONTROL CENTER
HTV-C1
FROM
CONTROL CENTER
HTV-C1
LIVE
E
JACK ASSY
B
(ANP7253-C)
C
A
CN1004
A
CN1005
(ANP7253-C)
D
15
1
2
3
4
Page 16
1
B
23
HTV -A1
4.3 AFPS AND PAMP ASSEMBLIES
4
SIDE A
A
Q1102,Q1309
Q1107,Q1106
B
Q1103,Q1109,Q1110
Q1101,Q1105,Q1108,Q1111
TO SW SPEAKER
Q1104
Q1112
D
PAMP ASSY
E
CN1104
E
CN1105
Q1310,Q1306,Q1303
Q1304,Q1305
Q1202
C
IC1201
Q1201
Q1204
IC1101
Q1203
Q1208,Q1307
D
Q1302
Q1301
(ANP7253-C)
16
1234
Page 17
5
678
HTV -A1
B
J101
B
J102
SIDE A
A
AFPS ASSY
IC105,Q102
IC121,Q104,Q103
IC122
Q105
IC106
Q101
A
B
4
5
Q6051,Q6052
C
Q1005
Q1002
Q1004
Q301
Q303
Q302
(ANP7253-C)
D
17
5
6
7
8
Page 18
A
HTV -A1
IC4502,IC4501
IC4503
1
A
AFPS ASSY
23
4
B
C
IC6001
Q106
SIDE B
IC6031,6501
IC6701,IC7101
Q1001
D
Q1003
IC8001,Q8001
(ANP7253-C)
18
1234
Page 19
5
678
HTV -A1
D
PAMP ASSY
SIDE B
A
B
C
D
(ANP7253-C)
19
5
6
7
8
Page 20
HTV-A1
5. PCB PARTS LIST
NOTES :
Parts marked by “ NSP ” are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
When ordering resistors, first convert resistance values into code form as shown in the following examples.
Ex. 1When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by