Pioneer CDJ-800 Mk2 Service manual

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2006

ORDER NO.

RRV3364

CDJ-800MK2

COMPACT DISC PLAYER

CDJ-800MK2

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Model Type Power Requirement Remarks

CDJ-800MK2 KUCXJ AC 120 V

CDJ-800MK2 WYXJ5 AC 220 – 240 V

CDJ-800MK2 RLFXJ AC 110-120 V / 220-240 V

For details, refer to "Important symbols for good services" .

T-ZZR JUNE 2006 printed in Japan

-

1234

SAFETY INFORMATION

A

This service manual is intended for qualified service technicians ; it is not meant for the casual do-it yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.

WARNING This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to causecancer, birth defects or other reproductive harm.

B

NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must be of identical designation.

REMARQUE (POUR MODÈLE CANADIEN SEULEMENT) Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces de remplacement doivent avoir la même désignation.

Health & Safety Code Section 25249.6 – Proposition 65

C

(FOR USA MODEL ONLY)

1. SAFETY PRECAUTIONS

The following check should be performed for the continued protection of the customer and

service technician.

LEAKAGE CURRENT CHECK

Measure leakage current to a known earth ground (waterpipe , conduit, etc.) by connecting a leakage current tester

such as Simpson Model 229-2 or equivalent between the

D

earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5mA.

Reading should

Leakage Device under

E

test

Also test with plug reversed (Using AC adapter plug as required)

Test all exposed metal surfaces

current

tester

not be above

0.5mA

Earth ground

ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER.

2. PRODUCT SAFETY NOTICE

Many electrical and mechanical parts in the appliance have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual. Electrical components having such features are identified by marking with a on the schematics and on the parts list in this Service Manual. The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards. Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge

from PIONEER.

AC Leakage Test

F

2

1234

CDJ-800MK2

5678

THIS PIONEER APPARATUS CONTAINS

IMPORTANT

LASER OF CLASS 1. SERVICING OPERATION OF THE APPARATUS SHOULD BE DONE BY A SPECIALLY INSTRUCTED PERSON.

The AEL(accessible emission level) of the laser power output is less then CLASS 1 but the laser component is capable of emitting radiation exceeding the limit for

CLASS 1.

A specially instructed person should servicing operation of the apparatus.

LABEL CHECK

MAXIMUM OUTPUT POWER: 5 mW WAVELENGTH: 780 – 785 nm

WARNING !

CDJ-800MK2 WYXJ5 and KUCXJ : Types Only

LASER DIODE CHARACTERISTICS

for RLFXJ

(DRW2308)

A

B

C

Bottom Plate

Printed on the Bottom Plate

(DRW2248)

Additional Laser Caution

1. Laser Interlock Mechanism The position of the switch (S1901) for detecting loading

completion is detected by the system microprocessor, and the design prevents laser diode oscillation when the switch is not in LPS1 terminal side (when the mechanism is not clamped and LPS1 signal is high level.) Thus, the interlock will no longer function if the switch is

deliberately set to LPS1 terminal side. ( if LPS1 signal is low level ). In the test mode∗ the interlock mechanism will not function. Laser diode oscillation will continue, if pin 41 of TC94A15FG (IC101) on the MAIN Assy is connected to GND, or else the terminals of Q101 are shorted to each other (fault condition).

2. When the cover is opened, close viewing of the objective lens with the naked eye will cause exposure to a Class 1 laser beam.

∗ : Refer to page 86.

D

E

56

CDJ-800MK2

F

3

7

8

1234

[Important Check Points for Good Servicing]

In this manual, procedures that must be performed during repairs are marked with the below symbol. Please be sure to confirm and follow these procedures.

1. Product safety

A

Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by following the safety instructions described in this manual.

1 Use specified parts for repair.

Use genuine parts. Be sure to use important parts for safety.

2 Do not perform modifications without proper instructions.

Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as radio/TV interference and foreign noise.

B

C

D

3 Make sure the soldering of repaired locations is properly performed.

When you solder while repairing, please be sure that there are no cold solder and other debris. Soldering should be finished with the proper quantity. (Refer to the example)

4 Make sure the screws are tightly fastened.

Please be sure that all screws are fastened, and that there are no loose screws.

5 Make sure each connectors are correctly inserted.

Please be sure that all connectors are inserted, and that there are no imperfect insertion.

