TOYOTA
Service
Manual |
CRT2262 |
|
ORDER NO. |
CAR COMPACT DISC PLAYER
CDS-9036ZT ES
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
VEHICLE |
DESTINATION |
PRODUCED AFTER |
TOYOTA PART No. |
ID No. |
PIONEER MODEL No. |
||||||||||
Not specified |
THAILAND |
August 1998 |
08601-00894 |
|
|
|
CDS-9036ZT/ES |
||||||||
|
|
|
|||||||||||||
-The CDS-9036ZT/ES is a genuine model of option from TOYOTA MOTOR CORPORATION.
-The CDS-9036ZT/ES uses AVC-LAN for bus.
-See the separate manual CX-597(CRT1829) for the CD mechanism description, disassembly and circuit description.
-The CD mechanism employed in this model is one of S7 series.
CONTENTS
1. |
SAFETY INFORMATION ............................................ |
2 |
7. |
GENERAL INFORMATION ....................................... |
33 |
2. |
EXPLODED VIEWS AND PARTS LIST ....................... |
3 |
|
7.1 IC ........................................................................ |
33 |
3. |
SCHEMATIC DIAGRAM ............................................. |
8 |
|
7.2 DIAGNOSIS ........................................................ |
35 |
4. |
PCB CONNECTION DIAGRAM ................................ |
20 |
|
7.2.1 SELF-DIAGNOSTIC FUNCTION............... |
35 |
5. |
ELECTRICAL PARTS LIST ........................................ |
26 |
|
7.2.2 DISASSEMBLY ......................................... |
39 |
6. |
ADJUSTMENT.......................................................... |
29 |
|
7.2.3 TEST MODE .............................................. |
40 |
|
|
|
|
7.2.4 CONNECTOR FUNCTION DESCRIPTION ....... |
42 |
|
|
|
|
7.3 BLOCK DIAGRAM .............................................. |
43 |
|
|
|
8. |
OPERATIONS AND SPECIFICATIONS..................... |
44 |
PIONEER ELECTRONIC CORPORATION |
4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan |
PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A. |
|
PIONEER ELECTRONIC [EUROPE] N.V. Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 501 Orchard Road, #10-00, Wheelock Place, Singapore 238880
C PIONEER ELECTRONIC CORPORATION 1998
K-ZZS. SEPT. 1998 Printed in Japan
CDS-9036ZT
- CD Player Service Precautions
1.For pickup unit(CXX1231) handling, please refer to"Disassembly"(CX-597 Service Manual CRT1829). During replacement, handling precautions shall be taken to prevent an electrostatic discharge(protection by a short pin).
2.During disassembly, be sure to turn the power off since an internal IC might be destroyed when a connector is plugged or unplugged.
3.Please checking the grating after changing the service pickup unit(see page 31).
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely; you should not risk trying to do so and refer the repair to a qualified service technician.
2
CDS-9036ZT
2. EXPLODED VIEWS AND PARTS LIST
2.1 PACKING
7
3
4
2 |
6 |
|
10 9 
1
