Pioneer DRM-6-NX Service manual

NETWORK CACHE CHANGER
DRM-6NX
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
ORDER NO.
Type
Model
DRM-6NX
TUCYV O AC110 - 240V
Power Requirement
CONTENTS
1. SAFETY INFORMATION....................................2
2. EXPLODED VIEWS AND PARTS LIST .............4
3. SCHEMATIC DIAGRAM................................... 14
4. PCB CONNECTION DIAGRAM .......................26
5. PCB PARTS LIST.............................................32
6. ADJUSTMENT.................................................. 35
Remarks
7. GENERAL INFORMATION .............................. 45
7.1 IC................................................................ 45
7.2 DIAGNOSIS ...............................................46
7.2.1 DIAGNOSIS METHOD FOR MULTI
MECHA ASSY AND HDD................. 46
7.2.2 DISASSEMBLY................................. 46
7.2.3 TROUBLESHOOTING......................48
7.2.4 UPGRADING THE NETWORK
CACHE CHANGER .......................... 53
7.3 BLOCK DIAGRAM .................................... 56
8. PANEL FACILITIES AND SPECIFICATIONS
...................................................................57
PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Allexandra Road, #04-01, Singapore 159936
c
PIONEER ELECTRONIC CORPORATION 1999
T – ZZY FEB. 1999 Printed in Japan
DRM-6NX
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 – Proposition 65
NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must be of identical designation.
REMARQUE (POUR MODÈLE CANADIEN SEULEMENT) Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces de remplacement doivent avoir la même désignation.
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and service technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground (water pipe, conduit, etc.) by connecting a leakage current tester such as Simpson Model 229-2 or
equivalent between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60 Hz outlet and turn the AC power switch on. Any current measured must not exceed 3.5 mA.
Reading should not be above
3.5 mA
Earth ground
Device under test
Also test with plug reversed (Using AC adapter plug as required)
Leakage
current
tester
Test all exposed metal surfaces
AC Leakage Test
ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A PO­TENTIAL SHOCK HAZARD AND MUST BE COR­RECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appli­ance have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be ob­tained by using replacement components rated for voltage, wattage , etc. Replacement parts which have these special safety characteristics are identified in this Service Manual. Electrical components having such features are identified by marking with a on the parts list in this Service Manual. The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards. Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or ad­ditional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER.
on the schematics and
2
DRM-6NX
THIS PIONEER APPARATUS CONTAINS LASER OF CLASS 1. SERVICING OPERATION OF THE APPARATUS SHOULD BE DONE BY A SPECIALLY INSTRUCTED PERSON.
LABEL CHECK
IMPORTANT
LASER DIODE CHARACTERISTICS MAXIMUM OUTPUT POWER: 5 mw WAVELENGTH: 780 - 785 nm
Additional Laser Caution
(HDD Stay Assy Top) (HDD Stay Assy Top)
HDD Stay Assy
(Synchronize Lever Top)
(Holder Top)
1. Laser Interlock Mechanism The ON/OFF (ON: low level, OFF: high level) status of the LPS1 (S601) switch for detecting the loading state is detected by the system microprocessor, and the design prevents laser diode oscillation when LPS1 (S601) is not ON (low level) (clamped srate). Thus, interlock will no longer function if switch LPS1 (S601) is deliberately shorted.
In the test mode the interlock mechanism
will not function. Laser diode oscillation will continue, if pin 2 of AN8849SB (IC201) on the MAIN BOARD assy is connected to GND, or else the terminals of Q201 are shorted to each other (fault condition).
2. When the cover is opened with the servo mechanism block removed to be turned over, close viewing of the objective lens with the naked eye will cause exposure to a Class 1 laser beam.
Refer to page 36.
3
DRM-6NX
2. EXPLODED VIEWS AND PARTS LIST
NOTES:• Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
2.1 PACKING
The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on the product are used for disassembly.
6
9
2
1
3
7
4
18
2
15
11
FRONT
14
12
10
17
8
5
13
16
4
PACKING PARTS LIST
Mark No. Description Parts No.