6 Make sure the wiring cables are set to their original state.

Please replace the wiring and cables to the original state after repairs. In addition, be sure that there are no pinched wires, etc.

7 Make sure screws and soldering scraps do not remain inside the product.

Please check that neither solder debris nor screws remain inside the product.

8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.

Damaged power cords may lead to fire accidents, so please be sure that there are no damages. If you find a damaged power cord, please exchange it with a suitable one.

9 There should be no spark traces or similar marks on the power plug.

When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure connections and suitable usage. Please exchange the power cord if necessary.

0 Safe environment should be secured during servicing.

When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries. Please pay attention to your surroundings and repair safely.

2. Adjustments

To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification. Adjustments should be performed in accordance with the procedures/instructions described in this manual.

3. Lubricants, Glues, and Replacement parts

Use grease and adhesives that are equal to the specified substance. Make sure the proper amount is applied.

E

4. Cleaning

For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper cleaning should be performed to restore their performances.

5. Shipping mode and Shipping screws

To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be installed before shipment. Please be sure to follow this method especially if it is specified in this manual.

F

4

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CDJ-800MK2

5678

Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Screws adjacent to mark on product are used for disassembly. For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.)

2.1 PACKING

B

C

KUCXJ & RLFXJ types only

6

4

7

3

2

5

1

9

8

1

D

E

WYXJ & RLFXJ type only

13

KUCXJ type only

10

11

12

14

F

8

1234

CDJ-800MK2

>

5678

PACKING parts List

No. Description Part No.

Mark

1AC Power Cord See Contrast table(2)

2 Control Cord XDE3063

3Audio Cord VDE1064

4 Operating Instructions See Contrast table(2)

NSP 5 Polyethylene Bag AHG7117

6Pad B DHA1556

7Pad C DHA1557

8Pad D DHA1558

Mark

9 Sheet RHX1006

10 Push Rod DEX1008

11 Pad A DHA1555

12 Packing Case See Contrast table(2)

NSP 13 Warranty Card See Contrast table(2)

NSP 14 Label See Contrast table(2)

(2) CONTRAST TABLE

CDJ-800MK2/KUCXJ, /WYXJ5 and RLFXJ types are constructed the same except for the following:

Mark No. Symbol and Description

1AC Power Cord ADG7021 ADG1154 ADG1154

1AC Power Cord Not used Not used ADG7097

4 Operating Instructions (English)(KUCXJ) DRB1401 Not used Not used

4 Operating Instructions (WYXJ5)(English, Not used DRB1400 Not used

French, German, Italian, Dutch, Spanish)

CDJ-800MK2/

KUCXJ

CDJ-800MK2/

WYXJ5

CDJ-800MK2/

RLFXJ

A

B

4 Operating Instructions (RLFXJ) Not used Not used DRB1402

(English, Spanish, Chinese)

12 Packing Case DHG2595 DHG2594 DHG2596

NSP 13 Warranty Card ARY7043 Not used Not used

NSP 14 Label DRW2311 VRW1629 VRW1629

C

D

E

56

CDJ-800MK2

F

9

7

8

1234

2.2 EXTERIOR SECTION

Refer to "2.3 CONTROL PANEL SECTION".

A

38

42

43

17

43

B

35

33

31

31x4

33x4

C

D

E

34

Refer to "2.4 SLOT-IN MECHANISM SECTION".

33

G

15

31

12

F

44

A

32

6

18

M

B

37

D

44

33

31

9-(b)

E

B

7

E

44

36

44

30

46x4

14

C

13

C

B

D

44

A

1

44

22

45

19

44

H

4

F

44

41

11

44

C

G

3

J

44

12

44

H

J

23

D

I

39

41

46

41

24

28

10

44

I

E

2

29

44

30

44

A

16

25

21

44

F

5

I

8

11

F

10

NON-CONTACT

CONTACT SIDE

SIDE

1234

44

CDJ-800MK2

40

26

27

44

>

5678

EXTERIOR SECTION parts List

No. Description Part No.

