Pioneer DJC-800-RV, DJM-800 Service manual

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2006

POWE R

PROFESSIONAL MIXER

MIC

MIC 1MIC 2

-

12

-

12

MIC

OFF ON

HARMONIC

SOUND COLOR FX

CRUSH

FADER START

1234

HEADPHONES

MONO SPLIT STEREO

MIXING

LEVEL

PHONES

MIC 1 LEVEL

0

MIC 2 LEVEL

0

HI

+

6

EQ

LOW

+

6

TALK OVER

SWEEP

FILTER

MASTERCUE

0

/DIGITAL PHONOCD/DIGITAL PHON O

CD

LINE

TRIM

OVER

10

+

9

+

9

7

HI

4

2

1

0

+6-

26

+6-

26

MID

–1

–2

EQ EQ EQ EQ

–3

–5

+

6

-

26

+6-

26

–7

LOW

–10

–15

–24

dB dB dB dB

+6-

26

+6-

26

COLOR

LOW

HI

CUE

10

9

8

7

6

5

4

3

2

1

0

CROSS FADER ASSIGN

A B

LINE

/DIGITAL PHONO

/DIGITAL

TRIM

OVER

10

+

9

7

HI

4

2

1

0

+6-

26

MID

–1

–2

–3

–5

+6-

26

–7

LOW

–10

–15

–24

+6-

26

COLOR

LOW

HI

CUE

10

9

8

7

6

5

4

3

2

1

0

A THRU BA THRU BA THRU B

LINE

OVER

10

7

4

2

1

0

26

–1

–2

–3

–5

26

–7

–10

–15

–24

26

LOW

A THRU B

TRIM

+

9

HI

+6-

MID

+6-

LOW

+6-

COLOR

HI

CUE CUE

BOOTH MONITO R

CROSS FADER

MASTER

LR

BALANCE

MONO STEREO

CH FADER

LEVEL

0

OVER

10

7

4

2

1

0

–1

–2

–3

–5

–7

–10

BEAT

–15

–24

MIDI START

/STOP

AUTO/ TAP

dB

TAP

RL

CUE

BEAT EFFECTS

PHASER

FLANGER

FILTER

REVERB

TRANS

ROBOT

PAN

CHORUS

REV DLY

ROLL

ECHO

REV ROLL

DELAY

SND/RTN

MIC

4

3

CF.A

2

CF.B

1

MASTER

0

TIME

LEVEL/DEPTH

MAX

MIN

ON/OFF

ORDER NO.

RRV3340

DJM-800

DJ MIXER

DJM-800

ROTARY VOLUME KIT

DJC-800RV

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Model Type Power Requirement Remarks

DJM-800 KUCXJ AC120V DJM-800 WYXJ5 AC220 - 240V DJM-800 TLXJ AC110 - 120V / 220 - 240V DJC-800RV ZXJ/WL5 —

For details, refer to "Important Check Points for good servicing".

T-IZR MAR. 2006 printed in Japan

1234

SAFETY INFORMATION

A

This service manual is intended for qualified service technicians ; it is not meant for the casual do-ityourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.

WARNING This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to causecancer, birth defects or other reproductive harm.

B

NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must be of identical designation.

Health & Safety Code Section 25249.6 – Proposition 65

REMARQUE (POUR MODÈLE CANADIEN SEULEMENT) Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces de remplacement doivent avoir la même désignation.

C

(FOR USA MODEL ONLY)

1. SAFETY PRECAUTIONS

The following check should be performed for the continued protection of the customer and

service technician.

LEAKAGE CURRENT CHECK

Measure leakage current to a known earth ground (waterpipe

D

E

, conduit, etc.) by connecting a leakage current tester

such as Simpson Model 229-2 or equivalent between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5mA.

Reading should not be above

0.5mA

Device under test

Test all exposed metal surfaces

Also test with plug reversed (Using AC adapter plug as required)

Leakage current tester

Earth ground

ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER.

2. PRODUCT SAFETY NOTICE

Many electrical and mechanical parts in the appliance have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual. Electrical components having such features are identified by marking with a on the schematics and on the parts list in this Service Manual. The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards. Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge

from PIONEER.