8
NOTE:
-Parts marked by "*"are generally unavailable because they are not in our Master Spare Parts List.
-Screws adjacent to mark on the product are used for disassembly.
-PACKING SECTION PARTS LIST
Mark No. Description |
Part No. |
Mark No. Description |
Part No. |
|||||
|
|
|
|
|
|
|
|
|
|
1 |
Screw Assy |
CEA1854 |
* |
6 |
Polyethylene Bag |
E36-609 |
|
|
2 |
Protector |
CHP1944 |
|
|
7 |
Carton |
CHA2424 |
|
3 |
Protector |
CHP1945 |
|
|
8 |
Contain Box |
CHL3594 |
* |
4 Sheet |
CHW1645 |
* |
9 |
Polyethylene Bag |
CEG-127 |
||
|
5 |
Owner’s Manual |
CRD2796 |
|
|
10 |
Screw |
HMF50P080FMC |
|
|
(English,Thai) |
|
|
|
|
|
|
3
CDS-9036ZT
2.2 EXTERIOR
4
CDS-9036ZT
- EXTERIOR SECTION PARTS LIST
Mark No. Description |
Part No. |
|
1 |
Screw |
BMZ26P050FMC |
2 |
Cord Assy |
CDE5259 |
3 |
Connector |
CDE5447 |
4 |
Insulator |
CNM5365 |
5 |
Holder |
CNV5014 |
6 |
Control Unit |
CWM5461 |
7 |
Screw |
BMZ26P050FMC |
8 |
Connector(CN601) |
CKS2228 |
9 |
Plug(CN901) |
CKS2721 |
10 |
Holder |
CNC2218 |
11 |
Holder |
CNC6071 |
12 |
Holder |
CNC7188 |
13 |
Spacer |
CNM2683 |
14 |
Spacer |
CNM4676 |
15 |
Spacer |
CNM5523 |
16 |
Screw |
BPZ20P080FMC |
17 |
Button(Eject) |
CAC5244 |
18 |
Lighting Conductor |
CNV5013 |
19 |
Grille Unit |
CXB1803 |
20 |
CD Mechanism Module |
CXK5020 |
21 |
Case Unit |
CXB2146 |
22 |
Chassis Unit |
CXB1552 |
23 |
Screw |
IMS30P050FMC |
24 |
Choke Coil(L901) |
CTH1129 |
25 |
Push Switch(S601) |
CSG1065 |
26 |
Transistor(Q704, 911) |
2SB1185 |
27 |
Case |
CNB2203 |
28 |
Cushion |
CNM5473 |
5
CDS-9036ZT
2.4 CD MECHANISM MODULE
6
CDS-9036ZT
- CD MECHANISM MODULE SECTION PARTS LIST
Mark No. |
Description |
Part No. |
|
Mark No. |
Description |
Part No. |
|
|
|
|
|
|
|
|
|
|
1 |
Control Unit(S7) |
CWX2332 |
46 |
Connector(CN701) |
CKS2774 |
|
|
2 |
Pickup Unit(Service) |
CXX1231 |
47 |
Connector(CN801) |
CKS2196 |
|
|
3 |
Screw |
IMS26P035FMC |
48 |
Spring |
CBH1832 |
|
|
4 |
Screw |
BMZ20P025FMC |
49 |
Spring |
CBH1833 |
|
|
5 |
Screw |
BMZ20P040FMC |
50 |
Roller |
CLA2627 |
|
|
6 |
Screw |
BSZ20P040FMC |
51 |
Arm |
CNV4136 |
|
|
7 |
Screw(M2×3) |
CBA1077 |
52 |
Arm Unit |
CXA8565 |
|
|
8 |
Screw(M2×2) |
CBA1250 |
53 |
Bracket |
CNC6056 |
|
|
9 |
Screw(M2×5) |
CBA1296 |
54 |
Load Motor Unit(M3) |
CXA8702 |
|
|
10 |
Screw(M2×3.85) |
CBA1362 |
55 |
Screw |
JFZ20P025FMC |
|
|
11 |
Spring |
CBH1724 |
56 |
Arm |
CNV4120 |
|
|
12 |
Spring |
CBH1729 |
57 |
Roller |
CNV4509 |
|
|
13 |
Spring |
CBH1730 |
58 |
Gear Unit |
CXA8701 |
|
|
14 |
Spring |
CBH1731 |
59 |
Screw(M2×5) |
CBA1455 |
|
|
15 |
Spring |
CBH1732 |
60 |
Frame |
CNC5797 |
|
|
16 |
Spring |
CBH1745 |
61 |
Damper |
CNV3974 |
|
|
17 |
Spring |
CBH1848 |
62 |
Spring |
CBH1736 |
|
|
18 |
Spring |
CBH1849 |
63 |
Spring |
CBH1863 |
|
|
19 |
Spring |
CBH1939 |
64 |
Spring |
CBH1945 |
|
|
20 |
Spring |