Mark

1 MAIN Assy DWG1622

2AC IN Assy See Contrast table(2)

3 TRNS Assy See Contrast table(2)

4 SECB Assy DWR1309

5 REGB Assy DWR1310

6 SLMB Assy DWS1388

7RLYB Assy DWX2602

8JACK Assy DWG1626

9• • • •

10 Fuse See Contrast table(2)

11 FFC (9p) DDD1311

12 FFC (32p) DDD1312

13 FFC (25p) DDD1313

14 FFC (17p) DDD1314

15 FFC (24p) DDD1315

NSP 16 Earth Lead DE010VF0

17 Power Transfomer See Contrast table(2)

18 Connector Assy PF03PP-B05

19 Connector Assy PF03PP-C12

20 • • • •

21 Power Knob DAC2073

NSP 22 Silicon Lubber D5 L DEB1456

23 Bottom Cushion S4 DEC2506

24 Heat Sink DNG1102

No. Description Part No.

Mark

25 Earth Plate DNH2532

26 Bottom Plate See Contrast table(2)

27 Bottom Earth Plate DNH2694

28 Trans Plate DNH2733

NSP 29 Chassis See Contrast table(2)

30 Insulator Assembly DXA2069

31 Damper CNV6011

32 Earth Spring DBH1398

33 Float Spring (G5) DBH1494

34 Front Sheet DED1132

35 Mecha Plate DNH2642

36 PCB Holder DNK4524

37 Float Base 04 Assy DXB1838

38 Laser Caution See Contrast table(2)

NSP 39 Serial Label (UPC) See Contrast table(2)

40 Screw BBT30P060FCC

41 Screw BBZ30P060FTC

42 Screw BBZ30P100FTC

43 Screw BBZ40P060FTC

44 Screw BPZ30P080FTB

45 DM Screw (FTC) DBA1260

46 Screw IPZ30P100FTC

A

B

C

(2) CONTRAST TABLE

CDJ-800MK2/KUCXJ, /WYXJ5 and RLFXJ types are constructed the same except for the following:

Mark No. Symbol and Description

2AC IN ASSY DWR1430 DWR1429 DWR1432

3 TRANS ASSY DWR1371 DWR1371 DWR1428

10 Fuse (T1.6A) AEK7075 Not used Not used

10 Fuse (800MA) Not used REK1021 REK1021

17 Power Transfomer DTT1204 DTT1203 DTT1203

26 Bottom Plate DNK2689 DNK2689 DNK2691

29 Chassis DNK4518 DNK4517 DNK4519

38 Laser Caution DRW2308 DRW2308 DRW2248

NSP 39 Serial Label DRW2311 VRW1629 VRW1629

CDJ-800MK2/

KUCXJ

CDJ-800MK2/

WYXJ5

CDJ-800MK2/

RLFXJ

D

E

56

CDJ-800MK2

F

11

7

8

1234

2.3 CONTROL PANEL SECTION

8

A

B

C

D

E

F

Grease: GYA1001( ZLB-PN397B)

1

*

37

2

H

58

49

NON-CONTACT

SIDE

CONTACT SIDE

38-(c)

58

B

C

38-(b)

60

58

50

58

48-1

58

45

60

46

B

58

47

21

51

9

52

31

53

41

5656x3

17

A

40

43

23

14

33

G

58

22

10

38-(a)

C

1

*

59

56

17

58

54x2

5

D

6

7

58

35

42

34

36

6

58

D

J

4

58

39

44

48-2

58

A

32

1

58

12

57

L

13

10

58

10x3

13

E

15

16

3

K

E

29

61

58

28x9

17x3

58

26

18

13x12

27

*

58

30x8

1

20

25

24

11

19

55

12

CDJ-800MK2

1234

5678

CONTROL PANEL SECTION parts List

No. Description Part No.

Mark

1 DFLB Assy DWG1623

2 KSWB Assy DWS1386

3 JFLB Assy DWG1624

4 SLDB Assy DWS1387

5 JOGB Assy DWG1625

6 FFC DDD1220

7 Connector Assy PF04PP-B07

8 Jog Panel (PMMA) DAH2182

9 Jog Plate DAH2438

10 SW spring 25 DBH1514

11 Gear spring 200 DBH1525

12 ARM Sprimg DBH1566

13 SW Cushion HH48/2 DEC2538

14 Encorder Plate DEC2889

15 Protector Sheet DEC2945

16 FL Sheet DEC2946

17 Ring Cushion L24/2.0 DEC2958

18 SW Ring DNK4070

19 Adjust Plate DNK4178

20 Jog Holder DNK4545

21 Jog B DNK4557

22 Gear ARM DNK4559

23 Gear DNK4560

24 Smoother DNK4561

25 Load Gear A DNK4562

No. Description Part No.