1 Power Cable (for U.S.and Canada) DDG1071 2 6-Disc Magazine DXA1864 3 Power Button Cover DNK3626 4 Operating Instructions DRB1239
(English)
5 Operating Instructions DRB1243
(German)
DRM-6NX
NSP 7 Polyethylene Bag Z21-002 NSP 8 Polyethylene Bag Z21-006
NSP 16 Label VRW1629 NSP 17 Network Board
6 Label DRW1928
9 Polyethylene Bag Z21-014
(165 × 200 × 0.03)
10 Polyethylene Bag Z21-038
(0.03 × 230 × 340)
11 Pad A DHA1421 12 Pad B DHA1422 13 Packing Case DHG1879 14 Sheet DHL-125 15 Polyethylene Bag DHL1020
Serial Number Label ••••••••
18 SCSI Connector Cover FCN-780C050-14
5
DRM-6NX
2.2 EXTERIOR (1/2)
35
24
26
22
44
10
24
37
28
23
22
29
10
25
35
34
26
49
4
42
39
43
40
A
41
D
36
3
33
36
12
B
21
5
6
48
47
46
34
18
34
33
17
11
31
34
23
34
12
B
14
30
Refer to "2.5 Rear
34
B
34
Panel Section".
F
8
2
27
34
34
34
34
19
D
32
F
E
B
32
45
1
15
G
20
13
7
38
A
34
A
9
16
G
11
19
E
38
C
39
34
40
C
A
34
35
Refer to "2.4 Front Panel Section".
6
Refer to "2.3 EXTERIOR (2/2)".
EXTERIOR (1/2) PARTS LIST
Mark No. Description Part No.
DRM-6NX
Mark No. Description Part No.
1 MAIN BOARD ASSY DWX1906 2 IDSB BOARD ASSY DWZ1084 3 AXIS NETWORK BOARD ASSY DWN1001 4 MEMORY BOARD ASSY (16MB)DWX1916 5 IDE/SCSI BOARD ASSY DWX1917
6 Hard Disk DXX2434 7 Lead Card 30P DDD1121 8 Connector Assy DKP3416
NSP 9 Ferrite Clamp DTH1174
10 Screw DBA1083 11 Screw (#6-32) DBA1125
12 Cushion DEB1405 13 Barrier Packin A DEB1417 14 Barrier Packin B DEB1418 15 PCB Cushion (T8) DEB1420
16 F Clamp Holder DEC1266 NSP 17 Locking Wire Saddle DEC1305 NSP 18 Edging Saddle (S) DEC1761
19 Sheet DEC1939
20 PCB Cushion (T10) DEC2190
21 Sheet DEC2260
22 Bonnet Packin A DEC2290
23 Bonnet Packin B DEC2291
24 Bonnet Packin C DEC2292
25 Plate DEC2299
NSP 27 Chassis (S) DNA1238
26 Bonnet Sheet DEC2300
NSP 28 Front Stay DND1213
29 Bonnet DNE1365 30 HDD Stay Assy DXB1695
31 Cord Clamper RNH-184 32 Screw ABZ30P080FCC 33 Screw BBT30P060FNI 34 Screw BBT30P060FZK 35 Screw BBZ30P050FMC
36 Screw BMZ30P060FNI 37 Screw IBZ30P060FMC 38 Screw PMB40P080FMC 39 Connector 20P DKP3419 40 Connector 4P DKP3415
41 Connector 50P DKP3417 42 Binder ZCA-SKB90BK 43 65 Label ARW7050 44 Label DRW1533 45 Heat Sink DNE1352
NSP 46 Coution Label HE VRW1297
47 Coution Label VRW1094
NSP 48 Sheet VEX1023
49 Tape (G) REH1010
7
DRM-6NX
2.3 EXTERIOR (2/2)
7
Refer to "2.6 MULTI MECHA ASSY".
12
24
21
24
20
24
B
2
23
24
10
B
17
18
14
16
11
13
25
22
15
11
6
27
A
23
B
26
1
5
3
A
23
19
9
22
8
4
8
8
8
EXTERIOR (2/2) PARTS LIST
Mark No. Description Part No.
DRM-6NX
NSP 2 Cord With Plug DE005VF0 NSP 3 PCB Spacer(3 x 12) AEC1372
NSP 9 Base Chassis DNA1177
NSP 11 Sheet E VEX1006 NSP 12 Multi Mchanism Assy DXB1653
1 PWSB BOARD ASSY DWS1296
4 Locking Card Spacer DEC1858 5 Barrier Packin C DEC2302
6 Barrier Packin D DEC2303 7 Barrier Packin E DEC2304 8 Leg DED1102
10 Barrier DNH2299
13 Joint Cap DEB1057
14 PSW Joint DLA1658
15 SW Holder DNF1500
16 Shaft Holder DNK2414
17 PSW Bush DNK1326
18 PSW Cap DNK2413
19 Cord Clamper RNH-184
20 Coution Label G VRW-329
21 Coution Lavel PRW1018
22 Screw BBT30P060FZK
23 Screw BBZ30P050FMC
24 Screw BBZ30P080FMC
25 Screw PMA30P060FMC
26 Connector Assy 2P DKP3426
27 Binder ZCA-SKB90BK
9
DRM-6NX
2.4 FRONT PANEL SECTION
6
3
16
9
3
17
7
4
14
8
5
11
2
13
12
1
14
FRONT PANEL SECTION PARTS LIST
Mark No. Description Part No.