F

2

1234

AC Leakage Test

DJM-800

5678

[Important Check Points for Good Servicing]

In this manual, procedures that must be performed during repairs are marked with the below symbol. Please be sure to confirm and follow these procedures.

1. Product safety

Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by following the safety instructions described in this manual.

1 Use specified parts for repair.

Use genuine parts. Be sure to use important parts for safety.

2 Do not perform modifications without proper instructions.

Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as radio/TV interference and foreign noise.

3 Make sure the soldering of repaired locations is properly performed.

When you solder while repairing, please be sure that there are no cold solder and other debris. Soldering should be finished with the proper quantity. (Refer to the example)

4 Make sure the screws are tightly fastened.

Please be sure that all screws are fastened, and that there are no loose screws.

5 Make sure each connectors are correctly inserted.

Please be sure that all connectors are inserted, and that there are no imperfect insertion.

6 Make sure the wiring cables are set to their original state.

Please replace the wiring and cables to the original state after repairs. In addition, be sure that there are no pinched wires, etc.

7 Make sure screws and soldering scraps do not remain inside the product.

Please check that neither solder debris nor screws remain inside the product.

8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.

Damaged power cords may lead to fire accidents, so please be sure that there are no damages. If you find a damaged power cord, please exchange it with a suitable one.

9 There should be no spark traces or similar marks on the power plug.

When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure connections and suitable usage. Please exchange the power cord if necessary.

0 Safe environment should be secured during servicing.

When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries. Please pay attention to your surroundings and repair safely.

A

B

C

D

2. Adjustments

To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification. Adjustments should be performed in accordance with the procedures/instructions described in this manual.

3. Lubricants, Glues, and Replacement parts

Use grease and adhesives that are equal to the specified substance. Make sure the proper amount is applied.

4. Cleaning

For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper cleaning should be performed to restore their performances.

5. Shipping mode and Shipping screws

To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be installed before shipment. Please be sure to follow this method especially if it is specified in this manual.

56

DJM-800

E

F

3

7

8

1234

Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Screws adjacent to mark on product are used for disassembly. For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.)

2.1 PACKING SECTION

B

C

5

9

4

12

11

3

D

7

8

2

FRONT

DJM-800

E

6

F

10

6

1234

DJM-800

5678

(1) PACKING SECTION PARTS LIST

No. Description Part No.

Mark

1• • • • 2Pad Front DHA1698 3Pad Rear DHA1699 4Pad Top DHA1705

5 Instruction Manual(M800) See Contrast table (2)

6Packing Case See Contrast table (2)

7 Sheet RHX1006

Mark

8 Power Cord See Contrast table (2) NSP 9 Polyethylene Bag AHG7117 NSP 10 Label See Contrast table (2)

NSP 11 Warranty Card See Contrast table (2) NSP 12 User Registration Sheet DRM1262

(2) CONTRAST TABLE

DJM-800/WYXJ5, DJM-800/TLXJ and DJM-800/KUCXJ are constructed the same except for the fHollowing

Mark No. Symbol and Description

5 Instruction Manual (English) DRB1393 Not used Not used 5 Instruction Manual (English, French Not used DRB1392 Not used

German, Italian, Dutch, Spanish)

5 Instruction Manual

(English, Spanish, Chinese)

6Packing Case DHG2559 DHG2558 DHG2560

8Power Cord DDG1028 ADG7062 ADG7062 NSP 10 Label DRW2311 VRW1629 VRW1629 NSP 11 Warranty Card ARY7043 Not used Not used

DJM-800

/KUCXJ

Not used Not used DRB1394

DJM-800

/WYXJ5

DJM-800

/TLXJ

A

B

C

>

D

E

56

DJM-800

F

7

8

1234

2.2 EXTERIOR SECTION

A

61

51

63

Refer to "2.3 CONTROL PANEL SECTION".