Mark

50 FFC Guard DEC2586

51 Reloop Guard DNK4057

52 Q R Guard DNK4058

53 Control Panel DNK4525

54 Screw BPZ20P060FTC

55 Screw BPZ20P100FTC

56 Screw (FE) DBA1265

57 Screw IPZ30P100FTC

58 Screw BPZ30P080FTB

59 Ecsane Tape (10x50 ) DEC2988

60 Cord Clamper RNH-184-0

61 Washer WA42D080D050

A

B

C

26 Jog A DNK4586

27 Sheet SW DSX1065

28 Roller A Assy DXB1825

29 Jog Stay Assy DXB1876

30 Roller B Assy DXB1877

31 Rotary Knob C DAA1194

32 TEMPO Knob DAC2061

33 VINYL Knob DAC2063

34 LOOP Knob DAC2066

35 Auto Beat Loop Knob DAC2069

36 Quick Return Knob DAC2070

37 PLAY Knob DAC2286

38 Set Knob (Eject) DAC2287

39 CALL Knob DAC2289

40 RELOOP Knob DAC2291

41 Slide Knob DAC2292

42 TEXT/A.CUE Knob DAC2294

43 Folder Search Knob DAC2298

44 DEL/MEMO Knob DAC2299

45 Reverse Knob DAC2364

46 Slide Sheet (gray) DAH2374

47 Display Panel DAH2418

48 Earth Plate (CU) DBK1224

49 Vessel Sheet DEC2495

D

E

F

56

CDJ-800MK2

13

7

8

1234

2.4 SLOT-IN MECHANISM SECTION

Grease

A

GYA1001

1

(ZLB-PN397B)

11

20

21

Dyefree

23

B

7

10

GEM1036 (ZLX-ME413A)

9

Grease GYA1001 (ZLB-PN397B)

13

19

C

8

Dyefree GEM1036

15

(ZLX-ME413A)

16

Dyefree GEM1036 (ZLX-ME413A)

25

Cleaning liquid : GEM1004 Cleaning paper : GED-008

RLYB CN12

To

(Pickup)

12

18

17

22

24

14

3

4

5

To

RLYB CN16

(Loading Motor)

D

25

RLYB CN14

(Stepping Motor)

25

To

Grease GYA1001 (ZLB-PN397B)

6

27

31

25

2

Note:

The TM. Assy 03-S is supplied only in assembly form, not as a single part.

E

30

29

F

28

30

26

To MAIN CN102

(Spindle Motor)

NON-CONTACT

SIDE

CONTACT SIDE

14

CDJ-800MK2

1234

5678

SLOT-IN MECHANISM SECTION parts List

No. Description Part No.

Mark

NSP 1 Slot-in Mecha SV Assy DXA2005

2 TM. Assy 03-S VXX3125

3 Loading Motor Assy-S DXX2510

NSP 4 Worm Gear DNK3910

NSP 5 DC Motor S (ROHS) DXM1230

6 Connector Assy PF02PY-B22

7 Clamp Spring DBH1374

8 Guide Spring DBH1375

9 SW Lever Spacer SV DEC2831

10 Loading Lever DNK3406

A

11 Main Cam DNK3407

12 Disc Guide DNK3478

13 Clamp Arm DNK3576

14 Eject Lever DNK3684

15 Lever AP DNK3835

16 Lever BP DNK3836

17 Loading Gear DNK3911

18 Drive Gear DNK3912

19 Loading Base SV DNK4369

20 SW Lever SV1 DNK4370

21 SW Lever SV2 DNK4371

22 Gear Holder SV DNK4372

23 Clamper 04 Assy DXB1859

24 Screw BPZ20P060FTC

25 Floating Rubber (SI) VEB1351

26 Float Base 04 Assy DXB1838

27 Spacer POR (T3) DEB1566

28 Vessel Cushion A DEC2852

29 Vessel Cushion B DEC2853

30 Vessel Cushion C DEC2854

31 Front Sheet DED1132

B

C

D

56

CDJ-800MK2

E

F

15

7

8

1234

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1 BLOCK DIAGRAM

A

TM. ASSY 03-S (VXX3125)