NSP 2 Door Name Plate DAM1078
NSP 7 Door DNK3112
1 FRPB BOARD ASSY DWZ1083 3 Power Button Spring DBH1213
4 Reflector DEC2283 5 Front Packin DEC2301
6 Power Button DNK2411 8 Indicater Lens DNK3624
9 Front Panel Assy DXA1861
10 •••••••• 11 Door Spring PBH1022
12 12P F. F. C/30V DDD1097 13 Tape (G) REH1010 14 Screw IPZ30P080FMC 15 ••••••••
16 Door Assy-S DXX2403 17 Nat YP20FBT
10
2.5 REAR PANEL SECTION
DRM-6NX
5
19
3
20
4
18
8
20
20
20
REAR PANEL SECTION PARTS LIST
Mark No. Description Part No.
1 PWRB BOARD ASSY DWR1307 3 AC Inlet Assembly 3P DKN1148
2 CONNECTOR BOARD ASSY DWX1921 4 Ground Terminal DKE-102
5 Connector Assy 50P DKP3417
11
10
17
15
20
2
24
14
16
7
13
12
21
1
6 •••••••• 7 DC Fan motor VXM1069
NSP 8 Power Cover DNH2426
9 ••••••••
10 SCSI Connector Cover FCN-780C050-14 11 Rear Panel DNC1499
NSP 12 Power Stay DND1215
13 Coner Cover DEC2315 14 Rear Packin A DEC2313 15 Rear Packin B DEC2314
16 Screw BMZ30P060FNI 17 Screw AMZ40P160FZK 18 Screw PMZ30P100FNI 19 Screw CBZ30P080FZK 20 Screw BBT30P060FZK
21 Nut NB40FMC 22 •••••••• 23 •••••••• 24 ID SW Cover DEC2269
11
DRM-6NX
2.6 MULTI MECHA ASSY
38
63
57
38
26
25
17
38
66
60
11
41
4
40
12
38
40
10
36
40
7
5
59 1
35
67
1 Label
59 1
37
9
68
2 Label
36
39
Refer to "2.7 SERVO MECHA
2
ASSY".
18
16
20
20
30 53 29 55 54
8
15
9
19
13
21
41
62
17
52
42
48 49
38
51 50 39
69
14
70
39
23
64
48 49
71
69
3
39
39
56
39
48 49
43
61
58
12
38
45
44
38
37
5
31
40
38
6
33
7
32
27
47
46
47
65
28
34
47
46
47
MULTI MECHA PARTS LIST
Mark No. Description Parts No.
1 Motor Pulley PNW1634 2 Gear Holder PNW1929 3 SIFB BOARD ASSY DWZ1081 4 Cam Gear PNW1923 5 Belt PEB1138
6 Top Guide N PNW2441 7 Gear Pulley PNW1918 8 Gear S PNW1919 9 Gear L PNW1920
10 Eject Spring PBH1107 11 SW Lever PNW1927
12 Seven Bar PNW1931 13 Sub Revolving Lever PNW1933 14 Sub Revolving Lever Spring PBH1111 15 Revolving Lever PNW1932
16 Drive Plate DNK3450 17 Motor Screw PBA–112 18 Holder Lever Spring PBH1110 19 Disc Holder DNK3448 20 Cushion DED1111
21 Holder Lever DNK3449 22 •••••••• 23 S Flexible Wire DNP1748 24 •••••••• 25 Release Lever PNW1934
26 Release Spring PBH1106 27 Clamper Cam PNW1922 28 Clamper Holder PNW1921 29 Centering Spring DBH1389 30 Clamper Assy DXB1651
31 Lock Lever PNW1917 32 Lock Spring PBH1108 33 Stair NL PNW2443 34 Stair NR PNW2444 35 Synchronize Lever PNW1926
DRM-6NX
Mark No. Description Parts No.