61

50 64

B

C

22

D

59

S

A

O

P

59

Q

M

39

21

P

56

20

42

59

T

24

K

60

29

M

J

11

Q

60

T

R

L

7

J

45

S

12

O

59

31

60

8

B

19

59

K

N

27

16

17

M

O

18

L

J

59

I

16

I

K

47

6

E

A

30

48

47

60

71

I

D

1

33

4/4

23

C

D

5

49

68

3/4

Q

H

4

D

F

9

3

2/4

26

G

L

38

2

A

D

62

D

1/4

15

60

F

R

59

15

62

R

59

14

15

67

25

59

52

62

N

59

35

59

10

36

66

43

58

62

59

54

62

65

53

G

34

H

28

57

69

E

70

59

40

42

41

42

47

59

47

41

E

59

69

42

D

60

69

C

B

37

44

32

F

55

46

13

Q

NON-CONTACT

SIDE

CONTACT SIDE

8

1234

DJM-800

5678

EXTERIOR SECTION PARTS LIST

No. Description Part No.

Mark

1 INPUT Assy DWX2535 2 TRIM 4 Assy DWX2551 3 TRIM 3 Assy DWX2550 4 TRIM 2 Assy DWX2549 5 TRIM 1 Assy DWX2548

6 DSP Assy DWX2534 7 OUTPUT Assy DWX2544 8 DIGIC Assy DWX2547 9 DIGIA Assy DWX2555

10 SLSW Assy DWX2536

11 DIGIB Assy DWX2546 12 HPAMP Assy DWX2556 13 POWER SUPPLY Unit DWR1433 14 ACSW Assy DWX2545 15 Short Pin Plug AKM7008

16 Flexible Cable (31P) DDD1316 17 Flexible Cable (12P) DDD1317 18 Flexible Cable (25P) DDD1318 19 Flexible Cable (16P) DDD1319 20 Flexible Cable (10P) DDD1321

21 Flexible Cable (30P) DDD1322 22 Flexible Cable (25P) DDD1323 23 Flexible Cable (7P) DDD1326 24 Flexible Cable (12P) DDD1327 25 Flexible Cable (6P) DDD1328

26 Flexible Cable (7P) DDD1329 27 Flexible Cable (10P) DDD1333

>

28 AC Inlet Assy See Contrast table (2) 29 Flexible Cable (24P) DDD1330 30 Connector Assy(10P-12P) DKP3763

31 Connector Assy PF05EE-S22 32 Connector Assy PF05EE4S32 33 Connector Assy PF06EE-D12

NSP 34 Rear Panel See Contrast table (2)

35 Bracket TRIM DNF1728

36 Bracket SSW DNF1729

>

No. Description Part No.

Mark

37 Shield Case DNH2697 38 Shield Case AC DNH2698 39 Shield Case DSP DNH2699 40 Chassis Assy DXB1881

41 Leg Assy REC-434

NSP 42 Spacer AEB7092

43 PHONE Spacer DEC2914 44 Barrier A DEC2915 45 Styling Sheet DEC2917

46 Bottom Cover DEC2918 47 Blind Label DEC2928 48 Barrier B DEC2944 49 Select Knob (S) DAA1166 50 Extension Shaft DNK4691

51 Rotary SW Knob S DAA1204 52 Bracket PSW DNF1730 53 POWER Knob DAC2306 54 POWER Knob Guard DNK4534

NSP 55 LABEL See Contrast table (2)

56 CAUTION Label DRW2312 57 Blind Cap DNK4218 58 Terminal Screw AKE-031-0 59 Screw BBZ30P060FTB 60 Screw BBZ30P080FTC

61 Screw BCZ30P080FTB 62 Screw BPZ30P080FTB 63 Screw CCZ30P060FTB 64 Flange Nut M7 DBN1011 65 Screw IBZ30P080FTB

66 Nut NKX2FTC 67 Screw PMH30P100FTB 68 Screw PMH40P080FTC 69 Binder (SKB-90BK) ZCA-SKB90BK

NSP 70 Caution LABEL See Contrast table (2)

NSP 71 Earth LABEL See Contrast table (2)