SPINDLE MOTOR 04

B

C

Loading MOTOR ASSY-S

(DXX2510)

STEPPING MOTOR 04

PICKUP ASSY

M

SLMB ASSY

SLOT-IN MECHANISM SV ASSY

RLYB ASSY

B

M63018FP

COMPARATOR

MAIN ASSY

A

D

J91

BA008C0WCP

REGB ASSY

F

E

F

For KUCXJ, WYXJ5

For RLFXJ

ACIN ASSY

E

ACIN ASSY

E

S2

S1

BROWN VIOLET

BLUE

V+10B

V+7A

V+6B

V+3D

CN52

CN51

CN22

J2

J3

NJM2885DL1

CN301

CN53

11 9

TRNS ASSY

D

SECB ASSY

C

CN301

CN53

CN56

CN50

16

CDJ-800MK2

1234

5678

MAIN ASSY

A

IC300

8 Mbit 64 Mbit

IC301

SCF5249VM140-K

MPU

IC304

BU4230G

÷

When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".

÷

The > mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.

÷

IC303

: The power supply is shown with the marked box.

KU

IC701

DSPC56371AF180-K

CN701

IC702

PE8001A

19

4

9

CN801

JACK ASSY

I

IC801 OP AMP

6

1

CN802

JA801 DKB1053

JA802 PKB1033

DIGITAL OUT

A

B

AUDIO OUT

C

DFLB ASSY

G

CN501

CN502

CN1502

H

KSWB ASSY

CN500

CN503

CN600

CN1503

CN602

CN601

K

JFLB ASSY

SLDB ASSY

J

D

CN1601

L

JOGB ASSY

E

F

56

CDJ-800MK2

17

7

8

R

S

R

C

R

1234

3.2 BLOCK DIAGRAM (2)

• Blick diagra Map

A

CD DRIVE BLOCK

AUDIO BLOCK

MAIN ASSY

A

Loading

TRAVERS

B

SLED

Spindle

Pickup ASSY

MECHA

M

KP 2PIN

IC101

SERVO DSP

DWX2602

KP 4PINFFC17PINKP 3PIN

IC102 DRIVER

B

IC302 FPGA

(50000GATE)

DRIVE ASSY

C

SLMB ASSY

DWS1388

SW

FFC 32PIN

RLYB ASSY

DWG1622

SDRAM

(64 Mbit)

FLASH (8 Mbit)

IC701

AUDIO

DSP

IC301

MPU

(140MHz)

I

1

M

FFC 25PIN

REGB ASSY

DWR1310

SE

DW

F

+3.3V

D

+7V

IC91

IC92

6PIN

C

TRNS ASSY

V+6 UnReg

V+10 UnReg

Vload

E

3PIN

+32V

Transformer

FLAC_D

FLAC_J

D

POWER

SUPPLY

DATA Cntrol

E

CDJ-800MK2 has two MPU, MPU (MAIN), DISPLAY-MPU (DFLB). One controls CORE BLOCK, Another is Top panel about DISPLAY, LED, VOLUME,

ACIN ASSY

F

POWER BLOCK

RESET IC and X'TAL have on the MAIN ASSY too. It has two MEMORY. One 64MB sized SDRAM, Another is 8MB sized FLASH MEMO About POWER BLOCK, Please refer to POWER DELIVERY MAP.

18

CDJ-800MK2

1234

(

O BLOCK

IC701

UDIO

DSP

IC301

MPU

(140MHz)

5678

A

AUDIO OUT LINE DIGITAL OUT LINE AUDIO MUTE LINE CONTROL LINE DRIVE CONTROL

B

IC702

DAC

ZERO

DETECT

RESET IC

JACK ASSY

DWG1626

I

IC801 OPAMP

MUTE MUTE

FFC 9PIN

AUDIO OUT (L/R)

Digital OUT

PANEl BLOCK

16.934MHz

KSWB ASSY

CORE BLOCK

H

SW

DWS1386

LED

C

B to B 8PIN

SECB ASSY

DWR1309

C

RESET IC

16.00MHz

FFC 17PIN

SW

IC501

DISPLAY

MPU

(MASK)

V501

DATA FL

DFLB ASSY

G

DWG1623

SLDB ASSY

DWS1387-A/J

DWS1387

LED

J

SW

B to B 11PIN

Vol

D

VYNIL

SLIDER

E

JOGB ASSY

DATA Cntrol

R to R 13PIN

JOG

DFLB).

