Pioneer CDS-1096-ZT Service manual

PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A. PIONEER ELECTRONIC [EUROPE] N.V. Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936

C PIONEER ELECTRONIC CORPORATION 1999

K-ZZU. APR. 1999 Printed in Japan

ORDER NO.

CRT2381

1DIN SINGLE CD PLAYER

CDS-1096ZT ES

TOYOTA

- This additional service manual is designed to be used together with Model CDS-9036ZT/ES Service Manual CRT2262. Refer to it for finding parts numbers and adjustment,etc. which are not shown in this manual.

VEHICLE DESTINATION PRODUCED AFTER PART No. ID No. PIONEER MODEL No. CAMRY MIDDLE EAST APR. 1999 86270-06010 CDS-1096ZT/ES

CDS-1096ZT

EXPLODED VIEWS AND PARTS LIST

PACKING (Page 3)

- PACKING SECTION PARTS LIST

Part No.

Mark No. Description CDS-9036ZT/ES CDS-1096ZT/ES

5 Owner's Manual CRD2796 ••••• 8 Contain Box CHL3594 CHL3814

Connector Assy ••••• CXB1856

EXTERIOR (Page 4)

- EXTERIOR SECTION PARTS LIST *: Non Spare Part

Part No.

Mark No. Description CDS-9036ZT/ES CDS-1096ZT/ES

2 Cord Assy CDE5259 CDE5402 6 Control Unit CWM5461 CWM6586

ELECTRICAL PARTS LIST(Page 26)

Control Unit

Part No. Symbol and Description CDS-9036ZT/ES CDS-1096ZT/ES IC601 IC PD4850A PD4809B IL701-703 Lamp 8V 60mA CEL1523 CEL1623

PIONEER CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A. PIONEER EUROPE N.V. Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936

C PIONEER CORPORATION 2001

K-ZZS. MAR. 2001 Printed in Japan

ORDER NO.

CRT2676

1DIN SINGLE CD PLAYER

CDS-1096ZT X1N/ES

TOYOTA

- This service manual should be used together with the manual(s) listed below.

For the parts numbers, adjustments, etc. which are not shown in this manual, refer to the following manual(s).

Model No. Order No. Mech. Module Remarks CDS-9036ZT/ES CRT2262 CX-597 CRT1829 S7 CD Mech. Module:Circuit Description, Mech.Description, Disassembly

VEHICLE DESTINATION PRODUCED AFTER TOYOTA PART No. ID No. PIONEER MODEL No.

CAMRY MIDDLE EAST August 2001 86270-06010 CDS-1096ZT/X1N/ES

EXPLODED VIEWS AND PARTS LIST

PACKING(Page 3)

- PACKING SECTION PARTS LIST * : Non spare part

Part No.

Mark No. Symbol and Description CDS-9036ZT/ES CDS-1096ZT/X1N/ES

1 Screw Assy CEA1854 Not used

* 4 Sheet CHW1645 CHW1892

5 Owner’s Manual CRD2796 Not used 6 Polyethylene Bag * E36-609 CEG1297 7 Carton CHA2424 CHG4349

8 Contain Box CHL3594 CHL4349

* 9 Polyethylene Bag CEG-127 Not used

10 Screw HMF50P080FMC Not used

CDS-1096ZT

CD MECHANISM MODULE(Page 6)

- CD MECHANISM MODULE SECTION PARTS LIST

Part No.

Mark No. Symbol and Description CDS-9036ZT/ES CDS-1096ZT/X1N/ES

69 Sheet CNM4849 CNM6412 70 Arm CNV5436 CNV5031 75 Arm CNV4139 CNV5032 76 Clamper CNV5308 CNV5912

ELECTRICAL PARTS LIST(Page 26)

- CONTROL UNIT

Part No.

Symbol and Description CDS-9036ZT/ES CDS-1096ZT/X1N/ES

IC 501 HA12187FP CA0008AM IC 601 PD4850A PD4809B IL 701 CEL1523 CEL1623 IL 702 CEL1523 CEL1623 IL 703 CEL1523 CEL1623

R 904 RN1/10SE1001D RS1/10S102J

EXTERIOR(Page 4)

- EXTERIOR SECTION PARTS LIST

Part No.