A

B

C

D

(2) CONTRAST TABLE

DJM-800/WYXJ5, /TLXJ and DJM-800/KUCXJ are constructed the same except for the fHollowing :

Mark No. Symbol and Description

28 AC Inlet Assy DKP3761 DKP3762 DKP3762 NSP 34 Rear Panel DNC1800 DNC1789 DNC1791 NSP 55 LABEL DRW2294 DRW2293 DRW2319 NSP 70 Caution LABEL DRW1975 Not used Not used NSP 71 Earth LABEL DRW2276 Not used Not used

DJM-800

/KUCXJ

DJM-800

56

DJM-800

/WYXJ5

7

DJM-800

/TLXJ

E

F

9

8

1234

2.3 CONTROL PANEL SECTION

A

27

33

29

30

54

53

41

28

34

47

54

43

B

C

45

55

20

14

D

54

43

A

P

54

9

H

22

58

10

16

36

44

57

56

38

54

5

G

1/4

15

51

39

25

27

6

G

48

21

G

15

E

F

4/4

58

57

17

50

57

56

17

D

7

49

G

8

3/4

2/4

C

57

40

31

32

25

E

B

51

57

Dependence

42

23

52

F

35

3

19

4

G

46

37

50

H

24

52

2

C

D

E

52

26

11

F

10

1234

B

1

18

52

E

F

A

B

52

DJM-800

42

13

49

35

G

H

59

52

12

NON-CONTACT

SIDE

CONTACT SIDE

5678

CONTROL PANEL SECTION PARTS LIST

No. Description Part No.

Mark

1 MIC 1 Assy DWX2542 2PANEL 1 Assy DWX2552 3 MIC 2 Assy DWX2543 4PANEL 2 Assy DWX2554 5 CHFD 1 Assy DWX2537

6 CHFD 2 Assy DWX2538 7 CHFD 3 Assy DWX2539 8 CHFD 4 Assy DWX2540 9 CRSFD Assy DWX2541

10 HP JACK Assy DWX2553

No. Description Part No.

Mark

50 LEVEL Meter Assy DXB1882

51 Screw AMZ26P040FTC 52 Screw BBZ30P060FTB 53 Screw BPZ30P120FTB 54 Screw CCZ30P060FTB 55 Screw DBA1262

56 Screw DBA1298 57 Flange Nut M9 DBN1008 58 Nut NKX2FTC

A

11 Flexible Cable (12P) DDD1320 12 Flexible Cable (27P) DDD1324 13 Flexible Cable (30P) DDD1325 14 Housing Wire Assy PF03PP-D12 15 Housing Wire Assy PF04PP-D05

16 Housing Wire Assy PF04PP-D20 17 Housing Wire Assy PF04PP4D05 18 Housing Wire Assy PF05FF-D25

NSP 19 Panel Stay DND1254

20 CRF Stay DNF1726

21 MIC Stay DNF1727 22 Fader Packing DEC2903 23 SW Packing DEC2929 24 Barrier (FL) DEC2943 25 SW Packing DED1177

NSP 26 PC Support VEC1508

27 Rotary SW Knob (A) DAA1175 28 Rotary SW Knob (B) DAA1176 29 Rotary SW Knob S (A) DAA1177 30 Rotary SW Knob S (B) DAA1178

B

C

D

31 Select Knob DAA1205 32 Rotary SW Knob (C) DAA1180 33 Rotary SW Knob (HM) DAA1197 34 Rotary SW Knob (MA) DAA1198 35 CUE Knob DAC2215

36 Slide SW Cap (A) DAC2219 37 SET Knob (TAP) DAC2300 38 SET Knob (FS) DAC2301 39 SET Knob (HM) DAC2302 40 EFFECT Knob DAC2304

41 MIC Cap DAC2309 42 Slide SW Cap DAC2310 43 Slider Knob (L2) DAC2371 44 CHF Panel DAH2426 45 CRF Panel DAH2427

46 Disply Panel DAH2428 47 Control Panel DNB1144 48 LENS DNK4532 49 LENS Holder DNK4533

56

DJM-800

E

F

11

7

8

1234

S

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1 OVERALL BLOCK DIAGRAM_1

A

B

C

BLOCK DIAGRAM

MI C

MIC 1

MIC 2

CH 1

LINE

CD

DIGITAL

CD/DIGITAL

SW .