ISPLAY, LED, VOLUME, SW, JOG, etc.

8MB sized FLASH MEMORY.

MAP.

FL

K

JFLB ASSY

DWG1624

DWG1625

L

KP 4PIN

Rotation Detect

F

56

CDJ-800MK2

19

7

8

0

C506

)

GNDA

GNDD

1234

3.3 BLOCK DIAGRAM (Power)

• Power Delivery Map

A

Loading

M

GNDMGNDM

Motor Drive

GNDMGNDM

MAIN ASSY

A

DWG1622

5A

IC704 <0.3A

DAC

TRAVERS

MECHA

B

Spindle

SLED

M

Pickup ASSY

C

DWX2602

Stby

RLYB ASSY

GNDSGNDS

B

SLMB ASSY

DWS1388 ServoDSP 83

GNDDGNDD

M

V+7M V+8A V+5P V+6B

REGB ASSY

DWR1310

F

D

TRNS ASSY

E

Transformer

+3.3D

+7A

V+6 UnReg

V+10 UnReg

Vload +32V

FLAC_D

FLAC_J

IC91 <

<1.0A

IC92

<1.0A

D

IC23,24IC23,24

<3.5A<3.5A IC21,22IC21,22

<5.0A<5.0A IC25IC25

<630mA<630mA

ICP

<10 A IC56

<800mA IC53

<1.5A IC54

GNDMGNDM

<200mA

IC58 IC59

GNDDGNDD

+8A

<0.8A IC61

IC57 <1.0A

+5P

<1A IC50

Q53

+1.2D

1.25D

1.8D

2.5D

V+3D

IC100 <x.x0.6A LD 80

GNDDGNDD

ICP <200mA IC60

<200mA

IC307 <0.6A FPGA (SPARTAN3)FPGA (SPARTAN3)

IC703 <0.6A DSP

IC305 <0.5A CPU (AMADEUS)CPU (AMADEUS)

IC306 <0.5A FPGA (SPARTAN3)FPGA (SPARTAN3)

CUP 21 FPGA 60 DSP 5CUP 21 FPGA 60 DSP 5

SDRAM 22 FLASH 5SDRAM 22 FLASH 5

3.3S

GNDSGNDS

C52

C

MUTE

GNDSGNDS

SECB

DWR13

-7

F

20

E

ACIN ASSY

1234

3.3V

CDJ-800MK2

Regurator supporting Current Shutdown

IC Protect

ICP

Pori SW FUSE MAX SPEC

A

DATA Cntrol

15W POINT Before REG-IC GND

Screw (Chasis GND

GNDSGNDS

5678

A

<0.3A

6A FPGA (SPARTAN3)FPGA (SPARTAN3)

6A DSP

5A CPU (AMADEUS)CPU (AMADEUS)

5A FPGA (SPARTAN3)FPGA (SPARTAN3)

DAC

CUP 21 FPGA 60 DSP 5CUP 21 FPGA 60 DSP 5

SDRAM 22 FLASH 5SDRAM 22 FLASH 5

ServoDSP 83

LD 80

SECB ASSY

C

DWR1309

MUTE

GNDSGNDS

-7

<1.0A IC51

JACK ASSY

I

GNDAGNDA

GNDDGNDD

DWG1626-A/J

OP AMP

GNDDGNDD

Stby

KSWB ASSY

SW

V+5P V+7

GNDADGNDAD

SW

DWS1386

LED

L

R

D

LED

H

GNDDGNDD

Jack

DFLB ASSY

G

DWG1623

EarthPlate ChasisGND

SLDB ASSY

DWS1387

GNDDGNDDGNDD

J

GNDFGNDF

Vol

LED

VYNIL

B

C

D

DATA Cntrol

15W POINT Before REG-IC GND

Screw (Chasis GND)

56

C506 C506

GNDDGNDD

DISPLAY

MPU

DATA FL

GNDDGNDD

JOG

FL

<200mA IC603

Q604 DWG1624

K

JFLB ASSY

CDJ-800MK2

7

GNDADGNDAD

V+5P

SW

SLIDER

JOGB ASSY

DWG1625

L

Rotation Detect

8

E

F

21

1234

3.4 OVERALL WIRING DIAGRAM

A

B

(VXX3125)