36 Motor Assy PEA1130
(LOADING, DISC SELECT) 37 Screw PMZ26P040FMC 38 Screw PPZ30P080FMC 39 Screw BBZ30P060FMC 40 Washer WT26D047D025
41 Washer WA31D054D025 42 E Ring Z39–010 43 Screw IPZ30P080FMC 44 Spacer PEB1254 45 Spacer PEB1179
46 Silent Ring PBK1093 47 Washer WA62D130D025 48 Screw AMZ26P040FMC 49 Mount Bush 24 DEB1357 50 F Cushion C DEB1151
51 Hold Plate RNE1629 52 Clamper Assy S DXX2391 53 Centering Arm DNK3451 54 Washer WT21D060D025 55 Washer WA26D080D025
56 Holder DNH2297 57 Connector Assy (4P) PG04MM–F07 58 Clamp Spring PBH1109 59 Carriage Motor VXM1033 60 Eject Lever PNB1306
61 Mechanism Base DNH2305 62 Servo Mechanism Assy DXB1654
NSP 63 LOAD BOARD Assy PWZ2038
64 Sub Chassis N PNW2440 65 Main Chassis PNW2074
NSP 66 DSEL BOARD Assy PWZ2533 NSP 67 MOTB BOARD Assy PWZ2040
68 Hold Plate Assy DXB1662 69 Screw BBZ30P080FMC 70 Damp Sheet VEX1021
2.7 SERVO MECHA ASSY
6
7
14
1
11
10
2 9
4
71 Shield Case DNH2292
SERVO MECHA ASSY PARTS LIST
Mark No. Description Parts No.
1 Spindle Motor Assy DXM1097
12
5
3
14
NSP 10 Servo Mechanism Base DNH2302
13
6
NSP 12 Pickup Assy DWY1069
2 Screw Guide DNK3238 3 Pulse Motor Frame DXM1096 4 Screw PMH20P040FMC 5 Cover Plate DBK1138
6 Screw CMZ20P060FMC 7 Guide Shaft DLA1731 8 Sub Guide Shaft DLA1372 9 Screw ABA7022
11 SPD Card DDD1122
13 Earth Lead Unit PDF1074 14 Screw AMZ20P040FCC
8
13
1
234
DRM-6NX
3. SCHEMATIC DIAGRAM
Note: When ordering service parts, be sure to refer to "EXPLODED VIEWS AND PARTS LIST" or "PCB PARTS LIST".
A
3.1 OVERALL CONNECTION DIAGRAM (1/2)
(SIFB BOARD ASSY, LOAD BOARD ASSY and IDSB BOARD ASSY)
SERVO MECHANISM ASSY (DXB1654)
PICKUP ASSY (DWY1069)
B
SIGNAL ROUTE
: RF & AUDIO SIGNAL ROUTE
C
PULSE MOTOR FRAME (DXM1069)
STEPPING MOTOR
SPINDLE MOTOR (DXM1097)
FLEXIBLE CORD DDD1122
D
14
1234
5
67
8
DRM-6NX
A
SIFB BOARD ASSY (DWZ1081)
A
LD POWER ADJ.
FLEXIBLE CORD DDD1121
MAIN BOARD ASSY
(DWX1906)
B
)
B
LOAD BOARD ASSY (PWZ2038)
S1001 (FUNCTION SW)
No.
1
TERMINATION
2
TEST
3
DISABLE EJECT
DIP SW MODE SETTING ON (SHORT) TERMINATOR ON OFF (OPEN) TERMINATOR OFF ON (SHORT) TEST MODE ON OFF (OPEN) TEST MODE OFF ON (SHORT) EJECT ENABLE OFF (OPEN) EJECT DISABLE
VIBRATION
SENSOR
CONNECTOR ASSY PG04MM-F07
C
IDSB BOARD ASSY (DWS1084)
CONNECTOR ASSY DKP3416
D 1/3 to D 3/3
(
D
C
D
CBA
5
6
7
8
15
1
234
DRM-6NX
3.2 OVERALL CONNECTION DIAGRAM (2/2)
(FRPB BOARD ASSY, MOTB BOARD ASSY, DSEL BOARD ASSY, PWSB BOARD ASSY, PWRB ASSY, IDE/SCSI BOARD ASSY,
A
B
C
AXIS NETWORK BOARD ASSY, MEMORY BOARD ASSY and CONNECTOR BOARD ASSY)
FRPB BOARD ASSY
E
(DWZ1083)