CD

DIGITAL/CD

CH 2

PHONO

CD

DIGITAL

CD/DIGITAL

LINE SW.

CD

PHONO AMP.

MIC AMP

BUFFER

DIR

LINE LINE LINE

BUFFER

DIR

LINE

CD CD

DIGITAL

MIC 1 LEVEL

MIC 2 LEVEL

TRIM

AD MATRIX

55

119

MATRIX

19

TRIM

AD MATRIX

A/D

BUFFER

A/D

SRC

-COM

VR AD PHONO/LINE SW . DIGIT AL SEL. DIGITAL

/ANALOG SW.

BUFFER

A/D

SRC

28

147

143

144

MIC 1 MIC 2

CH 1

CH 2

D

59

CD/DIGI TAL PHONO SW.

D

CH 3

PHONO

LINE

DIGITAL

SW .

CD

DIGITAL/CD

DIGITAL

CD/DIGI TAL

CD

DIGITAL

PHONO

PHONO PHONO PHONO

DIGITAL

PHONO AMP.

BUFFER

DIR

CD CD

MATRIX

TRIM

119

20

BUFFER

AD MATRIX

60

E

SW .

LINE

DIGITAL/LINE

DIGITAL

CH 4

LINE/DIGI TAL

PHONO SW.

LINE/DIGI TAL

LINE

DIGITAL

PHONO PHONO PHONO

PHONO

LINE/CD

ANALOG

DIGITAL

119

MATRIX

21

same as CH 3

F

-COM

VR AD PHONO/LINE SW . DIGIT AL SEL. DIGITAL

/ANALOG SW.

A/D

SRC

-COM

VR AD PHONO/LINE SW . DIGIT AL SEL. DIGITAL

/ANALOG SW.

To DSP BLOCK DIAGRAM

29

30

145

146

CH 3

CH 4

12

DJM-800

1234

5678

A

D610A003BPYPA225-K

DSP

PHONES

MASTER

BOOTH

REC

SEND

RETURN

13

27

20

18

17

150

D/A

MASTER ATT.

D/A

SRC DIT

BUFFER AMP.

D/A

BUFFER

D/A

A/D

BUFFER

AMP.

MUTE

PHONES

B

MASTER 1

MASTER 2

DIGITAL OUT

BOOTH

REC

C

SEND

D

RETURN

64M 4M

SDRAM

÷

When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or

FLASH

ROM

FPGA

XC3S50-

4TQG144C-K

-COM

HD64F2377-K

(PEG236A8-K)

"PCB PARTS LIST".

÷

The > mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.

÷

: The power supply is shown with the marked box.

DJM-800

56

7

E

F

13

8

1234

S

1

–

s

3.2 OVERALL BLOCK DIAGRAM_2

A

I

DSP BLOCK DIAGRAM

DJM-800 Audio DSP

CHn In

Digital in

Analog in

Input of digital / analog is set by SelectSW

B

MIC1,2 In

C

CH1-CH4 COMMON

Digital Trim

2Band

MIC

EQ

BPM

detect

CHx

MIC1,2

MIX

3Band

CHn

EQ

COLOR

EFFECTS

[ch1–4]

MIC SW

Off On

TalkOver

3-possi.

BEAT EFFECTS [CHx(pre)]

∗1 ∗2,3

Send

Return

[CHx]

∗2,3,4

BPM

detect

[MIC]

∗5

CUE

Monitor

[CHx]

EFFECTS

BEAT

[MIC]

Send

Return

[MIC]

∗2,4

CHn Fader CF Assign

CH Fader Curve

3-possi.

CHx Level Meter CHx

Master Balance

BEAT

EFFECTS

[CHx(post)]

MIC Data

Thru CF_A CF_B

3-possi.

CHx

+

CROSS Fader

Cross Fader Curve

3-possi.

