Pioneer HTP-302-SW, HTP-202-SW, HTP-702-SW Service manual

Service
HTP702-SW, HTP202/302-SW
Manual
POWERED SUBWOOFER
HTP702-SW
HTP202/302-SWHTP202/302-SW
HTP202/302-SW
HTP202/302-SWHTP202/302-SW
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODELS.
Type
OO
Model
HTP202/302-SW
Power Requirement Remarks
AC120V
ORDER NO.
PET99001
CONTENTS
1. SAFETY INFORMATION ............................................. 2
2. DISASSEMBLY ............................................................ 3
3. PACKING, EXPLODED VIEWS AND PARTS LIST ..... 3
4. SCHEMATIC AND PCB CONNECTION DIAGRAMS .. 6
5. PCB PARTS LIST ........................................................ 8
6. PANEL FACILITIES...................................................... 9
7. SPECIFICATIONS ....................................................... 10
PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8655, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O.Box 1760, Long Beach, CA 90801-1760, U.S.A.
© PIONEER ELECTRONIC CORPORATION 1999
1
HTP702-SW, HTP202/302-SW
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians; it is not meant for the casual do-it­yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly preformed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not a qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING Lead in solder used in this product is listed by the California Health and Welfare agency as a known reproductive toxicant which may cause birth defects or other reproductive harm (California Health & Safety Code, Section
25249.5). When servicing or handling circuit boards and other components which contain lead in solder, avoid unprotected skin contact with the solder. Also, when soldering do not inhale any smoke or fumes produced.
NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must be of identical designation.
REMARQUE (POUR MODÈLE CANADIEN SEULEMENT) Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces de remplacement doivent avoir la même désignation.
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS
The following check should be performed for the continued protection of the customer and service technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a know earth ground (water pipe, conduit, etc.) by connecting a leakage current tester such as Simpson Model 229-2 or equivalent between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60Hz outlet and turn the AC power switch on. Any current measured must no exceed 0.5mA.
Reading should not be above
Device under test
Test all exposed metal surfaces
Leakage current tester
+
0.5mA
-
ANY MEASUREMENT NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RERTURNING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance have special safety related characteristic. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual.
Electrical components having such features are identified by marking with a D on the schematics and on the parts list in this Service Manual.
The use of a substitute replacement component which dose not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create sock, fire, or other hazards.
Also test with plug reversed (Using AC adapter plug as required)
AC Leakage Test
Earth ground
instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER.
2
Product Safety is continuously under review and new
2. DISASSEMBLY
HTP702-SW, HTP202/302-SW
POWER AMP SECTION
• Remove the 8 screws from the power amplifier.
• Remove the polyswitch assembly.
• Remove the connector lead, etc.
PLASTIC FOOT SECTION
• Remove each of the 4 screws.
SPEAKER
• Remove each of the 4 screws.
3. PACKING, EXPLODED VIEWS AND PARTS LIST
NOTES:
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.
Parts marked by " " are not always kept in stock. Their delivery time may be longer than usual or they may be unavailable.
3.1 PACKING
Parts List
Mark No. Description Parts No.
1 Operating Instructions 256055 2 RCA Cable Accessory Pack 255245 3 Corner Pad Assy Bottom (HTP702-SW) 255349 3 Corner Pad Assy Bottom (HTP202/302-SW) 255052 4 Corner Pad Assy Top (HTP702-SW) 256878 4 Corner Pad Assy Top (HTP202/302-SW) 256124 5 Poly Bag (HTP702-SW) 255354 5 Poly Bag (HTP202/302-SW) 255067 6 Packing Case (HTP702-SW) 255334 6 Packing Case (HTP202/302-SW) 255230
1
4
5
2
3
6
3
HTP702-SW, HTP202/302-SW
3.2 EXTERIOR SECTION
Parts List
Mark No. Description Parts No.
NSP 1 Cabinet Enclosure (HTP702-SW) 255394 NSP 1 Cabinet Enclosure (HTP202/302-SW) 255285 NSP 2 Amplifier Assy 254797 NSP 3 Logo 255101
NSP 5 Port Tube, Paper 255136 NSP 6 Front Port Ring 254306 NSP 7 Rear Port Ring 254346 NSP 8 Label FTC Sticker 258942 NSP 9 UL-CUL Label 255270
4 Foot 255116
10 Polyswitch Assembly 255498 11 Speaker (HTP702-SW) 25-58A/XL 11 Speaker (HTP202/302-SW) 20-208A/XL 12 Screw (for Amplifier & Speaker) 221904 13 Screw (for Foot) 222539
13 4 3
1
6 5 7 10 11
12
9 2 8
4
+ 8 hidden pages