N. C.
N. C.
FLEXIBLE CORD DDD1097
D
PEA1130
MOTB BOARD
F
ASSY (PWZ2040)
(
D
1/3 to
S952: EJECT
D
EJECT
L951–L956: RTF1167
MAIN BOARD ASSY
)
3/3
(DWX1906)
CHANGER POWER
S603:Magazine (Existence/None)
S604: Multi/Single
DSEL BOARD
G
ASSY (PWZ2533)
Magazine
(Existence/None)
Multi/Single
PSG1010 DSG1016 DSG1016 DSG1016
Magazine IN
Single
1: GND
3: GND
5: GND
7: GND
9: GND
11: GND
13: GND
15: GND
17: GND
19: GND
21: GND
23: OPEN
25: OPEN
27: OPEN
29: GND
31: GND
33: GND
35: GND
37: GND
39: GND
41: GND
43: GND
45: GND
47: GND
49: GND
2: DB0
4: DB1
6: DB2
8: DB3
10: DB4
12: DB5
14: DB6
16: DB7
18: DBP
20: GND
22: GND
24: OPEN
TERMPWR
26:
28: OPEN
30: GND
32: ATN
34: GND
36: BSY
38: ACK
40: RST
42: MSG
44: SEL
46: C/D
48: REQ
50: I/O
Test Remote Control
(RU-V101) Interface
D
16
1234
GFE
5
67
8
DRM-6NX
CONNECTOR
JP5, JP11: Short
JP1
2: GND
4: GND
6: GND
8: GND
10: GND
12: GND
14: GND
1: JP1
3: JP2
5: JP3
7: JP4
9: JP5
11: JP6
13: JP7
IDE/SCSI BOARD ASSY
M
(DWX1917)
Note: As this circuit board is an assembly purchase part, no circuit diagram is listed.
16: GND
15: JP8
18: GND
17: JP9
JP11
20: GND
19: JP10
22: GND
21: JP11
1: RESET 3: DB7 5: DB6 7: DB5
9: DB4 11: DB3 13: DB2 15: DB1 17: DB0 19: GND 21: OPEN 23: DIOW 25: DIOR 27: IORDY 29: OPEN 31: INTRQ 33: DA1 35: DA0 37: CS1FX 39: OPEN
2: GND 4: DB8 6: DB9
8: DB10 10: DB11 12: DB12 14: DB13 16: DB14 18: DB15 20: OPEN 22: GND 24: GND 26: GND 28: OPEN 30: GND 32: OPEN 34: OPEN 36: DA2 38: CS3FX 40: GND
ASSY 50P DKP3417
HARD DISK UNIT (DXB1696)
SCSI
I/F
A
B
J
I
PWRB ASSY (DWR1307)
STATUS DRIVE NETWORK
AXIS NETWORK BOARD ASSY (DWN1001)
Note: As this circuit board is an assembly purchase part, no circuit diagram is listed.
MEMORY BOARD
K
ASSY (DWX1916)
Note: As this circuit board is an assembly purchase part, no circuit diagram is listed.
CONNECTOR ASSY DKP3426
L (BRN)
N (BLU)
16MB 72pin DIMM
L (BRN)
N
(BLU)
CONNECTOR ASSY 4P
CONNECTOR ASSY 20P DKP3419
DKP3415
CONNECTOR
L
BOARD ASSY (DWX1917)
Note: As this circuit board is an assembly purchase part, no circuit diagram is listed.
AC POWER CORD DDG1071
(AC110-240V)
C
D
PWSB BOARD ASSY
H
(DWS1296)
JH
5
6
7
MLK
8
17
1
234
DRM-6NX
3.3 MAIN BOARD ASSY (1/3) and PWRB ASSY
CN3, HARD DISK UNIT,
M
J
A
PWRB ASSY (DWR1307)
I
C950
H
NOTE FOR FUSE REPLACEMENT
CAUTION: FOR CONTINUED PROTECTION
:This schematic diagrm is reference information When it is repaired please cope by assy exchange.
B
AGAINST RISK OF FIRE. REPLACE WITH SAME TIME AND RATINGS ONLY.
C
POWER SUPPLY
1
VIN
2
ON
IC111 PQ7VZ5
VOUT
/OFF
OADJ
5
3.3V REG.
3
4
D 1/3
MAIN BOARD ASSY (1/3) (DWX1906)
A
2/3
D
D
18
D 1/3
1234
CAUTION: FOR CONTINUED PROTECTION AGAINST RISK OF FIRE.
REPLACE ONLY WITH SAME TYPE NO. ICP–S2.3, MFD BY ROHM CO., LTD. FOR IC24.
I
CAUTION: FOR CONTINUED PROTECTION AGAINST RISK OF FIRE.
REPLACE ONLY WITH SAME TYPE NO. ICP–S1.0, MFD BY ROHM CO., LTD. FOR IC23.
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