BPM

detect

[CF_A]

∗5 ∗4

BPM

detect

[CF_B]

∗5 ∗4

Send Return [CF_A]

Send Return [CF_B]

D

E

FPGA [Dual PortRAM]

Send Out

Return In

MIC

Filter

• Mode

CPU

• Volume data

I/F

• Switch data

Bus

Logic

• CH Fader position

• CF Fader position

• Control Command

BEAT

EFFECTS

(SND/RTN)

/// BEAT EFFECT (SND/RTN) /// /// COLOR EFFECT (Harmonic) ///

EFFECT CH SELECT

–4

CH1

CF_A/B

MIC

Master

Return In

EFFECT CH SELECT

Return Level Effect SW

–4

CH1

CF_A/B

MIC

Master

No Cable EFFECT Processor CH

Cable Exist

CableCheck

SEND Out

Effect Out

EFFECT CUE

Talk Over On/Off

CH1

–4 In Friqency Counter

Effect Contror (from CPU)

∗1 : Ch1 ∗2 : Boil ∗3 : Po ∗4 : I do ∗5 : I de

/// BEAT EFFECT (Other) ///

EFFECT CH SELECT

CH1

–4

F

CF_A/B

MIC

Master

EFFECT Processor

MIX RATIO Effect Out

14

Effect SW CH1–4 In EFFECT Processor CH1

EFFECT CUE

DJM-800

/// COLOR EFFECT (Others) ///

1234

5678

t

o

t

A

Master Balance Talk Over

Talk Over On/Off

MIC Monitor SW CHx MIX Data

∗2,4

Master

Mono

Stereo

MIC Data

BPM

M

Send

Return

ect

[CF_A]

_A]

∗5 ∗4 ∗2,3

M

Send

Return

ect

[CF_B]

_B]

∗5 ∗4 ∗2,3

∗1 : Ch1 – 4 processes the same effect. ∗2 : Boil ∗3 : Position of effect input is set in either front and back of fader by specification of Effect. ∗4 : I do SEND/RETURN of CH set in SND/RTN select by EffectCHSELECT. ∗5 : I detect B P M of CH selected by EFFECT CHSELECT.

BEAT

EFFECTS

[CF_A(post)

BEAT

EFFECTS

[CF_B(post)

effectch Select

+

SW and do of effect attention for selected setting.

detect

[Master]

BEAT

EFFECTS

[Master]

∗5

Send

Return

[Master]

MIC Data

+

CHx CUE

Effect CUE

Master Level

Master CUE

+

Booth Level

+

• DSP Status

• BPM Detect data

• Harmonic Detect data

• CH Level Meter

• Master Level Meter

Master Level Meter

H.P.

MIX

EFFECT Processor

H.P. Level

CPU

I/F

Logic

Rec Out

Master Out1

Master Out2

Digital Out

H.P. Out

Booth Out

FPGA [Dual PortRAM]

SD-RAM

B

C

D

/// BPM DET. ///

EFFECT CH SELECT

CH1

er Send to CPU

ssor CH1–4 Out

r (from CPU)

ssor CH1–4 Out Mono Split

56

–4

CF_A/B

MIC

Master

∗ I detect B P M only for CH which EFFECT CH SELECT appears, and was Counter.

/// H.P. MIX ///

CHx CUE

EFFECT CUE

Master CUE L

BPM COUNTER

CUE Balance

+

Master Balance H.P.Level

L

R

Send to CPU

H.P.MONOSPLIT/STEREO SW

Mono Split

Stereo

+

H.P.Level

DJM-800

7

E

H.P. Out Lch

F

H.P. Out Rch

15

8

1234

3.3 OVERALL WIRING DIAGRAM

A

B

C

P

HP JACK(DWX2553)

ACSW

R

(DWX2545)

OUTPUT(DWX2544)

J

J J

1/3–( 3/3)

O

SW POWER SUPPLY

Q

HPAMP (DWX2556)

I

DSP (DWX2534)

I I

DIGIC(DWX2547)

K

1/3–( 3/3)

D

E

DIGIB(DWX2546)

M

F

SLSW

N

(DWX2536)