Mark No. Symbol and Description CDS-9036ZT/ES CDS-1096ZT/X1N/ES

2 Cord Assy CDE5259 CDE5402 3 Connector CDE5447 CDE6667 4 Insulator CNM5365 CNM7321 6 Control Unit CWM5461 CWM6586

13 Spacer CNM2683 CNM7319

14 Spacer CNM4676 CNM7320 15 Spacer CNM5523 CNM7322 20

CD Mechanism Module(S7) CXK5020 CXK5060

Insulator CNM6305 CNM7323 Connector Assy Not used CXB1856

Connector Assy CXB1856

CAR COMPACT DISC PLAYER

CDS-9036ZT ES

vic

TOYOTA

PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan

C PIONEER ELECTRONIC CORPORATION 1998

ORDER NO.

CRT2262

K-ZZS. SEPT. 1998 Printed in Japan

VEHICLE DESTINATION PRODUCED AFTER TOYOTA PART No. ID No. PIONEER MODEL No. Not specified THAILAND August 1998 08601-00894 CDS-9036ZT/ES

- The CDS-9036ZT/ES is a genuine model of option from TOYOTA MOTOR CORPORATION.

- The CDS-9036ZT/ES uses AVC-LAN for bus.

- See the separate manual CX-597(CRT1829) for the CD mechanism description, disassembly and circuit

description.

- The CD mechanism employed in this model is one of S7 series.

CONTENTS

1. SAFETY INFORMATION ............................................2

2. EXPLODED VIEWS AND PARTS LIST.......................3

3. SCHEMATIC DIAGRAM .............................................8

4. PCB CONNECTION DIAGRAM ................................20

5. ELECTRICAL PARTS LIST ........................................26

6. ADJUSTMENT..........................................................29

7. GENERAL INFORMATION .......................................33

7.1 IC ........................................................................33

7.2 DIAGNOSIS ........................................................35

7.2.1 SELF-DIAGNOSTIC FUNCTION...............35

7.2.2 DISASSEMBLY .........................................39

7.2.3 TEST MODE..............................................40

7.2.4 CONNECTOR FUNCTION DESCRIPTION.......42

7.3 BLOCK DIAGRAM ..............................................43

8. OPERATIONS AND SPECIFICATIONS.....................44

CDS-9036ZT

1. SAFETY INFORMATION

This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely; you should not risk trying to do so and refer the repair to a qualified service technician.

- CD Player Service Precautions

1. For pickup unit(CXX1231) handling, please refer to"Disassembly"(CX-597 Service Manual CRT1829). During replacement, handling precautions shall be taken to prevent an electrostatic discharge(protection by a short pin).

2. During disassembly, be sure to turn the power off since an internal IC might be destroyed when a connector is plugged or unplugged.

3. Please checking the grating after changing the service pickup unit(see page 31).

CDS-9036ZT

2. EXPLODED VIEWS AND PARTS LIST

2.1 PACKING

NOTE:

- Parts marked by "*"are generally unavailable because they are not in our Master Spare Parts List.

- Screws adjacent to

∇ mark on the product are used for disassembly.

- PACKING SECTION PARTS LIST

Mark No. Description Part No.

1 Screw Assy CEA1854 2 Protector CHP1944 3 Protector CHP1945

* 4 Sheet CHW1645

5 Owner’s Manual CRD2796

(English,Thai)

* 6 Polyethylene Bag E36-609

7 Carton CHA2424 8 Contain Box CHL3594

* 9 Polyethylene Bag CEG-127

10 Screw HMF50P080FMC

CDS-9036ZT

2.2 EXTERIOR

CDS-9036ZT

1 Screw BMZ26P050FMC 2 Cord Assy CDE5259 3 Connector CDE5447 4 Insulator CNM5365 5 Holder CNV5014

6 Control Unit CWM5461 7 Screw BMZ26P050FMC 8 Connector(CN601) CKS2228 9 Plug(CN901) CKS2721

10 Holder CNC2218

11 Holder CNC6071 12 Holder CNC7188 13 Spacer CNM2683 14 Spacer CNM4676 15 Spacer CNM5523

16 Screw BPZ20P080FMC 17 Button(Eject) CAC5244 18 Lighting Conductor CNV5013 19 Grille Unit CXB1803 20 CD Mechanism Module CXK5020

21 Case Unit CXB2146 22 Chassis Unit CXB1552 23 Screw IMS30P050FMC 24 Choke Coil(L901) CTH1129 25 Push Switch(S601) CSG1065

26 Transistor(Q704, 911) 2SB1185 27 Case CNB2203 28 Cushion CNM5473

- EXTERIOR SECTION PARTS LIST

Mark No. Description Part No.