CBL1214 |
65 |
Spring |
CBL1269 |
|
|
21 |
Roller |
CLA2627 |
66 |
Arm |
CNC5799 |
|
|
22 |
Frame |
CNC5796 |
67 |
Lever |
CNC6054 |
|
|
23 |
Bracket |
CNC5871 |
68 |
Spacer |
CNM3315 |
|
* |
24 |
Bracket |
CNC6376 |
69 |
Sheet |
CNM4849 |
|
|
25 |
Cushion |
CNM3917 |
70 |
Arm |
CNV5436 |
|
|
26 |
Sheet |
CNM4873 |
71 |
Arm |
CNV4123 |
|
* |
27 |
Sheet |
CNM5116 |
72 |
Arm |
CNV4124 |
|
|
28 |
PCB |
CNP4230 |
73 |
Arm |
CNV4125 |
|
|
29 |
Bearing |
CNR1415 |
74 |
Arm |
CNV4138 |
|
|
30 |
Belt |
CNT1071 |
75 |
Arm |
CNV4139 |
|
|
31 |
Damper |
CNV3974 |
76 |
Clamper |
CNV4140 |
|
|
32 |
Gear |
CNV4128 |
77 |
Screw(M2×2) |
CBA1250 |
|
|
33 |
Gear |
CNV4129 |
78 |
Connector |
CDE4576 |
|
|
34 |
Gear |
CNV4857 |
79 |
Arm |
CNC7383 |
|
|
35 |
Gear |
CNV4131 |
* 80 |
Gathering PCB |
CNX2533 |
|
|
36 |
Holder |
CNV4663 |
81 |
Photo-transistor(Q1, 2) |
CPT-230S-X |
|
|
37 |
Holder |
CNV5071 |
82 |
ELBO Arm Assy |
CXA8889 |
|
|
38 |
Guide |
CNV4484 |
83 |
Load Motor Assy |
CXA8891 |
|
|
39 |
Screw Unit |
CXA8699 |
84 |
LO Arm Assy |
CXA8892 |
|
|
40 |
CRG Motor Unit(M2) |
CXB3043 |
85 |
Shaft |
CLA3133 |
|
|
41 |
Motor Unit(M1) |
CXA8912 |
86 |
Guide Arm Assy |
CXB1851 |
|
|
42 |
Lever Unit |
CXA9300 |
|
|
|
|
|
43 |
Chassis Unit |
CXB2574 |
|
|
|
|
|
44 |
Screw |
JFZ20P025FMC |
|
|
|
|
|
45 |
Connector(CN101) |
CKS1953 |
|
|
|
|
7
A
B
C
D
1 |
|
2 |
|
3 |
|
4 |
|
|
|
|
|
CDS-9036ZT
3. SCHEMATIC DIAGRAM
3.1 OVERALL CONNECTION DIAGRAM
Note: When ordering service parts, be sure to refer to “EXPLODED VIEWS AND PARTS LIST” or “ELECTRICAL PARTS
LIST”.
A CONT
B CONTROL UNIT(S7)
8 A
|
1 |
|
2 |
|
3 |
|
4 |
|
|
|
|
|
|
||||
|
|
|
|
|
|
5 |
|
6 |
|
7 |
|
8 |
|
|
|
|
|
|
CDS-9036ZT
A
ONTROL UNIT
B
Connector No |
Description |
|
|
1 |
R+ |
|
|
2 |
L+ |
|
|
3 |
SGND |
|
|
|
|
||
|
|
||
4 |
MUTE |
|
|
5 |
+B |
|
|
6 |
R- |
|
|
7 |
L- |
|
|
8 |
GND |
|
|
9 |
TX- |
|
|
10 |
TX+ |
C |
|
11 |
NC |
|
|
12 |
ACC |
|
|
|
|
|
|
|
|
|
|
D
A 9
|
5 |
|
6 |
|
7 |
|
8 |
|
|
|
|
|
|
||||
|
|
|
|
|
|
1 |
|
2 |
|
3 |
|
4 |
|
|
|
|
|
|
CDS-9036ZT
3.2 CD MECHANISM MODULE(GUIDE PAGE)
A |
|
|
B-a |
|
|
|
|
|
|
PICKUP UNIT(SERVICE) |
B CONTROL UNIT(S7) |
|
|
Large size |
|
A-a |
A-b |
SCH diagram |
|
|
|
A-a |
A-b |
Guide page |
B |
|
Detailed page |
A-a |
A-b |
C
C
PHOTO UNIT
CXB3043
D
10 B C
|
1 |
|
2 |
|
3 |
|
4 |
|
|
|
|
|
|
||||
|
|
|
|
|
|
5 |
|
6 |
|
7 |
|
8 |
|
|
|
|
|
|
CDS-9036ZT
B-b
A
B
C
A
D
B 11
|
5 |
|
6 |
|
7 |
|
8 |
|
|
|
|
|
|
||||
|
|
|
|
|
A
B
1 |
2 |
3 |
4 |
CDS-9036ZT
B-a B-b
C
D
B CONTROL UNIT(S7)
PICKUP UNIT(SERVICE)
12 B-a
1 |
|
2 |
|
3 |
|
4 |
|
|
|
|
|
||||
|
|
|
|
5 |
6 |
7 |
8 |
CDS-9036ZT
A
B
C
|
CXB3043 |
C PHOTO UNIT |
B-a B-b |
B-a C 13
D
|
5 |
|
6 |
|
7 |
|
8 |
|
|
|
|
|
|
||||
|
|
|
|
|
A
B
C
D
1 |
|
2 |
|
3 |
|
4 |
|
|
|
|
|
CDS-9036ZT
B-a B-b
14 B-b 
1 |
2 |
3 |
4 |
Loading...