DIGIA

L

(DWX2555)

16

DJM-800

1234

5678

PANEL1(DWX2552)

C

G 1/4

CHFD1(DWX2537)

G 2/4

CHFD2(DWX2538)

G 3/4

CHFD3(DWX2539)

G 4/4

CHFD4(DWX2540)

H

CRSFD(DWX2541)

PANEL2(DWX2554)

F

A

B

C

A

INPUT (DWX2535)

A A

1/6–( 6/6)

MIC1

B

(DWX2542)

MIC2

E

(DWX2543)

D

D 4/4

TRIM1(DWX2548)

D 3/4

TRIM2(DWX2549)

E

D 2/4

TRIM3(DWX2550)

D 1/4

TRIM4(DWX2551)

F

56

DJM-800

17

7

8

1234

3.4 INPUT ASSY (1/6)

A

B

C

A 1/6

(LI)

INPUT ASSY(DWX2535)

8

(LI)

BUFFER

1

(CDI)

BUFFER

CN491

4/4

D

(LI)

9

(CDI)

2

Shield Case

D

Analogue

6/6

A

6/6A

E

7

F

18

2/6,3/6,4/6,6/6A

A 1/6

DJM-800

1234

5678

A

5

3

_

(CH1)

B

1212

4

6

C

D

(CH1)

(D1)

(CH1D)

AUDIO SIGNAL ROUTE

(LI)

: LINE INPUT L CH SIGNAL

(CDI)

: CD INPUT L CH SIGNAL

(CH1)

: CH1 L CH SIGNAL

(D1)

(CH1Y)

: CH1 DIGITAL SIGNAL : CH1 Y CH SIGNAL

DJM-800

56

6/6A

(CH1Y)

6/6A

E

F

A 1/6

19

7

8

1234

3.5 INPUT ASSY (2/6)

A

A 2/6

INPUT ASSY(DWX2535)

CN591

3/4

D

(PI)

10

11

B

C

(PI)

_

(CDI)

12

(PI)

13

(CH2)

(CDI)

BUFFER

Shield Case

D

6/6

A

Analogue

(CH2)

6/6A

E

17

F

20

A 2/6

1/6,3/6,4/6,6/6A

DJM-800

1234

5678

A

15

_

(CH2)

1212

14

(CH2)

16

(CH2)

B

C

(CH2D)

(D2)

AUDIO SIGNAL ROUTE

(PI)

: PHONO INPUT L CH SIGNAL

(CDI)

: CD INPUT L CH SIGNAL

(CH2)

: CH2 L CH SIGNAL

(D2)

(CH2Y)

: CH2 DIGITAL SIGNAL : CH2 Y CH SIGNAL

(CH2Y)

D

6/6A

E

6/6A

F

56

DJM-800

A 2/6

21

7

8

1234

3.6 INPUT ASSY (3/6)

A

A 3/6

INPUT ASSY(DWX2535)

(PI)

CN691

2/4

D

(CH3)

B

C

D

(PI)

(LI)

Shield Case

_

(LI)

BUFFER

(LI)

E

F

22

A 3/6

Analogue

A

6/6

(CH3)

6/6A

1/6,2/6,4/6,6/6A

DJM-800

1234

5678

A

_

(CH3)

1212

(CH3)

B

C

(CH3D)

AUDIO SIGNAL ROUTE

(PI)

: PHONO INPUT L CH SIGNAL

(LI)

: LINE INPUT L CH SIGNAL

(CH3)

: CH3 L CH SIGNAL

(D3)

(CH3Y)

: CH3 DIGITAL SIGNAL : CH3 Y CH SIGNAL

(D3)

(CH3Y)

D

6/6A

E

6/6A

F

56

DJM-800

A 3/6

23

7

8

1234

3.7 INPUT ASSY (4/6)

A

B

A 4/6

INPUT ASSY (DWX2535)

(PI)

CN791

1/4

D

(CH4)

_

C

(LI)

Shield Case

D

A

BUFFER

6/6

(LI)

Analogue

(CH4)