CDS-9036ZT

2.4 CD MECHANISM MODULE

1 Control Unit(S7) CWX2332 2 Pickup Unit(Service) CXX1231 3 Screw IMS26P035FMC 4 Screw BMZ20P025FMC 5 Screw BMZ20P040FMC

6 Screw BSZ20P040FMC 7 Screw(M2×3) CBA1077 8 Screw(M2×2) CBA1250 9 Screw(M2×5) CBA1296

10 Screw(M2×3.85) CBA1362

11 Spring CBH1724 12 Spring CBH1729 13 Spring CBH1730 14 Spring CBH1731 15 Spring CBH1732

16 Spring CBH1745 17 Spring CBH1848 18 Spring CBH1849 19 Spring CBH1939 20 Spring CBL1214

21 Roller CLA2627 22 Frame CNC5796 23 Bracket CNC5871

* 24 Bracket CNC6376

25 Cushion CNM3917

26 Sheet CNM4873

* 27 Sheet CNM5116

28 PCB CNP4230 29 Bearing CNR1415 30 Belt CNT1071

31 Damper CNV3974 32 Gear CNV4128 33 Gear CNV4129 34 Gear CNV4857 35 Gear CNV4131

36 Holder CNV4663 37 Holder CNV5071 38 Guide CNV4484 39 Screw Unit CXA8699 40 CRG Motor Unit(M2) CXB3043

41 Motor Unit(M1) CXA8912 42 Lever Unit CXA9300 43 Chassis Unit CXB2574 44 Screw JFZ20P025FMC 45 Connector(CN101) CKS1953

46 Connector(CN701) CKS2774 47 Connector(CN801) CKS2196 48 Spring CBH1832 49 Spring CBH1833 50 Roller CLA2627

51 Arm CNV4136 52 Arm Unit CXA8565 53 Bracket CNC6056 54 Load Motor Unit(M3) CXA8702 55 Screw JFZ20P025FMC

56 Arm CNV4120 57 Roller CNV4509 58 Gear Unit CXA8701 59 Screw(M2×5) CBA1455 60 Frame CNC5797

61 Damper CNV3974 62 Spring CBH1736 63 Spring CBH1863 64 Spring CBH1945 65 Spring CBL1269

66 Arm CNC5799 67 Lever CNC6054 68 Spacer CNM3315 69 Sheet CNM4849 70 Arm CNV5436

71 Arm CNV4123 72 Arm CNV4124 73 Arm CNV4125 74 Arm CNV4138 75 Arm CNV4139

76 Clamper CNV4140 77 Screw(M2×2) CBA1250 78 Connector CDE4576 79 Arm CNC7383

* 80 Gathering PCB CNX2533

81 Photo-transistor(Q1, 2) CPT-230S-X 82 ELBO Arm Assy CXA8889 83 Load Motor Assy CXA8891 84 LO Arm Assy CXA8892 85 Shaft CLA3133

86 Guide Arm Assy CXB1851

CDS-9036ZT

- CD MECHANISM MODULE SECTION PARTS LIST

Mark No. Description Part No. Mark No. Description Part No.

CDS-9036ZT

1234

3. SCHEMATIC DIAGRAM

3.1 OVERALL CONNECTION DIAGRAM

Note: When ordering service parts, be sure to refer to “EXPLODED VIEWS AND PARTS LIST” or “ELECTRICAL PARTS

LIST”.

CONTR

CONTROL UNIT(S7)

CDS-9036ZT

Connector No Description

1R+ 2L+ 3 SGND 4 MUTE 5+B 6R≠ 7L≠ 8 GND

9TX≠ 10 TX+ 11 NC 12 ACC

CDS-9036ZT

1234

3.2 CD MECHANISM MODULE(GUIDE PAGE)

CONTROL UNIT(S7)

PICKUP UNIT(SERVICE)

PHOTO UNIT

CXB3043

A-a A-b

A-aA-a

A-b A-b

A-a A-a

Large size

SCH diagram

Guide page

Detailed page

B-a

CDS-9036ZT

B-b

+ 34 hidden pages