CD PLAYER UNIT

C

D

E

(Loading Motor Assy-S) DXX2510

SLOT-IN

SLMB ASSY

M

ACIN ASSY

E

DWR1429(WYXJ5) DWR1430(KUCXJ)

RLYB ASSY

B

D

TRNS ASSY

(KUCXJ, WYXJ5)

(RLFXJ)

SECB ASSY

C

ACIN ASSY

E

DWR1432(RLFXJ)

F

22

1234

CDJ-800MK2

REGB ASSY

F

5678

MAIN ASSY

A

A A( 1/3 – 3/3)

JACK ASSY

I

A

B

C

DFLB ASSY

G

JFLB ASSY

K

JOGB ASSY

L

D

SLDB ASSY

J

E

KSWB ASSY

H

56

CDJ-800MK2

F

23

7

8

1234

3.5 MAIN (1/3) and RLYB ASSYS

A

A 1/3

MAIN ASSY (DWG1622)

20

B

C

17

(RF)

(TS)

(F)

(TS)

8

(RF)

(TD)

(F)

1

2

13

(F)

(TS)

28

12

14

9

(TS)

11

(F)

D

5

(S)

10

E

to SPINDLE MOTOR

16

15

(S)

(S) (S)

(TS) (F)

37

38

(F)

(TS) (TS)

(F)

(TS)

F

A 1/3

24

CDJ-800MK2

1234

(RF) (F)

(RF)

(TD)

5678

(RF)

: RF DATA SIGNAL ROUTE

(TD)

: TRACKING DATA SIGNAL ROUTE

(F)

: FOCUS SERVO LOOP LINE

(TS)

: TRACKING SERVO LOOP LINE

(S)

: STEPPING SERVO LOOP LINE

(F)

to PICK UP ASSY (CN1)

4

A

B

C

3

(TS)

(F)

CN1901

6

M

7

(S)

to LOADING MOTOR

D

to STEPPER MOTOR

(S)

RLYB ASSY

B

(DWX2602)

E

: The Power supply is shown with the marked box.

CDJ-800MK2

56

F

A 1/3

B

25

7

8

1234

3.6 MAIN ASSY(2/3)

A 2/3

A

Large size

SCH diagram

B

C

MAIN ASSY (DWG1622) (1/2)

1/2

(Data)

2/2

(Data)

C

CN53

22

1/2

D

(Data)

E

: PANEL DATA (Digital)

(Data)

18

(Data)

2/3

A

F

26

1234

71

CDJ-800MK2

5678

A

3/3

A

24

27

26

B

C

19

D

56

CDJ-800MK2

36

E

MODE

F

27

7

8

A

A 2/3

B

1234

MAIN ASSY (DWG1622) (2/2)

25

: The Power supply is shown with the marked box.

C

Large size

SCH diagram

30

(Data) (Data)

1/2

D

(Data) (Data)

2/2

E

F

A 2/3

28

to ICE BOARD

2/2

CDJ-800MK2

1234

5678

A

B

23

3/3

A

3/3

A

C

D

E

(Data)

: PANEL DATA (Digital)

CDJ-800MK2

56

F

A 2/3

29

7

8

1234

3.7 MAIN ASSY(3/3)

A 3/3

A

B

C

A

2/3

MAIN ASSY (DWG1622)

(Data)

31

32

34

2/3

D

21

2/3

A

29

E

A

F

A 3/3

30

CDJ-800MK2

1234

Pioneer CDJ-800 Mk2 Service manual

CDJ-800MK2

SAFETY INFORMATION

CONTENTS

1. SPECIFICATIONS

2. EXPLODED VIEWS AND PARTS LIST

2.1 PACKING

2.2 EXTERIOR SECTION

2.3 CONTROL PANEL SECTION

2.4 SLOT-IN MECHANISM SECTION

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1 BLOCK DIAGRAM

3.2 BLOCK DIAGRAM (2)

3.3 BLOCK DIAGRAM (Power)

3.4 OVERALL WIRING DIAGRAM

3.5 MAIN (1/3) and RLYB ASSYS

3.6 MAIN ASSY(2/3)

3.7 MAIN ASSY(3/3)