6/6A

E

F

24

1/6,2/6,3/6,6/6A

A 4/6

DJM-800

1234

5678

A

_

(CH4)

B

1212

(CH4)

C

(CH4D)

AUDIO SIGNAL ROUTE

(PI)

: PHONO INPUT L CH SIGNAL

(LI)

: LINE INPUT L CH SIGNAL

(CH4)

: CH4 L CH SIGNAL

(D4)

(CH4Y)

: CH4 DIGITAL SIGNAL : CH4 Y CH SIGNAL

(D4)

(CH4Y)

D

6/6A

E

6/6A

F

56

DJM-800

A 4/6

25

7

8

1234

3.8 INPUT ASSY (5/6)

A

B

C

A 5/6

6/6A

INPUT ASSY (DWX2535)

(RECD)

(REC)

18

(REC)

19

D

(MA)

6/6A

E

BUFFER

(MA)

6/6A

F

26

A 5/6

DJM-800

1234

5678

A

B

(REC)

22

20

MUTE

(MA)

(REC)

C

23

(MA)

(REC)

21

D

AUDIO SIGNAL ROUTE

(RECD)

: REC DIGITAL CH SIGNAL

(REC)

: REC L CH SIGNAL

(MA)

: MASTER L CH SIGNAL

DJM-800

56

E

F

A 5/6

27

7

8

1234

3.9 INPUT ASSY (6/6)

A

B

C

A 6/6

CN3

INPUT ASSY (DWX2535)

28

27

1/3

I

24

26

25

A

5/6

LRCK BUFFER

BCK BUFFER

1/6,2/6,3/6,4/6

A

(CH1Y)

D

(CH2Y)

CN2

1/3

I

E

(CH3Y)

(CH4Y)

1/6A

2/6A

3/6A

AUDIO SIGNAL ROUTE

(CH1Y)

4/6A

(CH2Y)

(CH3Y)

(CH4Y)

5/6A

: CH 1 Y CH SIGNAL : CH 2 Y CH SIGNAL : CH 3 Y CH SIGNAL : CH 4 Y CH SIGNAL

(D1)

: CH1 DIGITAL SIGNAL

(D2)

: CH2 DIGITAL SIGNAL

(D3)

: CH3 DIGITAL SIGNAL

(D4)

: CH4 DIGITAL SIGNAL

(MA)

: MASTER L CH SIGNAL

F

28

A 6/6

DJM-800

1234

5678

A

MCK BUFFER

BCK BUFFER

(D4)

(D1)

(D2)

(D3)

CN1203

1/6A

A

2/6

A

3/6 4/6

A

K

B

1/6,2/6,3/6,4/6A

5/6A

(MA)

CN902

1/3

J3/3

C

1/6,2/6,3/6,4/6A

LRCK BUFFER

MCK BUFFER

BCK BUFFER

LRCK BUFFER

CN904

J

1/6,2/6,3/6,4/6A

D

CN1501

B

5/6A

E

5/6A

DJM-800

56

F

A 6/6

29

7

8

1234

3.10 MIC 1 ASSY

MIC1 (DWX2542)

B

A

1

B

(MIC1)

(MIC1) (MIC1)

C

(MIC2) (MIC2)

(MIC2)

J1503

(MIC2)

(MIC1)

E

D

E

F

B

30

1234

DJM-800

Pioneer DJC-800-RV, DJM-800 Service manual

DJM-800

SAFETY INFORMATION

CONTENTS

1. SPECIFICATIONS

2. EXPLODED VIEWS AND PARTS LIST

2.1 PACKING SECTION

2.2 EXTERIOR SECTION

2.3 CONTROL PANEL SECTION

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1 OVERALL BLOCK DIAGRAM_1

3.2 OVERALL BLOCK DIAGRAM_2

3.3 OVERALL WIRING DIAGRAM

3.4 INPUT ASSY (1/6)

3.5 INPUT ASSY (2/6)

3.6 INPUT ASSY (3/6)

3.7 INPUT ASSY (4/6)

3.8 INPUT ASSY (5/6)

3.9 INPUT ASSY (6/6)

3.10 MIC 1 ASSY